Varispeed-626VM3 DRIVE DESCRIPTIVE MANUAL INVERTER DRIVES WITH DIGITAL VECTOR-CONTROL WITH REGENERATIVE FUNCTION (VS-626VM3) 3.7/2.2 TO 37/30kW (STANDARD TYPE) 5.5/3.7 TO 22/18.5kW (WINDING SELECTION TYPE) Y YASKAWA MANUAL NO. SIE-S626-6CPREFACE Varispeed-626VMB drives (VS-626VM3) combine a compact, high speed AC spindle drive motor with a digital vector-controlled, high performance transistor inverter (controller) with regenerative function. ‘The VS-626VMB3 Drives are highly reliable adjustable speed AC spindle motor drives for NC machine tools such as machining centers and lathes, and manufacturing facilities such as transfer machines and testers. They assure exceptional stability, even at high speeds under severe operating conditions. ‘The features of the VS-626VM3 are as follows: 8000 r/min max and constant power range (1 : 5.3) (for 7.5kW or below) Constant power (1 : 12) with winding selection (No speed change gear required) ‘Two series for power voltages of 200V and 400V Precise setup of position and speed by fully digitalized control Compact and lightweight ‘This manual describes the installation, operation, maintenance and inspection to use the drive system normally and safely. Read this manual thoroughly before operation, ‘This manual gives operation examples under typical conditions. For applications under special conditions, contact your YASKAWA representative. Users are requested to use the equipment within the range of the specifications and in the manner described in this manual. ‘This manual also describes PROM version NSN620100 and beyond. PROMs of former versions have different arrangements of control constant numbers. For further information, contact, your YASKAWA representative YASKAWA ELECTRIC CORPORATION AG Spindle Motor \VS-626VM3 Controller Model UAASKA-08021 Model CIMR-VMS27P5General Precautions | «Some drawings or photos in this manual are shown with the protective cover or shields | Temoved, inorder to describe detail with more clarity. Make sure all covers and shields are replaced before operating this product. | + This manual may be modified when necessary because of improvement of the product, | modifeton, or change in specications | | Such modifications are denoted by a revised manual No, + To order a copy of this manual, if your copy has been damaged or lost, contact your YASKAWA representative, + YASKAWA is not responsible for any modification of the product made by the user, ince that will void your guarantee. NOTES FOR SAFE OPERATION Read this manual thoroughly before installation, operation, maintenance or inspection of the VS-626VM3, In this manual, NOTES FOR SAFE OPERATION are classified as “WARNING” or “CAUTION”. [4 WARNING | Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury to personnel [& CAUTION } Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury to personnel and damage to equipment, It may also be used to alert against unsafe practices. Even items described in[ A\ CAUTION | may result in a vital accident in some situations. In either case, follow these important notes. ‘The following shows the symbols of prohibition and mandatory action. [© PROHIBITION |: Specifies prohibited handling. all (@ WANOATORY | RCTON Specifies actions that must be taken. ‘This manual also contains precautions for safe use of the equipment. Pay special attention to precautions marked with (\, A, and &. AN: Precautions to prevent accidents that may lead to injury. (AS! Precautions to prevent accidents that may lead to failure or damage to the equipment. ‘* : Precautions about installation or wiring conditions to prevent accidents that may lead to failure or damage to the equipment. RECEIVING ~ A\CAUTION (Ref. page) + Do not install or operate any inverter which is damaged or has missing parts. Failure to observe this caution may result in personal injury or equipment | damage. 40, INSTALLATION Ay CAUTION (Ref. page) - Li he cabinet by the base, When moving the unit, never It by te front cover Otherwise, the main unit may be dropped easing damage tothe unt M6 + Mount the inverter on neitermabl rater. maa Failure to observe this caution can result in a fire. ceenerrenennnn 146 + For open chassis type, install a fan or other cooling device to keep the intake air temperature below 45°C Overheating may ease a fire or damage to the anit nn M8 WIRING A, WARNING (Ref. page) + Only commence wiring after verifying that the power supply is turned OFF. lure to observe this warning can result in an electrical shock or a fire. v=" 149 + Wiring should be performed only by qualified personnel Failure to observe this warning can result in an electrical shock or a fire. + When wiring the emergency stop circuit, check the wiring thoroughly before operation. Failure to observe this warning can result in personal injury. 152 | + Make sure to ground the ground terminal) (Ground resistance--200V class: 1009 or less, 400V class: 109 or less) Failure to observe warning can result in an electrical shock or a fire, rr 51,149 LeA\ CAUTION | (Ref. page) + Verify that the inverter rated voltage coincides with the AC power supply voltage. Failure to observe this caution can result in personal injury or a fire. + Do not perform a withstand voltage test of the inverter. It may cause semi-conductor elements to be damaged. + Make sure to tighten terminal screws. Failure to observe this caution can result in a fire. + Never connect the AC main circuit power supply to output terminals U, V and W. ‘The inverter will be damaged and invalidate the guarantee, OPERATION Ax WARNING (Ref. page) cover. Do not remove the covers while current is flowing. | Failure to observe this warning can result in an electrical shock + Nover operate the digital operator or the switches when your hand is wet. Failure to observe this warning can result in an electrical shock + Never touch the terminals while current is flowing, even during stopping. | Failure to observe this warning can result in an electrical shock + Since the stop button of the digital operator can be disabled by a function setting, install a separate emergency stop switch. Failure to observe this warning ean result in personal injury.A CAUTION (Ref. page) + Never touch the heatsink or discharging resistor since the temperature is very high. Failure to observe this caution can result in harmful burns to the body. + Since it is easy to change operation speed from low to high speed, verify the safe working range of the motor and machine before operation. Failure to observe this caution can result in personal injury and machine damage. + Install a holding brake separately if necessary, Failure to observe this caution can result in personal injury + Do not change signals during operation. ‘The machine or the inverter may be damaged. + All the constants of the inverter have been preset at the factory. Do not change the settings unnecessarily ‘The inverter may be damaged. For common terminal pins of sequence input signals, change the pins according to input method. MAINTENANCE AND ) INSPECTION "A WARNING (Ref. page) + Never touch high-voltage terminals in the inverter. Failure to observe this warning can result in an electrical shock | + Perform maintenance or inspection only after verifying that the CHARGE LED goes OFF, after the main circuit power supply is turned OFF. | The capacitors are still charged and can be dangerous. «~~~ +192 + Only authorized personnel should be permitted to perform maintenance, inspections or parts replacement. [Remove all metal objects (watches, bracelets, etc.) before operation.) (Use tools which are insulated against electrical shock.) | Failure to observe this warning can result in an electrical shock.~ A\ CAUTION + The control PG board employs CMOS ICs. Do not touch the CMOS elements. | The inverter may be damaged by static electricity. + Do not connect or disconnect wires or connectors while power is applied to the circut. Failure to observe this caution can result in an electrical shock, personal injury or equipment damage. OTHERS [ 4x WARNING | Never modiy the product, Failure to observe this warning can result in an electrical shock or personal injury and will invalidate the guarantee, NOTES ON USE A WARNING Observe the following items to avoid electrical shock or injury. (Ref. page) + Ground the ground terminals of the inverter and the motor (or ground the metallic part such as frame in case of no ground terminal) according to local and/or national electrical codes. Failure to observe this warning can result in electrical shock. + Use grounding wires of a size complying with relevant international or local standards + Make wiring length as short as possible. Separate power cables from signal lines. Noise on signal lines may cause vibration or malfunctions. + Disconnect all power and wait 5 minutes before wiring or inspection. Failure to observe this warning can result in electrical shock. + Do not damage the cables or apply excess stress; do not place heavy objects on the cables or clamp the cables. Failure to observe this warning can result in electrical shock. 51149 192 4\ CAUTION | (Ref. page) + Use only the specified combination ofthe inverter and the motor Failure to observe this caution may recut in fire or malfunctions + Never us at locations exposed to water splashes, corosive and inflammable gase, or near combustible substances. Failure to observe this caution may result in fire or malfunctions. ~ Use under the following environmental conditions. (a) Indoors where no corrosive or explosive gas exists (2) Well ventilated without dust or metalic particles (3) Basy to check, clean and maintain For use at locations where excessive water or oil splashes exist, use a cover ot other protection. It is recommended to place the terminal box upward = Do net touch the motor while the power is ON or immediately after turning the power OFF. Faller to observe this caution may cause harmful burn 31,144STORAGE L © PROHIBITION (Ref. page) + Do not store the equipment in locations where water splashes are present or where there Is corosive 9280s orl : ——— (Ref. page) | | + Store the equipment protected from direct sunlight in the specified range of tempera- ture and humidity. (O°C to + 60°C, 5% to 95% RH) 142 [___/Mter ona tie storage, contact your YASKAWA representative, | TRANSPORTATION - A CAUTION _ (Ref. page) + Do not lift the cables or the motor shaft when carrying the equipment. | Failure to observe this caution may result in product malfunctions or personal 140 injury. | +o not load the products excessively, | Failure to observe this caution may result in collapse of cargo and personal injury. “140 7 } (Ref. page) + Use the motor eyebolts exclusively for lifting and transporation of the motor. Do not attempt to move when other equipment is attached to the motor. 