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THL SERIES

Safety warnings

TOSHIBA MACHINE CO., LTD. TOKYO MAIN BRANCH


Export Sales Group, Control System Sales Department,
Control System Division

THL300
2-2, Uchisaiwaicho 2-Chome, Chiyoda-ku, Tokyo 100-8503, Japan
TEL:[81]-(0)3-3509-0362 FAX:[81] -(0)3-2509-0335

TOSHIBA MACHINE CO., AMERICA.


755 Greenleaf Avenue, Elk Grove Village, IL 60007, U.S.A.
TEL:[1]-847-593-1616 FAX:[1]-847-593-0897

THL400
TM ROBOTICS [EUROPE] LTD.
Unit 2, Bridge Gate Centre, Martinfield,
Welwyn Garden City, Herts, AL7 1JG UK
TEL:[44]- (0)1707-290370 FAX:[44]- (0)1707-376662

THL500
THL600
THL700
NUMAZU PLANT

THL800
Head Office: 2068-3, Ooka, Numazu-shi, Shizuoka-ken 410-8510, Japan
TEL:[81]-(0)55-926-5032 FAX:[81]-(0)55-926-6527
THL900
THL1000
Website ULR http:/www.toshiba-machine.co.jp

Distributor

Controller
TSL3000
SM13066-3000-EI
Printed in Japan Catalog THL0048-CEC-01
SCARA ROBOT THL SERIES

Achieving Reliable Quality and Superior Performance Examples of Application and Adoption
Introduction to the THL Series

Introduction to the THL Series


THL Series
THL Series Model Configuration

THL Series Model Configuration


Food Manufacturing Food
Used for food manufacturing lines to prepare and Used for food boxing lines to automatically box
transport food. ready-packed food being transported on the belt
conveyor into boxes.

Low cost
Impressive performance
Controller Teach Pendant

Controller Teach Pendant


at affordable prices.

Light-weight Energy-efficient Pharmaceutical and Medical Medical Examination


Maximum weight reduction Maximum power consumption
THL Series Detailed Specifications

THL Series Detailed Specifications


Used for boxing lines of pharmaceutical and medical Used to automate the processing of a large quantity of
of about 60% has been achieved reduction of about 70% products to automatically box finished products being specimen samples at medical institutions. Test tubes
transported on the belt conveyor into boxes. picked up by the SCARA robot are read by a barcode
in comparison with our current. has been achieved in comparison reader, allowing uniform work and secure repeatability.
Models Capable of reducing with our current models.
environmental impact. Low-power consumption
robots ideal for energy
conservation era.
Options and Others

Options and Others


Assembling and Inspection Cutting
Used to assemble and inspect electronic devices. The Used as a cutting device. Cardboard boxes being
SCARA robot has been adopted for manufacturing of transported by the conveyor are cut by the cutter
precision machines. attached to the SCARA robot.

02 TOSHIBA MACHINE THL CATALOG TOSHIBA MACHINE THL CATALOG 03


Diverse Lineup to Meet Your Application Needs

Order model code

THL400-Z-C-S
Introduction to the THL Series

Introduction to the THL Series


Special design
Optional specifications With cap :C
Z-axis long stroke With protective bellows:B
Arm length Ceiling-mount type :T
THL300 THL400 Model THL500 THL600 THL700
p.08 p.09 Type Horizontal multi-joint Horizontal multi-joint Horizontal multi-joint
No. of controlled axes 4 4 4
Arm length 500mm(200mm+300mm) 600mm (300mm+300mm) 700mm (400mm+300mm)
Working envelope Axis 1 ±125° ±125° ±125°
Axis 2 ±145° ±145° ±145°
Axis 3 (Z axis) 0∼150mm 0~150mm 0~150mm
THL Series Model Configuration

THL Series Model Configuration


Axis 4 (Z-axis rotation) ±360° ±360° ±360°
Maximum speed*1 Axis 1 450°/s 450°/s 450°/s
Axis 2 450°/s 450°/s 450°/s
Axis 3 (Z axis) 2000mm/s 2000mm/s 2000mm/s
Axis 4 (Z-axis rotation) 1700°/s 1700°/s 1700°/s
THL500 THL600 THL700 Composite 6.3m/s 7.1m/s 7.9m/s
p.10 p.11 p.12 Standard cycle time (with 2 kg load)*2 0.45s 0.45s 0.50s
Maximum payload mass 10 kg (rated: 2 kg) 10kg (rated: 2 kg) 10kg (rated: 2 kg)
Allowable moment of inertia 0.2kg・㎡ 0.2kg・㎡ 0.2kg・㎡
Positioning X-Y ±0.01mm ±0.01mm ±0.01mm
repeatability*3 Z (Axis 3) ±0.015mm ±0.015mm ±0.015mm
Axisθ (Z-axis rotation) ±0.007° ±0.007° ±0.007°
Controller Teach Pendant

Controller Teach Pendant


Hand wiring 8 inputs / 8 outputs 8 inputs / 8 outputs 8 inputs / 8 outputs
Hand pneumatic joints*4 φ6 x 3 pcs. φ6 x 3 pcs. φ6 x 3 pcs.
Position detection Absolute Absolute Absolute
Robot controller cable 3.5m 3.5m 3.5m
Power capacity 1.4kVA 1.4kVA 1.4kVA

