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CBC - Machining NC II
CBC - Machining NC II
CBC - Machining NC II
Course Design
QUALIFICATION LEVEL : NC II
ENTRY REQUIREMENTS:
Basic Competencies
18Hours
Unit of Nominal
Module Title Learning Outcomes
Competency Duration
1. Participate in 1. Participate in 1.1 Obtain and convey workplace
workplace workplace information.
communication communication 1.2 Participate in workplace meeting 4 hours
and discussion.
1.3 Complete relevant work related
documents
2. Work in a team 2. Working in a 2.1 Describe team role and scope.
environment team 2.2 Identify own role and 4 hours
environment responsibility within team
2.3 Work as a team member
3. Practice career 3. Practicing career 3.1 Integrate personal objectives with
professionalism professionalism organizational goals.
3.2 Set and meet work priorities. 4 hours
3.3 Maintain professional growth and
development.
4. Practice 4. Practicing 4.1 Identify hazards and risks.
occupational occupational 4.2 Evaluate hazard and risks
health & safety health & safety 4.3 Control hazards and risks 6 hours
4.4 Maintain occupational health and
safety awareness
Common Competencies
12Hours
Unit of Nominal
Module Title Learning Outcomes
Competency Duration
1. Interpret 1. Interpret working 1.1 Interpret technical
working drawing and drawing
drawing and sketches 1.2 Prepare freehand
sketches sketch of parts
1.3 Interpret details from 1 hour
freehand sketch
Nominal
Unit of Competency Module Title Learning Outcomes
Duration
1. Perform Bench Work 1. Performing Bench 1.1. Layout and mark
(Basic) Work (Basic) dimensions/
features on
workpiece
1.2. Cut, chip and file
flat, rectangular
or round blocks. 40 hours
1.3. Drill, ream and
lap holes
1.4. Cut threads
using tap and
stock and die
1.5. Off-hand grind
cutting tools
2. Perform Bench Work 2. Performing Bench 2.1. Chip workpiece
(Complex) Work (Complex) 2.2. File workpieces
2.3. Remove
damaged and
broken threaded 40 hours
fasteners.
2.4. Repair damaged
threads
2.5 Scrape and hone
holes
3. Turn Workpiece 3. Turning workpiece 3.1. Determine job
(Basic) (Basic) requirements
3.2. Setup workpiece
3.3. Perform turning 38 hours
operations
3.4. Check/Measure
workpiece
4. Turn Workpiece 3. Turning workpiece 4.1. Determine job
(Intermediate) (Intermediate) requirements
4.2. Setup workpiece
38 hours
4.3. Perform turning
operations
4.4. Check/Measure
workpiece
5. Mill Workpiece 5. Milling Workpiece 5.1. Determine job
(Basic) (Basic) requirements
5.2 Set up workpiece
5.3 Perform milling 38 hours
operations
5.4 Check/measure
workpiece
6. Mill Workpiece 6. Milling workpiece 6.1. Determine job
(Intermediate) (Intermediate) requirements
6.2 Set up workpiece
6.3 Perform milling 38 hours
operations
6.4 Check/measure
workpiece
7. Grind Workpiece 7. Grinding 7.1. Determine job
(Basic) workpiece (Basic) requirements
7.2 Select wheels
and accessories
7.3 Performing 38 hours
grinding operations
7.4 Check/measure
component
Assessment Methods:
Lecture –Demonstration
Self – Paced instruction
Group Discussion
Resources:
List of recommended tools, equipment and materials for the training of 25 trainees for
Machining NC II.
TOOLS
Measuring Tools Bench Tools Safety Devices:
QTY Description QTY Description QTY Description
6 pcs. Steel Rule 12 “ 1 Set Honing tool 1 box First –Aid kit
10 pcs. Vernier caliper 150mm 1 set Extractor 25 pcs. Safety Goggle
1 set Scraper ( flat & curve )
5 pcs. Vernier caliper 200mm 1 Set Drill 1mm to 12 mm 10 pcs. Safety Shield
2 pcs. Vernier caliper 300mm 1 Set Center punch 4 cyl. Fire extinguisher
5 pcs. Micrometer 0-25 1 Set Prick punch
3 pcs. Micrometer 25-50 6 pcs. Scriber
2 pcs. Micrometer 50-75 1 Set Tap 4mm to 12 mm dia.
