VULCON COLD FORGE PVT.LTD DOC. NO.

: POPQ/F/01

REV. NO/DT.:
PART OPERATION QUALITY PLAN
ISSUE DATE : 01.05.2022

DESCRIPTION :- STAY ROD J1D

PART NO. 021RVM2598-03LABX MATERIAL : SAE-1018HHB
CUSTOMER : SANDHAR POPQ NO POQP 021RVM2598-03LABX / 02
MODEL OPERATION NO. :- / 02 (WELDING)
SKETCH :-

S CONTROL
No. CHARACTERISTIC CTQ SPECIFICATION INSPECTION METHOD SAMPLING PLAN FREQUENCY METHOD REACTION PLAN
RESPONSIBILITY

REWORK &
1 Ball Dia 17.44±0.07 MM 5pcs 2Hrs P.I/Q.C.I REJECT

REWORK &
2 Concetricity 0.20IA DG 1pcs 4Hrs P.I/Q.C.I REJECT
REWORK &
3 Welding Visual 10pcs 2Hrs P.I/Q.C.I REJECT
Projection Welding
REWORK &
4 Total Length 300.0±0.5 HG/DV 5pcs 2Hrs P.I/Q.C.I REJECT
REWORK &
5 Apperance Visual 10pcs 2Hrs P.I/Q.C.I REJECT
no dents,pitted etc

LEGEANDS
P.I. = PATROL INSPECTION , S.I. = MM = MICRO METER , P.G = PIN GUAGE
SET UP INSPECTION DMM = DIGITAL MICRO METER
DVC = DIGITAL VERNIER CALIPER , VC = VERNIER VMM = VISION MEASURING MACHINE ,PP = PROJECTOR PROFILE
CALIPER H.G = HEIGHT GAUGE , T.R.G = THREAD RING GAUGE
O.S.I. = OPERATOR SELF INSPECTION Q.C.I. = Q.C. PART OPERATION QUALITY PLAN NUMBER :- POPQ /PARTS
INSPECTOR OPR = OPERATOR NAME/OPERATION NO

REV. NO. REV. DATE PREPARED BY APPROVED BY

NEW FORMATE IMPLEMENT , POPQ /F/01 , ISSSUE DATE, 01.05.2022 ,REV NO 00

 VULCON COLD FORGE PVT.LTD DOC. NO. : POPQ/F/01

REV. NO/DT.:
PART OPERATION QUALITY PLAN
ISSUE DATE : 01.05.2022

DESCRIPTION :- STAY ROD ABHF

PART NO. MATERIAL : SAE-1018HB
CUSTOMER : SANDHAR POPQ NO POQP / 02
MODEL OPERATION NO. :- / 02 (WELDING)
SKETCH :-

S CONTROL
No. CHARACTERISTIC CTQ SPECIFICATION INSPECTION METHOD SAMPLING PLAN FREQUENCY METHOD REACTION PLAN
RESPONSIBILITY

REWORK &
1 Ball Dia 17.44±0.07 MM 5pcs 2Hrs P.I/Q.C.I REJECT

REWORK &
2 Concetricity 0.20IA DG 1pcs 4Hrs P.I/Q.C.I REJECT
REWORK &
3 Welding Visual 10pcs 2Hrs P.I/Q.C.I REJECT
Projection Welding
REWORK &
4 Total Length 211±0.5 HG/DV 5pcs 2Hrs P.I/Q.C.I REJECT
REWORK &
5 Apperance Visual 10pcs 2Hrs P.I/Q.C.I REJECT
no dents,pitted etc

LEGEANDS
P.I. = PATROL INSPECTION , S.I. = MM = MICRO METER , P.G = PIN GUAGE
SET UP INSPECTION DMM = DIGITAL MICRO METER
DVC = DIGITAL VERNIER CALIPER , VC = VERNIER VMM = VISION MEASURING MACHINE ,PP = PROJECTOR PROFILE
CALIPER H.G = HEIGHT GAUGE , T.R.G = THREAD RING GAUGE
O.S.I. = OPERATOR SELF INSPECTION Q.C.I. = Q.C. PART OPERATION QUALITY PLAN NUMBER :- POPQ /PARTS
INSPECTOR OPR = OPERATOR NAME/OPERATION NO

