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Royal Catalogue 6.4.17 Nocrop
Royal Catalogue 6.4.17 Nocrop
CONCRETE FORMWORK
SALES & HIRE
TRADE CENTRES
CENT
ENA
& 02 9642 2200
RY
DR
LIVE
& 02 9642 2199 RPO
OL
RD
(HU
ME
royalnsw@formworksolutions.com.au HW
Y)
ROBERTS RD
COSGROVE
Address: 6-14 Cosgrove Road
Strathfield South NSW 2136
RD
Melbourne - Victoria
royalvic@formworksolutions.com.au
INDUSTRIAL AV
Address: 25-27 Trawalla Avenue METROPO
LITAN RI
NG RD
Brisbane - Queensland
RD
NA
WE
& 07 3276 8500 RIA
NOR
royalqld@formworksolutions.com.au
ST
BEA
UDE
ALTON ST
RAVE R
D
D
DARWIN
Hobart – Tasmania
PERTH
SYDNEY
MELBOURNE
royalmail@formworksolutions.com.au HOBART
www.formworksolutions.com.au
22
INTRODUCTION
INTRODUCTION
WHO IS ROYAL?
Royal is a trusted and dedicated Australian, one-stop-shop, supplier of formwork materials and systems.
Founded in 1975 to meet the demands of the growing formwork industry, Royal’s exceptional industry knowledge and expertise has
since made it a market leader. Our formwork solutions are available for sale or hire to suit a wide range of construction projects,
including commercial, residential, industrial, civil and mining. With Australia-wide delivery, affordable prices and good old-fashioned
service, Royal is your formwork sales and hire specialist.
We deliver high quality materials straight to the trade in a timely manner. With extensive industry experience and over 50 years in
formwork supply, our team is well-equipped to assist customers with helpful advice so that poured concrete has the right dimensions,
shape, location and surface finish. We take into consideration all your project requirements including design, delivery, assembly,
stripping, reuse, removal and off-site storage. We are engaged in continuous product research and development to deliver increasingly
efficient, economical and safe work methods and quality solutions for all your formwork needs.
Royal is pleased to be partnering with the Italian owned, global formwork system manufacturer, Condor, as their exclusive Australian
distributor. Designed and made in Italy, Condor formwork systems combine quick assembly with high-quality, lightweight materials,
ensuring the customer a product designed to last in time. Condor’s engineering excellence, combined with our on the job experience,
will help the customer build in a more efficient, economical and safe way. Please visit www.condorteam.com.au for more information.
Formwork comprises the moulds and temporary structures used to hold and shape wet concrete until it sets. It has been used in
concrete construction since Ancient times, including in the construction of the Pantheon in Rome. Timber, plastic, aluminium and/or
steel formwork systems are used in the pouring of concrete slabs, including for floors, columns, walls, slab edges, ceilings, balconies,
staircases and ramps, etc. Formwork is generally temporary and removed once the concrete has cured. Good formwork practice often
enables formwork systems to be reused reducing time and cost.
Falsework comprises the structures, footings and foundations used to support a permanent structure until it is self-supporting. It
provides support for materials, plant, equipment and people while construction is underway, as well as formwork for in situ concrete,
prefabricated concrete and steel sections.
33
TABLE OF CONTENTS
CONTENTS
FORMWORK SOLUTIONS
Plywood Formply 6
Film Faced Plywood 7
Non Film Faced Plywood 7
FALSEWORK SOLUTIONS
Propping ROYAL Steel Props & Accessories 12
ROYAL Wall Bracing Props 13
CONDOR Aluminium Props 15
Modular Wall & Steel CONDOR Comax – Steel framed shutters system 31
Column Systems Aluminium CONDOR Adatto – Aluminium framed shutters system 34
44
TABLE OF CONTENTS
CONCRETE FORMWORK ACCESSORIES SOLUTIONS continued
Concrete Formwork Stakes Steel Star Posts 44
Hardwood Timber Pegs 44
Slip Joints/Expansion Joints Galvanised Slip Joints 45
PVC Keyjoint Former 45
Expansion Joints 45
Waterstop Hydrotite – Swell waterstop 46
Fosroc Supercast PVC Waterstops 46
Concrete Underlay Sheeting Plastic Sheet Membrane 46
Tapes 47
Concrete Repair Materials Concrete Patching Mortars 48
Rubbing Stones 48
HARDWARE
Cutting & Drilling Blades & Drill Bits 51
Fasteners Nails & Screws 53
Strapping Equipment Steel Strap & Plastic Wrap 56
Tools Site Tools & Equipment 56
Power Tools 62
Materials Handling Truck Tie Downs 64
Pallet Jack Trolley 65
SAFETY EQUIPMENT
Safety Gear Personal Protective Equipment 66
Site Safety 67
INDEX
Index 73-74
DISCLAIMER
• All information in this catalogue is to be used as a guide only;
• Not all products are available in all Trade Centres;
• Products and sizes may vary between Trade Centres;
• Customers to confirm availability of stock with Trade Centre branch prior to ordering;
• Products or sizes may be changed or deleted without notice;
• Sizes or products not shown may also be available. Please enquire at one of our Trade Centre branches for your requirements;
• Images are for illustration purpose only; and
• Product weights are a guide only and may vary.
55
FORMW ORK SOLUTIONS: PLYWOOD
PLYWOOD
FORMRITE – FORMPLY
This high quality, structural Australian plywood is manufactured by Carter Holt Harvey and holds EWPAA product certification and FSC Chain of Custody.
FORMrite plywood provides strong support for the forming of concrete walls, floors, roofs, frames and civil engineering structures. Its hard, durable,
resin-impregnated paper overlay produces a smooth, Class 2 concrete finish. FORMrite is tough and dimensionally stable, making it ideal for the rigours
of formwork construction.
Due to quality control, the supplier may occasionally downgrade plywood sheets from Good 2 Sides (G2S) to Good 1 Side (G1S), Good 0 Sides
(G0S) or Factory Seconds (RJ), which may be available upon request.
ROYALPLY – FORMPLY
ROYALply is a film faced plywood made from high quality softwood and holds EWPAA product certification and PEFC Chain of Custody. Manufactured
to AS/NZS 6669 standards with a special phenolic resin-impregnated overlay to provide a smooth surface finish and allow multiple re-use of panels
in concrete pours. When used in conjunction with good formwork practices ROYALply achieves Class
2 or Class 3 off-form finish as per AS 3610-1995. It is ideal for both commercial and civil construction
applications
Due to quality control, the supplier may occasionally downgrade plywood sheets
from Good 2 Sides (G2S) to Good 1 Side (G1S), Good 0 Sides (G0S) or
Factory Seconds (RJ) and may be available upon request.
TPLY – FORMPLY
This high quality, structural Australian plywood is manufactured by Ta Ann Tasmania and holds EWPAA
and PEFC Chain of Custody certification. TPLY plywood panel is predominately produced from 100%
renewable Tasmanian log resource certified under PEFC Chain of Custody. It is graded as either
Eucalyptus hardwood or as a combination with softwood veneers. Its durable A-Type marine bond, hard
phenolic surface and high quality hardwood veneers offer an off-form Class 2 finish and make it durable
and reusable when used with good practice.
6
FORMWORK SOLUTIONS: PLYWOOD
4MPLY – FORMPLY
4Mply is a high quality film faced plywood manufactured to the structural requirements of AS/NZS 6669. It
also holds Benchmark and JAS-ANZ accreditation. Its high density, phenolic overlay helps protect the face
veneer and provides a smooth surface for poured concrete and durability for multiple uses. Panel edges are
sealed with acrylic paint to minimise moisture uptake.
Description Stress Grade Weight (kg/sheet) Code Number
4Mply 1800x1200x17mm G2S F17 23 4M64F17
4Mply 2400x1200x17mm G2S F17 31 4M84F17
BENDING PLYWOOD
Non-structural, film faced plywood. 4mm and 9mm thick sheets are ideal for bending to curved forms
such as curved kerbs, edge boards, upstands, walls, circular stairs and formed construction joints.
Description Stress Grade Weight (kg/sheet) Code Number
Film Faced Ply 2440x1220x4mm Non-Structural 5 FF844
Film Faced Ply 2440x1220x9mm Non-Structural 13 FF849
7
FORMWORK SOLUTIONS: TIMBER – LVL
TIMBER
NP FORM LVL
NP FORM is a consistently high performing structural formwork LVL used as bearers, joists, soldiers and walers in concrete formwork. Each length is
strong, light and straight with a uniform grain, improving the quality of concrete finish and reducing formwork costs. It has chamfered edges for easy
handling and an orange, water repellent paint finish. It is manufactured by Nelson Pine New Zealand to meet the requirements of AS/NZS 4357. It
holds EWPAA product certification and is sourced from managed plantation forests with FSC Chain of Custody.
