Fatimafert limited

Training & ISO Department

Job qualification program
“JQP”
Workshop Section-Motor Mechanic
Skills Block – 01 (Automobile shop)
Description Reference Time
Sr. No. Topics
Duration
- General/basic Knowledge of QHSE Policy PSM
- Cardinal Rules
- PSM Elements (Management Commitment,
Policy and Principles, IOS, Goals Objectives and
1 QHSE
Plans, Safety Personnel, Line Management and
Accountability)
- Mandatory PPE’s

General Orientation - Housekeeping PSM

2 - Identification of assembly points and
emergency exits
Measurement - Definitions, Formulas TPC:
- Units understandings Measurements
3
- Types of measuring instruments
- Usage of vernier calipers
Maintenance of - Definitions, Formulas
Toyota Hiace - Basic fundamentals of compression ignition
1 Year
4 Transport Vehicles engine
- Identification of major components
- Safety protocols
Engine Tuning of - Definitions, Formulas
Toyota Hiace Vans - Tappet adjustment of compression ignition
engines
- Inspection of fuel circuit
- Common tuning tools
Operation of - Definitions, checklists
Portable Air - Pre-start checkups of equipment
5 Compressors and - Startup and shutdown
Diesel Generators
(G-403 and G-4410)
Operation of - Set up of Compressor at site
Portable Air - Pre start up checks
6
Compressor at - Startup and shutdown
operating areas

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department
Job qualification program
“JQP”
Workshop Section-Motor Mechanic
Skills Block – 02 (Automobile shop)
Description Reference Time
Sr. No. Topics
Duration
- Complete Knowledge of QHSE Policy PSM
- PSM Elements (Emergency Preparedness &
1 QHSE Contingency Planning, CSM, MOC-F, MOC-T,
MOC-P, Pre Startup safety review)
- PTW
General Orientation - Dress code policy PSM
2 - Mobile phone policy
- Dress code policy
Measurement - Measurement errors awareness TPC:
- Calibration skills Measurements
3
- Alignment and leveling
- Micrometer screw gauge
Maintenance of - Study of brake system
4 Toyota Hiace - Study of differential system 1 Year
Transport Vehicles - Study of suspension system
Engine Tuning of - Inspection of cooling water circuit
Toyota Hiace Vans - Study of front suspension
- Study of rear differential
Operation of - Rectification of minor faults at site etc.
Portable Air - Fuel and oil procedures
5 Compressors and
Diesel Generators
(G-403 and G-4410)
Operation of - Monitoring of operation
Portable Air - Rectification of minor faults at site
6
Compressor at - Basic maintenance
operating areas

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department

Job qualification programme

“JQP”
Workshop Section-Motor Mechanic
Skills Block – 03 (Automobile shop)
Description Reference Time
Sr. No. Topics
Duration
- Near miss reporting PSM
- D Level meeting structure and inputs
1 QHSE - PSM Elements (Procedures performance and
standards, QA, Mechanical Integrity and
Incident Investigation and reporting)
General Orientation - Mobile phone policy PSM
2 - Types of forms (IR-1, 2, 3, 4, 5, 6, 7, 8)
- Smoking policy
Engine Overhauling - Definitions, Formulas
of Toyota Hiace Vans - Components identification
3 - Engine dismantling
- Parts inspection 1 Year
- Safety protocols
Maintenance of - Definitions, Formulas
Kimco Hough - Introduction to hydraulic circuits
Payloader Model JH- - Inspection of hydraulic jacks
4
65C (PL-1) and
Komatsu Payloader
(PL-2)
Maintenance of - Study of Engine Side
5 Portable Air - Study of Compressor side
Compressors - Study of the Governing system
Corporate Office - Study of the standard checklists
6
Generators Check up - Logging of result in the checklist

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department

Job qualification programme

“JQP”
Workshop Section-Motor Mechanic
Skills Block – 04 (Automobile shop)
Description Reference Time
Sr. No. Topics
Duration
- Cold Work Permit PSM
- IOS structure
- PSM Elements (Training development, Process
1 QHSE
safety information, PHA, Effective
communication, Motivation awareness, Audits
and observations)
General Orientation - Dress code policy PSM
2 - Methods of communication
- Protocol for driving of earthmoving equipment
Engine Overhauling - Tabulating list of essential items
of Toyota Hiace Vans - Engine assembly in maintain clearances
3
- Engine tuning
1 Year
- Emission system
Maintenance of - Repair/Replacement of essential spare parts
Kimco Hough - Study of the braking system
Payloader Model JH-
4
65C (PL-1) and
Komatsu Payloader
(PL-2)
Maintenance of - Study of the Governing system
5 Portable Air - Routine maintenance
Compressors
Corporate Office - Minor faults rectification at site
6
Generators Check up - Servicing of Genset as per schedule