REV. NO. REV. DATE PREPARED BY APPROVED BY

NEW FORMATE IMPLEMENT , POPQ /F/01 , ISSSUE DATE, 01.05.2022 ,REV NO 00

 VULCON COLD FORGE PVT.LTD DOC. NO. : POPQ/F/01

REV. NO/DT.:
PART OPERATION QUALITY PLAN
ISSUE DATE : 01.05.2022

DESCRIPTION :- PIN MAIN STEP BAAR

PART NO. /50603-AK-0000 MATERIAL : SAE-10B21
CUSTOMER : SANDHAR POPQ NO POQP /50603-AK-0000 / 20
MODEL OPERATION NO. :- / 20 (forging )
SKETCH :-

S CONTROL
No. CHARACTERISTIC CTQ SPECIFICATION INSPECTION METHOD SAMPLING PLAN FREQUENCY METHOD REACTION PLAN
RESPONSIBILITY

NO
BURRS,CHIPS,DE VISUAL REWORK &
8 APPEARANCE 10 PCS Every 2 hours P.I/Q.C.I REJECT
NTS,PITED,ETC

LEGEANDS
P.I. = PATROL INSPECTION , S.I. = MM = MICRO METER , P.G = PIN GUAGE
SET UP INSPECTION DMM = DIGITAL MICRO METER
DVC = DIGITAL VERNIER CALIPER , VC = VERNIER VMM = VISION MEASURING MACHINE ,PP = PROJECTOR PROFILE
CALIPER H.G = HEIGHT GAUGE , T.R.G = THREAD RING GAUGE
O.S.I. = OPERATOR SELF INSPECTION Q.C.I. = Q.C. PART OPERATION QUALITY PLAN NUMBER :- POPQ /PARTS
INSPECTOR OPR = OPERATOR NAME/OPERATION NO

REV. NO. REV. DATE PREPARED BY APPROVED BY

NEW FORMATE IMPLEMENT , POPQ /F/01 , ISSSUE DATE, 01.05.2022 ,REV NO 00

 VULCON COLD FORGE PVT.LTD DOC. NO. : POPQ/F/01

REV. NO/DT.:
PART OPERATION QUALITY PLAN
ISSUE DATE : 01.05.2022

DESCRIPTION :- PIN MAIN STEP BAAR

PART NO. /50603-AK-0000 MATERIAL : SAE-10B21
CUSTOMER : SANDHAR POPQ NO POQP /50603-AK-0000 / 20
MODEL OPERATION NO. :- / 20 (forging )
SKETCH :-

S CONTROL
No. CHARACTERISTIC CTQ SPECIFICATION INSPECTION METHOD SAMPLING PLAN FREQUENCY METHOD REACTION PLAN
RESPONSIBILITY

REWORK &
1 HEAD DIA 9±0.2 MM = MICRO METER 5 PCS Every 2 hours P.I/Q.C.I REJECT

HEAD REWORK &

2 2±0.1 DV 5 PCS Every 2 hours P.I/Q.C.I REJECT
THICKNESS
REWORK &
DIM DV 5 PCS Every 2 hours P.I/Q.C.I REJECT
32.75±0.25
REWORK &
4 DIA MM 5 PCS Every 2 hours P.I/Q.C.I REJECT
6±0.10
REWORK &
5 CHAMFER PP/VMM 1 PCS Every 4 hours P.I/Q.C.I REJECT
C0.5X45°
REWORK &
6 RADIOUS VMM/PP 1 PCS Every 4 hours P.I/Q.C.I REJECT
R0.5± 0.2
REWORK &
7 RADIOUS VVM/PP 1 PCS Every 4 hours P.I/Q.C.I REJECT
R0.25 Max
NO
BURRS,CHIPS,DE VISUAL REWORK &
8 APPEARANCE 10 PCS Every 2 hours P.I/Q.C.I REJECT
NTS,PITED,ETC