THL800 THL900 THL1000 Mass 22kg 23kg 24kg

p.13 p.14 p.15 Model THL800 THL900 THL1000


Type Horizontal multi-joint Horizontal multi-joint Horizontal multi-joint
No. of controlled axes 4 4 4
Arm length 800mm (350mm+450mm) 900mm (450mm+450mm) 1000mm (550mm+450mm)
Model THL300 THL400
Working envelope Axis 1 ±125° ±125° ±125°
Type Horizontal multi-joint Horizontal multi-joint
THL Series Detailed Specifications

THL Series Detailed Specifications


Axis 2 ±145° ±145° ±145°
No. of controlled axes 4 4
Axis 3 (Z axis) 0~300mm 0~300mm 0~300mm
Arm length 300mm(125mm+175mm) 400mm(225mm+175mm)
Axis 4 (Z-axis rotation) ±360° ±360° ±360°
Working envelope Axis 1 ±125° ±125°
Maximum speed*1 Axis 1 187.5°/s 187.5°/s 187.5°/s
Axis 2 ±145° ±145°
Axis 2 217.5°/s 217.5°/s 217.5°/s
Axis 3 (Z axis) 0∼160mm 0∼160mm
Axis 3 (Z axis) 2000mm/s 2000mm/s 2000mm/s
Axis 4 (Z-axis rotation) ±360° ±360°
Axis 4 (Z-axis rotation) 1700°/s 1700°/s 1700°/s
Maximum speed*1 Axis 1 660°/s 660°/s
Composite 4.3m/s 4.6m/s 5.0m/s
Axis 2 660°/s 660°/s
Standard cycle time (with 2 kg load)*2 0.47s 0.48s 0.48s
Axis 3 (Z axis) 1120mm/s 1120mm/s
Maximum payload mass 10kg (rated: 2 kg) 10kg (rated: 2 kg) 10kg (rated: 2 kg)
Axis 4 (Z-axis rotation) 1500°/s 1500°/s
Allowable moment of inertia 0.2kg・㎡ 0.2kg・㎡ 0.2kg・㎡
Composite 5.1m/s 6.3m/s
Positioning X-Y ±0.02mm ±0.02mm ±0.02mm
Standard cycle time (with 2 kg load)*2 0.48s 0.47s
Options and Others

Options and Others


repeatability*3 Z (Axis 3) ±0.015mm ±0.015mm ±0.015mm
Maximum payload mass 5kg (rated: 2 kg) 5kg (rated: 2 kg)
Axisθ (Z-axis rotation) ±0.007° ±0.007° ±0.007°
Allowable moment of inertia 0.05kg・㎡ 0.05kg・㎡
Hand wiring 8 inputs / 8 outputs 8 inputs / 8 outputs 8 inputs / 8 outputs
Positioning X-Y ±0.01mm ±0.01mm
repeatability*3 Hand pneumatic joints*4 φ6 x 3 pcs. φ6 x 3 pcs. φ6 x 3 pcs.
Z (Axis 3) ±0.015mm ±0.015mm
Position detection Absolute Absolute Absolute
Axisθ (Z-axis rotation) ±0.007° ±0.007°
Robot controller cable 3.5m 3.5m 3.5m
Hand wiring 8 inputs / 8 outputs 8 inputs / 8 outputs
Power capacity 1.4kVA 1.4kVA 1.4kVA
Hand pneumatic joints*4 φ4 x 3 pcs. φ4 x 3 pcs.
Mass 33kg 35kg 37kg
Position detection Absolute Absolute
Robot controller cable 3.5m 3.5m *1: Acceleration/deceleration rates may be limited according to the motion pattern, load mass and amount of offset.
*2: Horizontal 300 mm, vertical 25 mm, round-trip. Continuous operation is not possible beyond the effective load ratio.
Power capacity 0.7kVA 0.7kVA
*3: When the environmental temperature is constant 20°C. Positioning repeatable accuracy in one-direction movement. Not absolute positioning accuracy.
Mass 12kg 13kg *4: Pneumatic joints are provided on the base. Please refer to the drawings for the details of the pneumatic joints. Pipes are to be provided by the customers.

04 TOSHIBA MACHINE THL CATALOG TOSHIBA MACHINE THL CATALOG 05


TSL3000 Controller High-Performance Teach Pendant TP3000 (Option)

●4-axis control specification New sensation. Equipped with graphic operation keys.
●Space saving and lightweight compared to the TS controllers for the TH-A Series. This teaching pendant has both high visibility and superb operability.
Introduction to the THL Series

Introduction to the THL Series


●Ethernet is equipped as standard, and expansions of I/O and various networks are supported.
●The controller’s operation status is indicated by LED display. TP3000
●Programs can be backed up easily to USB memory.