140 —10—INSTALLATION Ay CAUTION (Ref. page) + Do not climb up on the motor or place heavy objects on st Failure to observe this caution may result in personal injury 31,32,33,140,144,145 + Do not block the air inlet and outlet, and do not let foreign materials enter. Failure to observe this caution may result in fire + Do not apply heavy shock. Failure to observe this caution may result in a malfunction. ~ When unpacking, be careful of the nails in the wood frame. Failure to observe this caution may result in personal injury. * Cover the rotary parts so as not to touch them. « The motor shaft extension is coated with anticorrosive paint. Before installation, wipe off the paint with a cloth soaked in detergent liquid + When connecting the motor to a load machine, be careful with centering, belt tension, and pulley parallelism. Failure to observe this warning can result in personal injury. | For coupling with the load machine, use a flexible coupling, + The motor system is precision equipment. Do not apply shock upon the motor or the motor output shaft. Design machines so that the thrust load and radial load applied to the motor shaft extension during operation should be within the allow: able range described in the manual of each model, - Flange-smounted types must be installed with the load motor output shaft either ~ Never make any additional machining to the motor. | horizontally or vertically with the shaft down, If the output shaft is to be placed horizontally, place the terminal box upward. Foot-mounted types must be installed on the floor with the foot down, For details, refer to the manual for each model. anoWIRING A\ CAUTION (Ref. page) + Perform wiring securely according to the connection diagrams. Failure to observe this caution may cause motor runaway and personal injury. + Verify that the input power is OFF before wiring. + Perform proper grounding and noise control, |. Make wiring length as short as possible. Separate the power cables {rom the signal lines, Do not run power cables and signal lines in the same duct or bundle. Noise on signal lines may cause vibration or malfunctions. + Never connect commercial power supply directly to the motor. Use YASKAWA specified cables. To use other cables, check the rated current of, | your equipment, and consider operating environment to select correct cables. If cables not specified by YASKAWA are to be used for the encoder, select twisted: pair shielded wires. + The terminal block, connectors or connector pin layout differ according to the model. Refer to the manuals for your model before wiring, + If no terminal block is used, protect lead joints with insulating tubes or tapes. Failure to observe this caution may result in electrical shock or fire. 51,149 OPERATION 4\ WARNING (Ref. page) + Do not operate the equipment with the terminal box cover removed. After wiring, replace the terminal box cover. Failure to observe this warning may result in electrical shock. 152,177 —412-dN CAUTION Perform test run as follows. Secure the motor and disconnect from load machine system, check operations, then connect the motor to the load mach Failure to observe this caution may result in personal injury * If an alarm is issued, correct the cause, verify safety, then reset the alarm and resume operation, Failure to observe this caution may result in personal injury. + If momentary power loss occurs, turn the power supply OFF. ‘The machine may resume operation suddenly and may result in personal injury, + Before starting the liquid-cooled motor, verify that cooling oil is properly supplied. to the motor. For oil mist lubrication type product, verify that the lubrication is properly performed before starting operation, + Build an emergency stop circuit or a device that protects the motor by immediate. ly stopping oper lubrication. After emergency stop, restart operation by the following procedure. (1) Recover cooling oil supply or oil mist lubrication. (2) Cool the motor sufficiently (for one hour or longer), then restart operation from low speed. (3) Gradually increase rotation speed while verifying that there is no abnormal noise, increase of vibration or rise in temperatures. mn in case of malfunctions of cooling oil supply or oil mist 13 — 202 (Ref. page) |© PROHIBITION + The brake incorporated in the motor is a holding brake. Do not use it for normal braking. + Do not operate liquid-cooled motors without supplying cooling oil + Do not operate cil mist lubrication motors without supplying proper lubricant. @ MANDATORY ACTION + Build an external emergency stop circuit that immediately stops operation and shuts down power in an emergency. MAINTENANCE AND INSPECTION ~ © PROHIBITION + Only authorized personnel should be permitted to disassemble or repair the equipment, + If it becomes neccessary to disassemble the motor, contact your YASKAWA representative. =aWARNING LABEL. A warning label is displayed on the front cover of the inverter, as shown below. Follow these instructions when handling the inverter. Waring Late Model CIMR-VMS27P5 Warning Label (Example of Model CIMR-VMS27P5) _O Wannins GH, MMOSENKAVET. RAH, MOM RET RABMMERAT, LOM TCE, suozenssnet, ARUN AUN, AMD AME RTC RED, + RICHIBEAT OT TER LY May cause injury or electric shock. + Please Follow the instructions in the manual before in oF operation. + Disconnect all power before opening front cover of unit, Wait 1 minute until DC Bus capacitors discharge + Use proper grounding techniques. | oov'cvass INVERTER INPUT | CA 2H 200~ 220 V/60 He 00 ~ 290 Veo He Move} cIMR-vMs27P5 OuTPUT} Ac SPH 45 & ree) [ega eseeeeeereeeeeeee] ‘YASKAWA ELECTRIC GORPORATION ne rrstia7~—— CONTENTS — Specifications STANDARD SPECIFICATIONS «-++++-++--+-+0-----0------ MODEL DESIGNATION MOTOR SPECIFICATIONS ~~ INVERTER SPECIFICATIONS ~ OPTIONAL EQUIPMENT AND SPECIFICATIONS gees Design Manual 6. BASIS OF INVERTER DRIVES-- 7. DESIGN OF VS-626VM3 DRIVE SYSTEM 8. APPLICATION DESIGN ----- Startup Manual 9. RECEIVING INSPECTION AND PRE-STORAGE CHECK ~~ 10. INVERTER PARTS NAMES AND FUNCTIONS ~- 11. MOUNTING AND WIRING -- 12, PREPARATION BEFORE STARTING -- 13. OPERATION OF DIGITAL OPERATOR -- 44, DRY RUN- Maintenance Manual 15. MAINTENANCE -- 16. TROUBLESHOOTING 17. SPARE PARTS -- =eSpecifications planning basic design. 1. STANDARD SPECIFICATIONS ---- 11 STANDARD DRIVE SERIES 19 12 WINDING SELECTION DRIVE SERIES an 13 PROTECTIVE FUNCTION +++ 23 2. MODEL DESIGNATION 21 AC SPINDLE MOTOR 22 INVERTER 3, MOTOR SPECIFICATIONS 3.1 OUTLINE + 25 3.2 CONSTRUCTION 26 33 OUTPUT-SPEED CHARACTERIST cone OT 33.1 Standard Motors 27 332 Winding Selection Motors 28 3.4 DIMENSIONS 29 34.1 Standard Motors 29 34.2 Winding Selection Motors 30 3.5 INSTALLING CONDITIONS 31 3.5.1 Installation Location sss 31 3.5.2 Installation Orientation ------- 3.5.3 Connection with Driven Machine --- 32 3.6 ENCODER . : 3 4. INVERTER SPECIFICATIONS 4.1 OUTLINE 42 CONFIGURATION AND FUNCTIONS 36 4.21 Equipment Configuration and General Specifications ~ 36 422 Operation Status Display Functions 37 423 Protective Functions 37 43 CONTROL BLOCK DIAGRAM - 39 44 DIMENSIONS 40 45 INSTALLATION CONDITIONS ~~ 43 45.1 Installation Location «+ 4B 45.2 Installation Orientation -~ 44 46 STANDARD WIRING DIAGRAM ~ 45 ‘This section outlines features, functions, and performance of the motor and the inverter of VS-626VM3 Drives, including prohibitions. Read thoroughly before | 4.7 WIRING SPECIFICATIONS «+--+ 48 4.7.1 Power Cables and Terminals----- 48 4.72 Control Power Cable and Motor Cooling Fan Power Cable 49 4.73. Control Signal Lines 49 4.7.4 Control Signal Connectors Terminal Assignment, 50 4.75 Notes on Wiring Power Cables and Control Signal Lines: 51 48 CONTROL SIGNAL + 55 42.1 Sequence Input Signal ~ 55 48.2. Speed Reference: = 483. Sequence Output Signal 66 484 Encoder Pulse Output Circuit 485 Analog Monitor Signal 49 72 5. OPTIONAL EQUIPMENT AND ‘SPECIFICATIONS oo Td 51 WINDING SELECTION MAGNETIC CONTACTOR mM 5.1 Ratings and Specifications ma 51.2 Dimensions -~ 6 5.13. Status of Operation ~ 15 52 MAGNETIC SENSOR ORIENTATION CARI 76 5.2.1 Orientation Specifications + 76 522 Dimensions “77 5.23 Connection s+ “79 5.24 Control Signal Connector Terminal Layout . + 80 5.2.5 Installing Magneto and Magnetic Sensor s+ 80 5.2.6 Notes on Mounting ~ al 52.7 Stop Position Reference Input, Signal + 83 53 ENCODER ORIENTATION CARD 531 Orientation Specifications 47 -532 + 86 533 87 5.34 Control Signal Connectors Terminal Assignment 4 535 Notes on Installing and Wiring of Encoder 546. Stop Position Reference Input Signals 90 54 DIGITAL OPERATOR EXTENSION 88 89 CABLE: 91 5.4.1 Adapter Panel and Extension Cable 91 542 Replacement with the Extension Cable 92, 55 NOISE FILTER 93, 55.1 Capacity of Noise Filters 552, Example of Connecting Inpst Noise Filter 553. Dimensions «+--+ 56 1/0 SIGNAL CONNECTOR 93, 93 94 95 5.6.1 Connector Specifications ~ 95 5.62 Dimensions . 95 — 18 —1. STANDARD SPECIFICATIONS 1.4 STANDARD DRIVE SERIES Table 1.1 200 Series Model uaaskat “nz | 04 | 06 | os | n | 15 | 10 | 22 | ar Soninve fang’ | 8 | 75 | 10 | 18 | 20 | 25 | 30 | 40 | 50 | SO¥eD, w]s7) 55 | 75 | m | 15 | 185 | 22 | 30) 37 Gatect (Curent) (32) | (39) | (45) | (62) | (90) | (96) | (112) | (116) | (216) Power | Continuous | 3 | 5 | 75 | 10 | 15 | 20 | 25 Rating w} 22] 37 | 58 | 75 | 1 | 45 | 85 (Current) (3) | (20) | (37) | 48) | 7 | cea) | (98) Rated | Base Speed 1500 Speed 2 Tenn’ | Maximum Speed ‘2000 6000 4 jm | 14. 