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Potential & Prospects of Salt Ethiopia
Potential & Prospects of Salt Ethiopia
Chloro-alkaline industry
This draft for discussion comprises selected extracts of a monograph under preparation.
Data source: Different sources of information are contained, mainly trade map
Trade Map is based on the world’s largest database of trade statistics, COMTRADE, maintained
by the United Nations Statistics Division (UNSD) -http://unstats.un.org/unsd/comtra
Abstract: The objective of this paper is to give an overview of Ethiopia’s salt industry and how the
industry can maximize from the chemical industries that are currently in their finalization stage to
establish an integrated chemical industry and developing and distributing the product in overseas
markets. Ethiopia is endowed with commercial quantities of common salt in Lake Afdera, which
have not been properly exploited to effectively contribute to the country's economic growth. Total
salt reserves in the lake exceed 290 million tones. The salt deposits have been exploited on a small
manual scale for century targeted domestic demand, the quality of salt produced in the country very
far from the recommended threshold levels as edible and for industrial uses. Currently, as clearly
indicated in the GTP industry in general and chemical industries in particular have been given due
emphasis and the country is geared its effort towards encouraging public and private investors to be
involved in such development activities, Thus, to utilize this fertile economic environment, there
are industries in final stage to establish a chemical industry that required high quality salt. This
paper calls for improvements in the current salt production system for domestic Chloralkali
industry and diversification into value addition for exports, since lake Afdera has the capacity to
suit market requirements, both quantitatively and qualitatively assisted by low cost use of solar
energy.
INTRODUCTION
Common salt, (Halite-NaCl) is an important economic mineral that is widely distributed on all the
continents and occurs in large reserves. It is among the five major chemicals which form the
backbone of the chemical industry including petroleum. The chemical industry is the largest salt
consumer of salt using about 60% of the total production. This industry converts the salt mainly
into chlorine, caustic and soda ash, which are the basics for petro chemistry, organic synthesis,
glass production and etc. In Africa particularly sub-Sahara region countries due to incapability of
producing high grade industrial and refined salt for edible consumptions for their own demand;
non-producers countries of the region imported from others countries (from North Africa, Europe,
Australia, & Latin America).
In Ethiopia most salt is produced by large numbers (several hundreds) of traditional salt producers.
The most common source of salt production (mining) is from salt winning by solar evaporation.
Local supply of salt comes mainly from a place called Afdera which is found in the Afar Regional
state and other traditional producers or local suppliers found Dobi in Afar and Hargelle (chewbet)
in Somali region. According to studies conducted by Ethiopian mineral development corporation in
1993 showed that Lake Afdera has a potential of 290*10 6 ton of salt that can be processed and
produce high quality salt which can serve the demand of industries and human consumption.
Currently it’s claimed that close to 465 producers are engaged in the area & their production far
exceeds domestic market demand (>1.2 mill MT per year) and their production methods and
techniques described as mainly artisan.
The industry is however constrained by lack of local expertise and poor production methods; poor
industry infrastructure; lack of economies of scale; low investment, fortunately recent
establishment of chloralkali industries can enhance the prospect for the salt industry, since the
market opportunity appears brighter.
1. Salt production potential in Ethiopia
Globally salt is one of the most important chemical products with a wide application in the
chemical process industries in particular and in the manufacturing industry in general. However,
Ethiopia economies of scale had made its implementation unattractive for a long time. Inland/
subsoil/lake sources of salt abound in Ethiopia, although emphasis so far has been more
concentrated on the lake sources since the country has enormous reserves mainly in Afdera.
The exploitation of Dobi & Hargelle (chewbet) subsoil brine reserves is opportunistic and relies on
a ground water flow through the salt deposit. It is not known whether either the salt or the water
flow is a limited resource and there is cause for some concern that there could be a serious problem
of resource depletion using the current technology in this production sites (Cox & Speller,
Consulting Engineers 2013).
Total 1,283,684
Source: ICCIDD-CIDA Project - (Analysis of IDD /USI in Ethiopia)
1.1 Method of current production in the country
The physical and chemical composition of salt produced from the various sources
varies widely depending upon the manufacturing techniques, climatic conditions and
processes adopted. There are four different types of salt recovery namely: Rock Salt Mining,
Solution Mining, Solar Salt and Processing of Rock Salt. Of these, the solar salt method is the most
widely used in Ethiopia because of high evaporation rates on the production areas. Crude salt
produced in a properly designed salt works has a purity of 95-98% NaCl, if the salt is washed
and dried its purity can be improved more than 99%.
The current situation of production and quality of salt in the country at the three sites is stated
below.
