SERVICE MANUAL

Force FXTM-C
Electrosurgical Generator
with Instant ResponseT~ Technology
Schematics Supplement
The Force FX-C Electrosurgical Generator Service Manual consists of two
parts-the text (part 1 of 2) and this Schematics Supplement (part 2 of 2)
which contains the schematics.
Valleylab Part Number: 945 103 064 (2 of 2)

Contents
Schematic 1. Control board layout S-1
Schematic 2. Control board schematic, page 1 of 3 S-2
Schematic 3. Control board schematic, page 2 of 3 S-3
Schematic 4. Control board schematic, page 3 of 3 S-4
Schematic 5. Display board, page 1 of 4 S-5
Schematic 6. Display board schematic, page 2 of 4 S-6
Schematic 7. Display board schematic, page 3 of 4 S-7
Schematic 8. Display board schematic, page 4 of 4 S-8
Schematic 9. Footswitch board, page 1 of 3 S-9
Schematic 10. Footswitch board schematic, page 2 of 3 S-10
Schematic 11. Footswitch board schematic, page 3 of 3 S-11
Schematic 12. Power Supply/RF board, page 1 of 8 S-12
Schematic 13. Power Supply/RF board schematic, page 2 of 8 S-13
Schematic 14. Power Supply/RF board schematic, page 3 of 8 S-14
Schematic 15. Power Supply/RF board schematic, page 4 of 8 S-15
Schematic 16. Power Supply/RF board schematic, page 5 of 8 S-16
Schematic 17. Power SlJpply/RF board schematic, page 6 of 8 S-17
Schematic 18. Power Supply/RF board schematic, page 7 of 8 S-18
Schematic 19. Power Supply/RF board schematic, page 8 of 8 S-19

~alleylab,.
Innovations That Worlc' tqCD
Valleylab Health care
a diviSion of Tyco Healthcare Group LP
5920 Longbow Drive
Boulder, CO 80301-3299
© 2000 Valleylab AI! rights reserved.
Printed in USA
Board Drawings and Schematics

This supplement contains the assembly drawings and schematics for the
following printed circuit boards:

• Control board
• Display board
• Footswitch board
• Power Supply/RF board.

Force FXTM-C Service Manual 945 103064 (2 of 2)

Notes

945 103064 (2 of 2) Force F)(TM-C Service Manual

 Schematics Supplement S-1

EFFECT MODE CONTROLLER 207700148 00000000000000000000000000000000

00000000000000000000000000000000

BTl U3
U6

U9

Schematic 1. Control board layout

945 103 064 (2 of 2) Force FXTM-C Service Manual

S-2 Schematics Supplement

+sv
MAIN

+5'

R"
l3.2K
,.
.\2.5W

CS2
,1UF
50V
5%

8 ..
10K
.125W
I.

,
: AnC_O: I~>--'\i'\f\r'

,,
J

,,
J

:~C_7C:>-----~-7~VV~--~-J

~j:~~~----------j 8.<
10K
.t25W
I.

'(lOLI~~~~~~~~!
J~~Jt
,lOll
!104L
'/05L
I/06L
'/01t

I(;~~~I~~~~
Il.02R
1/038
!/04R
I/OSR
I/oSR
1/07'

Schematic 2. Control board schematic, page 1 of 3

Force FXTM-C Service Manual 945 103 064 (2 of 2)

 Schematics Supplement
5-3

I
Ir
t
+12V FEEDBACK [
,I
f
,
f
[

f,

!
i
I

!
tm::CS"D-...J.J...-'I
ADC_' C)-~v./'v;------~------, r:JIIf D~-"l.-1 I

i!

R7

AOC.Jl C)--f\J\/'v-r------4---'

Schematic 3. Control board schematic, page 2 of 3

945 103 064 (2 of 2) Force FXTM-C Service Manual

S-4 Schematics Supplement

•v
.sv
02•

•11E~"'IO'
e22

~~
s.
T_OfLOSCJ;N ·.1-'--l---2-:\1",.L--....L~-'--jA,
vee fl'----''---''-<II)..lI.