Description Length (mm) Weight (kg/length) Code Number
LVL NP Form 95x47 1800 4.50 NP954718
LVL NP Form 95x47 2400 6.00 NP954724
LVL NP Form 95x47 3000 7.50 NP954730
LVL NP Form 95x47 3600 9.00 NP954736
LVL NP Form 95x47 4200 10.50 NP954742
LVL NP Form 95x47 4800 12.00 NP954748
LVL NP Form 95x47 5400 13.50 NP954754
LVL NP Form 95x47 6000 15.00 NP954760
LVL NP Form 95x65 1800 6.30 NP956518
LVL NP Form 95x65 2400 8.40 NP956524
LVL NP Form 95x65 3000 10.50 NP956530
LVL NP Form 95x65 3600 12.60 NP956536
LVL NP Form 95x65 4200 14.70 NP956542
LVL NP Form 95x65 4800 16.80 NP956548
LVL NP Form 95x65 5400 18.90 NP956554
LVL NP Form 95x65 6000 21.00 NP956560
LVL NP Form 150x77 1800 11.88 NP1507718
LVL NP Form 150x77 2400 15.84 NP1507724
LVL NP Form 150x77 3000 19.80 NP1507730
LVL NP Form 150x77 3600 23.76 NP1507736
LVL NP Form 150x77 4200 27.72 NP1507742
LVL NP Form 150x77 4800 31.68 NP1507748
LVL NP Form 150x77 5400 35.64 NP1507754
LVL NP Form 150x77 6000 39.60 NP1507760
Lengths are available in increments of 600mm from 1.8m to 6.0m (1.8m, 2.4m, 3.0m, 3.6m, 4.2m, 4.8m, 5.4m, 6.0m).
8
FORMWORK SOLUTIONS: TIMBER – LVL
TRUFORM LVL
TruFORM is a structural formwork LVL manufactured by Carter Holt Harvey New Zealand for use as bearers, joists, soldiers and walers in concrete formwork applications.
It meets the requirements of AS/NZS 4357 and is independently audited and certified by EWPAA. It is painted bright orange for product identification and moisture
resistance and results in an improved concrete finish.
Lengths are available in increments of 600mm from 1.8m to 6.0m (1.8m, 2.4m, 3.0m, 3.6m, 4.2m, 4.8m, 5.4m, 6.0m).
E-FORM LVL
Engineered e-form LVL beams are designed for the high load-bearing and corrosive environment of the concrete formwork industry and are used as
formwork bearers, joists, soldiers and walers. The slow growing plantation timber veneers make e-form one of the highest load bearing formwork LVL
beams in Australia. A high wax loading in the moisture-repellent coating improves its dimensional stability and extends its life and cost effectiveness.
Australian made by Wesbeam, it holds EWPAA certification and is sourced from 100% plantation timbers.
Lengths are available in increments of 600mm from 1.8m to 6.0m (1.8m, 2.4m, 3.0m, 3.6m, 4.2m, 4.8m, 5.4m, 6.0m).
Special orders may be manufactured up to 12m long.
9
FORMWORK SOLUTIONS: TIMBER – LVL
ROYALEDGE LVL
ROYALedge concreter’s board is made from cross-banded LVL, increasing strength and resistance to cupping and swelling. Its high wax yellow paint is
moisture resistant and facilitates easier concrete release. It has rounded edges and is used in concrete formwork applications such as edge boards and
pre-cast concrete edges. It is manufactured by Nelson Pine New Zealand, Product Certified by EWPAA and sourced from environmentally sustainable
plantation timber.
EDGEFORM LVL
EdgeFORM concreter’s board is strong, durable, straight, easier to handle and quicker to install then traditional
alternatives. It is manufactured by Carter Holt Harvey New Zealand, Product Certified by EWPAA and sourced from
environmentally sustainable plantation timber.
10
FORMWORK SOLUTIONS: TIMBER
OREGON TIMBER
Canadian West Coast Oregon (also known as Douglas Fir Lumber) is roughly
sawn timber with stress grading F7 or better. It is moderately easy to work
with and sourced from environmentally sustainable plantation forests.
Lengths Available:
1.86m (6ft), 2.44m (8ft), 2.75m (9ft), 3.05m (10ft),
3.66m (12ft), 4.27m (14ft), 4.88m (16ft), 5.5m (18 ft),
6.1m (20ft), 6.67m (22ft), and 7.32m (24ft).
PINE TIMBER
Merch Pine (Non-Structural Grade) is an Australian utility grade plantation pine used for non-structural applications. Machine Grade Pine (MGP10)
(Structural Grade) Machine Graded Pine is predominately produced using plantation pine from sustainably managed forests. Each piece is
manufactured to comply with AS/NZS 1748. It is an economical option for formwork supports and/or kickers. It is also used for temporary lightweight
structures, framing and as handrails around temporary works on site.
11
FALSEWORK SOLUTIONS: PROPPING
CONDECK
Stramit’s CONDECK HP composite decking is a 300mm wide, galvanised metal profile sheet used to
support suspended concrete floors in steel or concrete construction or over-loaded masonry walls. It
is a lightweight and efficient system that is easy to handle and cut on site. Its engineered ribs have
excellent spanning capacities making it suitable as lost formwork. Engineers can also take advantage
of its composite action to optimise slab design, thereby saving on concrete and reinforcement costs.
Available in stock lengths or cut to required measurements, and as a low-glare option.
BONDEK
Lysaght’s BONDEK is a 600mm wide, permanent metal sheet used in steel or concrete construction and with load-bearing masonry walls. It provides
a highly efficient, versatile and robust formwork, ceiling and reinforcement system for concrete slabs. Its wide profile steel sheeting is accepted by the
building and construction industry as offering efficiency and speed of construction.
Available in stock lengths or cut to required measurements, and as a low-glare option.
PROPPING
Description Closed height (mm) Open height (mm) Weight (kg) Code Number
ROYALprop MINI 660 1010 10.5 PROPMINI
ROYALprop No.0 1090 1870 14.0 PROP0
ROYALprop No.1 1620 2620 17.0 PROP1
ROYALprop No.2 1950 3200 21.5 PROP2
ROYALprop No.3 2540 4080 25.0 PROP3
ROYALprop No.4 3200 5010 30.0 PROP4
12
FALSEWORK SOLUTIONS: PROPPING
PROP TRIPOD
The ROYALprop tripod is a hinged three-legged brace that fits many types of props and is used to hold
the prop in the vertical position while bearers, joists, plywood and/or a modular slab system is fitted
and braced above. It may be removed once the prop is tied off and braced.
PROP PIN
ROYALprop pins are high tensile, solid galvanised steel rods with a 16mm diameter. A ROYALprop pin is
placed through telescopic inner prop holes to sit on top of the prop nut and carry the weight of the load above.
Replacement prop pins, rings and chains are all available. There are four (4) types of prop pins:
SCAFFOLD COUPLERS
Scaffold couplers are fitted to scaffold tube to secure a prop. They brace inner to inner
props, or inner to outer props, with either fixed or swivel fittings depending on the
structural application which the scaffold tube and fittings require.
Standard Double (90 degree) Couplers (2”x2”) are used for coupling inner prop tube to
standard scaffold tube for horizontal bracing.
Standard Swivel Couplers (2”x2”) are used for coupling inner prop tube (48.3mm O.D.)
to standard scaffold tube for inclined bracing.
Double Reduction (90 degree) Couplers (3”x2” Fixed) are used for coupling outer prop
(60.3mm O.D) to standard scaffolding tube (48.3mm O.D) for horizontal bracing.
Swivel Reduction Couplers (3“x2“) are used for coupling prop outer tube (60.3mm O.D)
to standard scaffolding tube (48.3mm O.D.) for inclined bracing.
The ROYALbracing prop has a top turnbuckle for quick adjustment and has top and bottom plates
with nail/screw fixing holes for quick assembly and dismantling.
13
FALSEWORK SOLUTIONS: PROPPING
Table of capability
14
FALSEWORK SOLUTIONS: SLAB SHORING SYSTEM - ROYALFRAME50 SERIES
ROYALFRAME50 SLAB SHORING SYSTEM
ROYAL FRAME 50
ROYALframe50 is a lightweight, improved alternate formwork
shoring frame. It has galvanised tube legs, each with a 51mm
outside diameter and a safe work load (SWL) of 40kN. The
ROYALframe50 series is manufactured and certified to Australian
Standards using seamless steel tube for increased tensile
strength, pressure ratings and durability. When steel tube is rolled
and welded, the weakest point in the tube is the welded seam.
A seamless steel tube eliminates this weakness, so that tensile
strength is uniform around the circumference.
These frames are strong, light and easy to handle, making them
quick to assemble and dismantle. The 1500mm – 2400mm high
frames have three (3) horizontal bars, rather than the conventional
two (2), making it safer and easier to achieve safe working
platforms.
This 900mm wide frame is the perfect solution for quickly and easily creating a bracing bay on the modular slab panel system (i.e. the
1800mm x 900mm wide aluminium ROYALdek system). These slim frames use the same components as the ROYALframe50 (including jacks,
crowns and braces).
15
FALSEWORK SOLUTIONS: SLAB SHORING SYSTEM - ROYALFRAME50 SERIES
ROYAL JACK 50
The ROYALjack50 is an adjustable screw jack with an effective height of 580mm. It has a 40mm diameter coarse rolled thread, which is inserted into
the ROYALframe50 legs to give an SWL of 25-40kN. The ROYALjack50 tube is manufactured using seamless steel tube, which has the benefit of
increased tensile strength, pressure ratings and durability.