AFDERA
It is estimated that Afdera and the surrounding lakes have a resource of about 290 Million tons of
about 96% NaCl by chemical composition. At Present, There are close to 459 salt producers from
the region and is located in Afdera Woreda, Zone 2 of the Afar National Regional State 820 K.M
from Addis Ababa. Most of the producers (individual) licensed by the Regional government. Since
they are not properly trained and produces very poor quality & below standard salt that does not
meet the requirements as edible & most industries that use salt as input.
In Afdera almost all producers would be considered micro-producers, they lack proper iodization
facility and presently they are knapsack to spray iodine solution to the coarse salt which does not
help homogenously iodize the edible salt. Afar salt production Share Company is the only company
iodized using inclined screw conveyor machine in the production site.
Complex land tenure systems existed in the production area where ownership is held by a
combination of traditional authorities, families, private individuals. Although they formed
producers’ association to administrate the overall salt industry of the region, its duty only focused
on setting the quota the producers able to sell. The association sets quota based on the production
amount; this result in improper exploitation of the country resource as producers struggle to
produce as many products as possible to get higher estimated quota.
Capacity: The current production level far exceeds local market demand (>1.2 mill MT/year).
These areas have underground saline water. Solar evaporation of brine is the main technology for
salt production. In Dobi used pump for transferring subsoil brine from the wells to the ponds which
constructed by bunding the land, and setting up channels for movement of brine; this translates into
a series of ponds (pre concentration, service & crystallization similar to Afdera). Whereas In
Hargelle (chewbet) manually transferring subsoil brine from the wells (3-5m) to the single pond
(10m x 10m) where salt crystal is formed & harvested along with the others minerals of the ground
water. In both areas there is no production the entire year because during rainy season floods
inundate the entire area.
Capacity: The current average production level in Dobi & chewbet is 49,806 & 19,931 quintal per
month respectively.
2. Analysis of the Ethiopia Situation
As earlier indicated, there are abundant occurrences of common salt in the country. However, the
salt is presently not being produced in modern way rather there is uncontrolled exploitation of the
country resource. As per newly released report by trade minister, annual edible salt requirement
for the country is estimated at around 400,000 MT; whereas currently 1,283,684 MT of salt
produced in overall country, besides chloralkali industries and importers importing high grade
quality and edible table salt from foreign market.
The following lists the main characteristics of the industry not to contribute its expected part of the
country’s development.
In the production of crude salt all tasks except for the pumping of seawater are
performed manually, surprisingly in chewbet Somalia region transferring brine to
pond use manually. In the packaging plants although machinery is employed, all
transfer points, and storage activities are manual. Only in the transportation of salt
is machinery in the form of trucks or vans utilized consistently.
Except afar salt production share company, the crystallization ponds all producers
used are not properly designed that can help to separate NaCl from other impurities
& compounds such as bromide, calcium, magnesium etc.
They lack proper iodization facility and presently they are knapsack to spray iodine
solution to the coarse salt which does not help homogenously iodize the edible salt.
There is an absence of analytical facilities at the producer level to carry out any
quantitative analysis on raw material or finished products.
Most of the individuals who are licensed by the Regional Government did not
receive proper training on how salt produced. As a result, they produce very poor
quality & below standard salt that does not meet the requirement.
Though the Ethiopia government gave remarkable emphasis and following this, a
regulation has been approved by the COUNCIL OF MINISTERS (No. 204/2011).
At production level there is no satisfactory work implemented by the responsible
authority.
Professional unavailability on the sector.
The industry lacks appropriate recognition from universities or other institutions to
work research on production of salt to improve the industrial development, market
performance, competitiveness, studying the neighboring country needs to produce
salt the country at full capacity
The above stated characteristics will increase the level of difficulty to achieve a sustainable salt
iodization program & to supply chemical grade product to chloralkali and others industries. For one
such to succeed:
Formal association of salt producers should be formed at national level by including the
three existed producer cooperatives. This will require a multi-disciplinary committee with
understanding of the social, economic and engineering issues involved to process of
improving and modernizing the salt industry. And the Government through the association
should develop a detailed strategic plan to bring about the necessary changes to the salt
industry in order to achieve the targeted goal.
The present producers’ association should set the quota based on the grade and standards
set by the Ethiopia quality and standard agency which leads the producers investing in
better processing equipment and machineries. And the responsible authority should follow
at production site.
3. Salt marketing potential
The North African countries have by far the most favorable conditions in the continent for solar salt
manufacture. These include Tunisia, Egypt. Algeria, and Morocco major exporter. Besides they
supply to their region, exported to Europe and to sub-Saharan countries.
3.1.1 Salt demand and supply in the Economic Community of West African States
(ECOWAS) region
There is almost no salt production in the entire Central and West African region except for Ghana
and Senegal. In the ECOWAS sub-region, the demand for industrial salt is estimated at over 3
million tones. Ghana and Senegal, the biggest regional players, possess all the right conditions for
commercial salt production and together produce 350,000 tons per year. But this is not enough to
satisfy demand and imports from Brazil, Australia and Europe make up the shortfall (21 August
2012, Modern Ghana economy times, Africa research library).