TSL3000 Model
No. of Control Axes
TSL3000
Maximum 4 axes
Motion Modes PTP, CP(Continuous Path ; Linear, Circular),Short-Cut, Arch Motion
Storage Capacity Approx. Total: 6400 point + 12800 steps
1 program : 2000 point + 3000 steps
No. of Registrable Programs Maximum 256
THL Series Model Configuration

THL Series Model Configuration


Programming Language SCOL(similar to BASIC)
Teaching Unit (Option) Teach pendant TP1000
(Cable length 5m, 3-point enable switch)
External I/O Signals 8 inputs / 8 outputs(plus or minus common selectable) Color LCD Display
Hand Control Signals 8 input points/8 output points
External Operation Signals Input : cycle operation mode, start, stop. (13 signals)
output : Servo ON, emergency stop, etc. (10 signals)
Serial Communication Port RS232C: 2 ports
Other Functions Torque control, Interruptive functions, self-diagnosis, I/O control and
communications during motion, Coordinate calculations, Built-in PLC, etc.
Power Supply Single phase AC190~240V , 50/60Hz(±1Hz)
Outer Dimensions and Mass 150 (W) x 266 (H) x 304 (D) [mm], 7kg
PC Software for Programming Support (Option) TSPC : Program editor, teaching, remote operation, etc.
Controller Teach Pendant

Controller Teach Pendant


Option I/O extension, Field-network (CC-Link, Devive-Net, PROFIBUS) *5
Teaching Pendant
*5: CC-Link is a registered trademark of CC-Link Partner Association.
(Option) DeviceNet is registered trademark of ODVA.
TP1000 PROFIBUS is a registered trademark of Profibus User Organization.

*This product is an optional product.

External view

Top View ●Employs a highly visible clear color LCD display ●Equipped with graphic operation keys
By employing a color LCD display, expressiveness has been The keyboard display changes dynamically according to the
THL Series Detailed Specifications

THL Series Detailed Specifications


improved remarkably in comparison to the existing teach screen display. Because the required keys are displayed at the
pendant (TP1000). required time, the TP3000 reduces the cumbersomeness of
Robot Connector Dimensions
key input conventionally required for small teaching pendants.

●Equipped with a word association function ●Outlining function


82

Word input candidates are displayed according to the The TP3000 displays the main program, subprograms, and
116.6 56 character(s) input by the user. Reserved words can be input labels in the SCOL program hierarchically, enabling quick

?
Unit is mm.
*When a cable is provided
more quickly than the conventional teach pendant (TP1000). verification of the program configuration.
with option (Ethernet
compatible distributed I/O)
150 (250) 304 *(110)
●Supports IP65 IP□□ (Secondary property level)
Options and Others

Options and Others


What is IP65?
(Primary property level)

IP (International Protection) refers to a protection level against


external solids (rubbish and dust) and water. The primary
255

Standard property level indicates the details of protection against external


bend radius (160)
solids (rubbish and dust). Level “6” refers to “dust-proof type”,
*These pictures which means “dust particles do not enter inside.”
show images,
The secondary property level indicates the details of protection
not actual
product against water. Level “5” refers to “protection against jet stream
water”, which means “not adversely affected by direct jet
11

appearances.
Rear View Front View Unit is mm. Right Side View stream of water from any direction”.
Note: The controller’s main unit and the periphery of the connector do not support IP.

06 TOSHIBA MACHINE THL CATALOG TOSHIBA MACHINE THL CATALOG 07


SCARA ROBOT THL300 SCARA ROBOT THL400

Model THL300 Model THL400


Introduction to the THL Series

Introduction to the THL Series


Type Horizontal multi-joint Type Horizontal multi-joint
No. of controlled axes 4 No. of controlled axes 4
Arm length 300mm (125mm+175mm) Arm length 400mm (225mm+175mm)
Working envelope Axis 1 ±125° Working envelope Axis 1 ±125°
Axis 2 ±145° Axis 2 ±145°
Axis 3 (Z axis) 0~160mm Axis 3 (Z axis) 0~160mm
Axis 4 (Z-axis rotation) ±360° Axis 4 (Z-axis rotation) ±360°
Maximum speed*1 Axis 1 660°/s Maximum speed*1 Axis 1 660°/s
Axis 2 660°/s Axis 2 660°/s
Axis 3 (Z axis) 1120mm/s Axis 3 (Z axis) 1120mm/s
Axis 4 (Z-axis rotation) 1500°/s Axis 4 (Z-axis rotation) 1500°/s
Composite 5.1m/s Composite 6.3m/s
THL Series Model Configuration

THL Series Model Configuration


Standard cycle time (with 2 kg load)*2 0.48s Standard cycle time (with 2 kg load)*2 0.47s
Maximum payload mass 5kg (rated: 2kg) Maximum payload mass 5kg (rated: 2kg)
Allowable moment of inertia 0.05kg・㎡ Allowable moment of inertia 0.05kg・㎡
Positioning X-Y ±0.01mm Positioning X-Y ±0.01mm
repeatability*3 Z (Axis 3) ±0.015mm repeatability*3 Z (Axis 3) ±0.015mm
Axisθ (Z-axis rotation) ±0.007° Axisθ (Z-axis rotation) ±0.007°
Hand wiring 8 inputs / 8 outputs Hand wiring 8 inputs / 8 outputs
Hand pneumatic joints*4 φ4 x 3 pcs. Hand pneumatic joints*4 φ4 x 3 pcs.
Position detection Absolute Position detection Absolute
Robot controller cable 3.5m Robot controller cable 3.5m
Power capacity 0.7kVA Power capacity 0.7kVA
Mass 12kg Mass 13kg
Controller Teach Pendant

Controller Teach Pendant


■For *1 to *4, please see page 5. ■For *1 to *4, please see page 5.