These jacks have the same load capacity as the conventional shoring jacks (48mm OD), however ROYALjack50s are lighter making them faster and
easier to use and handle than the conventional shoring jacks.
The ROYALjack50 is available with three (3) styles of heads: a Double U head, which fits two (2) bearers, a Single U Head, which fits one (1) bearer, or
as a flat jack. The flat jack plate has a 30mm diameter hole to allow a spigot to be inserted for a ROYAL U Head
Hat attachment to convert a flat jack into a U Head jack and also allows the ROYALdek Crown to be inserted to be
used for modular aluminium slab panels.
These jacks have a long-handled nut which gives better leverage to use and turn on the coarse thread making
it easier to adjust at assembly stage to the desirable height and quick to release when dismantling. The nut is
manufactured from cast steel for durability and reduced hammer impacts.
The ROYALjack50 is used throughout the ROYALframe50 series, the ROYALformstage system, (modular
scaffolding system) and the open-ended, 51mm OD vertical standards.
ROYAL SPIGOT 50
The ROYALspigot50 is a 40mm diameter frame connector, spigot or joiner, made from galvanised steel tube to be long lasting.
They are light and easily inserted into the legs of the ROYALframe50 to connect frames vertically so that the frames may be
added on top each other so that the falsework may be extended to the desirable strutting height. They are also used in the
ROYALformstage (modular formwork and scaffolding) system when joining open-ended vertical standards to achieve the
desirable strutting height.
ROYAL ROCKET 50
The ROYALrocket50 is a simple and effective attachment used to extend the frame leg by either 300mm or 500mm. It is made
from galvanised steel tube, has a 51mm diameter and a welded 60mm OD outer sleeve, which slides over the top of frame
leg to maintain the leg’s vertical extension. The ROYALrocket50 is used to extend the ROYALjack50, reducing the need for
additional frames and base flat jacks and saving time and money.
ROYAL INNER 50
The ROYALinner50 is a telescopic inner extension made from seamless galvanised tube (38mm outside diameter x 1100mm long)
with regularly spaced, 16mm diameter prop pin holes and a 150mm x 150mm base plate.
It acts as a telescopic frame leg extension for the ROYALframe50 that uses the frame holes to secure the inner extension. It is an
ideal solution for achieving greater height range and flexibility over the adjustable screw jacks for those higher strutting structures.
Using the ROYALinner50 may reduce or eliminate the need for additional frames and/or rockets.
16
ROYAL SHORING COMPONENTS
ROYAL SHORING COMPONENTS & ACCESSORIES
(SUITED FOR BOTH ROYALframe50 and ROYALframe60 Systems)
17
FALSEWORK SOLUTIONS: SLAB SHORING SYSTEMS – ROYALFRAME60 SERIES
ROYAL FRAME 60
The ROYALframe60 is a heavy duty, conventional formwork
shoring frame. It has galvanised tube legs, each with a 60mm
outside diameter and a safe work load of 45kN, manufactured and
certified to Australian Standards. The frame uses
the Imperial System of measurement (feet and
inches) with a width of 50.39 inches (1280mm)
and heights ranging from 2ft – 7ft (610mm –
2134mm).
ROYAL JACK 60
The ROYALjack60 is an adjustable screw jack with an effective height of 650mm.
It has a 48mm diameter coarse rolled thread seamless tube for increased tensile
strength, pressure ratings and durability. It is inserted into the ROYALframe60 legs
to give an SWL of 25-45kN.
The jacks are heavy duty and are available as either a Double U head, which fits
two (2) bearers, or as a flat base. The flat base has a 30mm diameter hole to
allow a spigot to be inserted, so as to allow the flat jack to be used as a U head
jack if required.
These jacks have a long-handled nut which improves leverage, making it easy to
turn on the coarse thread and easily adjust its height at assembly stage. It also
provides a quick release for dismantling. The nut is manufactured from cast steel
for durability and reduced hammer impact.
ROYAL SPIGOT 60
The ROYALspigot60 is a 48mm diameter frame connector, spigot or joiner, made from galvanised steel tube. It is
inserted into the leg of the ROYALframe60 leg to connect frames vertically and extend strutting height.
They are also used in open-ended standards and the ROYALformstage high strutting modular scaffolding system.
18
FALSEWORK SOLUTIONS: SLAB SHORING SYSTEMS – ROYALFRAME60 SERIES
ROYAL ROCKET 60
The ROYALrocket60 is a simple and effective attachment used to extend the ROYALframe60 by either 300mm or 500mm.
It is made from galvanised steel tube, has a 60mm diameter and a welded 60mm outer sleeve which slides over the top
of the frame leg to maintain the leg’s vertical extension. The ROYALrocket60 may also be inserted into the ROYALjack60
to achieve extra strutting height. Its use reduces the need for additional frames and base jacks while saving time and
money.
ROYAL INNER 60
The ROYALinner60 is a telescopic inner extension made from seamless galvanised tube.
It acts as a telescopic frame leg extension that uses the frame holes to secure the inner extension. It is an ideal solution for
achieving greater height range and flexibility over the adjustable screw jacks for those higher strutting structures. Using the
ROYALinner60 may reduce or eliminate the need for additional frames and/or rockets.
ROYALbraces M is a special METRIC brace system which spans shoring frames such as the
ROYALframe60. It allows the use of 1200mm, 1500mm and 1800mm modular aluminium slab
panels (such as the ROYALdek slab panel system (1800mm x 900mm) to be used on the shoring
frame towers. Metric metal captive deck planks such as the ROYALformstage hook planks may also
be used on shoring frames such as ROYALframe60.
19
FALSEWORK SOLUTIONS: MODULAR ALUMINIUM PANEL SYSTEMS
ROYAL FORMSTAGE
ROYALformstage is a steel modular metric scaffolding system, used as falsework and/or safety scaffolding. Ideally used as:
The system is quickly and easily installed and dismantled in a modular grid and can be used with either ROYALdek panels or conventional formwork.
Similar to Kwikstage scaffolding but with vertical standards that have a larger diameter (51mm) and a thick 4mm tube wall “V” welded at a nominal
500mm. The standards are open ended to enable the ROYALjack50 and the ROYALspigot50 to be inserted at varying heights. The system works on a
metric grid so that that ROYALdek panels may be directly installed over the standards without the use of beam supports. Alternatively, LVL beams can
support ROYALdek panels or the system can be used as a simple traditional timber and plywood formwork construction.
Standard Kwikstage horizontal components such as ledgers and transoms are compatible and may be used together with ROYALformstage as the
same “V” press sections are used for connections of wedges, thus making it even more user friendly.
20
FALSEWORK SOLUTIONS: MODULAR ALUMINIUM PANEL SYSTEMS
FORMSTAGE SYSTEM MAIN COMPONENTS
FORMstage standards are made from galvanised tubing with a 51mm diameter, a thick 4mm wall and open ends. These
vertical supports are available at heights from 500mm to 2500mm in 500mm increments. ‘V’ pressed sections are welded
onto the tube to allow for easy interlocking of horizontal and diagonal components at various heights. The standards are
compatible with the ROYALspigot50 allowing for the use of U head and flat jacks.
Description Length (mm) Weight (kg) Code Number
FORMstage Standard 0.5m 500 3.7 RFSTD05
FORMstage Standard 1.0m 1000 6.8 RFSTD10
FORMstage Standard 1.5m 1500 10.0 RFSTD15
FORMstage Standard 2.0m 2000 13.1 RFSTD20
FORMstage Standard 2.5m 2500 16.5 RFSTD25
FORMSTAGE LEDGERS
Ledgers are 48mm diameter, galvanised tubes with cast wedge fixing device at each ends. They are positioned horizontally between two vertical
standards to give the metric length of the scaffold bay, at platform level and may be by fitted as outside handrail. The different size ledgers gives
flexibility on-site for various spacing restrictions.
Description Weight (kg) Code Number
FORMstage Ledger 0.3m 1.4 RFSLED03
FORMstage Ledger 0.45m 2.0 RFSLED045
FORMstage Ledger 0.6m 2.8 RFSLED06
FORMstage Ledger 0.9m 4.2 RFSLED09
FORMstage Ledger 1.2m 5.5 RFSLED12
FORMstage Ledger 1.5m 6.0 RFSLED15
FORMstage Ledger 1.8m 7.5 RFSLED18
FORMSTAGE TRANSOMS
FORMstage transoms support scaffold planks to determine the width of the scaffold bay.
Two angles are welded back-to-back to form an inverted ‘T’ Section for board seating.
Description Weight (kg) Code Number
FORMstage Transom 0.9m 7.5 RFSTRA09
FORMstage Transom 1.2m 10.0 RFSTRA12
FORMSTAGE PLANKS
FORMstage planks are 280mm wide metal scaffold planks that sit between ‘T’ section transoms. They have a SWL 210 kg.
Description Weight (kg) Code Number
FORMstage plank 1800mm x 280mm 13.30 RFSPLK18
21
FALSEWORK SOLUTIONS: MODULAR ALUMINIUM PANEL SYSTEMS
3. Shoring frames and 150mm x 77mm LVL timber bearer with aluminium alligator teeth section;
5. ROYALformstage (formwork scaffold system) with 150mm x 77mm LVL timber bearer with aluminium alligator teeth section.
Panels are simply and safely erected and dismantled from below the slab over crowns and/or alligators teeth section on timber bearers. They
raised by the ROYALrod and supported by the ROYALprop.