3 Sets Dial Indicator 1 set Die 4 mm to 12 mm dia.
Plunger type
2 pcs Precision Square 10 “ 2 pcs Cold chisels 6 “
1 Set Vernier height gage 2 pcs. Cape chisel 6”
2 pcs. Diamond point Chisel 6“
1 Set Gear Tooth caliper 2 pcs. Round nose Chisel 6“
1 set Radius Gage
2 Sets Center gage
2 Sets Bevel Protractors 6 pcs. Ball peen Hammer
12 oz
1 Set Gage Blocks 2 sets Allen Wrench
2 Sets Thread Gage 1 mm to 10 mm
1 Set Sine Bar 2 sets Open end wrench
4mm to 20 mm
EQUIPMENT
QTY Description QTY Description QTY Description
2 units Two Head Bench 2 units Milling Machine Universal 1 unit Plain cylindrical grinder
Grinder Complete w/ accessories complete w/
per machine: accessories
2 units Bench Drill w/ -Clamping bolts 1 unit Universal Cylindrical
Drill .Vise -Milling Vises grinder complete w/
- Angle plates accessories
3 units Lathe Machine 10’” - Rotary table 1 unit Centerless Grinder
swing - Indexing Head with: complete w/
Complete with: 3-jaw chuck, gears, accessories
(1 unit each machine ) footstock and center 1 unit Universal Tool and
3-jaw chucks 2 pcs. Side milling cutter 2 ½ Cutter Grinder
4-jaw chucks dia. Complete w/
2 pcs. 45 degrees milling cutter accessories
Face Plates
2 ½ dia.
1 set lathe dogs
1 set Gear Cutter 1.5 M Additional Accessories
Revolving Centers 1 Set Gear Cutter 2.0 M
Drill Chucks - Clamps w/ bolts
2 pcs. Slitter cutters
Dead Centers - Angle plates
2 pcs. Slot Cutters
1 Set Boring Bars - Parallels
1 unit Power Saw complete with
Follower rest - Wheel balancing
accessories
Steady Rest - Diamond
1 unit Band Saw complete with
Wheel dresser
Tool Holders: accessories
Facing, Straight,
RH,LH
Parting-Off
Surface Gage
MATERIALS
QTY Description QTY Description Training Materials:
High speed steel tool bit 10 pcs. Center drill # 3 and # 2
(Momax) 4 pcs. Grinding wheel for bench QTY Description
50 pcs. 3/8 x 3/8 x 2” grinder
50 pcs. 1/4 x 1/4 x 2”
2 pcs. CRS 12mm dia 2 Sets Drill 3mm to Reference books
12 mm
2 pcs. CRS 19mm dia 5 pcs. Carbide insert Manuals
1 pc. CRS 50 mm dia. 6 doz. Hack saw blade Catalogs
2 pcs. CRS 25mm dia. 1 doz Power hack saw blade Brochures
2 pcs. Oil Stone Modules / LEs
CDs/Video tapes
Facilities
Qualification of Instructors/Trainers:
MACHINING NC II
Basic Competencies
Unit of Competencies: PARTICIPATE IN WORKPLACE COMMUNICATION
Module Title: PARTICIPATING IN WORKPLACE COMMUNICATION
Module Descriptor: This unit covers the knowledge, skills and attitudes
required together, interpret and convey information
in response to workplace requirements.
Assessment
Contents Conditions Methodologies
Methods
Types of Students/trainees Group Practical
workplace must be provided Discussion /performanc
interactions with the following: Interaction e
Organizational Writing materials Lecture
(pen & paper)
Interview
policies
References Written Test
Communication
procedures and (books)
Manuals
systems
LO3. Complete relevant work related documents
Assessment
Contents Conditions Methodologies
Methods
Written Students/trainees Group Practical
Communicatio must be provided Discussion /performance
n with the following: Interaction
Interview
Letter Writing materials Lecture
(pen & paper) Written Test
Report Forms
References
(books)
Manuals
Unit of Competencies: WORK IN A TEAM ENVIRONMENT
Module Title: WORKING IN A TEAM ENVIRONMENT
Module Descriptor: This unit covers the skills, knowledge and attitudes
to identify role and responsibility as a member of a
team.
Nominal Duration: 4 hours
Assessment
Contents Conditions Methodologies
Methods
Team Role Students/trainees must Group Written Test
Relationship be provided with the discussions/inte Observation
and following: raction
responsibilities Case Studies
Role and Standard Simulation Simulation
responsibilities operating
with team procedures
environment (SOP) of
Relationship workplace Role Playing
within a team Job procedures
Client/supplier
instructions
Quality standards
Organizational or
external
personnel
LO2. Identify own role and responsibility within team
Assessment
Contents Conditions Methodologies
Methods
Team Role Students/trainees must Group Written Test
Relationship be provided with the discussions/ Observation
and following: interaction
responsibilities Case Studies
Relationship Standard Simulation Simulation
within a team operating Role Playing
procedures
(SOP) of
workplace
Job procedures
Client/supplier
instructions
Quality standards
Organizational or
external personnel
Assessment
Contents Conditions Methodologies
Methods
Communication Students/trainees Group Observation
Process must be provided with discussions/ of work
the following: interaction activities
Team Standard Case Observation
Structure/Team operating Studies through
Roles procedures Simulation simulation or
(SOP) of role play
Group Planning workplace Case studies
and decision Job procedures and scenarios
making Organization or
external
personnel
Unit of Competencies: PRACTICE CAREER PROFESSIONALISM
Modules Title: PRACTICING CAREER PROFESSIONALISM
Module Descriptor: This unit covers the knowledge, skills and attitudes
in promoting career growth and advancement.