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department
Job qualification program
“JQP”
Workshop Section-Motor Mechanic
Skills Block – 05 (Automobile shop)
Description Reference Time
Sr. No. Topics
Duration
- Hot work permit PSM
- Work at height
- Confined Space Entry Permit
1 QHSE - PSM 22 Elements

General Orientation - Dress Code Policy PSM

- Leave procedure
2
- TRIR
- SMMH
Engine Overhauling - Definitions, Formulas
of 53 series and 71 - Engine dismantling
3
series of GM engines - Parts inspection 1 Year
- Industry standards
Maintenance of - Definitions, Formulas
Hydraulic Mobile - Introduction to hydraulic circuits
4
Cranes - Industry standards
- Lubrication and fuel checking
Cylinder head gasket - Cylinder head removal
replacement of - Inspection of the gasket area
7
Portable Air - Planning and scheduling
Compressors - Lubrication and filteration
Maintenance of - Definitions, Formulas
Toyota Forklifters - Introduction to hydraulic circuits
FR4 and FR5 - Efficiency and system optimization

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department

Job qualification program

“JQP”
Workshop Section-Motor Mechanic
Skills Block – 06 (Automobile shop)
Description Reference Time
Sr. No. Topics
Duration

1 QHSE
- PSM 22 Elements
- Confined space entry permit
- Time-weighted index
- Unsafe acts index
- Observations categories

- Positive Attitude
2 General Orientation - Off the job safety
- Risk matrix knowledge
- Innovation and leadership
- Setting benchmarks
- Project Management
3 Leadership Skills
- Planning and scheduling
- Budgeting and cost controlling
- Training and Mentoring
Engine Overhauling - abulating list of essential items 1 year
of 53 series and 71 - Engine assembly in maintain clearances
4 series of GM engines - Engine running in
- Industry standards
- Diagnostic expertise
Maintenance of - Inspection of hydraulic jacks
5 Hydraulic Mobile - Repair/Replacement of essential spare parts
Cranes - Study of the braking system
Cylinder head gasket - Necessary surface rectification
replacement of - Assembly of Cylinder head
8 Portable Air - Continuous improvement
Compressors - Benchmarking
- Budgeting and cost control
Maintenance of - Inspection of hydraulic jacks
Toyota Forklifters - Repair/Replacement of essential spare parts
FR4 and FR5 - Study of the braking system
- Advanced safety protocols

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department

Job qualification program

“JQP”
Workshop Section-Motor Mechanic
Skills Block – 07 (Automobile shop)
Description Reference Time
Sr. No. Topics
Duration
PSM
- QHSE Policy
- D level meeting supervision
1 QHSE - PSM 22 Elements
- LOTOTO
- IFA Policy

General Orientation - CSR PSM

- Leave procedure
2
- Smoking policy
- Mobile phone policy
Leadership Skills - Project Management
- Leadership in complex projects
- Quality control
- Training and Mentoring of junior machinist
- Innovative solution and techniques 1 Year
- Effective Team Management
- Good negotiation skills
Soft Skills and - Oracle understanding and usage
documentation - Expertise in MS Office (Word, Excel,
PowerPoint)
- Documentation
- Industrial standards and regulations
Engine Overhauling - Definitions, Formulas
3 of 53 series and 71 - Engine dismantling
series of GM engines - Parts inspection
Personal Attributes - Cooperative
- Persuasive
6 - Can Sustain Pressure
- Thorough
- Methodical

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date
Fatimafert limited
Training & ISO Department

Job qualification program

Workshop Section-Motor Mechanic
Skills Block – 08 (Automobile shop)
Sr. No. Topics
1 QHSE
2 General Orientation
Soft Skills and
documentation
3 Leadership Skills
Maintenance of
6 Manitowoc Crane
Personal Attributes
7 -
“JQP”
Description Reference Time
Duration
- Near miss reporting PSM
- Tool Box Talk (TBT)
- TRA/JSA
- PSM 22 Elements
- Cardinal rules
- Green Purchase Policy
- Positive Attitude PSM
- Dress Code Policy
- Leave procedure
- National environmental quality standards
(NEQS)
- Oracle understanding and usage
- Expertise in MS Office (Word, Excel, PowerPoint)
- Documentation
- Industrial standards and regulations
- Log book preparation
- Attendance of all reporting technicians 1 year
- Communication Skills
- Analytical Skills
- Administrative Skills
- Problem Solving and decision making
- Innovation and leadership
- Setting benchmarks
- Training and Mentoring
- Coordination
- Cost Estimation
- Overhauling of Torque Converter
- Supervision
- Project Management
- Convincing
- Decisive
Commitment
- Integrity
- Assertive

Reviewed by: ----------------------------------------- -------------------------------

I/C Workshop Date

Approved by: ----------------------------------------- -------------------------------

Maintenance Manager Date