50 | arr [7 Ll 00 | 950 | w78 | 1823 | 2490 3) Ghnmatadonn | BR | 104 | 17.4 | 258 | 358 | S17 | 706 | 869 | 14 | 163 kgf 143 | 2.40 | 3.57 | 4.87 | 7.14 | 9.74 | 120 | 186 | 25.4 Ib- | 0.90 | 1.99 | 285 | 5.22 | 688 | 949) 11.4 | 921 | 949 karm* |0.0095) 0.021 | 0.030 | 0.055 | 0.073| 010 | 0.42 | 04 | 0.40 wef | 0.90 | 199 | 282 | 517 | 687 | 961 13 | 321 | 37.9 Rotor Inertia ae kofem | 0.038 | 0.084 | 0.12 | 0.22 | 0.290| 0.404 | 0.476 | 1.951 | 1.60 Gverioad Capacity 120%, 608 of 30-minute rating (50% ED) Vibration v5 - vio Noise Level 76dB(A) or below | __80dBA) or below ‘Aniblent Temperature, Humidity 32 to 104F (0 to +40), 85% RH or below (non-condensing) to | 77 | 121 | 148 | 199 | 292 | 287 | sar | 574 | 705 fencer eee kg| 365 | 55 | 67 105 | 180 | 150 | 260 | 320 Model CIMR-VMS2, sps**| sP5 | 7P5 | ot | ots | o18 | 022 | 030 | 037 Max Required Power ly 7 | 9 | 2 | @ | 24 | 90 | a6 | 48 | 60 5 ‘Three-phase, 200VAC, 50 or 6OHZ ; ‘230VAC, 6OHz [cece =" Wotage iuctuation : 10 to ~18%, frequency fluctuation: #5) | Control Method Sine wave PWM inverter (Vector conto, Power regenerative contro) Speed Control Range r/min | 40 to 8000 40 to 6000 40 to 4500 ‘Speed Regulation (0.2% maximum speed or below (load variation : 10 to 100%) ‘Overload Capacity 20%, 608 of S0-minute rating ‘Ambient Temperature $2 to 131F 0 to +55°C (not frozen) | ‘Storage Temperature ~ 410 140F —20t0 +600 Humiity 5 to 85% RH (non-condensing) Location _ Indoor (protected from corrosive gases and dust) Vibration ‘i/) max at 10 oes tan 20h, £98026) ax at 20 to SOE ib] 85 | § | 60 | 79 | 86 | 106 | 190 | 157 | 159 arpomass iB] 52 | Se |S | & | 8 | Se | Se |W | “lied cup power Ta guarantees when inpat votegs ie PODV 60/GOHe P20V S076ORe, or SOV OMe “Tita owe fan 200 Cp pon nh guaran Ieinute rating (20%ED) continuo ting fm coun 5/SHP7 Ping le nso 2a Sy aN ed ct ee crore Enis moce efor motors of 80/04 (2 Sisk power ' 4 Fleer model channel UAAA: O42 991 22K) Foner tara tipping eho ara — 19 ~Table 1.2 400V Series Model UAASKAS.&Z# K KE 16 | 19 | 22 | 0 | ov ‘O-minute Rating) HP 20 | 25 | 30 | 40 | 50 | SOMED) ww] 37 15 | 185 | 22 | 90 | 37 Gated [cures Ge) (45) | (48) | 6) | (63) | (08) Power | Continuous | 3 15 | 20 | 25 | 30 | 40 Rating ww | 22 f | 45 | 5) 22 | 30 (Current) G2) | (36) | (41) | (50) | (66) | (90) Beted | Base Speed 1150 nin [ avn Speed ~__6000 [4800 8 cdpetanatsan spas | 140 700 | 960 | 1176 | 1823 [249.0 3} oe Tome ot Bae I ©) ceri wot | 10.4 SIT | 706 | 869 | 194 | 163 om tod Cant kgm | 1.43 714 | 974 | 120 | 186 | 26.4 pet | 0.90 as fea] m4 | a2i | o49 Rotor Inertia SF) gem? [0.0085 0073 | 010 | oi2 | 034 | 0.40 ; ibs | 0.90 ea7 | 961 | 13 | 321 | 379 lll kgf+m? | 0.038 0.290 | 0.404 | 0.476 | 1.351 | 1.60 [Overload Capacity }-minute rating (60% ED) vio Noise Level : ‘TSdB(A) or below __80dBIA) or below ‘Ambient Temperature, Humiiy 2 to 104F (0 to +400, 95% RH or below (non-condensing) to | 77 | 121 | 148 | 100 | 292 | 287 | 31 | 574 | 705 Approx. Mass ko|_ 35 | 55 | 67 | 90 | 105 | 130 _ 150 | 260 | 320 Model CIMR-VMS4 7s | 7P5 | 7P5 | on | o1s | o18 | 022 | 030 | 097 Max Required Power ee wal 7 | ® | 2 | @ | 24 | 90 | a6 | 48 | 60 cen TThree-phase, 400VAC, 60 or GOHz ; 440VAC, 60 or 6OHz ; AEOVAC, OFZ (oltage fluctuation : +10 to ~15%, frequency fluctuation : 3-85) =e ‘Single-phase, 200VAC, 50 or 6OHz ; 220VAC, 50 or 60Hz ; 230VAC, 60Hz Control Power Supply "voltage fluctuation : +10 to —15%, frequency fluctuation : 8%) Control Method ine wave PWM inverter (Vector conto, Power epeneraive contol 1p Seed Con Speed Control Range r/min 40 to 8000 40 to 6000 40 to 4500 § | Speed Reguation 22% maximum speed or Below (oad variation : 1 to TO0%) | Overioad Capacity 5 20-minute retng [Ambient Temperature _ 82 to 11°F 0 to +55°C (not frozen) | Storage Temperature™* to 140F —20 to +606 Humidity 5 to 95% RH (non-condensing) Location Indoor (protected from corrosive gases and dust) [Vibration .8/s"(G) max at 10 to less then 20H, 1.96m/s¥0.26) max at 20 to SOHz i Be eieizisla lel ws) | ko| 27 | 27 | 27 | 35 | 39 | 44 | 55 | 65 | @7 * Rated output power fs guaranteed whan int woltage ls 400V 60760Hz, A4QV 60/60H, o 4B0V @OAE I input vottage is lower than 400V, rated output power is not guaranteed. 1 1S-minute rating (60%ED)/continuous rating for model UAASKA-O4% Z 5/SHP(A7/22KW) This model is for motors of 40/0HP (20/ 22K) rated output power, UAASKI-SDCZ ® x +E. ‘This model is for motor of 50/40HP (37/SOKW) rated outbuk power, UAASKJAGTOZ® © #E 4 # Temperature curing shipping (short period, = 01.2 WINDING SELECTION DRIVE SERIES Table 13 200V Series Model UAASKB= OZ os | of | 15 19 22 SOminute Rating ve | 7.5 10 6 20 25 30 we] 65. 75 n 5 nase eee pated (4) (47)_| (eaves) |_ (68) | (102) | (10) Qutput “e 5 \ 75 10 15 200, 25 ca ww 37 75 1H 1 | 18.6 (Current) (25) (soiae)) | (67) | (9) | (99) Bated | Base Speed '500(600) | 400 rin | Maximum Speed 4800 3 ‘Ouput Torque at Base Speed} | saaqig) | 262 | 358 442 Reted Curent) | Ib-ft [52.3 r05.9901| 1936 | 2646 | s262 fa ea 9 | kotm | 7.24 14522) | 267 | 365 | 450 oy, Ibe | 688 raan2) | 921 | 449 | 520 Rotor Inertia ("") gem? |_ 0.073 on4oia) | 034 | 047 | 055 " Weft? | 688 rain) | 920 | 448 | 520 poner kof-m? | 0.29 055048) | 135 | 189 | 219 Overload Capacity , 60s of 30-minute rating (60% ED) ‘Speed Control Range r/min ‘Speed Reguiation Overload Capacity Inverter Vibration vio Noise Level low ‘80dB(A) or below ‘Ambient Temperature, Humidity | 32 to 104°F (0 to +40°C), 95% RH or below (non-condensing) tb | 232 265 | a7s@ay | 574 784 ‘894 aD ka| 105 | 120 | 170150) | 260 355 | 405 Model CIMR-VMW2: | sps 7P5 on o15, org. 022 Max Required Power Sup wale 12 19 24 30 36 Throo-phase, 200VAC, 50 or 60H ; 220VAC, 60 or 60He ; 230VAC, 60H: Coenen (Voltage fluctuation : +10 to 15%, frequency fluctuation: +54) Control Method ‘Sine wave PWM inverter (Vector control, Power regenerative control) | ‘40 to 6000 to 4800 _ mum speed or below (load variation : 10 to 100%) "120%, 608 of 30-minute rating 0.2% mi Ambient Temperature Storage Temperature 82 to 18°F _0 to +66°C (not frozen) 4 to 140°F —20 to +60°C joy eae eS rT Talos Grist rom cate pases an Vibration ‘98m/s*1G) max at 10 to less than 2oH2, 1.96m/s'(0.2G) max at 20 to SOH2 Ib 57 60 79 86 ws | 130 Aprox Moos Bele ile 8/2 8 Tiago Conmat Va TET Tor —| "Rated output power is guaranteed when input voltage Is 200V 50/60H2, 200V 60/6OHE, or 230V GOH Ir input vetag i lower than 200V, rated output power is not guaranteed + Values in parentheses are for flange-mounted type. Model is UAASKD-1ICZ1 + Temperature during shipping (ehort pariod ~ 24 -Table 14 400V Series Model UAASKB:Cz##*e | 06 | 08 w 15 wo | 22 ‘tent Rating we | 7.8 10 18 20 26% merso! Rated? | GO%ED) ww] 55 75 tt 5 185 22 Output —_ Curent) (8) (24) | (34(33)) | (44) (4) (55) | Power [Continuous w | 6 75 1 | OS 25. | Rating ww] 37 55 75 1 185 |__| (Curent) G3) | 08) siz | oa) (48) Fated | Base Speed 500 '500(600) min | Maximum Speed 6000 5 Nem [71 105 | 143(n19) | 262 442 Sleumveneesse pe] sea | re esaasn | oa ws2 kofem | 721 | 107 | t4sti22)| 26.7 45.0 reorient Bel gas [OS [SMB] 8! Rotor GD* Kotm'| 628 | 049 |ossoay| 135 8 Overload Capacity 7 120%, 60s of 30-minute rating (60% ED) Vibration V5 vio Noise Level 75aBIA) oF below "B0dBIA) or below Ambient Temperature, Humidity | 92 to 104°F (0 to +40°C), 95% RH or below (non-condensing) a oe ee Model | | ry ___ome-vawa |_7e5_|_7Ps | on ors ors | 022 [Sti oe oA 2 19 24 30 36 = Tra ase, OAC 50 of He; AG, £0 Oh VAG Control Power Supply Sige oats 0 0 “oh Henna feta) Control Method Sine wave PWM 5 | Speed Control Range ¢/min 40 to 6000 [Seed Reguision [0256 maximum =| Overload Capacity 120%, 605 of 80-minute rating ‘Ambient Temperature __82 to 131F 0 to +86°C (not frozen) Storage Temperature? =4 to MOF =20 to +606 Humiaity 5 to 95% RH (non-condensing) Location ane Indoor (protected from corrosive gases and dust) Vibration ‘/) max at 10 less than 20 54026) max at 20 to SOHe Approx Mass mo| & | & | % 8 | we | | Magnetic Contactor Mode [___HV-7AP3 HV-I60AP3 "Rated output power fs guaranteed wien input voltage le 400V 60/60Hz, 440V 60/60H=, & 460V GORE 1 input voltage is lower than 400V, rated output power i not guaranteed, 1 Values in parentheses are for flange-mounted type. Model i¢ UAASKD-TICZ1 # #€. FTempecature curing shipping (short period). — 22 -4.3 PROTECTIVE FUNCTION Table 1.5 Protective Function 2gfatt| Protective Function Content cee Wasa EECION | Winding slain nt competed within sting tine ro rcesgve seed Aut peel BSCS I Tha SOE of command speed (EXTHATE|yp9 ‘Speed detection | Disconnection or poor connection of motor encoder lead COO Synchronous power signal loss (at turning on power supply) Fo00 tn] Pomeroy oat | Fs OTS Tomientary power Toss of 012s, power | ~pegq Low-voltage (150V AC or less) of control circuit power, power loss. Fe0d Power supply _|Freauency selection impossible (/60Hz) at turing on power supply. | Fat pean Power frequency fluctuation exceeds +5% of rated value, F603 Excessive inverter | Temperature in cabinet becomes +95 or above, [Foe Ione! cabinet | Temperature in cabinet Becomes GC or above Fr ‘GaqveT Instn TiC eaute cer Emergency stop | Motor does not sop win 1Uwaconds afer emergency op comma |, Excessive OuuT | tnverier output curren exceeds the st value? Five Excessive input | Inverter output current exceeds the set value! 