External view External view


e
ng (610)
Ra ge
tio
n (510) R an 175 225
ra ion 162
pe 5°
O 12
175 125 162 at (57)
er °
s1 (57) Op 125
Axis 2 Operation Range

i
Ax

Axis 2 Operation Range


is1
Ax

60 60
104

140
60 60

5 8
R17 R4
104

R4
140
145°

R3

(R1
R175

145°
00 8 00
R4

29.4
20 100 4 x Ø9 Mounting Hole
20 100
50 130

)
4 x Ø9 Mounting Hole
THL Series Detailed Specifications

THL Series Detailed Specifications


50 130
A 180
190

180

190
2) A
Axis 2 Operation Range

Axis 2 Operation Range


10
(R R1
75
R175
145°

145°
Ax
is Ax
1O 1 is
pe 25° 1O 1
ra
tio Hand I/O pe 25° Hand I/O

(650)
nR ra Connector

(242.5)
an Connector tio
ge nR
(242.5)

an
(615)

ge Spare
Operation Range Spare Operation Range Grommet
Grommet

490

(46.5)
24
Brake Release
490

Battery Case
Brake Release Switch
(46.5)

Battery Case
24

A
Options and Others

Options and Others


162.5
Switch

(140)
Ø35

Z Stroke
Ø35
A-A Z
162.5

160
(140)

Z A-A
Z Stroke
160

48
Air Joint for Hand M4 Tap Hole for Grounding
Air Joint for Hand M4 Tap Hole for Grounding
Z view For 3 x Ø4 Tube *
48

Encode I/O
Z view For 3 x Ø4 Tube *
Motor Power Connector
A 285
27

Encode I/O
27
285 Motor Power Connector Cable Occupying Dimension
Ø11 Ball Screw Hollow Diameter Cable Occupying Dimension

60±0.05
Ø16 h7 Ø11 Ball Screw Hollow Diameter 4 x M3 Tap Hole
60±0.05

4 x M3 Tap Hole
Ø16 h7
Hand Installation

120±0.05
Area Detail Hand Installation
120±0.05

44
Area Detail 43 20
*The air tubes are packed, *The air tubes are packed,
43 20 44±0.05 2×6 H7( +0.012 ) 44±0.05 2×6 H7( +0.012 )
0 which need to be installed by the user. 0 which need to be installed by the user.

08 TOSHIBA MACHINE THL CATALOG TOSHIBA MACHINE THL CATALOG 09


SCARA ROBOT THL500 SCARA ROBOT THL600

Model THL500 Model THL600


Introduction to the THL Series

Introduction to the THL Series


Type Horizontal multi-joint Type Horizontal multi-joint
No. of controlled axes 4 No. of controlled axes 4
Arm length 500mm (200mm+300mm) Arm length 600mm (300mm+300mm)
Working envelope Axis 1 ±125° Working envelope Axis 1 ±125°
Axis 2 ±145° Axis 2 ±145°
Axis 3 (Z axis) 0~150mm Axis 3 (Z axis) 0~150mm
Axis 4 (Z-axis rotation) ±360° Axis 4 (Z-axis rotation) ±360°
Maximum speed*1 Axis 1 450°/s Maximum speed*1 Axis 1 450°/s
Axis 2 450°/s Axis 2 450°/s
Axis 3 (Z axis) 2000mm/s Axis 3 (Z axis) 2000mm/s
Axis 4 (Z-axis rotation) 1700°/s Axis 4 (Z-axis rotation) 1700°/s
Composite 6.3m/s Composite 7.1m/s
THL Series Model Configuration

THL Series Model Configuration


Standard cycle time (with 2 kg load)*2 0.45s Standard cycle time (with 2 kg load)*2 0.45s
Maximum payload mass 10kg (rated: 2kg) Maximum payload mass 10kg (rated: 2kg)
Allowable moment of inertia 0.2kg・㎡ Allowable moment of inertia 0.2kg・㎡
Positioning X-Y ±0.01mm Positioning X-Y ±0.01mm
repeatability*3 Z (Axis 3) ±0.015mm repeatability*3 Z (Axis 3) ±0.015mm
Axisθ (Z-axis rotation) ±0.007° Axisθ (Z-axis rotation) ±0.007°
Hand wiring 8 inputs / 8 outputs Hand wiring 8 inputs / 8 outputs
Hand pneumatic joints*4 φ6 x 3 pcs. Hand pneumatic joints*4 φ6 x 3 pcs.
Position detection Absolute Position detection Absolute
Robot controller cable 3.5m Robot controller cable 3.5m
Power capacity 1.4kVA Power capacity 1.4kVA
Mass 22kg Mass 23kg
Controller Teach Pendant

Controller Teach Pendant


■For *1 to *4, please see page 5. ■For *1 to *4, please see page 5.