The ROYALcrown attachment is secured into the ROYALprop and locked into position with the ROYALcliplockpin.
ROYAL has developed the fastest bracing bay system by incorporating a special 900mm wide ROYALframe50 and standard ROYALjack50 with
ROYALbraces.
22
FALSEWORK SOLUTIONS: MODULAR ALUMINIUM PANEL SYSTEMS
This solution utilises conventional shoring frame towers with timber beams and panels
making it compatible with a variety of conventional falsework systems, saving time and
money. The ROYALframes are set-up in a grid and panels are simply installed from below
using platform ladders or planks, from mobile scaffold or scissor lifts. Panels may also be
used on high strutting falsework slabs using ROYALformstage.
ROYALdek panels are ideally used with ROYALformstage scaffold system for strutting
heights from 1.5m to 20.0m high. ROYALdek panels are lightweight and quick to
assemble and dismantle.
ROYALDEK CROWN
The ROYALcrown is a simple, cast-iron attachment used to support and secure the corners of a
ROYALdeck panel. It is easily inserted into:
The crown also supports the ROYALinfill beams which infill around columns/walls and join conventional
formwork decks to the ROYALdek system. The crowns are easily removed during stripping. Jacks and
props can be progressively wound to back-prop and hold the stripped concrete slab while upper floors
are being formed and poured.
23
FALSEWORK SOLUTIONS: MODULAR ALUMINIUM PANEL SYSTEMS
ROYALDEK ALLIGATOR
ROYALdek alligator is an aluminium toothed section, which slips over a standard formwork LVL bearer as
supported on the conventional shoring frames. This tooth section secures the panels tightly into position to
prevent slurry loss. With the use of these alligators, panels may be used at any slab height.
The design allows for easy extension and patching with LVL between ribs. Ideal for use in exposed, off-form
soffit areas such as carparks and balconies, where selected plywood sheeting is fixed on site.The ROYALrib dek
may either be used with props and a unique drophead system or on a ROYALframe grid pattern.
24
FALSEWORK SOLUTIONS: MODULAR ALUMINIUM PANEL SYSTEMS
CONDOR ALUDECK MODULAR SLAB SYSTEM WITH DROP HEAD SYSTEM
ALUDECK
ALUDECK is a formwork system comprised of framing beams, aluminium panels, drop-heads or fixed-heads and a crevice cover. Drop-heads have
a quick-release locking system: the head goes into the prop and gets locked. To unlock, simply drop the prop. Advantages over standard systems
include the need for fewer props, reducing assembly time, and increasing manageability. Using the drop heads makes it easy to dismantle, remove
and recycle panels and beams in a short time, reducing the amount of materials on-site, and the cost of transport and storage.
The system is made of extremely light, high resistance aluminium. Being a standard-module system, it is not necessary to calculate the distance
between props, nor the inter-axe between beams.
ALUDECK PANEL
Description Weight (kg) Code Number
Condor Aludeck Panel 1500 x 750mm 15.6 COND 21100
Condor Aludeck Panel 1500 x 500mm 11.4 COND 21101
Condor Aludeck Panel 1500 x 375mm 8.3 COND 21102
Condor Aludeck Panel 750 x 750mm 8.6 COND 21103
Condor Aludeck Panel 750 x 500mm 6.2 COND 21104
Condor Aludeck Panel 750 x 375mm 4.5 COND 21105
MONOLITICH BEAM TMA
Description Height (mm) Weight (kg) Code Number
Condor Monolitich beam TMA 3030 30.3 COND 21120
Condor Monolitich beam TMA 2280 24.4 COND 21121
Condor Monolitich beam TMA 1500 13.0 COND 21122
Condor Monolitich beam TMA 750 8.8 COND 21123
DROP-HEAD ALUDECK STANDARD
Description Weight (kg) Code Number
Condor Standard Drop Head Aludeck 10.7 COND 21130
ALUDECK FIXED SUPPORT HEAD
Description Weight (kg) Code Number
Condor Aludeck Support Fixed Head 3.4 COND 21131
FRONT CONNECTION ADK
Description Weight (kg) Code Number
Condor Front connection ADK 2.0 COND 21136
COMPENSATION BEAM CLA93
Description Height (mm) Weight (kg) Code Number
Condor Compensation beam CLA93 2200 9.0 COND 21140
Condor Compensation beam CLA93 1500 6.0 COND 21141
Condor Compensation beam CLA93 750 2.6 COND 21142
PVC SLIT-COVERING
Description Height (mm) Weight (kg) Code Number
Condor PVC Split-Covering 3000 3.2 COND 21030
Condor PVC Split-Covering 2300 2.4 COND 21031
Condor PVC Split-Covering 1550 1.7 COND 21032
Condor PVC Split-Covering 1500 1.6 COND 21033
Condor PVC Split-Covering L 800 0.9 COND 21034
Condor PVC Split-Covering L 3050 3.2 COND 21035
Condor PVC Split-Covering 500 0.5 COND 21036
Condor PVC Split-Covering 750 0.8 COND 21037
PARAPET BAR COMPLETED OF EDGE
Description Weight (kg) Code Number
Condor Parapet Bar 5.1 COND 21156
DOUBLE EDGE SUPPORT
Description Weight (kg) Code Number
Condor Double Edge Support H=400mm L=1500mm 1.0 COND 21161
25
WALL & COLUMN TIES: ROYAL Z BAR SYSTEM
ROYAL Z BAR
The ROYAL Z Bar is a high tensile steel
Dywidag threaded rod system used to tie
wall forms together. It has a coarse, rounded
thread for speed of use and easy cleaning. The Z
bar’s nominal diameters are 15/17mm and it
is available as either hot or cold rolled. Z
bars are used with large wing nuts, washer
plates, spacer tubes and cones making them
completely removable and reusable.
26
WALL & COLUMN TIES: ROYAL Z BAR SYSTEM
ROYAL CONDUIT
The ROYAL Conduit is a plastic spacer tube through which the Z bar feeds. Grout is prevented
from entering the tube, allowing the Z bar to be easily removed when stripping the forms. They
are supplied in full lengths and are cut down to the wall’s thickness and a cone is attached on
each end. Tubes have an O.D of either 25mm or 27mm. The 25mm tube uses the plastic push
in-and-fit cones whereas the cone fits on the outside of the larger 27mm tube.
27
VERTICAL ELEMENTS FORMWORK SOLUTIONS – WALL & COLUMN TIES
Coil Tie springs remain buried in the concrete, creating an effective water barrier.
2 Bar 4 Bar
Tie size for 25mm Cones
(wall thickness)
28
VERTICAL ELEMENTS FORMWORK SOLUTIONS – WALL & COLUMN TIES
COIL TIE BOLTS
Strong, course, threaded bolts, with hexagonal head for positive contact can be fixed easily and quickly. They are used with steel washer plates and screwed
into coil springs to secure forms together. They are made from high tensile steel for exceptional strength. Various sizes are available from 100mm to 500mm.
29
VERTICAL ELEMENTS FORMWORK SOLUTIONS – WALL & COLUMN TIES
ROYAL SHUTTERHOOK
ROYALshutterhooks are crane lifting hooks/lugs which attach to formwork timber shutters. Designed and
manufactured from steel section with a large round ring for crane hooks to be easily hooked. Each lug is
certified for a SWL of 500kg and is easily bolted to timber components to lift formwork shutters in and
out of position for safe and high productivity. Independent testing/tagging is required annually and shutter
design is by contractor’s engineer. Fits between twin vertical soldiers and has multiple bolt holes located
on the square 50mm x 50mm steel section for flexibility to fix on multiple positions.
30
VERTICAL ELEMENTS FORMWORK SOLUTIONS
Italian designed, owned and made, Condor represents European
excellence in the manufacture of quality Formwork solutions.
COMAX PANEL
31
VERTICAL ELEMENTS FORMWORK SOLUTIONS
300
COMAX UNIVERSAL SUPPORTING BRACKET
COMAX ANGLE
WING NUT
32
300
ADJUSTABLE PROP
ADJUSTABLE PROP
33
CONDOR ADATTO MODULAR WALL SYSTEM
It is quick and easy to manhandle for fast and safe production. The steel-framed Comax panels may be combined with the aluminium framed Adatto
panels, as they have the same profile of 120mm thick frame.
