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Corrosion
Corrosion
What is corrosion?
Some possible reasons why an interviewer would ask a corrosion engineer what corrosion is may include
wanting to gauge the engineer's level of knowledge on the topic, to get a better understanding of the
engineer's views on corrosion, or to see how the engineer would explain corrosion to someone who is
not familiar with the concept. It is important to be able to explain corrosion in detail because it can have
a significant impact on the function and lifespan of materials, structures, and infrastructure. A thorough
understanding of corrosion can help engineers design and implement strategies to prevent or mitigate
its effects.
Example: “Corrosion is a natural process that converts a refined metal into a more chemically-stable form,
such as its oxide. left unprotected, metals will slowly corrode. This process can be accelerated by the
presence of oxygen, water, or other electrolytes.”
Example: “There are many ways to prevent corrosion, but the most effective method depends on the type
of metal and the environment it is exposed to. For example, metals can be coated with paint or a protective
layer of oil to prevent them from coming into contact with oxygen and moisture. Metals can also be treated
with chemicals that inhibit the chemical reactions that cause corrosion.”
1. Uniform Corrosion
2. Galvanic or Two-Metal Corrosion
3. Crevice Corrosion
4. Pitting Corrosion
5. Intergranular Corrosion
6. Stress-Corrosion Cracking”
Example: “Corrosion is an electrochemical process that occurs when a metal is exposed to an environment
that is corrosive. This environment can be either natural or man-made. When a metal is exposed to a
corrosive environment, the metal loses electrons and becomes more positive. The loss of electrons causes
the metal to corrode.”
Corrosion can have a number of consequences, depending on the material involved and the severity of the
corrosion. In some cases, corrosion can simply cause cosmetic damage, such as surface discoloration. In
other cases, it can lead to structural damage that weakens the material and makes it more susceptible to
failure. In extreme cases, corrosion can cause complete failure of the material, which can lead to serious
safety hazards.”
Temperature also affects the rate of corrosion. In general, the higher the temperature, the faster the
corrosion reaction will occur. This is why it's important for corrosion engineers to understand how
temperature affects corrosion, in order to better predict and prevent it.
Example: “Temperature affects corrosion in a few ways. First, high temperatures tend to accelerate the rate
of corrosion. This is because most chemical reactions occur faster at higher temperatures. Second, high
temperatures can cause metals to become more brittle, which can make them more susceptible to
corrosion. Finally, high temperatures can cause metal surfaces to expand, which can create cracks and
crevices that are more likely to corrode.”
Example: “PH is a measure of the acidity or alkalinity of a solution. It is measured on a scale from 0 to 14,
with 7 being neutral. A pH below 7 is considered acidic, and a pH above 7 is considered basic or alkaline.
Corrosion is an electrochemical process that occurs when a material is exposed to an environment that is
chemically aggressive. The rate of corrosion is affected by many factors, including pH. In general, corrosion
rates are higher in acidic environments than in neutral or alkaline environments.”
1. To gauge the engineer's understanding of how stress affects corrosion. This is important because
stress is one of the major factors that can accelerate corrosion.
2. To see if the engineer is aware of the potential consequences of stress-induced corrosion. This is
important because stress-induced corrosion can lead to serious structural problems, including failure.
3. To find out if the engineer has any suggestions for mitigating or preventing stress-induced corrosion.
This is important because stress-induced corrosion can be expensive and difficult to repair.
4. To determine if the engineer is familiar with any case studies or real-world examples of stress-induced
corrosion. This is important because these examples can help to illustrate the seriousness of the issue
and the potential consequences of ignoring it.
Example: “The relationship between stress and corrosion is complex and not fully understood. However, it
is generally accepted that stress can accelerate corrosion in some cases, while in other cases it can inhibit
corrosion. The type of stress (tensile, compressive, or shear) and the material involved (metal, alloy, or
composite) are important factors that must be considered when evaluating the potential for stress-
accelerated corrosion.”
Example: “There are many methods of corrosion testing, but the most common are electrochemical
testing, metallographic examination, and visual inspection.”
Example: “There are a number of ways to protect against corrosion, and the most common methods
include:
Example: “Corrosion is an electrochemical process that occurs when metals are exposed to oxygen and
water. This reaction produces a thin layer of oxide on the metal surface that protects it from further
corrosion. However, once corrosion starts, it can not be stopped.”
• Metallurgical factors: The composition of the metal can also affect its susceptibility to corrosion. For
example, metals with a high carbon content are more prone to rusting than those with a low carbon
content.
• Design factors: Poorly designed or improperly installed metal components are more likely to fail
prematurely due to corrosion.
Why is it important?
Corrosion is a major problem in many industries, and it can cause significant economic losses. It is
important for corrosion engineers to understand the most common causes of premature failure due to
corrosion so that they can develop effective prevention and mitigation strategies.
Example: “There are many causes of premature failure due to corrosion. The most common are:
Example: “There are many ways to extend the service life of a metal through the control of corrosion.
Some common methods include:
1. Applying a coating: Coating a metal with a material that is resistant to corrosion can help to protect it
from the environment and extend its service life.
2. Using corrosion-resistant materials: Choosing materials that are naturally resistant to corrosion can help
to prevent the need for coatings or other protection methods.
3. Controlling the environment: By controlling the environment in which a metal is used, it is possible to
reduce the amount of corrosion that occurs. This may include using protective enclosures, keeping the
metal clean and dry, and avoiding exposure to corrosive substances.
4. Monitoring and inspection: Regular monitoring and inspection of metals can help to identify corrosion
problems early, before they cause significant damage. This allows for corrective action to be taken before
the metal is irreparably damaged.”
1. To gauge the engineer's knowledge of the latest developments in the field of corrosion prevention. It
is important for the interviewer to know if the engineer is up-to-date on the latest advancements in the
field in order to gauge whether or not they would be a good fit for the company.
2. To assess the engineer's ability to think critically about the field of corrosion prevention. The
interviewer wants to know if the engineer is able to think critically about the latest developments in the
field and how they might impact the company's operations.
3. To determine the engineer's potential value to the company. The interviewer wants to know if the
engineer has the potential to be a valuable asset to the company by providing insights on the latest
developments in the field of corrosion prevention.
Example: “Some of the new developments in the field of corrosion prevention include:
- The use of nanotechnology to create coatings that are more resistant to corrosion
- The use of biocides to control microbial activity that can contribute to corrosion
- The development of new methods for cathodic protection
- The use of smart coatings that can self-repair when damaged