Assessment
Contents Conditions Methodologies
Methods
Personal Students/trainees must Interactive - Interview
development- be provided with the Lecture
social aspects: following: Simulation
intra and Demonstration
interpersonal Workplace Self paced
development Code of ethics instruction
Organizational Organizational Written
goals goals examination
Personal Handouts and Role Playing
hygiene and personal
practices development-
Code of Ethics social aspects
CD’s , VHS
Tapes,
Transparencies
LO2. Set and meet work priorities
Assessment
Contents Conditions Methodologies
Methods
Organizational Students/trainees must Group Written Test
key Result areas be provided with the discussions/
(KRA) following: interaction
Work Values and Case Studies Observation
ethical standards Hands out on Simulation
Company policies Simulation
on the use and
maintenance of
equipment
Role Playing
Methodologie Assessment
Contents Conditions
s Methods
Communication Students/trainees Group Situation
Process must be provided with discussions analysis
Team the following: / Interview
Structure/Team Standard interaction
Roles operating Case
Group Planning procedures Studies Practical
and decision (SOP) of Simulation examination
making workplace
Job procedures
Organization or
Written
external
examination
personnel
\
Unit of Competencies: PRACTICE OCCUPATIONAL HEALTH AND SAFETY
Module Title: PRACTICING OCCUPATIONAL HEALTH AND SAFETY
Assessment
Contents Conditions Methodologies
Methods
Hazards and Students/trainees Interactive - Observation
risks must be provided lecture of work
identification with the following: Simulation activities
and control Workplace Symposium
Organizational Personal Group
safety and protective dynamics
health equipment
protocol (PPE)
Threshold Learning
limit value guides
(TLV) Hand-outs
OHS Organizational
indicators safety and
health protocol
OHS
indicators
Threshold limit
value
Hazards/risk
identification
and control
CDs, VHS
tapes,
LO2. Evaluate hazards and risks
Assessment
Contents Conditions Methodologies
Methods
TLV table Students/trainees must Interactive Interview
Philippine OHS be provided with the lecture Written
standards following: Situation examination
Effects of analysis Simulation
hazards in the Handouts on Symposium
workplace Philippine OHS Film viewing
Ergonomics standards Group
Effects of dynamics
hazards in the
ECC
workplace
Regulations
Ergonomics
ECC regulations
TLV table
CD’s, VHS tapes,
transparencies
Assessment
Contents Conditions Methodologies
Methods
Safety Students/trainees must Interactive
regulations be provided with the lecture
Clean air act following: Symposium
Electrical and Film viewing • Written
fire safety code Handouts on Group examination
Waste Safety dynamics • Interview
management Regulations Self-paced • Case/situation
Disaster Clean air act instruction analysis
preparedness Electrical and fire • Simulation
and safety code
management Waste
Contingency management
measures and Disaster
procedures preparedness
and management
Contingency
measures and
procedures
OHS personal
records
PPE
CD’s, VHS tapes,
transparencies
LO4. Maintain occupational health and safety awareness
MACHINING NC II
COMMON COMPETENCIES
Unit of Competencies: INTERPRET WORKING DRAWINGS AND SKETCHES
Module Title: NTERPRETING WORKING DRAWINGS AND
SKETCHES
Assessment
Contents Conditions Methodologies
Methods
Drawing techniques Students/trainees Interactive - Observation
Projections must be provided lecture Oral
Drawing with the following: Simulation questioning
symbols Measuring tools Symposium
Dimensioning Drawings, Group
techniques sketches or dynamics
Tolerance, limits blueprint
and fits Specimen
parts/compone
nts
Drafting
room
Drawing
instruments
Unit of Competencies: SELECT/CUT WORKSHOP MATERIALS
Module Title: SELECTING/CUTTING WORKSHOP MATERIALS
Module Descriptor: This unit covers the skills and knowledge required to
select and cut workshop materials.