Table.2 Major Exporters of the sub region of salt 2008-2012 (quantity with value)
Exported 2008 Exported 2009 Exported 2010 Exported 2011 Exported 2012
Exporters
quantity, Value quantity, Value quantity, Value quantity, Value quantity, Value
Tons USD,1000 Tons USD,1000 Tons USD,1000 Tons USD,1000 Tons USD,1000
Senegal 276,007 17,743 242,103 15,337 239,255 15,037 263,165 18,532 248,315 16,950
Ghana 16,899 767 15,539 648 11,222 639 10,563 744 22,747 1,354
Importers quantity, Value quantity, Value quantity, Value quantity, Value quantity, Value
Tons USD,1000 Tons USD,1000 Tons USD,1000 Tons USD,1000 Tons USD,1000
Nigeria - 21,829 92,874 24,993 110,722 40,659 180,445 33,782 400,458 48,188
Niger 43,369 4,733 40,027 3,215 31,192 2,961 43,629 4,908 56,681 5,868
Benin 29,068 3,164 29,874 3,350 31,261 3,464 32,436 5,007 46,886 5,121
Burkina
38,578 4,269 46,632 4,999 44,846 4,645 37,100 4,137 45,990 4,643
Faso
Ghana 1,791 346 5,265 661 3,016 580 8,466 1,796 12,536 2,593
3.2.1 Salt demand and supply in the eastern & central Africa
Salt production techniques in most Sub-Saharan African countries are conventional and in some
areas primitive. Namibia, South Africa, Kenya, and Tanzania are the countries that able to produce
not only for their own consumption but also became net exporters. Other countries may have much
small salt producers scattered over a wide area, presenting a much greater challenge to effectively
use the resource and failed to produce in modern way. In this sub region particularly in central
Africa, there are countries that import all their salt. To determine the position the region salt
industry, let examine the following tables
Table.4 Exporters of east & central Africa countries (quantity with value)
Exported 2008 Exported 2009 Exported 2010 Exported 2011 Exported 2012
Exporters quantity, Value quantity, Value quantity, Value quantity, Value quantity, Value
Tons USD,1000 Tons USD,1000 Tons USD,1000 Tons USD,1000 Tons USD,1000
Kenya 239,515 40,091 241,862 30,904 257,626 28,568 277,076 31,053 279,205 35,534
Uganda 2,073 905 2,739 495 4,366 722 9,137 897 15,995 4,649
DR
411 51 669 21 230 20 0 0 32 6
Congo
Burundi 0 0 70 6 0 0 0 0 70 4
Somalia 0 0 10 4 0 0 0 0 50 6
Djibouti 0 0 88 4 87 17 0 0 7 5
Ethiopia 24 6 0 0 0 0 0 0 0 0
Table.5 Importers of east & central Africa countries (quantity with value)
Imported 2008 Imported 2009 Imported 2010 Imported 2011 Imported 2012
Importers quantity, Value quantity, Value quantity, Value quantity, Value quantity, Value
Tons USD,1000 Tons USD,1000 Tons USD,1000 Tons USD,1000 Tons USD,1000
Uganda 114,408 17,372 128,744 16,561 155,717 16,811 184,638 19,452 200,381 24,297
CRAfrica 5,766 885 6,878 1,045 6,839 1,026 6,157 887 4,144 584
Burundi 1,841 286 692 125 10,619 1,471 23,814 3,528 24,008 2,684
Sudan 201 275 228 108 1,031 371 4,014 577 4,074 1,263
Ethiopia 941 158 3,631 397 1815 409 506 225 867 244
Current salt production in Ethiopia is more than 1,283.684 ton. Out of this, as per the new released
report by trade minister of Ethiopia 48,000 ton per month set for domestic market, which is only
96% of the country’s resource (produced salt) wasted at the production site. Yet the country is
importing high grade quality salt from foreign market to satisfy chloralkali industries and for
population willing to spend more money buying food compatible salt. The following table listed
imported quantity with value and the exporters.
Table.6 general trends of the markets imported by Ethiopia, from 2008-2012
Exporters Imported in 2008 Imported 2009 Imported in 2010 Imported in 2011 Imported in 2012
no Qty, US Unit Qty USD Unit Qty, USD Unit Qty USD Unit Qty USD
Exporters
ton 1000 price Ton 1000 price ton 1000 price ton 1000 price ton 1000
1. World (Total ) 941 158 3,631 397 1815 409 506 225 867 244
2. Saudi Arabia 240 55 438 99 44 13 329 123 207 74
3. China 39 30 26 24 52 35 16 24 94 48
4. Italy 0 0 47 9 233 63 0 0 219 31
5. Pakistan 0 0 501 59 400 49 0 0 223 31
6. USA 2 3 7 6 9 12 19 12 24 17
7. Germany 0 0 2 13 0 0 0 0 6 11
8. United Arab
0 0 20 8 506 181 2 2 7 5
Emirates
9. Egypt 17 6 66 20 0 0 19 6 0 0
10
Sudan 0 0 700 24 400 14 0 0 0 0
.