~r-~~--~~DW
'-.I\J'.,j'y.-...,-4--[:::>T.J)HJ,VG J-I"---t--r---C::J ..
fl'-....,........t--I--c:> ••

SERIAL INTERFACE

,_ .. _--- -- --- --- -------

SiCS.

,
I JI I
.' : - - - - - - - - - - - - - - - - - - - - -- -J~ ---l
,, ' I .11V I

,, '' ,, '''
I, ' ,, '
:, '
,, ,,
I,
, ,,,
,,
:,
,

,,
,,
I,
,
, TO OISPLA Y :
, '
- - - - - - - - - - - - - - - ______ 1

,
,,,
,,,
,,
,: TO PSRF

:, ,
L___________________________ i

Schematic 4. Control board schematic. page 3 of 3

Force FXTM·C Service Manual 945103064 (2 of 2)

 Schematics Supplement
8-5

·0·
Cl
Jl
••••••••••••••••••••••••••••••••
•••••••••••••••••••••••••••••••• ~1~ [R3e~
.::1' t-. R4.1
~.
~.
R5 • .., ~.
R6 • ..,
R7.{~.
~. RB • .., ~. C2·0·
MTl LP6 R2 LPB

•
LP2
. LP4
).
LPlO LP12 MT2

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.( . . (-----) ..2'··( ) .
·( . .
~ -) .~ ) .~ ) ••
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Rll. • J• .( J• . .( ) .. ( 2··~ ) . U2
U3 •
• • • •••••••
R12. • LPI U4 U5 LP3 U7 LP5 U8 U9 LP7 Ull LP9 U12 U13 LPll
:• 0• • •••••••

aa eBB
•••••••••

eBB
C~
.'1.....1". .LO';~~~~~
~ C3·0·
•••• •• ••••••••
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RIS. • CD
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• ••••••••••••••
Dl

·~R21 J2'. • • • • • • • • • • • • • • • • • • • • • • • •• C7 ••• , MT4

•
J4 ••• ,
.!-=r::::::r. R20
·-o-·R19
L-__________________ ODDITJOODDOOITJOOITIIIIJOODD
-J--------------------------------~ __________________________ ~
201345 ~ Va II eyl ab ® DO
ITJ 'L______________________________________________________________ ~ •

Schematic 5. Display board, page 1 of 4

945 103 064 (2 of 2) Force FXTM-C Service Manual

S-6 Schematics Supplement

+5V +5V +12V

+J2v
LP6

REM ul
C5 CuT _LIIP 1 01 CUT_LMP
I,IUF COAC~IIP r-;---~H02
BIP~IIP 03
U3 REM_GREEN D4

J3
CEM lIu13 3 7 -:- OCHO REM_REO 05
06
07

8ERC/2
D±3 N.O. 2 5 6 B 4
D8

16/.5w/5l1

J4 AEM LP10

I
og N.O. co co
INCLAMP3

COAC_LIIP
8[RC/2 g g
I INCLAIIP3
1 Jl
OCNO -:-
- 8OHB'
+12V
+12V INCLAIIP3
A
OCNO
COII..2 CUT_LIIP
COII_1 COAC_LIIP
01 COICO
81P _LIIP INCLAIIP3
IRFOll0 REII_CREEN
1
O_OHII

!:g:UH~b LP2

KBO_OO
KBO_Ot
KBO_02
DISPLA Y 81P _LIIP

K80_03
OCNO OCNO OCNO
KBO_04
KBO_05
8ANi(2
8ANKI KBO_06
8ANKO r-;--------------------------" K80_07 1 - ALL FEfS ARE VN10KM UNLESS OTHERwISE NOTED.

BANKO 2 - LA8ELS IN I I ARE UNUSE~ AT THIS TillE.