Assessment
Contents Conditions Methodologies
Methods
Dimensions Students/trainees Interactive - Actual
Tolerance must be provided lecture demonstrati
Cutting with the following: Simulation on
operations Classroom for Symposium Direct
Shop safety discussion Group observation
practices Workplace dynamics Oral
Location
Operation
materials
Measuring
tools
Shop safety
procedure
Assessment
Contents Conditions Methodologies
Methods
Types of measuring tools Lecture - Oral
measurement plans/drawings demonstrat questioning
Techniques in materials ion Direct
measurement Self-paced observation
Classifications of instruction actual
materials Group exam
discussion
LO3. Cut materials
Assessment
Contents Conditions Methodologies
Methods
plans/drawings Students/trainees Lecture - Observation
instruction must be provided with demonstra Oral
types of cutting the following: tion questioning
tools/equipment hack saw Self-paced Practical
cutting techniques power hack instruction
safety procedures saw Group
PPE discussion
Unit of Competencies : PERFORM SHOP COMPUTATIONS (BASIC)
Module Title : PERFORMING SHOP COMPUTATIONS (BASIC)
Assessment
Contents Conditions Methodologies
Methods
Addition Students/trainees Interactive - written
Subtraction must be provided lecture Oral
Multiplication with the following: Simulation examination
Division Workplace Symposium Practical
facilities Group exercises
Calculator dynamics
Pen
Paper
LO2. Perform basic calculations involving fractions and decimals
Assessment
Contents Conditions Methodologies
Methods
Four fundamental Students/trainees must Demonstrat Practical
operations be provided with the ion exam
Fractions and following: Classroom Direct
decimals Workplace discussions observation
Fractions and facilities Self-paced Written
mixed numbers Calculator test/questio
Pen ning
Paper
Assessment
Contents Conditions Methodologies
Methods
Four fundamental Students/trainees must Demonstration Written
operations be provided with the Classroom exam
Fractions and following: discussions Practical
decimals Workplace Self-paced exercise
Fractions and facilities
mixed numbers Calculator
percentages Pen
Paper
Assessment
Contents Conditions Methodologies
Methods
Ratio and Students/trainees Lecture - Written
proportion must be provided with demonstra Practical
Whole numbers the following: tion
Fractions Workplace Self-paced
Decimal fractions facilities instruction
Calculator Group
Pen discussion
Paper
LO5. Perform calculations on algebraic expressions
Assessment
Contents Conditions Methodologies
Methods
Four fundamental Students/trainees Lecture - Written
operations must be provided with demonstra Practical
Tap drill size the following: tion
Feed Workplace Self-paced
Speed facilities instruction
Calculator Group
Pen discussion
Paper
Unit of competencies: MEASURE WORKPIECE (BASIC)
Module Title: MEASURING WORKPIECE (BASIC)
Assessment
Contents Conditions Methodologies
Methods
Measuring Students/trainees must be Lecture - Observation
tools provided with the following: demonstratio Oral
Measurements Steel tape n questioning
Measuring Steel rule Self-paced Practical
techniques Straight edge instruction Written
Combination square Group
Steel square discussion
Divider or trammel
Caliper
Protractor
Vernier caliper
Micrometer
Assessment
Contents Conditions Methodologies
Methods
Storage Students/trainees must be Lecture - Observation
procedure provided with the following: demonstra Oral
Safe handling 5S tion questioning
of measuring Cleaning materials Self-paced Practical
tools instruction
Group
discussion
Unit of competencies : PERFORM SHOP COMPUTATIONS (INTERMEDIATE)
Module Title : PERFORMING SHOP COMPUTATIONS
(INTERMEDIATE)
Assessment
Contents Conditions Methodologies
Methods
Trigonometric Students/trainees must be Lecture - written
functions provided with the following: demonstra Oral
Sine and Pen tion questioning
cosine rules Paper Self-paced Practical
Geometrical calculator instruction
shapes Group
discussion
Assessment
Contents Conditions Methodologies
Methods
Taper formula Students/trainees must be Lecture - Written
provided with the following: demonstra Oral
Pen tion questioning
Paper Self-paced Practical
calculator instruction
Unit of competencies : MEASURE WORKPIECE USING ANGULAR
MEASURING INSTRUMENTS
Module Title : MEASURING WORKPIECE USING ANGULAR
MEASURING INSTRUMENTS
Assessment
Contents Conditions Methodologies
Methods
Direct indexing Students/trainees must be Lecture -
Simple provided with the following: demonstra Written
indexing working drawings tion Practical
Compound pen Self-paced
indexing paper instruction
Differential calculator
indexing
Assessment
Contents Conditions Methodologies
Methods
Types of gears Students/trainees must be Lecture - Written
Gears formula provided with the following: demonstra oral
pen tion
paper Self-paced
calculator instruction
Assessment
Contents Conditions Methodologies
Methods
Geometrical Students/trainees must be Lecture - Written
properties provided with the following: demonstra oral
Geometrical Workplace tion
shapes Tools and equipment Self-paced
instruction
Unit of competencies : MEASURE WORKPIECE USING GAGES AND SURFACE
TEXTURE COMPARATOR
Module Title : MEASURING WORKPIECE USING GAGES AND SURFACE
TEXTURE COMPARATOR
Assessment
Contents Conditions Methodologies
Methods
Linear Students/trainees must be Lecture -
dimensions provided with the following: demonstra Written
Diameters Measuring tools tion Practical
Depths Gages Self-paced Direct
Fits instruction observation
Tapers
Threads
Radius
Squareness
Surface texture
Assessment
Contents Conditions Methodologies
Methods
Storage Students/trainees must be Lecture - Written
procedures provided with the following: demonstra oral
5s Cleaning materials tion
Self-paced
instruction
Unit of competencies : PERFORM PREVENTIVE AND CORRECTIVE MAINTENANCE
Module Title : PERFORMING PREVENTIVE AND CORRECTIVE
MAINTENANCE
Module Descriptor : This unit covers the knowledge and skills required in
performing preventive and corrective maintenance such as
inspection and repair of hand tools, cleaning and
lubrication of machine parts and changing drive pulley and
belts.