34
VERTICAL ELEMENTS FORMWORK SOLUTIONS
ADATTO PANEL
UNIVERSAL PILLARS
Description Dimensions (mm) Weight (kg) Code Number
Condor Universal Pillars 3000 x 1000 73.8 COND11232
Condor Universal Pillars 3000 x 750 58.5 COND11233
Condor Universal Pillars 1500 x 1000 38.6 COND11234
Condor Universal Pillars 1500 x 750 30.7 COND11235 300
CORNER
Description Dimensions (mm) Weight (kg) Code Number
Condor Corner 200 x 250 x 3000 50.8 COND11126
Condor Corner 200 x 250 x 150 27.9 COND11127
Condor Corner 200 x 250 x 750 17.0 COND11128
300
300
HINGED ANGLE
Description Dimensions (mm) Weight (kg) Code Number
Condor Comax Hinged Angle 250 x 250 x 3000 53.1 COND11129
Condor Hinged Angle 250 x 250 x 1500 28.4 COND11130
Condor Hinged Angle 250 x 250 x 750 16.3 COND11131
EXTERNAL ANGLE
Description Dimensions (mm) Weight (kg) Code Number
Condor External Angle 120 x 120 x 3000 61.0 COND19040
Condor External Angle 120 x 120 x 1500 30.5 COND19041
Condor External Angle 120 x 120 x 750 15.2 CON19042
35
VERTICAL ELEMENTS FORMWORK SOLUTIONS
DISMANTLING ANGLE
FIXED VICE
36
VERTICAL ELEMENTS FORMWORK SOLUTIONS
DW15 WING NUT WITH FIXED PLATE D100 MM
SLANT PLATE
ALIGNER
300
Condor Hinged Aligner 41.7 COND19006
300
SERVICE BRACKET CM 75
300
300
300
COMPENSATION PLATE
COMPENSATION
37
VERTICAL ELEMENTS FORMWORK SOLUTIONS
ADJUSTABLE PROP
LIFTING HOOK
38
VERTICAL ELEMENTS FORMWORK SOLUTIONS: CIRCULAR COLUMN TUBES
ROYAL TUBE PVC COLUMN FORMS
ROYALtube is formed to the desired size from a specially designed plastic profile by
RIBLOC, with a unique snap joint lock. The specialised machine creates a continuous
helically wound, high performance tube ready for concrete.
SIZE: 250mm - 2000mm diameter. Refer to table below for safe pour heights.
BENEFITS:
ROYALtube PVC Column Tubes:
• are safe and user-friendly. They do not have razor sharp edges like steel tubes;
• are durable. They do not corrode like steel tubing;
• are environmentally friendly - the profile is recyclable;
• are more rigid than cardboard tubes;
• are waterproof*;
• do not require special weather protection*;
• save labour and construction time – they are easy use, strip and remove;
• are strong and lightweight;
• are the pioneer and market leader of circular column tubes in Australia.
*Please note details below regarding storage of Lined Column tubes.
Classes of Finish
There are two (2) finishes that can be achieved;
• Spiral Class 3 – which will show a spiral line on the finished column used for Jetty Piers, Bored Pier Liners and Bridge Voids ; or
• Architectural Class 2 – the tube is lined with a rigid plastic sheet to give an ultra-smooth finish to the column. (Depending on the diameter of
the column, one or more vertical lines will appear where the liner is joined), used for columns
Storage
ROYALtube Columns should be stacked vertically out of direct sunlight. It is recommended that Architectural Class 2, lined columns are protected
from wet weather and prolonged sunlight, as the moisture and sun will degrade the fibreglass tape used to secure the lining to the tube. Where
columns are to be stored horizontally, please ensure the following steps are taken;
• The ground must be flat, even and clear of debris;
• ROYALtube Column stacks should not exceed 1.5m in height; and
• ROYALtube Columns made from Heavy-duty Profile 140 should not be stored on top of the Standard Profile 98.
Profiles
ROYALtube Columns can be manufactured in to the Standard P98 Profile or the Heavy-Duty P140 Profile.
• P98 has a 98mm diameter and 5.5mm thick ribs
• P140 has a 140mm diameter and 14mm thick ribs
Installation
Both the top and bottom of the column must be secured into their designated positions. Typically, the base of the ROYALtube Column is secured by
surrounding it with four (4) equally spaced 4x3 timbers fixed into the floor slab. The top of the column is secured by the soffit formwork (formply).
Where there is no soffit formwork it is recommended that a “dummy” soffit be erected and back-propped using ROYALprops. Bracing is also
recommended for column tubes ≥3.5m tall with diameters larger than 450mm.
Please note: ALL ROYALtube Columns must stand with the arrow pointing upwards.
ROYALtube Columns are braced according to accepted industry practice. Bracing ensures the columns remain straight and reduces the chances of
bowing during pouring. It is especially important with tall, small diameter columns.
Stripping
Two (2) commonly used methods of stripping ROYALtube Columns are:
• Unwinding – Use a strong knife and pliers to break the spiral lock at the top of the column and unwind it by pulling it away from the concrete
column. Once started, the unwinding can be easily be continued by hand.
• Slab Stripping – Use an angle grinder or something similar to cut the ROYALtube Columns from top to bottom. They will spring them free from
the concrete. This method is typically quicker than unwinding, but if you cut too deep you will leave score marks on the finished column.
Ordering
ROYALtube Columns are custom made to the sizes ordered. Please check with individual branches if stock lengths are available.
39
VERTICAL ELEMENTS FORMWORK SOLUTIONS
NOTE: The rate of concrete pour affects the load on the formwork. Please refer to the ROYALtube Chart below for the maximum height of column
that can be poured. This information aims to give general guidance to experienced Formworkers in the use of ROYALtube PVC Columns. It should
be read in conjunction with relevant Standards, Specifications and Codes of Practice.
40
VERTICAL ELEMENTS FORMWORK SOLUTIONS
ROYAL TUBE PVC COLUMN FORMS
Structural Spiral Finish Code Number Architectural Smooth Finish Code Number Weight (kg/m) Safe Pour
(Lined & Unlined) (Unlined) Height (m)
250mm Diameter CTP25098 250mm Diameter Lined CTP25098L 1.64 10.00
300mm Diameter CTP30098 300mm Diameter Lined CTP30098L 2.34 9.00
350mm Diameter CTP35098 350mm Diameter Lined CTP35098L 2.57 7.50
400mm Diameter CTP40098 400mm Diameter Lined CTP40098L 3.04 6.50
450mm Diameter CTP45098 450mm Diameter Lined CTP45098L 3.28 5.75
500mm Diameter CTP50098 500mm Diameter Lined CTP50098L 3.74 5.25
550mm Diameter CTP55098 550mm Diameter Lined CTP55098L 3.74 4.75
600mm Diameter CTP60098 600mm Diameter Lined CTP60098L 4.45 4.25
650mm Diameter CTP65098 650mm Diameter Lined CTP65098L 4.91 4.00
700mm Diameter CTP70098 700mm Diameter Lined CTP70098L 5.15 3.75
750mm Diameter CTP75098 750mm Diameter Lined CTP75098L 5.62 3.25
800mm Diameter CTP80098 800mm Diameter Lined CTP80098L 6.08 3.00
850mm Diameter CTP85098 850mm Diameter Lined CTP85098L 6.32 2.75
900mm Diameter CTP90098 900mm Diameter Lined CTP90098L 6.79 2.75
950mm Diameter CTP95098 950mm Diameter Lined CTP95098L 7.02 2.50
1000mm Diameter CTP100098 1000mm Diameter Lined CTP100098L 7.49 2.50
1050mm Diameter CTP105098 1050mm Diameter Lined CTP105098L 7.96 2.00
Structural Spiral Finish Code Number Architectural Smooth Finish Code Number Weight (kg/m) Safe Pour
(Lined & Unlined) (Unlined) Height (m)
450mm Diameter CTP450140 450mm Diameter Lined CTP450140L 6.16 10.00
500mm Diameter CTP500140 500mm Diameter Lined CTP500140L 6.78 9.00
550mm Diameter CTP550140 550mm Diameter Lined CTP550140L 7.45 8.20
600mm Diameter CTP600140 600mm Diameter Lined CTP600140L 8.01 7.75
650mm Diameter CTP650140 650mm Diameter Lined CTP650140L 8.68 7.25
700mm Diameter CTP700140 700mm Diameter Lined CTP700140L 9.86 6.50
750mm Diameter CTP750140 750mm Diameter Lined CTP750140L 10.56 6.00
800mm Diameter CTP800140 800mm Diameter Lined CTP800140L 11.09 5.75
850mm Diameter CTP850140 850mm Diameter Lined CTP850140L 11.78 5.50
900mm Diameter CTP900140 900mm Diameter Lined CTP900140L 12.32 5.00
950mm Diameter CTP950140 950mm Diameter Lined CTP950140L 13.00 4.75
1000mm Diameter CTP1000140 1000mm Diameter Lined CTP1000140L 13.55 4.50
1050mm Diameter CTP1050140 1050mm Diameter Lined CTP1050140L 14.78 4.25
1100mm Diameter CTP1100140 1100mm Diameter Lined CTP1100140L 16.11 4.00
1200mm Diameter CTP1200140 1200mm Diameter Lined CTP1200140L 17.57 3.75
1250mm Diameter CTP1250140 1250mm Diameter Lined CTP1250140L 18.30 3.50
1300mm Diameter CTP1300140 1300mm Diameter Lined CTP1300140L 19.04 3.25
1400mm Diameter CTP1400140 1400mm Diameter Lined CTP1400140L 20.50 3.00
1500mm Diameter CTP1500140 1500mm Diameter Lined CTP1500140L 21.96 2.90
1600mm Diameter CTP1600140 1600mm Diameter Lined CTP1600140L 23.43 TBA
1700mm Diameter CTP1700140 1700mm Diameter Lined CTP1700140L 24.89 TBA
1800mm Diameter CTP1800140 1800mm Diameter Lined CTP1800140L 26.36 TBA
1900mm Diameter CTP1900140 1900mm Diameter Lined CTP1900140L 27.82 TBA
2000mm Diameter CTP2000140 2000mm Diameter Lined CTP2000140L 29.29 TBA
41
FORMWORK & CONCRETE ACCESSORIES
CONCRETE FORMWORK ACCESSORIES SOLUTIONS
Unit:mm 2mm
Small Plastic Profile
Triangular plastic fillet has sufficient flex to follow curves in Date:09/01/2017 Unit:mm
Date:09/01/2017
formwork. Made from solid plastic, it is recoverable and re-usable. 16mm 16mm
11mm 11mm
The fillet creates a neat chamfered edge on formed concrete
structures and halts grout loss whilst leaving an off-form smooth
finish. It is also used to create drip grooves in exposed slab soffits. 22mm 15mm
FILLET CUTTERS
Hand held fillet cutters with heavy duty construction for durability . They are ideal
for cutting formwork timber fillets, PVC fillets and PVC conduits and are designed
for a fast straight cut or angled mitre cutting of fillet.
