보존년한 : 5년

㈜유텍솔루션
(YOU-TECH SOLUTION) 관 리 계 획 서 (CONTROI PLAN)

단 계 □ Prototype □ Production ■ Pre-launch 품 명 BOBBIN_WIRE_ASSY

생 산
작성부서(Team) 구 분(no) 작 성 검 토 승 인 부서(Team) (production
team)

성 명 상 성 명
(Name) 호 (Name)
기
품질보증팀 서 명 능 서 명
(Quality Assurance Team) (Signature) 팀 (Signature)

일 자 일 자
(Date) (Date)
개정일자
no ( Revision Date) Page 개 정 내 용(Revised Conte
- -
0 3-Mar-20 Release product in YTG Vina

배포처
 관리계획서 번호
(Part Number) CP-156-00

ROI PLAN) 작 성 일 자(Date) 3-Mar-20

개 정 번 호
(Revision No) 0

BOBBIN_WIRE_ASSY 품 번/Eco No.

QA 생판재
(Purchasing department)
생기
(manufacturing technology)

용(Revised Contents) Remarks

 CONTROL PLAN
Prototype Pre-launch Production Key Contact/Phone Date(Orig.) Date(Rev.)
NGUYEN DUC TAM +84964665109 3-Mar-20 3-Mar-20
Control Plan Number CP-156-00 Rev' contents :
Part Number/Latest Change Level Core Team TRAN DINH LONG,NGUYEN VAN HOANG Customer Engineering Approval/Date(If Req'd)
2167156 NGUYEN BINH DUONG, PHAM THI BAO LE, KIM SEUNG HUYN
Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval/Date(If Req'd)
BOBBIN ASS'Y YTG Vina / Jong-Oh Ye / 3 Mar 2020
Supplier/Plant Supplier Code Other Approval/Date(If Req'd) Other Approval/Date(If Req'd)
SIT GROUP.,LTD / INZI PLUS PLANT
Charateristics Methods
Part/ Machine, Device, Special
Process Name/ Product/Process Evaluation Sample
Process Jig, Tools Char. Reaction Plan
Number Operation Description For Mfg. No. Product Process Class. Specification/ Measurement Control Method
Tolerance Technique Size Freq.

○ #00 Incomming Material Inspection Incomming Inspection Standard First Lot Incomming test report Return
○ #10 Start Bobbin Insert Molding Injection Molding M/C Material(Resin) dry Time Min 4 HR Timer First Shift
Start Bobbin + Start Terminal & dehumidify Drying 100±10℃ thermometer First Shift
Mold'g Temp 40~60℃ thermometer First Shift MC Check Sheet Adjust
Resin humidity Max 0.05% Moisture First Shift
Injection condition Injection condition standard visual First Shift
( PA66 + GF30%
BLACK )
Classification Speed(%) Pres.(bar) Position
Molding 1 45~55 45~55 8~14
Molding 2 40~50 40~50 7~13
Injection
Molding 3 30~40 30~40 2~8
Holding 5~15 5~15 0~2s
Nozzle Cylinder 1 Cylinder2 Cylinder3
Temp(° C)
260~280 270~290 270~290 270~290
Time Injection time: 0.5~1.5s Cooling time: 15~30s

Apprearance No short shot, burrs, deformed Visual 100% Shift Working diary waste
○ #10 End Bobbin Insert Molding Injection Molding M/C Material(Resin) dry Time Min 4 HR Timer First Shift
End Bobbin + End Terminal & dehumidify Drying 100±10℃ thermometer First Shift
Mold'g Temp 40~60℃ thermometer First Shift MC Check Sheet Adjust
Resin humidity Max 0.05% Moisture First Shift
Injection condition Injection condition standard visual First Shift

Classification Speed(%) Pres.(bar) Position

Molding 1 45~55 45~55 8~14
Molding 2 40~50 40~50 7~13
Injection
Molding 3 30~40 30~40 2~8
(PA66 + GF30% BLACK)
Holding 5~15 5~15 0~2s
Nozzle Cylinder 1 Cylinder2 Cylinder3
Temp(° C)
260~280 270~290 270~290 270~290
Time Injection time: 0.5~1.5s Cooling time: 15~30s
Apprearance No short shot, burrs, deformed Visual 100% Shift Working diary waste