Assessment
Contents Conditions Methodologies
Methods
Lathe machine Students/trainees must be Lecture -
Milling provided with the following: demonstra Practical
machine Lubricants tion Direct
Grinding Oil can Self-paced observation
machine Grease gun instruction
Proper Oil
cleaning and Coolant or
oiling compound
Kinds of oil PPE
Safety
procedures
Assessment
Contents Conditions Methodologies
Methods
Replacing and Students/trainees must be Lecture - Direct
adjusting provided with the following: demonstra observation
machine parts Repairing hand tools tion Practical
Parts and Tools and equipment Self-paced
functions of used in repairing instruction
machine PPE
Repairing hand
tools
Safety
procedures
Assessment
Contents Conditions Methodologies
Methods
Handling and Students/trainees must be Lecture - Direct
storage of tools provided with the following: demonstra observation
Procedures in hand tools tion Practical
cleaning and Tools and equipment Self-paced Written
disposal of PPE instruction
waste materials
Lubricating
procedures
Checklist
procedures
MODULE
OF
INSTRUCTION
CORE COMPETENCIES
MACHINING NC II
Unit of competencies : PERFORM BENCH WORK (BASIC)
Module Title : PERFORMING BENCH WORK (BASIC)
Module Descriptor : This unit covers the knowledge, skills and attitudes
on This unit covers the competencies required to
determine job requirements, perform basic bench
work operations (i.e. layout; cutting with hacksaw
and chisel; filing; drilling; tapping etc.…) and check
the components for conformance to specifications.
Assessment
Contents Conditions Methodologies
Methods
Layout and Students/trainees must be Lecture - Observation
marking provided with the following: demonstra Oral
Dimensions Ruler tion questioning
Linear Vernier caliper Self-paced Practical
measuring Micrometer instruction
tools Height gage Group
Tolerances Workpiece discussion
Assessment
Contents Conditions Methodologies
Methods
Bench work Students/trainees must be Lecture - Observation
operations provided with the following: demonstra Oral
Cutting Workplace area tion questioning
Chipping Cutting tools Self-paced Practical
Filing File instruction Oral
Types of file Work holding Group
Proper devices discussion
handling of PPE
tools
Housekeeping
Assessment
Contents Conditions Methodologies
Methods
Bench work Students/trainees must be Lecture - Observation
operations provided with the following: demonstra Oral
Drilling Workplace area tion questioning
Reaming Drills Self-paced Practical
Lapping Reamers instruction Written
Safety Laps Group
procedures Clamps discussion
Personal Vises
protective PPE
devices
Shop safety
practices
Assessment
Contents Conditions Methodologies
Methods
Thread cutting Students/trainees must be Lecture - Observation
operations provided with the following: demonstra Oral
Safety Thread cutting tools tion questioning
procedures Vises Self-paced Practical
Thread cutting Workplace area instruction
tools Group
Shop safety discussion
practices
Assessment
Contents Conditions Methodologies
Methods
Cutting tool Students/trainees must be Lecture - Observation
grinding provided with the following: demonstra Oral
operation Workplace location tion questioning
Shop safety Tools and equipment Self-paced Practical
procedures instruction
Grinding tools Group
discussion
Unit of competencies : PERFORM BENCH WORK (COMPLEX)
Module Title : PERFORMING BENCH WORK (COMPLEX)
LO 1. Chip workpiece
Assessment
Contents Conditions Methodologies
Methods
Shop safety Students/trainees must be Lecture - Observation
practices provided with the following: demonstra Oral
Drawing/plans Flat cold chisel tion questioning
Shop Cape chisel Self-paced Practical
mathematics Vises instruction
Measurements Workplace area Group
Bench work discussion
operations
LO 2.File workpieces
Assessment
Contents Conditions Methodologies
Methods
Filing Students/trainees must be Lecture - Observation
operations provided with the following: demonstra Oral
Types of files Workplace location tion questioning
Shop safety Types of files Self-paced Practical
practices 1. Round file instruction Written test
Drawing/plans 2. Square file Group
Shop 3. Triangular discussion
mathematics 4. Half round
Measurement 5. Flat, etc...