300 Builtin MC fault | MC of inverter input section does not operate F200 MCCB tip -MCCE of inverter input section trips Pani pe Teverter utp curent exceeds 1209 of Salma rating Tor T = Hnverer overlong FTverter Input current exceed 120% oF Mae rating for T Inverter overvetage _| Inverter DC bus voltage exceeds the overvoltage set value? eat sink temperature exceeds the set value? Exoosive root Sik | eat sink temperature exceed the st value for I mite or over’ | FOOL \ Heat sink temperature detect thermistor is disconnected F005 Initial charge fault | Main capacitor is aoe charged within the set time? FAW Over speed = Motor temperature exceeds the allowable temperature-rise limit. F500 Motor temperature exceeds the allowable temperaturerice lim F800 Motor | Excessive, | Motor temperature exceeds the allowable termpeatureic in =H al ‘Motor temperature detect thermistor is disconnected 02 ‘+ For protect function for hardware/software inverter, see Par, 185 {Set time and set value differ from inverter capacity. They are preset before shipment 1 Set rated speed is at speed command 10V and be set to C126. Tt can be set inthe range from 100r/min to the motor max speed. # The temperature-ise limit ig ofthe specified value in 118 C4004 For motor insulation class F, the value is 158°C. Ovetheat is detected in one minite or more for PROM version NSN620148 and beyond. ios2. MODEL DESIGNATION 21 AC SPINDLE MOTOR agong al T_ Voltage (_ : 200V Series, E: 400V Series) Other Specifications '______ Mounting Method (1 : Flange-mounted, 3 : Foot-mounted) ———— Detector (A : Without home position, Z : With home position) —— Design Order C ! Standard D: Only for UAASKA-MDOIOOO -oepo1000 oapc1oa0 Capacity (04: 3.7/2.2kW) (37: 37/30kW) = Output Power A : Base speed 1500r/min B Wide range constant ouput 1:12 (Winding selection type 1D: Other wide range constant power (Winding selection type) | E : Base speed 3000r/min J: Base speed 1150r/min a —— Cooling Method (Externally fan-cooled type) 2.2 INVERTER cmme-yMnoon0 7 | [T-Max Applicable Motor Output (8P7 :8:7/2.2KW) (037 : 37/30kW) Voltage (2 : 200V Series, 4 : 400V Series) —— Specifications (S : Standard, W : Winding selection type) (oo Hbooo-0O — Indication of option or specification number \________ Indication of revision of inverter unit Maximum capacity of applicable motor (SP7 : 3.7/2.2kW) (045 : 37/30kW) (P stands for a decimal point.) —____——— Voltage specification (2 : 200V series; 4 : 400V series) Note: The bultn typo is mounted dietly onthe ide o back of the contol panel using the heatsink cover onthe back ‘Of the inverter The heatsink external cooling type fs mounted withthe heat sink exposed tothe outside by ili / Cutting a hole of specified dimensions inthe contrl panel. To use ths type, an alr duct must be prepared for cooling ‘tho heat sink — 24 —3. MOTOR SPECIFICATIONS 31 OUTLINE AC spindle motors are squirrel-cage induction motors suitable for high-speed driving of the spindle of NC machine tools or other manufacturing equipment. Flange- and foot- mounted types can be selected for ease of installing onto the load machine. The motors have the following features: (1) Wide range of constant output With precision bearings and highly rigid frame design, motors of 7.5 kW or lower are operable up to 8000 r/min (constant output range: 1 : 5.3). Motors that are 11 kW or greater are operable up to 6000 r/min (constant output range: 1: 4). Winding selection motors cover a broader constant output range, and offer a constant output ratio of 1 : 12 without using speed change gear. Compact magnetic contactors having a transfer contact structure specialized for winding selection are provided. For detailed specifications of the magnetic contactors, see Section 5, “Optional Equipment and Specifications.” (2) Low vibration ‘The motors are compact and dynamically balanced so as to reduce vibration even during high-speed driving. (3) High reliability ‘The motors are totally-enclosed self-cooled type. The speed detectors are highly reliable 1024 P/R magnetic encoders. (4) Cooling system In all motors, cooling air enters from the load machine side and exits from the opposite side, avoiding exposure of the machine to the exhaust. If opposite air direction is preferred because of machine configuration, the cooling structure can be changed accordingly. (8) 400 V series Dimensions of the new series are the same as the 200 V standard series. However, motor cooling fan is 200 V class. = e53.2 CONSTRUCTION Terminal-Connector Location @ connector ~N(4 lol CABLE ENTRANCE era ENTRANCE WAIN GIRQUIT COOLING FAN TERMINALS — POWER TERMINALS Encoder Connector ‘ML Connector (MILR=12) QOO®O Parts Name No. Parts Name eBoem Output shaft Stator Winding Bearing ‘Terminal box (Coa “Terminal “Terminal | 5VDC Rotor sorta rag Cooling Fan PC jelsleislels| Stator © © Rotor [@ [Cable entrance ao © ol ; PAL Ete Tact £ é (Ghiclded) TPB. =PB ca 7 8 PA [FG (Fraiie ground) 0 i 1217S Fig. 31 Motor Construction Encoder with home position encoder Table 3.1 General Speci ications of Motor a “Motor for fan use, capacitor motor Saaple phase, 200V, 3b oF O0tHz; Z20V, 50 or Ha; 250V, F NTC thermister Magnetic encoder “Paint Color ___| Munsell notation N15 ‘Aient Temperate Hur ‘Altitude leolation Vortage Insulation Flesistance ‘Standards ‘From horizontal to vertical (Place output shaft down) Grease 1000m or below 1500V AG, one minute 500VDC, 10MA or more [yis*, JECT %* JIS: Japanese Industrial Standard t JEC: Standard of Japanese Electrotechnical Committee — 26 —3.3 OUTPUT-SPEED CHARACTERISTICS 3.3.1 Standard Motors (1) 3.7/2.2kW (5/3HP) (8) 15/11kW (20/15HP) (9) 37/30kW (50/40HP) : = «fanned en ‘oureur ,| eSHPRIGMNUTERATAGSINED | gUrpyT - 7 aaeeee [HPRCONTROOUS RATING) | POWER |? iH ICONTINNOUS RATING) a wai aw gL YF rm | r { ouTeUT oat 2000 300 ong Som smn run na : + POWER 2 peti VRCCCY eee Tal he 9 on a an (2) 5.5/3.7KW (7.5/SHP) (6) 18.5/15kW (25/20HP) 7 sm Fates cer Tia a oer | ctiwamrasivel | 8 | Fee woronareto vn ww 2 ~ POWER i wa} om t ‘ooo “20003000 von S000 gO 7OOD EDM I Y ran Sees ee wh saa sw (3) 7.5/5.5kW (10/7.SHP) (7) 22/18.5kW (30/25HP) ee . HP MITE RATIVGSRED a AV apnea Spann ouneur | Vf Power *} ht We L 7 \. wR a a now (4) 11/7.5KW (15/10HP) _ TTT TT 12 te ee nT RATS! of/-L AT I A * [ Pitesbestuatnane : f cure auteur IY me saan Hf ares wn (on Ft : ‘ “ae a errs : MOTOR SPEED ir/min) aces wOTOR SPEED Hm) Note: Output characteristis are the same both 200V series and 400V series Fig, 3.2 Output-Speed Characteristics iar33.2 Winding Selection Motors () 5.5/3.7kW (7.5/SHP) (4) 15/11kW (20/15HP) \geaegeo RATER arene ‘6 FRR ene ea i " MBER Posteercamnderims gg erdmasson went oa 6 Bale” SO BEA nd vw off Wgugeeco » -—caansriamicmmae: Pe HEP «| Arseocnncesto| i Powe: 2 fl T NBT BMD min “we iat =a Oe oT TTT 4 WoTonsPeED ine egcc0 "| morcomuaising ae s 3 (2) 7.5/5.5kW (10/7.5HP) ‘ > z Rue | Cratos meen oa a are Bones’ 6 | fsapsricomiosrams, MOTOR SPEED winin) m4 2 a (5) 18.5/15kW (25/20HP) « res HISBEEEE? © F aunt Rice © rae Sane ae 2 ‘i Sie t "8 FTN 16} Fawn covTrunss rama wn HE r yguapeco w c t it ocean a a3 aaa ree yp Bie NOTOR SPEED (min mg ‘ 7 ean § 2 2 11/7-5KW (15/104 Seem °° OTT tema eT Bas FLANG-MoUNTED TYPE MOTOR SPEED Wnin) @ MESAEC) 12 FREER TSHET youepse0 9 10 fsa ROR ae yauapeen Bier! aan (6) 22/18.5KW (90/25HP) 4 ‘ 2 or B 8 a [ puemirenen * [Rare | Ta REET amie a fexancseme 2} —Puswarcomeod ame 8 2” i eo eomuS AS. youseeeeD 19 n SRR { ree en eR eee { «4 Poe ty ‘ otf few (5 TH Bao) OE So 7 a MOTOR SPEEDICnin) ie : ot 2 a “aaa Bae cr/miny® Ta eT HT a NOTOA SPEED t/nin) Note: Output characteristics are the same both 200V series and 400V series Fig. 33 Output-Speed Characteristics (Winding Selection Motors) — 28 —3.4 DIMENSIONS in mm (in inches) 3.41 Standard Motors + Foot-Mounted Type + Flange-mounted Type : eS eo s 7 ingebuss Detail of Shaft Extension a a beep. Foles 4-42 TC HOLES rear FOOT-MOUNTED TYPE faa] A) B04] | £| F/G) H) J |KO) L|M Ena meer 4 /P R (oR_S_[T a] Ja] [fo So ||] | fsa any ys) 5 ee ca ee Se a ea 2 LALA Ke nn a | es | | 2 [sey o fe i tl is | [ns iL BBE s/t Li [nn | iti ca tle A | no [Sy Sn ttf 2s | 25 [ogo [ta Seth : ni " iy | ey nhl i aa |main| et Inala: * TSsminute rating 60% ED) / continuous rating. Not furished with eyebolts for 37/22kW unit, FLANGE-MOUNTED TYPE [a Shaft Extension eee 0] ro]n [xi gage eee wa | at fisrel can [ea] — [Su i [at ot Ju |e due ety Jaf | he ei leat platted tl sen ob Ti ita lah sl para es eat el ht ee ial etl at | iii | diy [ptt abtgh dy aoa) cam | os eta [cin do | ay [etal ofaha fe uta ob tt Lote civ i * T5minute rating (50%ED) / continuous rating. Not furnished with eyebolts for 37/2.2kW unit. "Note: Dmoneions ofthe shaft extension Key and Keyway are based on JIS (Japanese Incust'al Standard) B 1901-1986, — 29 -3.4.2 Winding Selection Motors + Foot-mounted Type + Flange-mounted Type Do. Lie we ue MIG HOLES Detail of Shaft Extension FOOT-MOUNTED TYPE Rave oun] ‘Shaft Extension ElF @/H|a Kole [MN Rel z ikt open en FLANGE-MOUNTED TYPE Heawemmes t [Lal ce Juchalimjuclrl zo] 1 kojKt]Ki Shaft Extension Gloxprl_s [T[u[wya "Note: Dimensions ofthe shat extonsion key and keyway are based on JIS (Japanese Industral Standard) B 101-196.3.5 INSTALLING CONDITIONS he following requirements should be considered when designing a machine structure around the motor. (Refer to Para.11.1.3) 3.5.1 Installation Location (1) Sufficient cooling air must be supplied to the cooling fan. The motor opposite drive end (where cooling air is exhausted) must be separated from machines by 100mm or more. If supplied air is insufficient, motor thermal error protection may be activated even under loads within the rating, (2) The motor must be protected from water or oil splashes. Use a protective cover, if necessary. * Entry of water or used oil into the motor may deteriorate insulation and cause a ground fault. (3) The motor must be installed on a sturdy bed, base, or frame % ~ Adding to the motor weight, dynamic load is applied to the bed during operation, and vibration may occur. = ~ Use a motor of an outside diameter of 250mm x 250mm or below operating under vibration acceleration of 2.5G or less (Standard type : 22/18.5kW (30/25HP) or below ; Winding selection type : 11/7.5kW (15/10HP) or below). For other large capacity models, contact your YASKAWA representative. (4) The motor must not be placed where there is excessive dust, iron particles or mist. % ~The motor core is cooled by air sent from the built-in fan, Accumulation of dust in the air duct reduces cooling capacity and the motor thermal error protection may be activated even under loads within the rating. * 35.2. Installation Orientation (1) Flange-mounted type motors can be installed when the motor output shaft connected to the driven machine is perpendicular to vertically downward position, ~~ When the output shaft is directed upward, excess force is applied to the motor bearing and the life may be shortened. 