SCREEDMASTER CHAIR
The Screedmaster chair is an adjustable, multipurpose plastic chair used to
hold suspended formwork for set downs, rebates and steps on concrete slabs.
The Screedmaster chair is designed to hold forms on metal decks and/or
conventional formwork decks. The base can be fastened down using staples,
nails or screws. It has an adjustable threaded height range of 125mm - 245mm
and is lightweight yet sturdy and can be left in the concrete.
42
CONCRETE FORMWORK ACCESSORIES SOLUTIONS
FORM RELEASE OIL
ROYAL Mould oil is a bond-preventing formwork release agent applied as a thin coating to formwork prior to
concrete pour to prevent sticking or concrete build-up and to ensure clean stripping. This results in minimum
cleaning, and instant re-use. It protects wooden forms/ formply from water and alkalis, preventing grain raising and
breakdown of wood fibres, thus extending useful life. Applied by fine spray or applied by brush, or cloth.
INDUSTRIAL SPRAYER
The Chapin Industrial Grade Concrete Sprayer is ideal for spraying form oil and concrete additives. It has a 13.25L tri-poxy lined
steel tank for triple protection against rust, corrosion and damage from denting. It features a large, 100mm mouth opening
for easy filling and cleaning, a brass wand, brass shut-off, and brass fan tip nozzle for even coverage. It also has a 48-inch
reinforced hose with threaded fittings, Viton seals for most concrete sealer applications and an open head tank with a unique
Tri-Lock seal that ensures the pump cap locks tightly into place.
Description Code Number
Chapin 1949 Industrial Sprayer CHAP1949
SOFFIT SPACERS
Made from galvanised sheet metal cut and bent to create a strong, fast, simple and accurate method spacer between the timber horizontal of
vertical forms, such as wall forms, step or set down areas on top of concrete slab, beams and columns. They are not recoverable once cast into
the concrete. Sizes are available from 50mm to 500mm in 25mm increments.
43
CONCRETE FORMWORK ACCESSORIES SOLUTIONS
PECAFIL
Pecafil is a flat steel wire mesh sealed on both sides with a heat shrunk layer of stabilised polythene. It is fast
and easy to use and install as lost ground formwork in-lieu of traditional timber and/or steel formwork without
risk of polluting. It may also be used as a construction safety barrier guard.
Description Code Number
Pecafil 2250x600mm PECA2250600
Pecafil 2250x900mm PECA2250900
Pecafil 2250x1200mm PECA22501200
Pecafil 2250x1500mm PECA22501500
Pecafil 2250x1800mm PECA22501800
PENETRATION MESH
Galvanised steel welded mesh sheets are used to safely cover open slab penetrations during construction.
They are generally cut to size and fitted within a formed slab penetration box. The mesh overhangs
the sides of the penetration box and is cast into the concrete slab. Once the concrete cures and slab
penetrations are stripped, slab penetration mesh cast in the concrete slab safeguards any persons and/or
equipment by preventing them from falling through slab penetration.
44
CONCRETE FORMWORK ACCESSORIES SOLUTIONS
HARDWOOD TIMBER PEGS / STAKES
Concreter’s Hardwood Timber Pegs (50mm x 50mm) are available with or without a steel collar, which provides increased strength and durability.
Stakes provide support for edgeboards when pouring concrete, keeping concrete edges in position. Surveyor’s stakes/pegs and Landscape and
Nursery Stakes are available upon request.
45
WATERSTOP
CONCRETE FORMWORK ACCESSORIES SOLUTIONS - WATERSTOP
CPF LINER
Controlled Permeability Formwork (CPF) liners significantly enhance the durability
and finish of surface concrete during concrete pour. They are a cost-effective way of
potentially doubling the life of concrete structures. The CPF liner is a thermally bonded
polypropylene membrane that is placed to the internal face of formwork to provide
a high quality and durable surface. It is designed to retain majority of cement and
increases the potential service life of all concrete structures. It is generally used in civil,
mining, and marine projects.
46
CONCRETE FORMWORK ACCESSORIES SOLUTIONS
ROYAL SEAL – PREMIUM FORMWORK SILICONE
Premium, neutral curing formwork silicone with flexible waterproof sealant for formply sheet edges/
joints, and to create watertightness on the formed face. It prevents concrete moisture loss and/
or cement grout leaking through the formply joints or edges. This prevents honeycombing, ragged
edges and colour variation from hydration staining. ROYALseal is also ideal for sealing gaps within the
formwork and/or when formwork butts up against other materials such as masonry or stone walls.
Excellent adhesion to most common materials such as wood, brickwork, stone and metal.
TAPES
DUCT TAPE
Used for joining and repairing polyethylene plastic sheeting in
concrete and building construction, and as a strong, multi-purpose
tape for bundling and strapping.
CLOTH TAPE
This premium grade, strong rayon cloth with waterproof polyethylene
coating seals out moisture and has excellent adhesion to most surfaces.
FILAMENT TAPE
Premium grade, cross direction, strong fibreglass reinforced filaments for extra
strength is used for heavy duty palletising, strapping, bundling and reinforcing.
Aggressive shear resistant adhesive
47
CONCRETE FORMWORK ACCESSORIES SOLUTIONS
RUBBING STONE
Used for heavy-duty applications such as rubbing floors and concrete, cleaning and scouring casting, and
removing mould marks. Rubbing stone will help you to make your work look polished and professional.
48
ROYAL FORMSAFE SYSTEMS
Imperial lengths for use with the traditional falsework (imperial brace) grid
are available with special order
It fits between frame tower sets and hooks onto the formwork frame ledger bar
to provide the catch deck outside the frame tower set. It is adjustable to allow for
variance in frame towers.
49
SAFETY SCAFFOLDING SOLUTIONS
ROYAL GUARD
ROYALguard is a safety cover used to
safely seal column penetration holes
in formwork slab decks. The mesh
penetration cover is a 1200mm x
1000mm frame which is nailed to the
deck, alerting danger and preventing a
person from falling through the column
hole in the deck. It also allows natural
light to flow under the formed deck.
ROYAL STILLAGES
ROYALstillages are steel pallets used to hold materials for storage and
transportation. They are stackable and ideal for props, jacks, cross braces,
scaffold standards, ledgers, transoms etc.
The open mesh design allows easy visual inspection of the contents and allows water to
drain from the cage, preventing/reducing water damage and increasing its longevity.
50
HARDWARE
SITE HARDWARE CUTTING & DRILLING
Embedded tungsten tip, hardened steel saw blade with expansion slots for super-fast cuts
of timber in Construction/ Formwork. Available for use with 9 ¼” and 7 ¼” Circular Saws,
Portable Saws, Panel/Bench Saws, Table Saws and Electric Mitre Saws.
51
HARDWARE
52
HARDWARE
ROYAL CONCRETE DEMOLITION BITS
Made of toughened steel with special surface treatment for improved performance.
Description Code Number
ROYALdemobit SDS Plus 14x400mm Chisel Point DBRSDS+14400CHP
ROYALdemobit SDS Plus 14x400mm Chisel Flat DBRSDS+14400CHF
ROYALdemobit SDS Max 18x400mm Chisel Point DBRSDSM18400CHP
ROYALdemobit SDS Max 18x400x40mm Chisel Flat DBRSDSM1840040CHF
ROYALdemobit SDS Max 18x400x80mm Chisel Flat DBRSDSM1840080CHF
SDS + Chisel 20mm x 250mm MED12021
SDS + Chisel 40mm Wide 20mm x 250mm MED12022
SDS + Point 20mm x 250mm MED12023
Makita Jig Saw Blades
High quality carbon steel blades for fast, straight or curved cutting of wood or plastic. The Makita Jigsaw Blades No.3 have a 60mm working length
and nine (9) teeth per inch. The Makita Jigsaw Blades No. B-13 (universal blade) have a working length of 70mm and eight (8) teeth per inch.
Makita Rip Saw Blades
Wood Reciprocating Blades are 300mm long and perfect ripping up timber and plywood
Description Code Number
Jigsaw Blade 5 pkt – Bosch Type JSBB
Jigsaw Blade 5 pkt - Makita Type JSBM
Makita Rip Saw Blades 5 pkt MRSB
MASONRY NAILS
Hand driven washered masonry nails for setting out survey marking.