11
Namibia 0 0 118 17 98 12 0 0 0 0
.
12
Somalia 0 0 0 0 0 0 0 50 3
.
13
United Kingdom 4 2 2 4 3 3 4 6 12 4
.
14. Finland, Malaysia
Morocco,
Netherlands, 0 0 0 3
Thailand, Ukraine,
Greece, Lebanon
Table.6 indicated that Ethiopia in year 2012, imported 867 tons of salt amounted to over US$
244,000
The potential of Ethiopia’s salt industry could be brighten by the ongoing construction of chemical
factories that will manufacture polyvinylchloride (PVC) and other industrial chemicals. PVC and
allied industries uses large quantity of salt during production. PVC resin is used in plastic factories
to produce hoses, pipes, and boots. Some of the other chemicals to be produced by the plant are to
include caustic soda, calcium hydrochloride, acetylene, chlorine, calcium carbide, and hydrochloric
acid. The growth and transformation plan (GTP) of Ethiopia has given more emphasis for
industrialization, and by virtue of the plan companies engaged in the chemical industries are
currently in their finalization stage to establish an integrated chemical industry that has expected to
utilize from 82,000---160,000 ton of high grade salt (NaCl) per annum.
Sodium chloride in salt is always the same. It is the "non-salt" in salt - the impurities - that make
the difference. In fact, the multiplicity of impurities in salt, their relative quantities and how they
influence the salt properties are so variable, that every salt needs to be considered on its own
merits. Except for insoluble, the origin of impurities is the sea water. Solar sea salts, as a rule just
few months old, are rather similar. Rock salts, millions of years old, may vary greatly, from pure to
dirty, from white to black. Lake salts contain components leached from the ground of the
surrounding rocks in variable quantities. Salt lake chemistry is a science of its own. Insoluble are
found in salts of all origins in greatly fluctuating quantities. In the chemical industry, salt is mostly
dissolved together with the impurities in water or brine.
Prior to feeding the brine to the process, it is purified. Failure to purify the brine adequately may
have serious, even lethal consequences:
Calcium and magnesium will damage the ion exchange membranes irreversibly. Erratic
impurity content in salt may cause hardness breakthrough to the membrane cells.
Membranes cost a fortune. The purer the salt, the more remote is the danger of membrane
damage.
In electrolytic cells, excessive magnesium will cause hydrogen evolution on the anode.
Hydrogen and chlorine form an explosive mixture. Explosion in the cells or in the chlorine
liquefaction may damage the equipment and release chlorine to the environment.
Impure brine in mercury cells will cause butter formation. Butter will disturb mercury flow,
causing short circuits that burn the electrodes. Alternatively, a large electrode gap must be
maintained which will increase the power consumption. Butter removal will expose workers
to mercury vapors that are damaging to health. Disposal of mercury butter is costly and
undesirable for the environment.
Sludge from brine purification in chloro alkali plants with mercury cells is contaminated
with mercury. Sludge decontamination by distillation requires high temperatures, is costly
and never complete. The disposal of mercury contaminated sludge is environmentally
objectionable and very costly. Avoiding the formation of sludge is better than having to
dispose of it. This requires salt of high purity.
In soda ash production, excessive sulphate reduces the value of the product. Accumulating
calcium in the process causes encrustation. Periodical scale removal is costly and leads to
loss of production.
Due to the above reason the chloro alkaline industries made quality conscious consumers of salt.
Technology & process to purify solar salt production processes, technology & engineering
annexed.
The leading company in salt packing & iodized semi automatically in Ethiopia.
It has more than 15 professionals including engineers, senior economists, senior
accountants, technicians in different fields. .
Playing a catalytic role in the salt industry progress & development of the country.
The company is well established in production site, made the only company investing in the
region owning heavy duty machineries and facility and/or equipment such as: Residential
building, Office buildings & clinic, Store buildings, Work shop, Garage, Pump station &
generator house and Water supply system.
Currently Afar salt production share company is on progress to begin a project salt purification
refining process in the country. The primary targeted markets are chemical industries, such as
Dejena PVC factory, AAWSA and others that have expected to utilize from 82,000---160,000 ton
of high grade salt (NaCl) per annum. And at the same time, the company will cover and identify
possible detail export market that can be developed in the short term and long term. This market
helps us for back-up, if the expected domestic chemical industries establishment failed to contact
with us.
European 1155
community
China 142 190