Fatimafert limited

Training & ISO Department

Job qualification program
“JQP”
Workshop Section-Crane operator
Skills Block – 01 (Rigging & Scaffolding Shop)

Description Reference Time

Sr. No. Topics
Duration
- General/basic Knowledge of QHSE Policy PSM
- Cardinal Rules
- PSM Elements (Management Commitment,
Policy and Principles, IOS, Goals Objectives and
1 QHSE
Plans, Safety Personnel, Line Management and
Accountability)
- Mandatory PPE’s

General Orientation - Housekeeping PSM

2 - Identification of assembly points and emergency
exits
Hand Signals - Introduction to signals TPC: Rigging
W/I: ED3/308 1 year
3 - Significance of signals
- Basic hand signals
Fork lifters (FR-4, - Identifying and interpreting types, components
FR-5, FR-31) and terminology of fork lifter W/I:
4
- Study of Pre-operational checks ED/3/163
- Safety guidelines
Pettibone MK-15 - Identifying and interpreting types, components
5 (PT-1) and Pettibone and terminology of cranes
MK-25 (PT-2) cranes - Study of Pre-operational checks
Inspection of Rigging - Basic knowledge of Rigging hardware TPC: Rigging
6 Hardware - Visual inspection for damage W/I: ED/3/152
- Pre use inspection

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department

Job qualification program

“JQP”
Workshop Section-Crane operator
Skills Block – 02 (Rigging & Scaffolding Shop)

Description Reference Time

Sr. No. Topics
Duration
PSM
- Complete Knowledge of QHSE Policy
- PSM Elements (Emergency Preparedness &
1 QHSE Contingency Planning, CSM, MOC-F, MOC-T,
MOC-P, Pre Startup safety review)
- PTW
General Orientation PSM
- Dress code policy
2
- Mobile phone policy
Hand Signals - More complex hand signals TPC: Rigging
3 - Practical implementation W/I: ED3/308
1 year
- Effective communication
Fork lifters (FR-4, - Load Handling
FR-5, FR-31) - Estimation of centre of gravity of load W/I:
4
- Movement with lifted load ED/3/163
- Forklift attachements
Pettibone MK-15 - Placement of crane with and without riggers
5 (PT-1) and Pettibone - Adjustment of telescopic boom
MK-25 (PT-2) cranes - Crane load testing
Inspection of Rigging - Load testing of Accessories TPC: Rigging
6 W/I: ED/3/152
Hardware - Load Limit evaluation

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department

Job qualification program

“JQP”
Workshop Section-Crane Operator
Skills Block – 03 (Rigging & Scaffolding shop)
Description Reference Time
Sr. No. Topics
Duration
- Near miss reporting PSM
- D Level meeting structure and inputs
1 QHSE - PSM Elements (Procedures performance and
standards, QA, Mechanical Integrity and
Incident Investigation and reporting)
General Orientation - Mobile phone policy PSM
2 - Types of forms (IR-1, 2, 3, 4, 5, 6, 7, 8)
- Smoking policy
Study of Load Chart - Definitions, Formulas
3 - Quadrant of operation
- Recognition of symbols
Interpretation of - Definitions, Formulas TPC: Rigging
W/I: ED/3/152 1 year
4 Rigging Study - Interoperation of rigging study
- Arrangement of all accessories
Crane Inspection - Pre-operational checks
5 - Visual inspection
- Safety precautions
Rigging Hardware & - Classifications, characteristics, sizes, types, and TPC: Rigging
Procedures WLL/SWL of hardware W/I: ED/3/152
6
- Hardware inspection
- Block classification and sheaves
Crane Set up - Load charts TPC: Rigging
- Crane components W/I:
- Crane inspection and pre operation tasks ED/3/164
- Load attachment and rigging

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department

Job qualification program

“JQP”
Workshop Section-Crane Operator
Skills Block – 04 (Rigging & Scaffolding shop)
Sr. Description Reference Time
Topics
No. Duration
- Cold Work Permit PSM
- IOS structure
1 QHSE - PSM Elements (Training development, Process
safety information, PHA, Effective communication,
Motivation awareness, Audits and observations)
General Orientation - Dress code policy PSM
2 - Methods of communication
- Protocol for driving of earthmoving equipment
Study of Load Chart - Significance of radius and boom length
- Identification of load limits
3 - Load weight calculations
- Significance of Out-riggers usage
- Capacity of determination
Interpretation of - Hazards evaluation TPC: Rigging
4 Rigging Study - Elimination of hazards identified in the study W/I:
ED/3/152
- Safety and standard compliance
Crane Inspection - Component knowledge 1 year
- Inspection of crane wire rope, pulley etc.
5
- Arrangement for load testing
- Complex testing methods
Rigging Hardware & - Equalizer beams and spreader bars TPC: Rigging
Procedures - Load leveling W/I:
ED/3/152
6 - Chain hoists
- Dismantling/inspection/storing of rigging
equipment, wire rope and chain
Crane Set up - Manoeuvring crane & progressing to manoeuvring TPC: Rigging
in confined areas W/I:
- Travelling with suspended loads (pick and carry ED/3/164
only)
- Controlling load swings
- Load capacity understandings
- Crane stability and balancing
- Supervision and mentoring