○ #20 Winding Coil Winding M/C Coil 2-UEW Coil Turns 160±1% Winding Program First Shift Condition Check Sheet Adjust
Coil Spec Ø0.15 Label First Shift Condition Check Sheet Adjust
3 times
Tension 90±20g Tension meter Shift Condition Check Sheet Adjust
n=shaft
3 times
Resistance after wind'g 8.90 ~ 10.3Ω Resistance Tester Shift Daily Work Report waste
n=shaft
appearance inspection no scratch on coil surface visual 100% Shift Daily Work Report waste
Taping Tape(Kapton) Wrap up the coils of start BB visual 100% Shift Daily Work Report Adjust/scrap
3 times
○ #30 Soldering Soldering M/C Material Plumbum Temperature 300 ~ 350℃ thermometer Shift Condition Check Sheet Adjust
n=shaft
3 times
Resistance 8.90 ~ 10.3Ω Resistance Tester Shift Daily Work Report
n=shaft
waste
appearance inspection no excessive - soldering visual 100% Shift Daily Work Report
 Charateristics Methods
Part/ Machine, Device, Special
Process Name/ Product/Process Evaluation Sample
Process Jig, Tools Char. Reaction Plan
Number Operation Description For Mfg. No. Product Process Class. Specification/ Measurement Control Method
Tolerance Technique Size Freq.

○ SUB5
#40 Outer Injection Injection Molding M/C Material(Resin) dry Time Min 4 HR Timer First Shift

& dehumidify Drying 100±10℃ thermometer First Shift

Condition Check Sheet Adjust
Mold'g Temp 40~60℃ thermometer First Shift
Resin humidity Max 0.05% Moisture First Shift
Injection condition Injection condition standard visual First Shift

Classification Speed(%) Pres.(bar) Position

Molding 1 65~75 65~75 7~13
Molding 2 60~70 60~70 6~12
Injection
(PA6 + GF10% BLACK) Molding 3 50~60 50~60 5~11
Holding 5~15 5~15 Times:1~3s
Nozzle Cylinder 1 Cylinder2 Cylinder3
Temp(° C)
245~265 235~255 235~255 235~255
Time Injection time: 0.5~1.5s Cooling time: 15~30s
Appearance Burr, no Scratch, over Resin visual 100% Shift Daily Work Report Scrap
○ #50 FUNCTION TEST FUNCTION TEST M/C Air Pressure 4∼6㎏f/㎠ pressure gauge First Shift Condition Check Sheet Adjust
Current Leakage Test Puncture Tester Voltage 1400V Voltage Tester First Shift Condition Check Sheet
Time 1 sec Timer First Shift Condition Check Sheet Adjust
Master check MC detect OK/NG Master First Shift Master check sheet
Current leakage Tester Current leakage Max 1mA Amparemeter 100% Shift Daily Work Report Waste
Surge Test Surge Tester Voltage 1400V Voltage Tester First Shift Condition Check Sheet
Time 1sec Timer First Shift Condition Check Sheet Adjust
Master check MC detect OK/NG Master First Shift Master check sheet
Wave Form Master Ware Surge tester 100% Shift Daily Work Report
Waste
Sensitivity 10% Surge tester 100% Shift Daily Work Report
Resistance Inspection Resistance Tester Resistance setting 8.90 ~ 10.3Ω Master First Shift Condition Check Sheet
Adjust
Master check MC detect OK/NG Master First Shift Master check sheet
Resistance 8.90 ~ 10.3Ω Resistance Tester 100% Shift Daily Work Report Waste
no over mold'g,
○ #50 Visual Inspection Inspection Standard Appearance no unfinished mold'g, no burr visual 100% Shift Inspection Standard Waste

Packing Packing standard Uniforming Adjust/Waste

○ #60 OQC Inspection Follow Out-Going Inspection Standard Sorting/Waste
○ #70 Shipment Follow shipment inspection standard Sorting/Waste
 Classification Speed(%) Pres.(bar) Position BB Injection
Molding 1 45~55 45~55 8~14
Molding 2 40~50 40~50 7~13
Injection
Molding 3 30~40 30~40 2~8
Holding 5~15 5~15 0~2s
Nozzle Cylinder 1 Cylinder2 Cylinder3
Temp(° C)
260~280 270~290 270~290 270~290
Time Injection time: 0.5~1.5s Cooling time: 15~30s

Classification Speed(%) Pres.(bar) Position Out Molding 27-Mar-20

Molding 1 65~75 65~75 7~13
Molding 2 60~70 60~70 6~12
Injection
Molding 3 50~60 50~60 5~11
Holding 5~15 5~15 Times:1~3s
Nozzle Cylinder 1 Cylinder2 Cylinder3
Temp(° C)
245~265 235~255 235~255 235~255
Time Injection time: 0.5~1.5s Cooling time: 15~30s