8ANKI
3 - ALL CAPACITORS ARE 50V 20ll UNLESS
8ANK2 OTHERWISE SPECIFIED.
REII_REO
4 - ALL RESISTORS ARE V4W 511 UNLESS
AEM_SW OTHERWISE SPECIFIED,
CEM_SW
[REM_SWI
1----------------
: EMI SHUNT ~RI
Y8_WR

ti'PYDilf
~~F
MOOE_CNTL
OISoo
OISOI
OGNO -:- \lil
C2 0lS02
0lS03

~~F12
"\7;
OCNO -:-
1
01504
0lS05

~---------------!
0lS06
0lS07
OCHO
+5v
+5v
OCNO
Schematic 6. Display board schematic, page 2 of 4 CONN64

Force F)(TM-C Service Manual 945 103064 (2 of 2)

S-8 Schematics Supplement

81P_ON .....
CUT_uP .....
CUT_ON .....
.....
0

COAC_uP

COAG_ON .....
RECALL .....
I
8IP_LOW .....
81P _liED .....
81P _IIACRO .....
CUT _LOW .....
CUT_PURE ..... KEYBOARD MEMBRANE
CUT_8LENO .....
COAG_LOW .....
COAG_YEO .....
;--
COAG_HlGH .....
<>t-
°10

<::>It-

2 <4 lIulS 2 <4 IIUIS 2 <4 lIulS 2 <4 lIulS 2 <4 !luIS 2 <4 YUIS 2 <4 lIulS 2 " YU16 2 <4 IIUIS

~ ~~
~ ~ ~~
~ ~ ~~
~ ~ ~~
~ ~ ~~
~ ~ ~~
~ ~ ~~
~ ~ ~~
~'li ~ ~~
~'.il
~ GRID
'li 'li 'li 'li 'li )t 'li 'li 'li )t 'li '.il 'li '.il )t )t
26
a I .3 I .3 1 .3 t .3 j .3 1 .3 j .3 I .3 j .3
CoNN26

'--/ '--/ '--/ '--/ '--/ '--/ '--/ '--/ '--/

CJ GRID
.
o
....
0 0 ...
o
... 0 :z:

~
I
...
:::I
I

Schematic 8. Display board schematic, page 4 of 4 U

Force F)(TM-C Service Manual 945103064 (2 of 2)

 Schematics Supplement 5-9

co
U
R12
LlJ
SP)----
<:)
u +
a::: '"
'" U

'--T--'--r-'-1r-'--T-'-r-' ' - - - - Or
C1 IS02
ISOl t

I~· u21_ ] CJ '--------' U5

Oi
LlJ
ill O~
Y-JU3'----~'<:) i:i
a::: N

8 :00
o g;
a::: '"
a::: '"
a::: '" "'Du
a::: a:::

0(;) =
N N
U U
J2 J3 C32 C33 J4

Schematic 9. Footswitch board, page 1 of 3

945103064 (2 of 2) Force FXTM·C Service Manual

S-10 Schematics Supplement

C13
.01Uf
IOOV lOX

1~4 JI

SHOWN FOR CLARITY ONLY LM393

NOT ON BOARD

-- ----------,

:~~m: J3 FSWI

D·~I~~§t,iw~~+V_ISO_4
cur

: L:/~LLJ:
VREF2

C33
CHASSCONN/4-WIRE .0IUF
I MONOPOLAR rOOTS!I1TC..H _1_ __ I IQDV IO%f
::::----=-=--- -- -~
\7;4 l~
2~
'>..1----+---

C3
.Iur
CI2 IOOV 10%

100~~
, Vt
I ~~~~SOI
~ 4N35
~ll____~1~4~______~2 4
LM393

----- --- ----- --I ,OOTSWITCH DECODE

P3 J2

~ ;}I!ITJ DIE:~~ C4
04

r.t:!
CHASSCONN!4-WIR£
.Iur
I MONOPOLAR FOOTSWITCH 2 100V 10%

~ 100';'-'IOX~

PI

L:/o PESF-OO-g[] I
+12V

rh CI6
.D1U'
BIPOLAR rOOTSWITCH
IO~V~4
10%

Schematic 10. Footswitch board schematic, page 2 of 3

Force FXTM-C Service Manual 945 103064 (2 of 2)