53
HARDWARE
ANCHOR BOLTS
Anchor Bolts are used to attach objects or structures to substrates such as concrete, brick, hollow brick or block. They can be
completely removed and reused, making them suitable for either permanent or temporary anchoring.
Description Code Number
Powers Blue Tip Bolt 8mm x 50mm POWBTB850
Powers Blue Tip Bolt 10mm x 100mm POWBTB10100
Powers Blue Tip Bolt 12mm x 100mm POWBTB12100
Powers Blue Tip Bolt 12mm x 150mm POWBTB12150
RAMSET FORMMASTER
Powder Actuated Fastener Gun
FormMaster is the professional’s choice for long pin fixing. A high powered fastening system with the power and comfort to meet the demands of
the formwork industry. Fast 10 shot strip feed with automatic advance. Front barrel safety grip and hand guard for all day use comfort.
Specifications
Description Ramset FormMaster Tool
Code Number RAMFT
Weight 3kg
Fixing capacity of timber to concrete 75mm
Pin capacity Up to 100mm
54
HARDWARE
CHEMSET INJECTION 101
Ramset Chemset Injection 101 is a polyester mortar chemical anchor system with fast cure and high strength. The two parts
are dispensed and accurately mixed in one mess-free action through a static mixing nozzle. Chemset 101 may be used to fix
reinforcement starter bars, wall ties, threaded studs, and bolts into concrete, brickwork and stone. The Ramset Chemset Universal
Applicator dispenses all the products in the Chemset range.
EXPANDABLE FOAM
Non-shrink expanding foam to fill any shaped hole or gap. Once cured, it can be cut and shaped as required.
SEALER
This manual hand sealer has a front action, “down cut” double notch metal sealer, after tension has been
applied, that produces a seal with a strong grip. For standard or regular duty steel, strap width 13mm to 19mm.
55
HARDWARE - SITE TOOLS AND EQUIPMET
CABLE TIE
Industrial cable ties are a low cost solution for easy tie fastening for multi-purpose applications.
SURVEY PAINT
Survey paint (also known as Spot Marker) comes in an aerosol can which uses a
spray-through cap. It is available in a wide lead-free colour range. Fluoro colours
are best suited for temporary marking. For inverted use on bitumen, concrete,
grass, wood, dirt and rock.
LUMBER CRAYONS
Industrial grade, clay-based hexagonal crayons with superior weather resistance, is also known as
layout chalk. It will not melt in direct sunlight. They are fade-, water- and smear-proof and mark very
well on timber, plywood, concrete and other surfaces.
56
HARDWARE - SITE TOOLS AND EQUIPMENT
STABILA LAR 200 ROTATION LASER
This German-made, self-levelling rotation laser is easy to use with a simple, one button operation. It has a Rubber Exterior over metal housing
and is dust and water proof-IP65. Its shock absorbing interior is extremely robust due to the patented, “SPS” Shock Protection System which can
absorb the impact of a 6’ drop to concrete. Operation time: 120 hours on 2 X D Batteries
Self-levelling working range: +/-5 degrees Accuracy: +/- 1/8” over 100’
PLUMB BOB
This 500g, chrome plated Plumb Bob has a threaded top for easy string attachment. It is suspended from a string and used as a
vertical reference/plumb line.
57
HARDWARE - SITE TOOLS AND EQUIPMENT
STRING LINES
Nylon Builders String is strong enough for taut line tensioning and will recover when re-wound, making it
durable and ideal for setting out lines on-site. Available in 50m lengths and in high visibility colours.
SQUEEGEE
Floor squeegee with a flexible, 900mm wide, neoprene blade quickly cleans and removes water
from wet floors. Ideal for quick drying formply decks after rain/morning dew to prevent slipping,
or for sweeping water into drains on concrete slabs to maintain safe and dry working conditions.
The aluminium frame makes it sturdy and longer lasting. Handle sold separately.
BROOM
Industrial broom head, 600mm wide, with hard, plastic bristles ideal for sweeping and cleaning
around any construction site, in wet or dry conditions. Handle sold separately.
PRY BAR
All Steel Construction Pry Bar is a heavy duty, leverage bar with a hardened steel claw at end.
The long, 1425mm, handle makes leverage easy and comfortable to use. It is ideal for assisting
crane-handled formwork shutters with the placing and removing shutters, and prying forms and
embedded objects.
WRECKING BAR
Estwing Gooseneck Wreaking Bars are used to strip formwork. They have an angled chisel
on one end for prying and lifting, and the other end is slotted for pulling nails.
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HARDWARE - HAND TOOLS
SLEDGE HAMMER
High quality Sledge Hammer with forged steel head, a comfortable and durable Hickory wooden
handle and fitted with steel wedges. Available 10lb and 14lb.
HAMMERS
Estwing’s Curved Claw Solid Steel Hammer provides unsurpassed balance and temper. The head and handle are fully polished and forged in
one piece. Estwing’s exclusive Nylon Shock Reduction Grip® is moulded on, and offers the utmost in both comfort and durability, while reducing
vibrations caused by impact. Its longer handle gives greater striking power.
SPORTSMAN’S AXE
This high quality Estwing 12” Sportsman’s Axe with heavy duty sheath has been constructed of one solid piece of
forged steel. It has a genuine leather handle, providing a comfortable grip. Estwing Axes are made to last a lifetime.
HAND SAW
Hand Saw offers superior performance with its hard point, razor sharp, triple ground teeth, for fast
and accurate cutting on both push and pull strokes. Ergonomic handle for added comfort.
HACKSAW
Contractor Tuff, premium light-weight hacksaw, with rhino grip ergonomic handle. Its quick blade-
change design makes it easy to adjust and change the disposable blade. It is used for cutting plastic,
metal and wood, including PVC conduit, metal soffit spacers, and plastic or timber fillets.
ADJUSTABLE WRENCH
This Adjustable Wrench is made from carbon steel and provides grip and mechanical advantage in applying torque to turn objects such as rotary
anchor bolts fasteners, tightening nuts on scaffold couplers and coil tie bolts.
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HARDWARE - SITE TOOLS AND EQUIPMENT
LADDERS
Aluminium Single and Double Step Ladders, Extension Ladders and Platform Step Ladders – Industrial Rated
Description Size (m) Reach height (m) Weight (kg) Code Number
Ladder Single Sided 6ft 1.8 2.8 7.7 LADDERSS6
Ladder Single Sided 7ft 2.1 3.1 9.0 LADDERSS7
Ladder Single Sided 10ft 3.0 4.0 14.9 LADDERSS10
Ladder Single Sided 12ft 3.6 4.6 17.8 LADDERSS12
Ladder Single Sided 14ft 4.2 5.2 21.5 LADDERSS14
Ladder Double Sided 2ft 0.9 1.9 4.2 LADDERDS2
Ladder Double Sided 3ft 1.2 2.2 5.2 LADDERDS3
Ladder Double Sided 4ft 1.8 2.8 7.8 LADDERDS4
Ladder Double Sided 6ft 2.1 3.1 8.8 LADDERDS6
Ladder Double Sided 8ft 2.4 3.4 10.7 LADDERDS8
Ladder Double Sided 10ft 3.0 4.0 12.1 LADDERDS10
Ladder Extension 8ft 2.4 / 3.9 3.4 / 4.9 8.6 LADDERE8
Ladder Extension 9ft 2.7 / 4.5 3.7 / 5.5 9.7 LADDERE9
Ladder Extension 10ft 3.0 / 5.2 4.0 / 6.2 12.9 LADDERE10
Ladder Extension 11ft 3.3 / 5.8 4.3 / 6.8 14.5 LADDERE11
Ladder Extension 12ft 3.6 / 6.4 4.6 / 7.4 15.1 LADDERE12
BOLT CUTTERS
The 900mm long handle provides great leverage and high cutting force, equipped with soft grip handles.
It is ideal for cutting reinforcement mesh and bars to maximum capacity of 12mm diameter, and for
general purpose cutting of most thick steel wire.
NIPS
Professional, German-made, narrow head end cutting nippers, designed to provide optimised movement
when steel fixing with tie wire. Quality hardened Drop forged from special tool steel.
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HARDWARE - SITE TOOLS AND EQUIPMENT
RETRACTABLE UTILITY KNIFE
Retractable Metal Utility Knife with ergonomic grip, fast lock and quick blade change.
Comes with durable hard plastic holster.
TAPE MEASURES
The Lufkin BIG BOSS 8m x 30mm tape measure is extra-wide for
increased stiffness and rigidity. Its quad end-hood and Durablade
coating provides for extended blade life and its heavy duty belt clip for
increased durability. It has a co-moulded, ergonomically designed case
for improved grip and comfort and a Hi-Viz orange coloured case that
stands out in the tool box.
CARPENTERS PENCILS
Comfort grip, traditional chamfered, wide and flat rectangle trade hard carpenters pencil, with
strong, high quality lead. Ideal for marking saw cuts and points on hard or rough surfaces. The
pencil is robust to survive in a construction environment. Red – Medium; Green – Hard
CARPENTERS SQUARES
Carpenters Square: 600mm x 400mm steel square to measure 90 degree angles.