LEGEANDS
P.I. = PATROL INSPECTION , S.I. = MM = MICRO METER , P.G = PIN GUAGE
SET UP INSPECTION DMM = DIGITAL MICRO METER
DVC = DIGITAL VERNIER CALIPER , VC = VERNIER VMM = VISION MEASURING MACHINE ,PP = PROJECTOR PROFILE
CALIPER H.G = HEIGHT GAUGE , T.R.G = THREAD RING GAUGE
O.S.I. = OPERATOR SELF INSPECTION Q.C.I. = Q.C. PART OPERATION QUALITY PLAN NUMBER :- POPQ /PARTS
INSPECTOR OPR = OPERATOR NAME/OPERATION NO

REV. NO. REV. DATE PREPARED BY APPROVED BY

NEW FORMATE IMPLEMENT , POPQ /F/01 , ISSSUE DATE, 01.05.2022 ,REV NO 00

 VULCON COLD FORGE PVT.LTD DOC. NO. : POPQ/F/01

REV. NO/DT.:
PART OPERATION QUALITY PLAN ISSUE DATE : 01.05.2022
DESCRIPTION :- M4 Screw Pan Head

PART NO. /1005100 MATERIAL : SAE-1010

CUSTOMER : Sandhar POPQ NO POQP /1005100 / 20

MODEL OPERATION NO. :- / 20 (forging )

SKETCH :-

CONTROL
S CHARACTERISTIC CTQ SPECIFICATION INSPECTION METHOD SAMPLING PLAN FREQUENCY METHOD
No. RESPONSIBI REACTION PLAN
LITY
1 HEAD Dia 7.80±0.15 DV 5 PCS Every 2 hours P.I/Q.C.I REWORK & REJECT

P.I/Q.C.I REWORK &

2 HeadThicknes 3.0± 0.08 DV 5PCS Every 2 hours REJECT
3 Length 12.00± 0.20 DV 5PCS Every 2 hours P.I/Q.C.I REWORK & REJECT

4 T.R.D.(M5x0.8) 3.45~3.52 MM 5PCS Every 2 hours P.I/Q.C.I REWORK & REJECT

5 Punch Size PG 5PCS Every 2 hours P.I/Q.C.I REWORK & REJECT

M4 Sandard
6 Radius 0.5 Ref. PG 1PCS Every 4 hours P.I/Q.C.I REWORK & REJECT

7 Radius 0.3 Max. PG 1PCS Every 4 hours P.I/Q.C.I REWORK & REJECT
No
8 APPERANCE Burr,Chips,Dents,Pitted,etc. Visual 10PCS Every 2 hours P.I/Q.C.I REWORK & REJECT

LEGEANDS
P.I. = PATROL INSPECTION , S.I. = SET UP MM = MICRO METER , P.G = PIN GUAGE
INSPECTION DMM = DIGITAL MICRO METER
DVC = DIGITAL VERNIER CALIPER , VC = VERNIER VMM = VISION MEASURING MACHINE ,PP = PROJECTOR PROFILE
CALIPER H.G = HEIGHT GAUGE , T.R.G = THREAD RING GAUGE
O.S.I. = OPERATOR SELF INSPECTION Q.C.I. = Q.C. INSPECTOR PART OPERATION QUALITY PLAN NUMBER :- POPQ /PARTS
OPR = OPERATOR NAME/OPERATION NO

REV. REV. DATE PREPARED BY APPROVED BY

NO.
NEW FORMATE IMPLEMENT , POPQ /F/01 , ISSSUE DATE, 01.05.2022 ,REV NO 00
 VULCON COLD FORGE PVT.LTD
PART OPERATION QUALITY PLAN