 Schematics Supplement 5-11

R30
+12Y 19.6K +12Y
C35
CIB .022UF C9
LO_TONE .0IUF
:& 100V 10. R34
C26 22UF
25Y 20Y.
~'UF~
100Y lOY.
2 56K
+12Y
100Y
3
3 U7 6
C25 B yce
36 RI2 3 G2
OUT 7
5 +
UF C37 I 1+
5K
2 G3 BPS
+12Y ~; .WF .IUF 1- CI9

~~51
OY lOY. 100Y lOY.
+12Y
R33
5.11K
:& leOV RIO :&.1U'
100Y lOY.
CB 6.BK 100Y lOY.
.1UF
1/BW lY.
100Y lOr.
R31
10K
1/BW 1%
R7 Rl LM339
10K 10K
RF_TONE ALARM 14
YREF YREF

LM339

YREF

AUDIO

Schematic 11. Footswitch board schematic, page 3 at 3

945 103 064 (2 af 2) Force FXTM-C Service Manual

S-12 Schematics Supplement

r~
13,SO LG.
YELLOW
12,SO LG.

'-~ BW9

7,50 LG.
YELLOW
6,50 LG.

o o

- - POLARITY INDICATOR

,r-- BW4
BW3

BW8

BW10
BW11
* Item 37 is not included on PSRF
board assembly (201 482002),

14.50 LG.
YELLOW
7,50 LG.
8,00 LG.
RED
5.50 LG.
7,00 LG.

14,50 LG.
RED 2.25 LG.
13.SO LG. YELLOW
1,75 LG.
Schematic 12. Power SupplylRF board, page 1 of 8

Force F)(TM-C Service Manual 945103064 (20f2)

 Schematics Supplement
8-13
1----------------------- -------- --------
1
+HVDC

L1

C33 C35
15UF 15UF
CR1D CR23
~'''V'lO'

R51 C49

- -I
GBPC3504
F4 66DPF
R32
P5 JB 5 OHM S.3A 500V,5" I
TP1 I
7

t
1
r----d~ T3 1
I
9 C24 I
lUF 1
1
4- 6 nil_DRIvE I
1

INPUT BRIDGE RECTIFIER

I
S80UF
C22
400V,20::<
S80UF
C3
400V,2Q%
RS
30K
3W 5%
1 AW1
1

.
____ oJI
1---
I
I R31
I 01 I C27
150
I ~ AVS12CB' C29 6BOPF
20W/5"
2UF SOOV,S"
'" 400V,10ll

1
Ie;:
IU
33UF
C9

lD",35V
R33
5 OHM 04
R24
100
03
2
R6
1-- -------
I R3
1M o RB
Cl0
SBOUF
Cl1
S60UF 30K
3W 5%
IRFB4D IRFB40
I ~ 390 400V,2D% 400V.20"
FRONT PANEL B VJL VG P-~;---I--f\
POWER SWITCH uu UI 1.1
UlUI UI
00:> Ul
~ AVS1ACPDB
C2
R30