s
Bench work
operations
Assessment
Contents Conditions Methodologies
Methods
Extractors Students/trainees must be Lecture - Observation
Worksite provided with the following: demonstra Oral
procedures Workplace location tion questioning
Screw extractor Self-paced Practical
Stud extractor instruction Written test
Group
discussion
Assessment
Contents Conditions Methodologies
Methods
Drawing Students/trainees must be Lecture - Observation
specifications provided with the following: demonstra Oral
Thread Workplace location tion questioning
procedures Internal threads Self-paced Practical
Tap and dies External threads instruction Written test
Types of Group
threads discussion
LO 5.Scrape and hone holes
Assessment
Contents Conditions Methodologies
Methods
Drawing Students/trainees must be Lecture - Observation
specifications provided with the following: demonstra Oral
Scrapers Scraper tion questioning
Honing flushing 1. Flat surface Self-paced Practical
Types of 2. Curve surface instruction Written test
scrapers Group
discussion
Unit of competencies : TURN WORKPIECE (BASIC)
Module Title : TURNING WORKPIECE (BASIC)
Module Descriptor : This unit covers the skills required to setup and turn
workpiece to drawing specifications. It details the
requirements for performing lathe operations such as
facing and straight turning; cutting grooves, drilling
and boring, knurling; cutting single start external
vee- and ACME threads; and cutting tapers using
compound slide and formed tools.
Assessment
Contents Conditions Methodologies
Methods
Drawings Students/trainees must be Lecture - Observation
Cutting tools provided with the demonstra Oral
1. Tools bits following: tion questioning
2. Drills Workplace location Self-paced Practical
3. Reamers Drawings and instruction Written test
Lathe specifications Group
operations relevant to the task discussion
Lathe Cutting tools
accessories
Measuring tools
LO 2.Setup workpiece
Assessment
Contents Conditions Methodologies
Methods
Workpiece Students/trainees must be Lecture - Observation
1. Ferrous provided with the following: demonstra Oral
metals Lathe machine tion questioning
2. Non- Workpiece Self-paced Practical
ferrous Tools: instruction Written test
Tools and 1. Chuck key Group
equipment 2. T-wrench discussion
Safety 3. Live center
procedures 4. Surface gage
5. Dial indicator
Assessment
Contents Conditions Methodologies
Methods
Speed and feed Students/trainees must be Lecture - Observation
formulas provided with the demonstra Oral
Lathe following: tion questioning
accessories Lathe machine Self-paced Practical
Measurements Workpiece instruction Written test
Lathe Tools: Group
operations 1. Chuck key discussion
1. Facing 2. T wrench
2. Straight 3. Lathe centers
turning 4. Drill chucks
3. Drilling 5. Knurling tools
4. Boring 6. Boring bar
5. Knurling 7. Vernier caliper
6. Parting off 8. micrometer
7. Reaming
Housekeeping
LO 4.Check/Measure workpiece
Assessment
Contents Conditions Methodologies
Methods
Dimensions Students/trainees must be Lecture - Observation
and features provided with the following: demonstra Oral
Measurements Steel rule tion questioning
Vernier caliper Self-paced Practical
Micrometer caliper instruction Written test
Group
discussion
Unit of competencies : TURN WORKPIECE (INTERMEDIATE)
Module Title : TURNING WORKPIECE (INTERMEDIATE)
Module Descriptor : This unit covers the skills required to setup and turn
workpiece to drawing specifications. It details the
requirements for performing lathe operations such as
cutting tapers by offsetting tailstock or using taper
attachment; machining components using collet
chuck and follower rest; and cutting internal vee and
internal and external ACME threads.
Assessment
Contents Conditions Methodologies
Methods
Drawings Students/trainees must be Lecture - Observation
Cutting tools provided with the demonstra Oral
1. Tools bits following: tion questioning
2. Drills Workplace location Self-paced Practical
3. Reamers Drawings and instruction Written test
Lathe specifications Group
operations relevant to the task discussion
Lathe Cutting tools
accessories 1. High speed steels
Measuring tools 2. Inserts
3. Drills
LO 2.Setup workpiece
Assessment
Contents Conditions Methodologies
Methods
Workpiece Students/trainees must be Lecture - Observation
1. Ferrous provided with the following: demonstra Oral
metals Lathe machine tion questioning
2. Non- Workpiece Self-paced Practical
ferrous Tools: instruction Written test
Tools and 6. Chuck key Group
equipment 7. T-wrench discussion
Safety 8. Live center
procedures 9. Surface gage
10. Dial indicator
Assessment
Contents Conditions Methodologies
Methods
Speed and feed Students/trainees must be Lecture - Observation
formulas provided with the demonstra Oral
Lathe following: tion questioning
accessories Lathe machine Self-paced Practical
Measurements Workpiece instruction Written test
Lathe Tools: Group
operations 9. Chuck key discussion
1. Facing 10. T wrench
2. Straight 11. Lathe centers
turning 12. Drill chucks
3. Drilling 13. Knurling tools
4. Boring 14. Boring bar
5. Knurling 15. Vernier caliper
6. Parting off 16. micrometer
7. Reaming
8. Tapering
Housekeeping
LO 4.Check/Measure workpiece
Assessment
Contents Conditions Methodologies
Methods
Dimensions Students/trainees must be Lecture - Observation
and features provided with the following: demonstra Oral
Measurements Steel rule tion questioning
Vernier caliper Self-paced Practical
Micrometer caliper instruction Written test
Group
discussion
Unit of competencies : MILL WORKPIECE (BASIC)
Module Title : MILLING WORKPIECE (BASIC)
Module Descriptor : This unit covers the skills required to setup and mill
workpiece to drawing specifications. It details the
requirements for performing milling operations such
as drilling, boring, reaming and spot facing holes;
milling blocks, shoulder, parallel and angled faces;
milling slots, keys, serrations; and milling castings
and circular slots and external radius.