2) Foot-mounted motors must be mounted on the floor with the foot under the motor body. * — If the motor is suspended upside down, excess force is applied to the foot and the life may be shortened. (2) To place the output shaft in a horizontal position, the terminal box must be on the upper side. - If the terminal box is on the side or bottom, dust easily enters from the air vent under the bracket on the driven machine side, leading to a possible malfunction.85.3 Connection with Driven Machine (1) For V-belt drive lay the motor and the driven machine spindle parallel to each other, and perpendicular to the line passing through the centers of both the pulleys. Radial load applied to the motor output shaft extension must not exceed the limit listed in Table 22. ~*~ If the right angle of the belt is not precise, vibration may occur or the belt may slip. If an excessive radial load is applied to the motor output shaft, excessive force will be applied to the motor bearing and the life may be shortened, (2) For gear drive, lay the motor and machine shaft parallel to each other, and engage the shaft at the centers of the tooth surfaces. Tables 33 and 3.4 show motor output shaft precision and fixing circumference. ‘%* ~ If the tooth surfaces are not engaged properly, gear noise occurs. (3) To attach pulleys and gears onto the motor output shaft, they must be well balanced. ‘The motor is in dynamic balance when a half-key having a half-thickness of the size shown in the dimension diagram (of the shaft) is attached A slight unbalance may cause vibration during high- speed rotation. Table 32 Allowable Radial Load Aiea aa wad NH Rated Quput Stand Winding Selection Nets ose bic Wiese Tae of 3.1/2.2 (6/3) 880 (198) #8 Sach dU See 1760 (397) 2650. (595) ue 1/75 (15/10) 3330 (750) 15 15/11 (20/10) 3690 (605) 4410 (992) 1 18.5715 (05720) . . 2 22/18.5 (30/25) 3380, (750) ed 30/22 (40/30) 4900 (1103) 31/30 6860 (700) % The mode of flange-mounted type winding selection motor is UAASKDAICZI. F The model of 30's UAASKI-SCZ. ‘The model of 47 is UAASKI-87C2 Table 3.4 Mechanical Specifications of Table 33 Mechanical Specifications of Flange-Mounted Type (mm) PSC Mountod type enn Reawaey (TR) * TResuracy CPLR * Standard Type _| We Seta Te [(Sedard Type |g Ska pe] “Faye AW wr ew YER below [0.08 [FS/SSOW or below) fon SM | san as/ikw [0.06 feat [rete avasaw [88/07 9 W/TaRW oom WER | aTAAKW 18 5/6 w BH BA [0.072 ODA, 1/30 157i 2/8 SAW] 0 7.6.Wor iow | [0.08 ~ T5/S5KW oF below) === | 002 Satta | 117.5 10 28/8. 6HW [5.8/3.7 to 17. aRW [0.006 Sethe hse wa (58/7 U/TsKW/oo Smeewe | o/aW 1/KW on [aw 7 35/1 w 2easkW| om 0K 85/6 o BAST [0070 * TLR. ; Total Indicator Reading 17.5/55kW or below] <= 0.02 sean ren fisiowiaaw [es/a7 Sana ear T6/IL wo BNASHW|o0R8 TER: Total fader Reading 303.6 ENCODER ‘Motor speed is detected by a magnetic encoder containing a magnetic disk. When home position signal is used, detection signals are, two phases 1024.P/R signals, namely A and B, and a 1-P/R home position pulse. When the motor is used for driving the spindle of a milling machine, resolution of the signals is the same as that of the spindle encoder. When the motor shaft and the spindle are connected at a ratio of 1:1, the motor encoder can be used as the spindle encoder. Fig. 3.4 is the encoder configuration diagram. Fig. 3.5 shows relation of the output phases during forward rotation. NAGNETIC DRUM of ; cea onder l J MaGNEr‘G SENSOR S71 susee ee (WAGNETIC RESISTOR Fig. 34 Encoder Configuration Fig. 3.6 Output Phases Table 3. 6 Encoder Signal Connectors Terminal Assignment (when home position signal is used) ML_connestor (MLR—12) [No] Name | Wire color [No.| Nemo | Wire color 1 | +5V_[ Red 7) PC [Grey 2] OV | Black 8 | *PC_| White (gray) [3 {PA | Green os] ra |= 4 | *PA | White (green) [10 SS | Shiela SPB [Pune | m ‘pg. |Thermistor lead 6 | *PB | White (purple) | 12 for the motor Note: + Pins Il and 12 are thermistor signal wires from the motor, + An asterisk before PA,PB and PU indicates reverse signal. The housing and pin contact of tho eable connector belong tg the motor. Gable conneetor for ihe eneoder (manufactured by Japan Solderless Terminal Saies) Housing MLP=12 Pincontact : LLEOLT-13 (Pins 1 to 12, excluding pin 10) LLR-AIT-13 | (Pin 10) Motor connector for the encoder (manufactured by Japan Solderless Terminal Sales) Housing? MUR 12 " Pineontact : LLMO1T-13 (Pins 1 to 12, excluding pin 10) LEM-AIT-13 (Pin 10) a54. INVERTER SPECIFICATIONS 41 OUTLINE VS.626VMB3 Drives are high-performance vector-controlled inverters for driving high-speed AC motors, Each drive consists of a PWM control inverter, a power-tegenerative converter, and a controller of the main circuits of the inverter and the converter. The drives have the following advantages: () High Reliability High reliability is guaranteed by large-s gate arrays, simple circuit configuration, minimum components and wide allowance by fully-digitized control (2) High-precision Speed Control A high-speed power transistor, or an insulated gate bipolar transistor (IGBT) is adopted for high-frequency pulse width modulation (PWM) control to improve motor current control precision. Asa result, current distortion that may generate torque ripples is suppressed and rotation deviations PWM FREQUENCY (Uooer :2.kH2 : Lower lok+2) Fig. 41 Current Waveform are reduced. (3) High Torque Control Performance VS.626VMB Drives employ torque current-control vector control. Motor current is controlled based on motor speed and motor circuit constants. Required torque is generated over a wide range of speeds. The digital signal processor (DSP) used in the control circuit enables high: speed digital control. Vector control can control exciting, current and makes it easy to output constant power, thereby saving the inverter capacity. (4) Enhanced Servo Performance High-speed operation and high-frequency PWM control by the DSP improves servo performance, enhancing orientation control and solid tapping function. Also, orientation control time has been reduced by the use of motor encoder detection signals for positioning. (6) Enhanced Orientation Functions ‘he home position orientation control function of the motor encoder, which is used when the motor and drive shaft are combined at a ratio of 1:1, is supported as ctandard. Orientation control by the magnetic sensor also uses motor encoder detection signals for orientation at an arbitrary position © Low Noise 1e use of high frequencies for PWM control reduces audible motor magnetic noise. Ripple current is also reduced, cutting motor high-frequency loss, which is one of the causes of thermal deformation of the machine. = 34 —(7) Continuous Regenerative Operation ‘The IGBT is also used for the converter to allow frequent acceleration and deceleration, suppress temperature rise, and save energy. Power regenerative efficiency has been improved, enabling continuous regenerative operation at high speed. (8) Ease of Operation and Maintenance ‘The fully digitized control circuit makes adjustment and maintenance easy. The digital operator supports constant setup and monitoring functions, which also contributes to ease of operation. To facilitate maintenance and mounting onto the control panel, a single panel inverter can be mounted either in the control panel or on the outside with an external heat sink. on4.2 CONFIGURATION AND FUNCTIONS 4.24 Equipment Configuration and General Specifications Fig. 4.2 shows a system configuration of VS-626VM3, Table 4.1 shows general specifications of inverter. INVERTER, ets ce} CONTROL PANEL [oaTe OVER] TJeowrrou.er] OPTION Se a Fig. 4.2 System Configuration Table 4.1 General Specifications of Inverter Main Circuit Sine wave PWM IGBT inverter control ‘Speed Controlled by encoder Control Method Torque ‘Vector control with flux control Braking Method Regenerative brake with power regenerative function Soeed Adjustable Range 200 (on condition that to 40 r/min) 7 Analog Digital ee __E10 pe (100%) «dS it * C009) - Resolution 0.0096 0.0096 Acouracy £0.196 0.0196 ‘ceal /deoal time setup? 0.4 to 180.0 vee Emergency stop, pregaration for operation, forward run, Input Signal reverse run, true inmitsoft staré cancel, failure reset Speed reference select, gear rtio select, winding selection Output Signal Zor nic Fompision: fers, winding sletion colation Finish in Mons Notetion | BIA ‘Ambient Temperature # 0 to+65%0 (82 to 131°F)_(non- froze) ‘Storage Temperature =20 to+ 60°C (4 to MOF) _ Humidity 5 t0 959% RH Goon- condensing) Altitude 7 - 1000m or below Standards JIS, JEC, JEM, _ + For digital input, 12 bie Binaries, 2- digit binary coded decimals (BCDs), digit BODs, and Intorw al speed setting can be sed sete ae eee 1 ecto of Spe tnt sears br percentages ofthe rtd reference inp. ¢:Heavy motor load may require more tin in the set value for acceleration and deceleration, # Temperature while in transit. ieee “ a5422 Operation Status Display Functions Status of control signals of the units can be displayed to monitor operations. (See Table 4.2.) To monitor the status of operation, use the keys of the digital operator (JVOP-100) on the inverter. VARISPEED ravi 4.2. Status Monitoring Functions Signal No. Content Unit [Display at Power ON | Famarks ‘Vi-01 | Motor speed PZ ° ‘Vi-02 | Speed reference ame = ‘Vi=03 [Output shaft speed Pain Torque roforenco %6 100% = Rated speed 106% = 30-minute rating Tnverter input cure stv vale, aciracy | 3% Taverter output frequency | Hz Inside condition 1-09 | Input signal condition V1—10. | Output signal condition Vi-it_ [Inverter capacity — 1 Vi=12_| Panel inside temperature ‘Arbient temperature | At cold start V7=01_| Motor temperature ‘Ambient temperature | At cold start Note: The digital operator display unit employs 1—segment LEDs, Status of operation is indicated by "= plus a number, meaning'a variable number” Actual display, however, Took li plus VEE 01 ui-0 1) For the detail of display, refer to Par. 18.1 ital Operator” Depends on unit gumber xara *Pinctions of the 423 Protective Functions If a failure occurs during operation, a protective function is activated depending on the type of failure, as listed in Table 4.3, and the machine is stopped. If this occurs, the digital operator displays the code of the activated protective function. If two or more failures occur simultaneously, they are recorded in the order of occurrence unless power is shut down. The record can be useful for troubleshooting, 37Table 4.3. Protective Functions a Wee! Name Content Display fer | ‘Winding Se18et16h [Winding selection has not boon comploted within the set time. | F000 [error 8°" _[ Winding sletion has not be aie seam EO ® ‘Actual speed reached 50% or lower ofthe -peed reference. (This donston protects huncion is not activated during aecel “Gece Fa00 ia win o spa | Bra twits oF erroneous GoMSCTT aT Ui WOTGr OOERT detection signal signal line Fou Synchronous eyele power signal is lost (when power is turned on). | F600 [aw voltage COSWC or Ealow)7 Tastantancous Toss of UE second or | pgq system) Power suopiy error [Tox woleage CHIN ot below; asta second oF | rene eee rsiteee ABD VAC oe lowes) oF he control Cale power —T gpg . v2 power oss _ * neo [Distinction of the eyele (Uz oF 80 Hay 18 impossible” Guhen | pgp) Power frequency [power is turned ons’ i error Excessive power frequency deviation (+596 or greater) ‘F603 Excessive fonpara | Tempecatire Tre Con panel fs ¥55T or Higher: nor ane Some atmera: [fatto Rausing contol” | temperature in the control panel i + QO or higher [peor Gontro faction Fics in th controller ate defective, PR ‘Emergency stop ‘The machine did not stopped within 10 seconds after emergency operstion failure | stop was commanded. Eom Output overcurrent |lverter output eurront wos over the ext value, Fi00 Input overcurrent | verter input current was over the eet vale F200 Buln MC ere | TNO enact CCT of ve Tana wi 00 MccB wip Ne lca oa realar (NCCBY a evar npat pay it we [eter oo or st ator 5 pp Ivertr overto 2 rN ot the SUT rt | Fe trie Ipc strant of TAD of the minute wating for one minute or longer. | F701 Inverter overvoltage | Inverter DC bus voltage exceeded the overvoltage set limit. | F400 martarovrvoltage | Inverter DC bus voltage exceed the overvoltage at limit. | FAQ Heat sink temperature excoeded the set value, (Minor failure) | F903 Heat sink {Heatsink temperature exceeded the aet Value Tor one minive of —|—pgoq Teena error Lemar amperatine exoceied te sot value Tor one minuta oF "| ‘The heatsink temperature detection thermistor disconnected Po05 Insufficient” Wnitisl |rhe main capacitor was not fully charged within the set time. | FAO. Motor speed reached 12096 or greater than the set rated speed. | F500 “Motor temperature exceeded the allowable upper limit. ‘Minor fallure ay Motor | Motor temperature | Motor temperature exceeded the allowable upper limit for four error Pe minutes or longer ee Feo jominorem ‘The motor temperature detection thermistor dlasonneted F002 + For protect azainst hardware and software failures in the inverter, se Par. 185, “Protect Function and Display.’ Set time and ot values depend onthe inverter capacity, Optimum values are preset a the factory. ‘The rated speed is the speed applied to speed reference IOV, which is set to °CI-26" . From 100, fe aa fo the motor maxima spond can be ols" lowable upper limit of the temperature is specified in JIS C 4004. For motor insulation type F, the temperature is 155°C. (Overteat is detected in one minute or more for PROM version NSN620148 and beyond, ~ 38 —SINAGZE-SA J0 wesBeIG 401g ey “B14 v03 oH ABS Loo sen 2000 nar i ool angen sou ae ot ‘ re po i snaaro ssa 1 a ~< ait 8 a i 1 “f 3 i = =e | ot anon tt — so “ov OW Boon 74.4 DIMENSIONS in mm (in inches) (1) 200V Series Inverter + Built-in Panel Type mgs “4 + Heat Sink External Cooling Type omusTenan save en neal Peed rao TeunaLwe Approx " wim) ale] c | & | ma| me [Mase : a 2 | 250 | azo lati! 200 | ass | 25s | oxo | 220 peet3) us 20P7 ~~ bh |abiaoy 286" Bm | a Sv|adio0| BB | BH (eset Me | as lates) en 2 | eso | azo [ati] 200 | ass | 255 | oxo | 220 |2osers fea 2eP6 — | (iat ladon 286] F8D lar dn]dbd0| 2m | Be (eset Me | ms Spe lai) ey 2 | 250 | 470 [aid 200 | ass | 255 | exo | 220 |Bseoso een 27P5 | —) (ae) aso) aoe | 81) (at Sladibo| By | AB (O3tg) Mo | as SF labs) is) 2 | 00 | 600 laid) 250 | seo | og | ore | zor [ente9s| cb. 2001 242% SoA |e 2% |B] 2% EE] ee | mee [eB las] ! cen, 2 | 00, | 600, lutte 250) sao | 209 | ore | 207. lapiaes oy 2016 —-—Jailbny|2.82)/ 204] Gu |e2s9|ais|adso| Bi GBits| Ms | Ms lai3y eo) 3a a 2 hit 360 usa]. 200 | 90, | ap, | 355. | 240 oto, soe PP | Bo OSi2 a8] cB R| 2G] aS] G4 [CBE as | ts OE ° |(13.70)| {(105.8) 2 | a0 | 00, Judo) v0 | sao | 292 | a60 | 240. amon aio 2022 |— > —Jabisay|a8.00 1 a8” |ae50| 22 89 | ci 30)| G30) | Gaby | a) MB | Ms ee aly 2 Tazo | ave lasitol axe | eo | aor | am | ovo, Page a 2090 | —laSis0 |e boy aug” |r: 70) 28 P| adon| 286) | GAB | RRQ] MB | ee a ase) 2 | 470 | 700 lat) 350 | so | sor | 122 | 240. 1019 lass) 2097 B88 S68 oR on |aBGo| ARB | BAB) (BHT awe | as 28 atin ako ‘Note: Values Qin model column show the enclosures (0 builtin panal type, 2 heat sink external cooling OPO Fig. 4.4 Dimensions of 200V Series — 40 -(2) 400V Series inverter + Built-in Panel Type DIODE macmane “pe The fe onwernanf 2 (| SST : brid “ poe Fe . ap iP i op Te z a. a Seats | 4 fT g 2 [a Bg fra f= 6 Bla ‘DOOR OREN Man ROUT 5 B | comp ti wager E ma pose cha "ayy @ ng (GROUND TERNAL 16 Tfosel Femme ommw| w 4 fo fw) wm) «a |B ic | & | MA) Me Le - S 4a7P5 250 | 470 |(11.93)) 200 | 455 2 (851090) a S| BB [oko 8} 2M [atl aBBu] aH | kB [BR] mee | mes EP ay (eam Osa Se a 401 300 | 600 |(11.46)) 250 | 580 | 303 | 2 ig0t095} fee 5 fate eB lAhse BR, Bo ail ado] a EH) me | soe Hs = oI a8 300 | 600 |(11.46)| 250 | 580 | 303 | 278 | 207 |20t095) Fo \(11.81)|(23.62)| 294 | (9.84) |(22.83) (11 (pate, Ms | ms /222) ° en Nats) jadsn) BAS Og lee, 4018 360 | 600 |(13.54)| 300 0 | 362 /110to115] At Gen le ia cB Bi] dM BS) ote |e 4022 420 | 600 [(13.54)| 370 | 58 29: j110to115} 50 . Both aa kc | 6B | 6% [BQ] Ms | ws OE! ~ * (121.6) 2 348 T 02 4030 470 | 700 (13.70 350 | 680 | 30% [11080115 a Seto Po aR Pro] | 8s [REG] me | me * (156.5) 4097 470 | 700. |(15.54)} 350. | 680 | so7 | 122 hroto119] 66. Goo So ig aR cB Fn] | |S) | ado ‘Note: Values (0) m model column show the enclosures, ( bult-in panel type heat sink external cooling WO Fig. 45 Dimensions of 400V Series at(8) Panel Hole Dimensions Panel hole dimensions depend on the inverter capacity, but not on the applicable power voltage. Place packing on the hatched area to avoid dust entry, LE crew _I iN [el sperwaumoiass . ie | Model CIMR-VME We ae ae yo} kK )N | PJ @ | Ma 250] 455 | 15 | 470 | ao | 23a | 900 | 8 | 75 | agg 9.84 |a7.91) | (0.59) | 0850) | a732)| @21) | 87) | 0.30 | (030) spe 250 | 455 | 35 | 470 | 440 | 2a | 200 | 8 | 75 1 aa (9.84) | a7 90 | 0.59 | a850 | a7.34| @21 | 7.87) | 30) | 0.30) eae 350 | 455 | 15 | amo | 440) 284 | 200 | 8 75 | age (9.84) | 17.91) | (0.59) | (8.50) | 07.32) | @21) | 7.87) | an | 0.30) an 200 580,.| 20, | ,600,,| 560. | 284 | 250 1 8 1 10 | aay (11.81) | 22.83) | (0.79) | (28.62) | 22.05) | 1.18) | @.8H | 0.51) | 6.39) eon 300 -580,.) 20, | 600, | 560 | 2a | 250 | 8 1 0 | are C181) | @2.83)| 0.79) | 23.62) | @2.05) | a118)| 84 | 0.31) | 0.39 | > one 360, | 580) 20. | 600 | S60 | 34a | 300 | 8) 10 | aay (14.17) | 22.83) | (0.79) | (23.62) | (22.05) | 13.54) |a.81) | 031) | (0.39 |_ ee 420 | 580, | 20, | ooo | 560 | 40a T 370 [ & 10 | agg 26.54) | (22.83) | (0.79) | (23.62) | 22.05) | 45.90 | 14.57) | 0.31) | (0.39) oan 470 | 680] 20 | 700. | 660 | 454 | 350 | 8 T 10 | ag (18.50) | 26.77) | (0.79) | (27.56) | (25.98) | 17.87) | 43.78) | (0.31) | 0.39) on 470, | 680 | 20 | 700 | 660 | 454 | 350 | 8 Tf 10 Tage (1850) | 26:77) | (0.79) | (27.56) | 25.98) | 7.87) | 43.78) | 0.31) | 0.39) Fig. 4.6 Panel Hole Dimensions ~42-4.5 INSTALLATION CONDITIONS ‘Take the following requirements into account when designing a control panel to contain the inverter. 4.5. Installation Location (1) Avoid water and oil splashes, % — Entry of water or used oil into the inverter may deteriorate insulation and cause a ground fault @) Avoid direct sunlight, - Radiant heat of the sun may raise the temperature in the inverter over the operating temperature range and significantly reduce life of electronic components. (3) Avoid harmful gases and liquids. Avoid locations where there is excessive dust or iron particles, Corrosion by harmful gases or adhesion of dust may deteriorate insulation resistance and cause a ground fault. (4) Design cooling air ducts and heat exchangers adequate to dissipate heat output from the inverter. Table 44 lists heat dissipation from inverters of different capacities. % - If heat dissipation is insufficient, a heat sink overheat prevention function is performed even when the output is within the rating. (6) The inverter houses a heat sink cooling fan on the back. Leave 150 mm or greater clearance on the upper (exhaust) and lower (entry) sides of the fan to prevent cooling performance deterioration. Table 4.4 lists required cooling air capacity for inverters of different capacities. % - If air flow is obstructed and insufficient cooling air is supplied, a heat sink overheat prevention function is performed even when the output is within the rating. (6) Although the control panel built-in type inverter is operable at 0'C to + the heat sink must be 45°C or cooler. 4 - If hotter air is input, heat dissipation from the heat sink is hindered and a heat sink overheat prevention function is performed even when the output is within the rating, (7) Input and output terminals and control signal connectors are on the bottom of the inverter. Provide clearance under the inverter for wiring. - *- If wiring space is insufficient, control boards and terminals may be squeezed during wiring, causing unpredictable troubles, (8) As shown in Fig. 4.7, cooling efficiency can be improved by making the control panel itself into an air duct and projecting the inverter unit in the duct to expose the heat sink directly to cooling air. If a heat exchanger is required, the capacity can be reduced by this method (9) Place packing on the unit mounting portion to prevent entry of dust ~*~ Ifno packing is used, water or iron particles may enter from the joint and deteriorate insulation to cause a ground fault. (10) When the inverter unit is mounted on the same plane as the servo unit, use an adapter for the inverter unit to compensate for the difference of the heat sinks. (See Fig. 4.7.) (11) When circulating air in the cabinet for cooling, do not blow the air directly against the inverter unit, = Although surface of the PC boards is finished with vanish, adhesion of water or dust may cause unpredictable troubles. (12) Take periodical inspection arld maintenance of the inverter into account when designing — 43 -—the control panel, Be sure to leave sufficient space to open and close the PC board mounting frame, Also provide clearance of 30 mm or greater from each end panel of the inverter. (See Fig. 48.) ~ % - If the above clearances are not provided, proper inspection and maintenance will be impossible. (lean nenes om VE -AROUCT Z ; = L A el Zee eae § . pA. i woe 45.2 Installation Orientation For cooling efficiency and ease of maintenance of the