External view External view

e
ng
Ra (734) 300
on 300 200 177 ge
ati an
er ° R
Op 125 ion
Axis 2 Operation Range

at
2

Axis 2 Operation Range


er °
R6

is (834)
Ax Op 125 300 300 177
79 79

300 s 1
xi
180
150
145°

2
145°

R6
(120)
7
R5

79 79
R300 40 120 4 x Ø11 Mounting Hole R300

180

150
THL Series Detailed Specifications

THL Series Detailed Specifications


60
70 140

7
R5

(120)
(210)
40 120 4 x Ø11 Mounting Hole
224

A 70 140

224

500 Axis 2 Operation Range

(210)

500 Axis 2 Operation Range


0
R50

0)
R300

18
R300
145°
5)

145°
(R
8.0

Brake release
switch Brake release
17

switch
(R

Ax Spare Ax
is is Spare Grommet
1O 1 Grommet 1O 1
pe 25° pe 25°
(150)(101) (221.5)

ra ra

(150)(101) (221.5)
tio
(648)

tio Hand I/O nR


nR

(635)
350

659

an Connector an Hand I/O

659
350
ge ge Connector
Operation Range
Operation Range 40
(179) (72)

(72)
Standard 87.5

Battery Box Battery Box

Standard 87.5
Ø40
Aー A
Optional Z Stroke


Options and Others

Options and Others


Z Stroke

Aー A

Optional Z Stroke

(179)
Z Stroke
150

150
Spare
Spare Z Grommet
9
300

Grommet

300

9
42
Air Joint for Hand
Z view Air Joint for Hand M4 Tap Hole for Grounding
141

A For 3 x Ø6 Tube * M4 Tap Hole


Z view
42

141
For 3 x Ø6 Tube * Encode I/O
295 for Grounding Ø14 Ball Screw
Ø14 Ball Screw Hollow Diameter 295 Motor Power Connector
Cable Occupying Dimension
Cable Occupying Dimension

79±0.05
Hollow Diameter Encode I/O Ø20 h7 Spare Panel for Separating I/O
Motor Power Connector
79±0.05

Ø20 h7 60 2 x M4 Tap Hole


2 x M4 Tap Hole Spare Panel for Separating I/O
Hand Installation

158±0.05
Hand Installation Area Detail
180±0.05

Area Detail

12
80±0.05
60 2×6 H7(+0.012
12

80±0.05 0 )
2×6 H7
(+0.012
0 ) *The air tubes are packed, *The air tubes are packed,
which need to be installed by the user. which need to be installed by the user.

10 TOSHIBA MACHINE THL CATALOG TOSHIBA MACHINE THL CATALOG 11


SCARA ROBOT THL700 SCARA ROBOT THL800

Model THL700 Model THL800


Introduction to the THL Series

Introduction to the THL Series


Type Horizontal multi-joint Type Horizontal multi-joint
No. of controlled axes 4 No. of controlled axes 4
Arm length 700mm (400mm+300mm) Arm length 800mm (350mm+450mm)
Working envelope Axis 1 ±125° Working envelope Axis 1 ±125°
Axis 2 ±145° Axis 2 ±145°
Axis 3 (Z axis) 0~150mm Axis 3 (Z axis) 0~300mm
Axis 4 (Z-axis rotation) ±360° Axis 4 (Z-axis rotation) ±360°
Maximum speed*1 Axis 1 450°/s Maximum speed*1 Axis 1 187.5°/s
Axis 2 450°/s Axis 2 217.5°/s
Axis 3 (Z axis) 2000mm/s Axis 3 (Z axis) 2000mm/s
Axis 4 (Z-axis rotation) 1700°/s Axis 4 (Z-axis rotation) 1700°/s
Composite 7.9m/s Composite 4.3m/s
THL Series Model Configuration

THL Series Model Configuration


Standard cycle time (with 2 kg load)*2 0.50s Standard cycle time (with 2 kg load)*2 0.47s
Maximum payload mass 10kg (rated: 2kg) Maximum payload mass 10kg (rated: 2kg)
Allowable moment of inertia 0.2kg・㎡ Allowable moment of inertia 0.2kg・㎡
Positioning X-Y ±0.01mm Positioning X-Y ±0.02mm
repeatability*3 Z (Axis 3) ±0.015mm repeatability*3 Z (Axis 3) ±0.015mm
Axisθ (Z-axis rotation) ±0.007° Axisθ (Z-axis rotation) ±0.007°
Hand wiring 8 inputs / 8 outputs Hand wiring 8 inputs / 8 outputs
Hand pneumatic joints*4 φ6 x 3 pcs. Hand pneumatic joints*4 φ6 x 3 pcs.
Position detection Absolute Position detection Absolute
Robot controller cable 3.5m Robot controller cable 3.5m
Power capacity 1.4kVA Power capacity 1.4kVA
Mass 24kg Mass 33kg
Controller Teach Pendant

Controller Teach Pendant


■For *1 to *4, please see page 5. ■For *1 to *4, please see page 5.