Cl
.01UF 1.3K
100PF
100V 5"
10
10:: C30
I
CR6 CR3
1 ___ -
I 160PF
AUTOMA TIC LINE VOLT AGE SELECTOR I
_ L _

AC LINE
-,
P7 PII
AC +5 I
-12
2
AC +12
GND
3
4
GND
1 CONN4
1
HIGH VOLTAGE POWER SUPPLY
:LOW VOL TAGE: I

,- - ________ I

STUFF~S UP PLY :
______________ I
1
1
1L _______________ _

Schematic 13. Power SupplylRF board scllematic. page 2 of 8

945 103064 (2 of 2) Force FXTM-C Service Manual

 Schematics Supplement
8-14
r-------- -------, 1
1
HIGH VOL TAGE POWER SUPPLY 1
I
I
I
I
+12V I
I
I
I r-------
I I
I I
I 1
I 1
I 1
1 I
I 1 +5V
1 I
1
C38 C43 R35 I
TP4
"UF~
~
.0IUF 100K/.12SW/l" I
T 1
I
1 RIO
!,(! :2 I 63.4K
I
+ u> NI 1 I!aw ,)(
> INV I J4
U5 C46 I
UC3825A ~.OIUF I
I
COMP I
I
11 I
OUTA RH I R14 R15
ClK 5.6t.4 I 10K
OUTa I
10K
RAt.4P I
R CT
SS ,
I

IL
'"
:z
<!l
RT
a.. GNIl -1211
I
I
3
C42 1 2
!:! 1500PF 1
100V 5)( 1
I 1
I I
I I
I 1 C12
I I .0IUF +5V
IUJMIT C)----------------------~ I
I
100V lOx

r----
I -- _-
_-_-
_-_-
_-_-_ _-_-_-_-_-_-_
-_-_
-_-_
-_-_
--_-
_-_-
_-_-
_-_-
_ _-
_-_-
_-_-_-_-_ _-- --
___ ----
___ --
_____ _-
_-_-
_-_-
_ _-
_-_-
_-_-_-_-_-_-_
-_-_
-_-_ ~
+5V +5V
1 V
I Rl07
A C>--------, CIIS
+i:
I 10K

~.~
CRB I

lN4148 :
CR7 I
lN4148 1
I
RII9
I
HV -ENABLE I CR32 LF412
C1731 C1l5
,Uf
~ .~
C9G
I
C39
t
BI "~>-+- ___-J .0IUF Rl0a
I
I
~'UF . 100V lOX 10K
I -12V
I
I
1___ -

r--
I
I
I
------------,
V+1 I
I
I
C

'H.1U~
a
ClOD

I
R128
RI09
10K
25C/SlC'
C91
.00UF
C94
.0IUF
100V 10"
I I
I I LF412
I R39 1
j4 Cl01
I lK I

6H~
I
I ,
I csa
.01UF
I
I
I
I
I
I o
100V 10"
-1'ZV
.IUF I
I
FAN CONTROL I
I
I I
I POWER ON I
I INDICATOR CR9 -----~
I
I CMD3450 I
I I
I
I
I
IL ____ _
I
I
I
REDUNDANT SENSE CIRCUITS 1
I

----~
---------~

Schematic 14. Power SupplylRF board schematic, page 3 of 8

Force FXTM-G Service Manual 945 103 064 (2 of 2)

 Schematics Supplement
5-15
r---
1
1
1

+5V +5V

CI02

CI74
470PF
IOOV 5" C142
lUf
R141 Rl73

lOOK 10K
+5Y
+5V
Cl30

~
UF

R130 C129
10K 6800Pf
laDY 5"
I
Ql0 1
1
YNOII08l I
ISO_TST ~~--~----------------------------------------------~~ I
1
ISOBLOCK SUPPLIES 1
I
I
_________ J 1

r--
1
1----- ---------------------------------------
1
----,
I
I
1 U14B
UNUSED GATES
1 I
1 U30D
I
1
+1 V 1
1
1
I
1
I
I
I Cl
1
1 Q 12
I
>-~-----C:J REI,,-ClK

U28B

1
1
I
1
cf
OG445

I U29D

~
I
I
I
REM OSCILLATOR
I
I ~4081
I 1
I I
1 1
___ I
L U13B

~7
1
I
I
1
1
1
I
______ JI

Sc:hemalic 15. Power SupplylRF board schematic, page 4 of 8

945 103 064 (2 of 2) Force FXTM-C Service Manual

 Schematics Supplement
S-16
1---------------------------
1 +HVDC
TO BW5
1 C1SI 1
JI6 . T14 3900PF /500yl
I
------,
D
1
~:
~ 1
I
I
4 TIS +-...,I-l>-{
C40
15000Pf
CONN4- lND/lIOUH ~:I~~~ r _ _ _ _ _ ___ ,