Combination Square: small and handy size multi-purpose tool used to measure and
level edges and corners and able to measure 45 and 90 degree angles.
61
HARDWARE - POWER TOOLS
POWER TOOLS
Specifications
Description Makita Circular Saw 235mm
Code Number MAKN5900B
Continuous rating output 2000W
Blade diameter 235mm
Net weight 7.0kg
Model N5900B
Specifications
Description Makita Circular Saw 185mm
Code Number MAKHS7600SP
Continuous Rating Input 1200W
Blade Diameter 185mm
Net Weight 3.9kg
Model HS7600SP
Specifications
Description Makita Impact Wrench TW0350
Code Number MAKTWO350
Continuous rating input 400W
Capacity - High tensile bolt M12-M16
Capacity - Standard Bolt M12-M22
Net Weight 2.9kg
Square drive 12.7mm
Model TWO350
Specifications
Description Makita Drill DS4011 13mm 1/2in
Code Number MAKDS4011
Continuous rating input 750W
Drilling Capacity - Steel 13mm
Drilling Capacity - Wood 36mm
Net weight 2.8kg
Model DS4011
62
HARDWARE - POWER TOOLS
MAKITA HIGH TORQUE DRILL 13MM
This powerful, high torque motor is perfect for heavy duty driving and drilling. It has a large variable speed trigger with forward/reverse action, a lock-on
lever and a triple action gearbox making it perfect for drilling with hole saws, auger and spade bits. Its aluminium gear housing increases durability its side
handle swivels 360° for ease of operation
Specifications
Description Makita Drill DP4003K 13mm
Code Number MAKDP4003K
Continuous rating input 750W
Drilling Capacity - Steel 13mm
Drilling Capacity - Wood 38mm
Net weight 2.2kg
Model DP4003K
Specifications
Description Makita 18V Cordless Drill Hammer Drive
Code Number MAKDHP458Z
Specifications - Capacity - Masonry 16mm
Specifications - Capacity - Steel 13mm
Specifications - Capacity - Wood 76mm
Voltage 18V
Net weight 2.3kg
Model DHP458Z
Specifications
Description Makita 40mm Rotary Hammer 1100W 2 Mode
Code Number MAKHR4013C
Continuous rating input 1,100W
Max. capacity - Concrete 40mm
Max. core bit dia. 105mm
Net weight 6.2kg
Model HR4013C
Specifications
Description Makita Grinder 5" 9558HN
Code Number MAK9558HN
Continuous rating input 840W
Max capacity – Abbrasive disc 125mm
Max capacity – Depressed centre wheel 125mm
Max capacity – Diamond wheel 125mm
Net weight 2.1kg
Model 9558HN
63
HARDWARE - POWER TOOLS
Specifications
Description Makita Angle Grinder 230mm
Code Number MAK9040
Continuous rating input 2,400W
Max capacity 125mm
Depressed centre wheel 230mm
Net weight 5.5kg
Model GA9040S01
Specifications
Description Makita 24.5CC 4 Stroke Blower
Code Number MAKBHX2500
Displacement 24.5cc
Max Air Speed 264kph
Power 0.66kw/0.89HP
Sound pressure level 89.3dB
Net weight 4.5kg
Model BHX2500
TRUCK TIEDOWNS
64
HARDWARE - MATERIALS HANDLING
FLAT SLINGS
Flat webbing slings are made of high tensile polyester yarn, treated and coated for increased working life. They are used to handle an extensive range
of materials in varying environments and are suitable for use with polished or fragile surfaces. They also exert less pressure than wire ropes or chains
at the point of contact with the load.
WHEELS
General use steel castor wheels with plate for ease of attachment and polyurethane protection.
65
SAFETY EQUIMENT
SAFETY EQUIPMENT - PROTECTIVE EQUIPMENT
SAFETY GLOVES
Seamless, form fitting nylon gloves with an anti-static liner, breathable back and
a revolutionary latex foam coated palm for extreme comfort, excellent grip and
dexterity in both wet and dry conditions. Hypoallergenic, anti-microbial and dustmite
resistant with Hi-Vis yellow perfect for the workplace. Pig skin gloves are a general
purpose glove ideal for manual handling tasks also used for scaffolding and rigging tasks.
HARD HAT
This Hard Hat is a lightweight, tough and durable plastic safety helmet with a 6 point harness, and
adjustable head band for a tight fit. It is worn on construction sites to protect the head from injury
from falling objects, and impact with other objects.
SAFETY GLASSES
Tsunami Safety Specs are have a stylish, wrap-around design which promotes wear in any work
environment. Ultra-lightweight to increase comfort for extended wear. Medium impact, anti-
scratch lens and durable polycarbonate frame. Available in Clear (1600) and Smoke (1602) Lens.
Certified to AS/NZS 1337.1:2010 Lic 25492
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SAFETY EQUIPMENT - PROTECTIVE EQUIPMENT
VIPER EARMUFFS
Class 5 Viper Earmuffs provides hearing protection for noise levels to 110dB(A). Made for comfort, with
high quality ear cushions, a solid, lightweight ear cup construction and inner foam and headband cushions
for extended wear. Its three-position hand band (worn over the head, behind the head or under the chin)
allows earmuffs to be comfortably worn with other safety gear, such as hard hats, respirators, safety
glasses and visors. Its low-clamping force applies minimum pressure while maintaining a snug seal.
HI-VIS VEST
Fluoro Yellow Safety Vest - Day Use - SVY-NT
The most visible Personal Protective Equipment, the ubiquitous Hi-Vis safety vest,
must also meet Australian Safety Standards, in class D or class D/N. They are
lightweight and easy to put on and take off. Our safety vests are made from light
gauge, robust, breathable nylon fabric with Velcro fasteners. Available in fluorescent
yellow or orange nylon material. No reflective tape - compliant to Australian
Standards - Class D.
67
SAFETY EQUIPMENT - SITE SAFETY
SAFETY SIGNS
Corflute signs are quick and easy to erect as required to provide essential safety signage to protect workers and the public around building sites.
Size: 600mm x 450mm
68
SAFETY EQUIPMENT
ELECTRICAL LEAD HOOKS
The Electrical Lead Hooks provide an alternative, overhead route for electrical cables. The hooks can be used in temporary
or permanent applications lifting cables off the floor where they are most hazardous as trip hazards, prevents leads being
crushed on the ground and causing tears and possible electric shock to workers. Manufactured from a non-conductive,
strong plastic, the lead hooks are ideal for electrical leads, cables and hoses. Hooks multiple leads and up to 50mm cables.
EXTENSION LEADS
Heavy duty and flexible, tradesman quality, 30m electrical extension lead with clear 10A moulded plug and socket and
extra heavy duty 15A cable. Designed to withstand the most rugged applications such as in building, industrial and
construction sites.
69
SAFETY SCAFFOLDING SOLUTIONS
SAFETY SCAFFOLDING
SCAFFOLD STANDARDS
Standards are vertical scaffold supports, with a 48mm diameter tube onto which ‘V’ pressed sections are welded. This provides
compatibility with the Kwikstage scaffolding system and allows for easy positioning and interlocking of horizontal and diagonal
components. The standards come with spigots for quick assembly and dismantling. They are available at various heights.
SCAFFOLD LEDGERS
Ledgers are 48mm diameter tubes with a cast wedge fixing device at each end. They are positioned horizontally between two vertical scaffold
standards to give the length of the scaffold bay, at platform level. They may also be fitted as a handrail.
SCAFFOLD TRANSOMS
Transoms have two angles welded back-to-back to create an inverted ‘T’ section and cast wedge fixing device, into which steel boards are seated. They
determine the width of the scaffold bay.
70
SAFETY SCAFFOLDING SOLUTIONS
SCAFFOLD DIAGONAL BRACES
Diagonal braces connect and secure two standards together in a scaffold bay to provide strength and stability to the bay. Available in 1700mm,
2100mm, 2700mm, 3200mm, 3500mm and 3600mm.
SCAFFOLD TUBE
Scaffold tubes, with an outside diameter of 48.3mm, are used with couplers to temporarily brace or tie
tubular structures. Used on scaffold towers, frames, props or inner props
SCAFFOLD COUPLERS
Couplers are used to connect scaffold tube to scaffolding and/or formwork frames to create a
brace for scaffold and/or formwork frame towers. Available in fixed or swivel.
71
SAFETY SCAFFOLDING SOLUTIONS
SLEEVE COUPLERS
Sleeve couplers are used to externally connect scaffold tubes end-to-end to provide a more secure joint.
LADDER BEAMS
Ladder beams span between scaffold bays and provide support for scaffolding above an
access opening. The access opening then remains clear for the passage of forklifts and trucks.
SCAFFOLD NET
Strong and lightweight shade cloth or scaffold netting are used to contain the work site and
prevent debris from escaping into surrounding areas.
72
INDEX
INDEX
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INDEX
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KEEP CALM
AND
CALL ROYAL
SYDNEY (02) 9642 2200
MELBOURNE (03) 9359 1150
BRISBANE (07) 3276 8500
royalmail@formworksolutions.com.au
www.formworksolutions.com.au
CONCRETE FORMWORK
SALES & HIRE
TRADE CENTRES
VERSION 3.0