External view External view

ge e
an ng
Ra
(734)
o nR 300 200 177 n
ati
r tio
a
pe 25° er ° (1059)
Op 125
Axis 2 Operation Range

1O 1
2

197 Ø40

Axis 2 Operation Range


450 350
R6

1
xis is
A Ax
79 79

300
180
150
145°

320

145°
R450

89 89
(120)
7

206
R5

167
R62

40
R300 40 120 4 x Ø11 Mounting Hole
THL Series Detailed Specifications

THL Series Detailed Specifications


Ø14 Ball Screw Hollow Diameter

(160)
70 140
55 40 95 6 x Ø13 Ø20 h7
(210) Mounting Hole
80 160

330
Hand Installation
224

A (240)
500 Axis 2 Operation Range

Axis 2 Operation Range


00 A Area Detail
0 R8

9)
R450
R50

25
(R
R300
145°
5)

145°
8.0

Brake release
switch Ax Brake release
17

is switch
(R

Ax 1O 1
is Spare pe 25° Spare
1O 1 Grommet ra
pe 25° tio Grommet
(150)(101) (221.5)

nR
ra an
(648)

tio Hand I/O ge Operation Range

(116) (224)
nR
350

500
659

an Connector

(671)
ge Hand I/O
Battery Connector

679
Operation Range
(179) (72)

Case
Standard 87.5

Battery Box

(72)
5 2 See Detailed

85
Ø40 Drawing Y.
Spare
Aー A
Optional Z Stroke

Z Stroke
Options and Others

Options and Others


AーA
Grommet

(150)
4.5
7.5
150

194
Z Z

179
Standard
102.5

Z Stroke
Spare

300
9
300

Grommet M4 Tap Hole for Grounding


Air Joint for Hand
Z view A

121
141


Air Joint for Hand
For 3 x Ø6 Tube * M4 Tap Hole Z view Encode I/O
42

295 for Grounding Detailed For 3 x Ø6 Tube * Motor Power Connector


Ø14 Ball Screw
Hollow Diameter
Cable Occupying Dimension
Encode I/O
Drawing Y 315 Spare Panel for Separating I/O
Motor Power Connector Cable Occupying Dimension
79±0.05

Ø20 h7 60 25
2 x M4 Tap Hole Spare Panel for Separating I/O 4 x M4 Tap Hole

25

180±0.05
Hand Installation
180±0.05

Area Detail

(50)
25
60 2×6 H7
12

90±0.05
80±0.05 70±0.05 (+0.012
0 )
2×6 H7
(+0.012
0 ) *The air tubes are packed, *The air tubes are packed,
which need to be installed by the user. which need to be installed by the user.

12 TOSHIBA MACHINE THL CATALOG TOSHIBA MACHINE THL CATALOG 13


SCARA ROBOT THL900 SCARA ROBOT THL1000

Model THL900 Model THL1000


Introduction to the THL Series

Introduction to the THL Series


Type Horizontal multi-joint Type Horizontal multi-joint
No. of controlled axes 4 No. of controlled axes 4
Arm length 900mm (450mm+450mm) Arm length 1000mm (550mm+450mm)
Working envelope Axis 1 ±125° Working envelope Axis 1 ±125°
Axis 2 ±145° Axis 2 ±145°
Axis 3 (Z axis) 0~300mm Axis 3 (Z axis) 0~300mm
Axis 4 (Z-axis rotation) ±360° Axis 4 (Z-axis rotation) ±360°
Maximum speed*1 Axis 1 187.5°/s Maximum speed*1 Axis 1 187.5°/s
Axis 2 217.5°/s Axis 2 217.5°/s
Axis 3 (Z axis) 2000mm/s Axis 3 (Z axis) 2000mm/s
Axis 4 (Z-axis rotation) 1700°/s Axis 4 (Z-axis rotation) 1700°/s
Composite 4.6m/s Composite 5.0m/s
THL Series Model Configuration

THL Series Model Configuration


Standard cycle time (with 2 kg load)*2 0.48s Standard cycle time (with 2 kg load)*2 0.48s
Maximum payload mass 10kg (rated: 2kg) Maximum payload mass 10kg (rated: 2kg)
Allowable moment of inertia 0.2kg・㎡ Allowable moment of inertia 0.2kg・㎡
Positioning X-Y ±0.02mm Positioning X-Y ±0.02mm
repeatability*3 Z (Axis 3) ±0.015mm repeatability*3 Z (Axis 3) ±0.015mm
Axisθ (Z-axis rotation) ±0.007° Axisθ (Z-axis rotation) ±0.007°
Hand wiring 8 inputs / 8 outputs Hand wiring 8 inputs / 8 outputs
Hand pneumatic joints*4 φ6 x 3 pcs. Hand pneumatic joints*4 φ6 x 3 pcs.
Position detection Absolute Position detection Absolute
Robot controller cable 3.5m Robot controller cable 3.5m
Power capacity 1.4kVA Power capacity 1.4kVA
Mass 35kg Mass 37kg
Controller Teach Pendant

Controller Teach Pendant


■For *1 to *4, please see page 5. ■For *1 to *4, please see page 5.