1
500V,S%

RF

R58
':i ;~ ...~ B~1
~
'\
_~-,-
:
I
KI4B
I

1
I
©J=B
TIS

1
A
B
I
I
R79
lK
TEMPI

~O__ ~ __ -.!
CONNI5/30EDGE 2
39K
1/2W 5%
CI52
~_, r--------.!
R7S
lOa
2W 1%
T C73
33PF

CR2 C41 C34 3300Pf/50QV

V CR21

EDGE CONN TO APT80JOJN fET

DRAIN
APT300100B
RF
15000PF
500V,S%
12000PF
SOOV,5% VSENSE CI5B
3900PF/500V : ,:;_J ~g lN5240B

I I
CR20
CI59
lN5240B
.3900PF/500V

ca7
22UF +12V
-= RF
JI2
2SV 20"

~
+
1
1

CBO
L C60
15000PF MOLEX/3
I
1
I
.IUF
2~
I
U13A I

1 GATE
-= RF
3
500Y,5%
Q7
BuzaOA 50,
I
I
I
l VOLTAGE_ SENSE
L ______________ _ ______
I
.J1
I I
L __ I
: RESISTOR ON HEATSINK 1
_____ - __ I
RF

- ----- ---- ----- -------1 J9

+5V C31 +1 V 1
22Uf I RF -
RF OUTPUT STAGE I

Rll~25V
20% I ------- --I
+5V
10K C36 LEAKAGE REDUCTION
1
.IUf R170
I CI07
I_-
IT_ON
-= Rf 10001',
OOY 5% 10K

R123
270K
1
IS
: MOSFET DRIVE
L _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ II
CIOS
TPI3
CllB
.0IUF~
T
~
C92

~
R122
10K 1-"---......-1-> TEMP2
RIOS
IK
1
C90 YPK+
100Pf CR34

~OY S%~IN~_41~4_8_+--_r----~
4 ClOg

.tu~ ""_CLP~-
.. 1
I C82
I .0iU,
I
-12Y I
I
I
-12V I
1 I I
TO BW6 TO BW9 : I
I
SPARK CONTROL I
I
- _I
Schematic 16. Power Supp/ylRF board schematic, page 5 of 8

Force FXTM-C Service Manual 945103064 (2 of 2)

 Schematics Supplement
S-17

TO BW3
BW5 C1S4 I 1
K1SB
2
---------O~--~~ ~~~~--------------------------------------------------------------r_--~~~~~----~~--------------------------------~----~--_<
CI61
JIB
+5V +12V IUr BOVICLIP/F3

C95
R151
10K
C1S2
IU,
I J2.3

~.1UF
1/8W 1%
r--------I------r-1::rJ J24

.1
R164 CI64
5.61.4
Rl50
3W 1" IU, 4.321<
I/BW 1"
CI63
lUF'
ABP/REtCOR R1S0
5.61.4
DG50B 3W IX
CB3 Ct2t
1 .IUF'~ .lur
1
1
1
:- -------+~V--------------
1 Ce2.
1 -12V I .IUF
: LEAKAGE
1----------------- SENSE
RI6S

,~
I
I 4.32K
1/IIW 1%
R60
2K
1/BW 1"

~
TEMPI C>-------=-j
CI39
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945 103 064 (2 of 2) Force FXTM-C Service Manual

 Schematics Supplement
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Force FX!M-C Service Manual 945 103064 (2 of 2)

 Schematics Supplement
8-19
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945 103064 (2 of 2) Force FXTM-C Service Manual

S-20 Schematics Supplement

Notes

Force FXTM-C Service Manual 945103064 (2 of 2)