Assessment
Contents Conditions Methodologies
Methods
Drawings Students/trainees must be Lecture - Observation
Cutting tools provided with the following: demonstra Oral
Milling Workplace location tion questioning
operations Drawings and Self-paced Practical
Milling specifications instruction Written test
machine relevant to the task Group
accessories Cutting tools discussion
1. Drills
2. Reamers
3. Slab mills
4. End mills
5. Shell mills
6. Side and face
cutters
7. Formed cutter
8. Slitter
9. T slot cutter
LO 2.Setup workpiece
Assessment
Contents Conditions Methodologies
Methods
Workpiece Students/trainees must be Lecture - Observation
1. Ferrous provided with the following: demonstrati Oral
metals Milling machine on questioning
2. Non- Workpiece Self-paced Practical
ferrous Tools: instruction Written test
Tools and 1. Clamps Group
equipment 2. Vises discussion
Safety 3. Angle plates
procedures 4. Rotary tables
Assessment
Contents Conditions Methodologies
Methods
Speed and Students/trainees must be Lecture - Observation
feed formulas provided with the following: demonstrati Oral
Milling machine Lathe machine on questioning
accessories Workpiece Self-paced Practical
Measurements Tools: instruction Written test
Milling 1. Chuck key Group
operations 2. T wrench discussion
1. Drilling 3. Drill chucks
2. Boring 4. Boring bar
3. Spot facing 5. Vernier caliper
4. Milling slot 6. Micrometer
and 7. Clamps
keyways 8. Vises
5. Milling 9. Rotary table
serrations
6. Milling
vees
7. Parting off
8. Milling
circular
shots
Housekeeping
Safety
procedures
LO 4.Check/Measure workpiece
Assessment
Contents Conditions Methodologies
Methods
Dimensions Students/trainees must be Lecture - Observation
and features provided with the following: demonstra Oral
Measurements Steel rule tion questioning
Vernier caliper Self-paced Practical
Micrometer caliper instruction Written test
Group
discussion
Unit of competencies : MILL WORKPIECE (INTERMEDIATE)
Module Title : MILLING WORKPIECE (INTERMEDIATE)
Module Descriptor : This unit covers the skills required to setup and mill
workpiece to drawing specifications. It details the
requirements for performing milling operations such
as drilling, boring, reaming and spot facing holes;
milling blocks, shoulder, parallel and angled faces;
milling slots, keys, serrations; and milling castings
and circular slots and external radius.
Assessment
Contents Conditions Methodologies
Methods
Drawings Students/trainees must be Lecture - Observation
Cutting tools provided with the following: demonstra Oral
Milling Workplace location tion questioning
operations Drawings and Self-paced Practical
Milling specifications instruction Written test
machine relevant to the task Group
accessories Cutting tools discussion
1. Side and face
cutters
2. Gear cutter
3. Slitter
4. Slot cutter
LO 2.Setup workpiece
Assessment
Contents Conditions Methodologies
Methods
Workpiece Students/trainees must be Lecture - Observation
1. Ferrous provided with the following: demonstrati Oral
metals Milling machine on questioning
2. Non- Workpiece Self-paced Practical
ferrous Tools: instruction Written test
Tools and 1. Clamps Group
equipment 2. Vises discussion
Safety 3. Angle plates
procedures 4. Rotary tables
5. Indexing head
6. Footstock
Assessment
Contents Conditions Methodologies
Methods
Speed and feed Students/trainees must Lecture - Observation
formulas be provided with the demonstrati Oral
Milling machine following: on questioning
accessories Milling machine Self-paced Practical
Measurements Workpiece instruction Written test
Milling operations Tools: Group
1. Indexing 1. Chuck key discussion
2. Straddle 2. T wrench
milling 3. Clamps
3. Milling using 4. Vises
fly cutter 5. Angle plates
4. Milling splines 6. Rotary tables
5. milling equally- 7. Indexing head
spaced 8. Footstock
grooves
6. milling 45
serrations on
cylindrical
workpiece
7. milling spur
gear and rack
8. milling bevel
gear
9. milling ratchet
10. milling
converging
faces
11. milling large
radial slots
12. milling internal
radii
Safety procedures
LO 4.Check/Measure workpiece
Assessment
Contents Conditions Methodologies
Methods
Dimensions Students/trainees must be Lecture - Observation
and features provided with the following: demonstra Oral
Measurements Steel rule tion questioning
Vernier caliper Self-paced Practical
Micrometer caliper instruction Written test
Gages Group
Gear tooth caliper discussion
Unit of competencies : GRIND WORKPIECE (BASIC)
Module Title : GRINDING WORKPIECE (BASIC)
Module Descriptor : This unit covers the skills required to setup and grind
workpiece to drawing specifications. It details the
requirements for grinding parallel surfaces, square
surfaces, angles, radii and cutting off parts.