External view External view

e
ng ge
Ra R an
on ion
ati at
er ° er °
Op 125 Ø40 Op 125

Axis 2 Operation Range


Axis 2 Operation Range

s 1 1 (1259) Ø40
i (1159) i s
Ax Ax
450 450 197 450 550 197

145°
145°

320
R450 320 R450
40
89 89

89 89

40
THL Series Detailed Specifications

THL Series Detailed Specifications


206
167

206
167
Ø14 Ball Screw Hollow Diameter
Ø20 h7 Ø14 Ball Screw
(160)

2
Hollow Diameter
2

(160)
R6
R6

6 x Ø13
224

55 40 95 55 40 95 6 x Ø13 Ø20 h7
Mounting Hole Hand Installation Mounting Hole
Axis 2 Operation Range

224
80 160 80 160
Hand Installation

Axis 2 Operation Range


R90
0
71
)
(240) Area Detail
Area Detail
2 (240)
(R R450

145°

A 00
0

145°
5)
R1

31
R450

(R
Ax Brake release Brake release
is switch switch
1O 1
pe 25° Spare Spare
ra Grommet
tio Ax Grommet
nR
an is
ge 1O 1
pe 25°
500

(116) (224)
(150)(116) (224)

Hand I/O Hand I/O

500
Connector ra
Operation Range tio Connector
(684)

(734)
Battery nR
679

679
ge Operation Range
5 2 Case an Encode I/O
Motor Power Connector
(72)

See Detailed

(72)
85

Spare
Options and Others

Options and Others


Battery Case

85
Drawing Y. Grommet Spare
5 2 See Detailed Grommet
4.5
7.5

AーA Drawing Y.

(150)
194

Z
179

M4 Tap Hole

194
Standard

Z
Z Stroke

179
Standard
102.5

Z Stroke
for Grounding

4.5
7.5
300

300
M4 Tap Hole for Grounding

102.5
A Air Joint for Hand Spare Panel for Separating I/O
121

Air Joint for Hand

121
Z view Encode I/O For 3 x Ø6 Tube *
AーA
For 3 x Ø6 Tube *
Detailed 315
Motor Power Connector

Drawing Y Spare Panel for Separating I/O Z view
4 x M4 Tap Hole
60 25 Cable Occupying Dimension Detailed 315
60 25 Cable Occupying Dimension
Drawing Y 4 x M4 Tap Hole
25

25
180±0.05

180±0.05
(50)
25

(50)
*The air tubes are packed,
90±0.05

70±0.05 2×6 H7(+0.012 )

25

90±0.05
2×6 H7
0
*The air tubes are packed, (+0.012) which need to be installed
70±0.05
0

which need to be installed by the user. by the user.

14 TOSHIBA MACHINE THL CATALOG TOSHIBA MACHINE THL CATALOG 15


Options

These functional optional specifications are designed with consideration


for applications, environment, and system-layout requirements.
Introduction to the THL Series

Introduction to the THL Series


Z-Axis Long Stroke (-Z) Support of Safety Category 3
Compatible Models: THL500, THL600, THL700 Compatible Models: THL300, THL400, THL500, THL600, THL700

The Z-axis stroke range is extended. The models can be equipped with optional unit TS3FB and by adding necessary safety design,
Useful in an application with large up-down movements and handling of long workpieces. thus conform to the safety category 3 that is required in the ANSI and CE marking.
(Note: If a stroke other than the above is desired, please contact us.) *This option is supported when the TS3000 controller is used.
THL Series Model Configuration

THL Series Model Configuration


Protective Belliows for Z-Axis (-B) Tool Flange for End Effectors Mounting
Compatible Models: THL500, THL600, THL700
Tool flange for securing the robot’s hand is available.
Protection of the Z-axis shaft lower side in an environment
This optional product can be used in all models of the THL Series.
where liquid or chips may scatter.
*The photo right shows the hand mounting tool flange for the THL500 to THL1000 SCARA robots.
(Note: The cycle time and Z-axis stroke differ from the standard specifications. The shape of the hand mounting tool flange for the THL300 and THL400 SCARA robots is
Please contact us for details.) different from the photo right.
Controller Teach Pendant

Controller Teach Pendant


Z-Axis Cap (-C)
Additional 5th Axis (Traveling axis, Wrist axis, etc.)
Compatible Models: THL500, THL600, THL700
Compatible Models: THL500, THL600, THL700
Protection of the Z-axis shaft upper side in an environment where liquid
or chips may scatter. It also prevents intrusion and jamming by cables 5th axis can be added for such usage as wrist axis
and other peripheral items. for workpiece flip-over or moving the robot on a traverse axis.
THL Series Detailed Specifications

THL Series Detailed Specifications


*This option is supported when the TS3000 controller is used.

Corresponding Option Table


Ceiling-mount type (-T) The following shows a convenient corresponding option table. More options will continuously be supported!!
Compatible Models: THL400, THL500, THL600, THL700
Option Z-Axis Long Protective Belliows Z-Axis Ceiling-mount Safety Cable Dust and Tool Flange Additional 5th Axis Cleanroom Design
Model for End Effectors (Traveling axis,
Name Stroke (-Z) for Z-Axis (-B) Cap (-C) type (-T) Category 3 Extension (Max) Splash-Proof (-IP) Mounting Wrist axis, etc.) (-CR, -CRB)
To enable more freedom in system layout and effective use of a space, THL300 △ △ △ × △ 15m × ○ △ ×
Options and Others

Options and Others


the robot is suspended from the upper side of the working area. THL400 △ △ △ ○ △ 15m × ○ △ ×
THL500 ○
(300mm) ○ ○ ○ ○ 15m × ○ ○ (Note) ×
(Note: The working envelopes differ from the standard-type robots. Please
THL600 ○
(300mm) ○ ○ ○ ○ 15m × ○ ○ (Note) ×
contact us for details.) THL700 ○
(300mm) ○ ○ ○ ○ 15m × ○ ○ (Note) ×
THL800 △ △ △ △ △ 15m × ○ △ ×
THL900 △ △ △ △ △ 15m × ○ △ ×
Optional Cables Length THL1000 △ △ △ △ △ 15m × ○ △ ×

○:Can be supported.
In all models of the THL Series SCARA robots, the length of the cable △:Please contact us.
between a SCARA robot and its controller can be extended to a maximum of 15m. ×: When this option is selected, the TH-A Series is recommended.
(Note): Cannot be added as a wrist axis, but can be added as a travelling axis.