inverter, install it vertically with the input and output terminals on the lower side. ok ~ If the inverter is installed in a horizontal position, heat accumulates in the unit and may exceed the operating temperature range, and the life of electronic components may be significantly shortened. Table 4.4 Inverter Galorific Value and Cooling Air Capacity chasne e 2ap7_| 26p7 | 27P6 2022 | 2030 | 2037 Output [mann em Buittin Type | 252 326] 345 [es 462] 608 ees) 416|1952| 600|2078 Calorie 4 Value | Toate [O2868-"| 101 181 ]20s| 306 | a1 | 117 | ase | 550) 571 | as | 747) no [roa7t2ax]x0ra}x500]:209|.569 (i | erceses Tipe |Psha [sn [4s || 269 [eon | 200 | 27 | am [ 27 | an | sn [a [an |u| 1 [aa | sen Capa Ty is 35 ar aa ~ 44 —4.6 STANDARD WIRING DIAGRAM (1) 200V Series ees ou a hoy Tos ET TLL anc) pI sscisvs Ret ovcOM bas DAS sav com ont CGR extcow oe iI BREE ‘Note: Cooling fan terminals for model ‘GMA-VM. 2037: 200V @-phase, u,v, Fig, 4.9 Standard Wiring Diagram (200V Series) — 45 —(2) 400V Series ‘sem RES, . ‘mova : sos ¥ SS, 0 note VAS batch com cow] *8¥ ee Eo in ENS 2 nev 2 fot Fos e HH Htc FS fet Ses fer gu 28S atta TS Per COM Tse eer ee coe ecw 8 fe = Seon WaT Ct S es Peo De P50 RELASEES eno BCD +0 ES Fast | eae BIN re a tt=T2 1 tetera Ms | TAL be § |— | 8 HH Soi 53 io hs er BE oe ts'| er of aoa fe o so[ 8128 —_|fa+| eco ba 100 | 10”| 256 | Fol on aw [20-512 Fea be 400 | 40” fio2e cone coil 00 1-80 [2038 ou i us ; 2 3 & Notes 1. Cooling fan terminals for model CIMR-VM. "4037 : 200V a-phase, u200, v200, w200, 2. Control power supply fr model GIMR-VM. 037 : 200V 3-phase, 1200, $200, 1200, Fig, 410 Standard Wiring Diagram (400V Series) = 46 —(8) 200V Winding Selection Type Series wean meen Pome vac’ =e tex ai cova i 4 Ems FWo Rev fo} TH Bit TUL anc) fe} ssccsvi sis] AST SOM rat Gr st bas rraaal ist ont het Lor hat mor scom aw 5S a z5P0 GR SoeT TDET TLe OFS: ore Crue TALN cont S com r i +8100" a extcow ea axe De fur ietajetatelstetelalefat Foo FoI Fez FCs ‘come Fig. 4.11 cerccopins youre, WRORLEB, SSBB nn : Se a : f gcece sty, cc. cal car ns 1s 6 512] Standard Wiring Diagram (Winding Selection Type) — 474,7 WIRING SPECIFICATIONS ‘Take the following into account when selecting the inverter power cables, motor cooling fan power cables, and control signal lines. 4.74 Power Cables and Terminals ‘Table 4.5 lists the rated current, types and size of cables, and terminal size of the inverters. Layout of the motor terminal box is shown in Fig. 3.1 (Motor construction). Layout of input and output terminals of the inverters is shown in Par. 44 (DIMENSIONS). Table 4.5 Power Cable Specifications Cable Nominal Cross Section (mm*)* ‘ewer Sigee| — GOOV Vinyl | St Faeseit | 6OOV Ruane oimecyne |r| av) Gabe Cable ( 2367] 22 35 20 35 25P5 08 35 35 55 27P6) 45 80 3a a0 zon | 66 | 140 140 10 200V | 2015 | 90 30.0 22.0 22.0 2018 38.0 22.0 28.0 2022 50.0 30.0 50.0 M8 Ms | M8 = 50.0 = Ms | M8 | M8 = 60.0 = Ms | M8 M8 47P5| 22 35 | 2.0 35 M5 | M5 MS ‘aon | 33 55 L 35 55 Ms | Ms | M8 4015 | 45, 8.0 I 55 8.0 Ms | M8 M8 aooy (4018 | 55: 140) 80 0 Ms_| Ms | Me aoza| 66 | 140 im m0 Ms_[ Me [Me 4000|-20-| 200 a0 300. Ms_[-Me_| Ms 4037 | 111 38.0 22.0 | 30.0 M8 | M8 | M8 a0a5| 195 [500 300 500 MB Me_| Ms Terminal Simbel Pearaara "SCable size fs selected assuming external sospended wiring of single Score cables at an amblent temperature of 30, ‘Maximum allowable conductor temperature is 60°C for the IV, VV, and CT cables, and 110°C for the 600 ‘lame-esistant crosslinked polyethylene cable. [= A= Notes on solecting cables when the ambient temperatures are high ——— || If the ambient temperature is higher than 30°C, allowable current of cables is decreased. Refer to the rated current in Table 4.5 and select appropriate cable size according to JIS. standards or the technical data provided by the cable manufacturer. Related JIS standards are as follows: IV: JIS C 3307 VV: JIS C 3342 CT: JIS € 3302 ‘The flame-resistant crosslinked polyethylene cable shall conform to Japan cable industrial standard JCS No.360. — 48 —47.2 Control Power Cable and Motor Cooling Fan Power Cable Inverters of the 200V series require no external control power supply because they have a built-in control power source connected to the main circuit power source. On the contrary, inverters of the 400V series require single-phase 200V power. Motor cooling fan also requires single-phase 200V power. ‘Table 4.6 lists types and size of the cables and terminal size. Layout of the motor terminal box is shown in Fig 3.1 (Motor construction). Layout of input and output terminals of the inverters is shown in Par. 4.4 (DIMENSIONS). Table 4.6 Control Power Cable and Motor Cooling Fan Power Supply Tae Trial Name a Sn noe atten [eri Torino = le Nomina rer Termine | sotor cooing Cable Tree | Grose seton | carat power | Cooing Fan | 'torfersneh rat ae | Cl 200V series | 600V vinyl- s| alm) s| sl Ml al a| a] wl] s ‘Con| Com|CoM| Com Con FO" rca | ron [COM COM COMTCOMT eo oe con cot Fes] Fee] QM) ex co [ONION oN eon 7 i ° pep pie fist Ts Fe Tet Trtets[ete Tayi Lsvy kano) ov) PCB Side Connector ; MR-SORMAG Cable Side Connector ; MR-5OLF (G) (@) CONTROLLER ICN _fepetepeteta| papepetepepepa vodliregoaobragroolersd.38)| [ro {oral rn [-rat mx [arf ro @[2 ol 21 paterateteys ve [pe [ow fon [ou PO Tenafens| co [ox vfs ; y 1 2,34 5 6 7 7 6 si 4 3 2 1 rot pits Tet & - pifoe los {os [os foe for) (gS (ssvpevjwevjov jov ov PCB Side Connector ; MR-20RFAG PCB Side Connector ; MR-20RMAG Cable Side Connector ; MR-20LM (G) Cable Side Connector ; MR-20LF (G) (b) CONTROLLER 2CN (c) CONTROLLER 3CN Mes 1. The td yo er crac ved i odo 2 DaSigie Shatract ee Set Oa st sr en te re 5 Rawe Saati sensors matin naretecer Reve teed igeea Senter ee A an & Sen Tn ah Sad sas es io sa Fig. 410 Connector Pin Location — 50 —4.7.5 Notes on Wiring Power Cables and Control Signal Lines Complete VS-626VMS interconnections, following the instructions given below. (1) Control signal leads (ICN to 3CN) must be separated from main circuit leads (R, S, T, U, V, W) and other power lines and power supply lines to prevent erroneous operation caused by noise interference, + Ifa signal line (especially the motor encoder signal line) runs along a power cable, the dv/dt noise from the power cable may cause a serious malfunction. (2) When a twisted shielded lead is used for the control signal line, the terminal must be insulated as shown in Fig. 4.13, except for the motor encoder signal line between the inverter and the motor which must be connected on both ends because the encoder signal line in the motor is a multicore shielded cable. The extension of the control signal line including the encoder signal line must be 20 m or less. ~~ A longer motor encoder signal line between the inverter and the motor may result in a voltage drop in the line, reducing encoder power voltage and causing a serious malfunction. INLATE THESE PARTS WTH NSULATIG TAPE Fig. 4.13 Shielded Lead Termination (3) Make a positive grounding using ground terminal E on the casing of VS-626VM3. + Ground resistance should be 1009 or Jess. + Never ground VS:626VM3 in common with welding machines, motors, and other arge-current electrical equipment, or ground pole. Run the ground lead in a separate conduit from leads for large-current electrical equipment. + Use ground lead listed in technical standards of electric installation and make the length as short as possible. + Even when VS.626VM3 or motor is grounded through its mountings such as channel base or steel plate, be sure to ground VS-626VM3 using the ground terminal E. + Where several VS-626VM3 units are used side by side, all the units should preferably be grounded directly to the ground poles. However, connecting all the ground terminals of ‘VS.626VM3 in parallel, and ground only one of VS-626VM3 to the ground pole is also permissible (Fig. 4.14 (a)). However, do not form a loop with the ground leads (Fig 4.15 (b). x O O x Wu le! [FO [kha - (2) Good (b) Poor 435. Grounding of Motor and VS-626VM3 (@) Good (b) Poor Fig, 4.14 Grounding of Three VS-626VM3 Units Fig. — 51(4) Phase rotation of input terminals (R, S, ‘T) is available to each direction, clockwise and counter clockwise. (5) Never connect power supply to output terminals (U, V, W). + ~ If the power supply is connected to an output terminal, excess current flows and internal transistors may be damaged. (6) Connect inverter output terminals (U, V, and W) to corresponding motor terminals (U, V, and W), - % - Wrong Connection may cause motor buzzing and vibration, or improper rotation. (® Itis not guaranteed that failures are caused by grounding or short-circuiting of output cables. Be careful not to let cables come in contact with the casing, (8) Never connect phase advancing capacitors between the inverter and the motor. (Fig. 4.16.) ~ * - Inverter output overcurrent protection may be activated or the motor may hunt. Phase advance capacitors may be overheated or damaged by high-frequency component of inverter output voltage. |__| (NEVER CONNECT FASE ADAG CAPAAITOR Fig. 416 Removal of Phase Advancing Capacitor (9) When a ground fault interrupter or leak relay is used, it must be well-balanced and placed in the power supply line as shown in Fig. 4.17. Since output from the controller contains a high-frequency component, zero-phase current may flow through the electrostatic capacity-to-ground of the inverter-motor cable (C1) or the electrostatic capacity-to-ground of the motor (C2), improperly activating the ground fault interrupter. To avoid this, observe the following: (a) Make the cable between the inverter and the motor as short as possible to reduce steady zero-phase current. (b) Set a rated sensitivity current high. (©) Use a ground fault interrupter for inverter or impulse wave inactive ground fault interrupter. pou, RONDEMULTNTERUTSR a ees —ente Fig. 4.17 Installation of Ground Fault interrupter = 62(10) If both the VS-626VMS inverter and magnetic contactor are placed in the same control panel, the controller may sometimes operate erroneously due to the noise generated from the coil of the magnetic contactor. Connect a surge absorber in parallel with the coil of, the magnetic contactor. The surge absorber will absorb the energy stored in the coil of magnetic contactor and thus must have a capacity suited to the coil. YASKAWA’s