Assessment
Contents Conditions Methodologies
Methods
Drawings Students/trainees must be Lecture - Observation
Cutting tools provided with the following: demonstra Oral
Grinding Workplace location tion questioning
operations Drawings and Self-paced Practical
Work holding specifications instruction Written test
devices relevant to the task Group
Work holding tools discussion
Grinding machine
LO 2.Select wheels and accessories
Assessment
Contents Conditions Methodologies
Methods
Grinding wheels Students/trainees must be Lecture - Observation
Grinding provided with the following: demonstrati Oral
machine types Grinding machine on questioning
and Grinding Self-paced Practical
specification accessories instruction Written test
Grinding 1. magnetic chuck Group
machine parts 2. vices discussion
and functions 3. clamps
Grinding 4. angle plates
machine 5. adapter plates
accessories 6. parallels
7. wheel dresser
Assessment
Contents Conditions Methodologies
Methods
Speed and feed Students/trainees must Lecture - Observation
formulas be provided with the demonstrati Oral
Grinding following: on questioning
operations Grinding machine Self-paced Practical
1. parallel faces PPE instruction Written test
2. square workpiece Group
surfaces discussion
3. angles
4. to a square
shoulder
5. radii
6. to cut off
parts
LO 4.Check/Measure workpiece
Assessment
Contents Conditions Methodologies
Methods
Dimensions Students/trainees must be Lecture - Observation
and features provided with the following: demonstra Oral
Measurements Steel rule tion questioning
Vernier caliper Self-paced Practical
Micrometer caliper instruction Written test
Dial indicator Group
Precision square discussion
Bevel protractor
Vernier height gage
Gage blocks
Sine bar
Radius gage
Unit of competencies : GRIND WORKPIECE (COMPLEX)
Module Title : GRINDING WORKPIECE (COMPLEX)
Module Descriptor : This unit covers the skills required to setup and grind
workpiece to drawing specifications. It details the
requirements for grinding tapers, internal radii and
recess, to remove warp, and polishing components.
Assessment
Contents Conditions Methodologies
Methods
Drawings Students/trainees must be Lecture - Observation
Cutting tools provided with the following: demonstra Oral
Grinding Workplace location tion questioning
operations Drawings and Self-paced Practical
Work holding specifications instruction Written test
devices relevant to the task Group
Work holding tools discussion
Grinding machine
LO 2.Select wheels and accessories
Assessment
Contents Conditions Methodologies
Methods
Grinding wheels Students/trainees must be Lecture - Observation
Grinding provided with the following: demonstrati Oral
machine types Grinding machine on questioning
and Grinding Self-paced Practical
specification accessories instruction Written test
Grinding 1. magnetic chuck Group
machine parts 2. vices discussion
and functions 3. clamps
Grinding 4. angle plates
machine 5. adapter plates
accessories 6. parallels
7. wheel dresser
8. mandrels
9. centers
10. de-burring tools
11. headstock/footstock
12. templates
Assessment
Contents Conditions Methodologies
Methods
Speed and feed Students/trainees must Lecture - Observation
formulas be provided with the demonstrati Oral
Grinding following: on questioning
operations Grinding machine Self-paced Practical
1. external and PPE instruction Written test
internal tapers workpiece Group
2. internal radii discussion
3. internal
recess
4. to remove
warp
LO 4.Check/Measure workpiece
Assessment
Contents Conditions Methodologies
Methods
Dimensions Students/trainees must be Lecture - Observation
and features provided with the following: demonstra Oral
Measurements Steel rule tion questioning
Vernier caliper Self-paced Practical
Micrometer caliper instruction Written test
Dial indicator Group
Precision square discussion
Bevel protractor
Vernier height gage
Gage blocks
Sine bar
Radius gage
What is Competency-Based Curriculum (CBC)
The CBC specifies the outcomes which are consistent with the
requirements of the workplace as agreed through the industry or
community consultations.