16 TOSHIBA MACHINE THL CATALOG TOSHIBA MACHINE THL CATALOG 17


Functions and Applications PC Software for Programming Support

Support for Connection Device Samples The following PC software tools are provided to shorten the time and
Connection Device Samples is a collaborative system between Toshiba increase the efficiency of system designing and installation work.
Machine Co., Ltd. and Digital Electronics Corporation. It enables users
Introduction to the THL Series

Introduction to the THL Series


to check the status of the robot on the touch panel display device.
[Features and advantages] ●TSPC: For robot programming
[Robot unit with touch panel]
Main screen
(Screen created by customer)
•When an error occurs in the robot,
the error information or details can
be checked on the Alarm Monitor
Screen (see the left figure).
•Additionally, various other screens for functions including Robot I/
O Monitor, Current Position Monitor, I/O Time Chart and
Connected Device Data Transfer are provided.
• The above robot screens can be downloaded from the website of Digital
An error has
occurred in the Electronics Corporation free of charge. There is no need to create these
robot! Alarm Monitor Screen screens and they can be used immediately after product purchase.
THL Series Model Configuration

THL Series Model Configuration


Error details appear http://www.proface.co.jp/otasuke/sample/download/common/connection_robot_con_ts_j.html
on the screen.
• The status of the robot can be checked even by people who
cannot operate the teach pendant.
• Because the information about both the robot and the system is
displayed on the same display device, troubleshooting is much easier.
*For product information about the touch panel that is compatible with this system, please contact Digital Electronics Corporation.
http://www.pro-face.com/otasuke/sample/detail/common/connection_robot_con_ts_e.html

1. Powerful Simulation Function: 3. Multi-functional monitor and support:


Built-In PLC Off-line robot program creation and simulation, with simulated I/O. Monitoring functions such as active program display, position
Extension I/O Lead time up to the start of robot operation can be shortened. display, motion status monitor by 3D model, and alarm history
The TSL3000 controller has a built-in simplified sequencer Robot programs can be pre-checked without stopping the display. Operation from on-screen operation panel. Connection via
Controller Teach Pendant

Controller Teach Pendant


(TCmini). Input and output signals can be handled by production line. Ethernet (optional) is also supported.
Controller TSL3000 ladder-style programming logic, independent from robot 2. User-friendly programming environment:
motion. Extensive help information, powerful grammar check, direct, online
21 inputs * editing of programs in the controller memory.
I/O Extension via Serial [Features and advantages]
17 outputs * Communication Remote location
• TCmini controls input/output signals of standard I/O, extension
●TS LayOut: For cycle-time and lay-out review
(maximum 400 m).
(Maximum 28 Outputs / 20 Inputs) ×2 I/O and touch-sensitive panel by ladder program and exchanges
8 Hand Outputs data with robot program.
8 Hand Inputs PLC • Thus, flexible system design and control of peripheral equipment 1. Instant cycle time estimation:
is possible without the added cost of an outside host PLC. Cycle time is calculated just by pointing at a
p o s i t i o n , w i t h o u t u s i n g t h e p ro g r a m m i n g
• Creation, monitoring and debugging of ladder-logic programming language.
with powerful programming support software TCPRGOS-W
Touch-Sensitive Ladder programming in 2. Guidance for high-speed motions:
(optional).
THL Series Detailed Specifications

THL Series Detailed Specifications


Operator Panel Windows environment. Coloured speed map display indicates fast-motion
Connectivity with • The scan time is 5ms per 1 K-Word (TSL3000). Connection is
Robot
Programmable Display Unit. areas from a given start position, guiding you to
possible with various programmable controllers and display units etc. make the best system layout.
*Including system signals
3. Conversion to robot program:
Input positions data can be converted to a robot
Field Network ■Various field network protocols are supported.
program just by one click on a menu.
■*1: I:126 and O:126 for CC-Link
PLC
●TCPRGOS: For programming the built-in PLC
Field Network (CC-Link, Profibus, DeviceNet) 1.Ladder-style logic programming for the built-in PLC.
I :128 *1 I :128 *1 I :128 *1 2.In addition to program creation, on-line monitoring of ladder
program and I/O status help reduce development and
Options and Others

Options and Others


TSL3000 O:128 TSL3000 O:128 TSL3000 O:128
debugging time.
3.Extensive functions such as address map display, comment
display and search functions are provided.

THL300 THL400 THL600

18 TOSHIBA MACHINE THL CATALOG TOSHIBA MACHINE THL CATALOG 19

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