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Job qualification program
Fatimafert limited
Training & ISO Department
“JQP”
Workshop Section-Crane Operator
Skills Block – 05 (Rigging & Scaffolding Shop)
Sr. Description Reference Time
Topics
No. Duration
- Hot work permit PSM
- Work at height
- Confined Space Entry Permit
1 QHSE
- PSM 22 Elements

General Orientation - Dress Code Policy PSM

- Leave procedure
2
- TRIR
- SMMH
Interpreting Technical - Principles and quadrants of operation
Information - Load charts, terms and conditions and boom
3
capacities
- Symbols and terminologies
High Voltage Electrical - System understanding
Equipment - Electrical hazards at site
4 - Transformers and other equipment and safety 1 year
procedures
-
Signals and - Review of crane communications TPC: Rigging
Communications - Basic Hand signals
5
- Common communication methods
- Communication devices
Crane Set up - Definitions, Formulas TPC: Rigging
- Safety measures W/I:
6 ED/3/164
- Identification of crane parts
- Proper assembly
Crane - Assembles/disassembles hydraulic or lattice TPC: Rigging
Assembly/Disassembly crawler cranes, truck-mounted cranes, rough- W/I:
terrain/all terrain cranes, specialty equipment ED/3/164
and attachments
- Advanced techniques
- Efficient equipment usage

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department
Job qualification program
“JQP”
Workshop Section-Crane Operator
Skills Block – 06 (Rigging & Scaffolding Shop)
Sr. Description Reference Time
Topics
No. Duration
PSM
- PSM 22 Elements
- Confined space entry permit
1 QHSE - Time-weighted index
- Unsafe acts index
- Observations categories
General Orientation - Positive Attitude PSM
2 - Off the job safety
- Risk matrix knowledge
Interpreting Technical - Factors reducing rated capacities
Information - Pre-lift considerations and setups
3
- Operating procedures & Crane Maintenance
data 1 year
Signals and - All hand signals and their meaning TPC: Rigging
4 Communications - Safety awareness
- Radio communication
High Voltage Electrical - Troubleshooting
5
Equipment - Electrical safety leadership
Crane Set up - Adjustment of boom length TPC: Rigging
- Installation & removal of Jib W/I:
6 ED/3/164
- Usage of out riggers
- Load stability
Crane - Prepares cranes for transport on carrier
Assembly/Disassembly - Budgeting
- Supervision and mentoring

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department
Job qualification program
“JQP”
Workshop Section-Crane Operator
Skills Block – 07 (Rigging & Scaffolding Shop)
Description Reference Time
Sr. No. Topics
Duration
PSM
- QHSE Policy
- D level meeting supervision
1 QHSE - PSM 22 Elements
- LOTOTO
- IFA Policy
General Orientation - CSR PSM
- Leave procedure
2
- Smoking policy
- Mobile phone policy
Leadership Skills - Project Management
- Leadership in complex projects
- Quality control
3 - Training and Mentoring of junior machinist
- Innovative solution and techniques
- Effective Team Management 1 year
- Good negotiation skills
Personal Attributes - Cooperative
- Persuasive
4 - Can Sustain Pressure
- Thorough
- Methodical
Preventive - Equipment inspection prior to operation
Maintenance - Interval and continual checks
5
Operations - Operator based maintenance

Soft Skills and - Oracle understanding and usage

documentation - Expertise in MS Office (Word, Excel,
6 PowerPoint)
- Documentation
- Industrial standards and regulations

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department

Job qualification program

“JQP”
Workshop Section-Crane Operator
Skills Block – 08 (Rigging & Scaffolding Shop)
Sr. Description Reference Time
Topics
No. Duration
- Near miss reporting PSM
- Tool Box Talk (TBT)
- TRA/JSA
1 QHSE
- PSM 22 Elements
- Cardinal rules
- Green Purchase Policy
General Orientation - Positive Attitude PSM
- Dress Code Policy
2
- Leave procedure
- National environmental quality standards (NEQS)
Soft Skills and - Oracle understanding and usage
documentation - Expertise in MS Office (Word, Excel, PowerPoint)
- Documentation
3
- Industrial standards and regulations
- Log book preparation
- Attendance of all reporting technicians
- Communication Skills
1 year
- Analytical Skills
- Administrative Skills
- Problem Solving and decision making
4 Leadership Skills - Innovation and leadership
- Setting benchmarks
- Training and Mentoring
- Coordination
- Cost Estimation
Preventive - Visual inspection
Maintenance - Team Management
5
Operations - Maintenance process optimization

Personal Attributes - Convincing

- Decisive
6 - Commitment
- Integrity
- Assertive

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date