magnetic contactors and surge absorbers are shown in Table 4.8, CAUTION Never connect surge absorbers to the output terminals (U), , ®) of the controller. ~~ Tf there is no surge absorber, making or breaking of the magnetic contactor generates surge voltage from the winding, disrupting the signal on the inverter control signal Table 48 Surge Absorbers Magnetic Contactor Absorber ‘and Control Relay Type Type Specifications | Code No. Magnatio-contactort HI-TOE, -20€, -256, “356, -50E, 056), | 2504 -BOE;, -125E, DeR2s0a2E | FRYAC 00 co02417 200 Control Relay Class RAE, RL-33Et Conuro Relay LY-2, 250VAC o Hoon peretoassc | RVC go coo2482 MM.2, Made by MARCON Electronies, Co... Ld. For contactors other than those listed above, use the following absorbers: «For 200V class: Type DCR 2—SUA22E Made by YASKAWA Control Co., Ltd. Made by Omron Corporation: Made by Fuji Electric Co., Li oes (21) To switch two or more motors by making or breaking of an magnetic contactor between the inverter and the motor as shown in Fig. 4.18, the circuit must be opened or closed when the motor stops and there is no current. To switch the motor, the encoder signal If the magnetic contactor is opened or closed during motor operation, overcurrent flows in the inverter and the motor, and the inverter may be damaged. wewnee SPO ee ——) Fig. 4.18 Connection for Switching Motors = 6s(12) The high-frequency components contained in the 1/O (main circuit) of the inverter may cause radio frequency interference to nearby radios. If this occurs, the interference can be reduced by the use of a noise filter. It is also effective to run the power cables connecting, the inverter to the motor and those that connecting the inverter to the power supply in grounded metal ducts. Fig. 4.19 shows an example of connecting a noise filter to the power supply. The recommended filter is described in Par. 5.5, "Noise Filter.” rn" wei vs ) Fig. 419 Example of Connecting a Input Noise Filter — 64 —4.8 CONTROL SIGNAL 4.81 Sequence Input Signal For input signals, take the following conditions into consideration. (1) Possible input methods are 0V common, +24V common, and external common. Select one input by the selection connector on the controller (shown in Fig. 4.20). (2) Before changing the selection connector, turn off the power. * - If the selection connector is changed when the control power supply is ON, the control power supply is short circuited and the PC boards may be damaged. (3) Insert the selection connector so as to connect terminals in a column, namely 1 and 2, and Sand 4. (See Fig. 4.21) + ~ If terminals in a line are connected, the +24V power supply is short-circuited and the PC boards may be damaged. (4) When the external common input method is selected, prepare a +24V power supply (20V to 26V) for the input signal. (6) When relay contacts, etc. are used, the contact capacity must be 30V or above (mA or above). (6) The filter in the level shifter circuit in the input section causes approximately 5 ms delay in the signals. (7) Fig. 421 shows the input circuit, and Table 4.9 gives the signal functions, (8) The ON/OFF state of the input signal can be checked by control signal V1-09, See Fig. 4.22 for the display. See par. 13 for operation. YY LL ~~ SELECTION PIN com RL SB] won @ |2 — taveom i | ovestoe inout ancl insert the selection pin. @]: — exrcom EEF ° to —L 3 AX -Botore cnanaine te selection pin. turn off the power, insert the selection bin in 8 positon shown ih the fitu Fig. 4.20 Input Method Selection Pin — 55 —¥avcom vce AE nc | ihe oe eS (b) +24V Common Input Method Interface itn Tereevd (6) Common Input Method Interface Fig. 4.21 Input interface Circuit So | ae | Fo Sev | Sa Sa | Se | Ser | Saw | oo Sar |e |r’ | Sos cama Notes: 1, Input signal of “Closed Status” indicated by lighting @ lamp. 2. CHWA:ncicates the state of auxiliary contacts (2CNE-E). Fig. 4.22. Display of Input Status eeTable 4.9 Functions of Sequence Input Signals Signal Connector Pin Na On Signal Function 1cN 6 cLosE closed during operation, the base is iately blocked to shut down motor current. Close RDY] again to restart. + By changing the selection signal C1-87 (SEL 2) Bit and 2, ‘becomes the following status. “11” When [RDY] is ‘pened during run, the motor will rapidly be stopped by rogenerative braking . Then, the current is interrupted to open the MC. *'{i's When [RDY is opened during run, the motor will rapidly be stopped by regenerative braking. ‘Then, the current is interrupted, but, MC is still closed. + When| not used and input method of 0 V common or +24V common is selected, connect ICN-pin No.6 to pin No.20. When the external common input method is selected, always close| Jexternally. Forward Run [FWD | Reverse Ri 1cN cLosE cLosE + With and [EMG] closed and the speed reference Posi- tive, when [FWD] is closed, the motor runs CCW as viewed ftom drive end; and when [REV is closed, the motor rans CW. Therefore, when speed reference and run signals are ‘combined, the motor runs in the directions shown below SPEED REFERENCE | ) cow | cw ew | cow Operation Signal + When the signal is opened during run, the motor is stopped by the regenerative braking and when the motor speed reaches to zero, the motor current is interrupted by gate blocking "The acceleration time is set with the soft start constants C110 Ters) +The time between halt and 100 96 rated speed can be set ‘between 0.1 and 180.0 seconds. However, for some load inertia values, the accel /decel time may be exceeded than the soft start sot time. + (FWD) and ah closed at least 15ms after EMG| fro-losed, [FWD] and [REV] should not be closed before (EMG) and (DY (LOSE. (eLoSED (oe RE)! peROSE— + When both [FWD] and [REV] are closed, the motor stops. In this case, if whichever of them becomes open, the motor resumes running, so that eare must be taken to avoid accident — 57 -Table 49 Functions of Sequence Input Signals (Cont'd) Conmactor on | sions [OH] pin me | Or, Function Forward ICN) 8 [CLOSE | + When or | closed, the motor runs at the speed Fon specified by a speed reference. Be sure to fist sata speed when (Fw) running the motor nee $ |CLOSE) segeonerenenos[ on (Rev) [ocoseo. + When a trouble occurs during run, base is blocked immediately to interrupt the motor current. + Open and signals before turning power ON. If either [FWD] or [REV] is opened, motor cannot be started, Emergency | ICN | 7 | OPEN | = Operation is ready within 25 seconds after closing sto During the delay time, the main circuit eapacitor Is charged. ‘EMG) Not: the charge of the main cei capacitor is performed several {ines during a short period, charging ccut nay be eat ‘otc Toretore, take stil tne beewon tw hares is opened during un, the motor is quickly stopped by regenerative braking, and then, the current is interrupted and | MCs opened. Even when the motor isnot stopped, the current | js automatieally interrupted after 10 seconds. + After opening [EMG], operation wil not be ready even after again unless [FWD] and [REV] are opened. ie ot used and input mehod of OV common ot 4-24V common i selected, connect pin No. to pin No.9. When the external common input method i elected, always close externally Toe TEN [10 | CLOSE | These signals temporarily Tait motor torque daring operation lit = When Josed, torque is limited, inthis state, (Tu) torave limiting sizal [TIE] is output. (mu) 11 | CLOSE) The toraue limit level when [TLE is input can beset up for external operation torae limit level C124 (Leg) from 5% to 1209% ofthe 0-mimte + (TLL) level is a half o + Even if (TLH] and (TLL] are simultaneously closed, [TLE] will ‘close before Ee SS ——Ssose]__ + When (FH or not used, leave pit Nos.0 and 11 open, Increments "This signa is used for incremental operation during orientation Signal control, The [INC] signal is input to pin Il when bit 0 and bit 1 of select signal C1-36 (SEL1) are set to "4" and “$", respectively. effective when input simultaneously with or before| put when power is turned ON or without absolute icremental error (code: F-dl5) occurs. {is input after [INC], incremental operation is started from the stop position at that time. Therefore, absolute positioning must be performed in advance if positioning precision is required = 68 —Table 4.9 Functions of Sequence Input Signals (Cont'd) connacto| On Signal || Pinta | ory Function soft-start | 1cN | 12 | CLOSE] This signal is for cancelling the soft start function 60 that Cancel } speed reference is changed by speed command without delay, for inching or other special control modes. + When| SSC lis closed, the accel “dooel sot time is neglected, ‘and the motor is accelerated or decelerated in short time by the current limit accel “decal function + When| SSC]is nat ta he used, leave pin No.12 open, CLOSE | + Selecting “4” on bit 3 of selection signal C1-36 (SEL 1) permits change to servo mode for solid tap, ot. SEL1 an aan Pree iii + seottetatcaet ec 8 oe areas a Seno nape et ee Mepremdion ee soar ra + The following control constants are effective only when servo rode is selected + Speed control ratio gain: C105, 07 + Speed control integral time constant: C106, 08 + Servo mode flux level: C1-31, 38, + Servo mode base speed ratio: I-82, 34 ‘Speed 1CN | 15 | CLOSE | + This signal is for selecting P//Pl control of speed regulator. Regulator ®) | + When (Pr is closed, the speed controller switches to P control Be OPEN | regardless of the operation state. : (PD. | + Whon not performing P control, leave pin No.15 open, elation - 7 (PPI) “This signal is used to increase sensitivity of the load factor ‘meter ten times to improve the S/N ratio when load is light. +The load meter 10-times switch signal is input by setting bit Load factor CLOSE | 4 of select signal C1-35 (SELI) to “|” moter SEL1 sensitivity 10+time a teen a iia i sen Petal tenis oo6et oes sewec cme er SS Speed ACN 5 OPEN | + The type of speed reference input [analog input (10V./10096) Reference (analog) ut] is selected with this signal. ou is opened, itis analog speed reference, and when betsieal CLOSE is digital speed input. Signal [digital + The following four can be selected for digital speed input (DAS) + 12-bit binary (preset at the factory before delivery) + Seigit BOD + 2-digit BCD + Internal speed setting + These selections are determined by selection signal Cl (SEL2), 50