DESCRIPTION :- M2.6x0.45x4.20 SCREW

PART NO. /HHM-1200-12 MATERIAL :
CUSTOMER : SANDHAR POPQ NO
MODEL OPERATION NO. :-
SKETCH :-

S INSPECTION
CHARACTERISTIC CTQ SPECIFICATION SAMPLING PLAN FREQUENCY
No. METHOD
1 LENGTH 4.00~4.20 DV 5PCS
2 HEAD DIA 5.70-0.40 DV 5PCS
3 HEAD THICK 1.50± 0.15 DV 5PCS
4 BLANK DIA 2.18~2.26 MM 5PCS
5 DIM 0.70± 0.10 DV 5PCS
6 M' SIZE 2.40± 0.10 DV 5PCS
7 U/H RADIUS R~0.30 VMM 1 PCS
CRACK,PITTED,B
8 APPERANCE URR,CHIPS VISUAL 10 PCS
LEGEANDS MM = MICRO METER , P.G = PIN GUAGE
P.I. = PATROL INSPECTION , S.I. = SET UP DMM = DIGITAL MICRO METER
INSPECTION VMM = VISION MEASURING MACHINE ,PP = PROJECTO
DVC = DIGITAL VERNIER CALIPER , VC = VERNIER CALIPER H.G = HEIGHT GAUGE , T.R.G = THREAD RING GAUGE
O.S.I. = OPERATOR SELF INSPECTION Q.C.I. = Q.C. INSPECTOR
OPR = OPERATOR PART OPERATION QUALITY PLAN NUMBER :- POPQ

REV. REV. DATE PREPARED BY

NO.
NEW FORMATE IMPLEMENT , POPQ /F/01 , ISSSUE DATE, 01.05.2022 ,REV NO 00
TD DOC. NO. : POPQ/F/01

REV. NO/DT.:

ISSUE DATE : 01.05.2022

POQP
SS (304) POQP /HHM-1200-12 / 20
POQP /HHM-1200-12 / 20

/ 20 (forging )

CONTROL
METHOD REACTION
MPLING PLAN FREQUENCY
RESPONSIBILI PLAN
TY
Every 2 hours P.I/Q.C.I REWORK & REJECT

Every 2 hours P.I/Q.C.I REWORK & REJECT

Every 2 hours P.I/Q.C.I REWORK & REJECT

Every 2 hours P.I/Q.C.I REWORK & REJECT

Every 2 hours P.I/Q.C.I REWORK & REJECT

Every 2 hours P.I/Q.C.I REWORK & REJECT

Every 4 hours P.I/Q.C.I REWORK & REJECT

Every 2 hours P.I/Q.C.I REWORK & REJECT

 = PIN GUAGE
TER
G MACHINE ,PP = PROJECTOR PROFILE
.R.G = THREAD RING GAUGE
ITY PLAN NUMBER :- POPQ /PARTS NAME/OPERATION NO

APPROVED BY
 VULCON COLD FORGE PVT.LTD DOC. NO. : POPQ/F/01

REV. NO/DT.:
PART OPERATION QUALITY PLAN ISSUE DATE : 01.05.2022
DESCRIPTION :- M6x1.0x20 PH.PAN SCREW
PART NO. /A-0313-00-08 MATERIAL : SAE-1010
CUSTOMER : SANDHAR POPQ NO POQP /A-0313-00-08 / 20
MODEL OPERATION NO. :- / 20 (forging )
SKETCH :-

CONTROL
S CHARACTERISTI INSPECTION REACTION
CTQ SPECIFICATION SAMPLING PLAN FREQUENCY METHOD
No. C METHOD PLAN
RESPONSIBILITY

1 LENGTH 20.00-0.50 DV 5PCS Every 2 hours P.I/Q.C.I REACTION PLAN

2 HEAD DIA 9.80~10.50 MM 5PCS Every 2 hours P.I/Q.C.I REACTION PLAN

3 HEAD THICK DV 5PCS Every 2 hours P.I/Q.C.I REACTION PLAN

3.70~4.10

4 BLANK DIA MM 5PCS Every 2 hours P.I/Q.C.I REACTION PLAN

5.25~5.30

5 Q' DEPTH QDEPTH GAUGE 5PCS Every 4 hours P.I/Q.C.I REACTION PLAN
3.00± 0.10

6 M' SIZE DV 5PCS Every 2 hours P.I/Q.C.I REACTION PLAN

6.20 REF

7 U/H RADIUS VMM ON SETTING ON SETTING TIME P.I/Q.C.I REACTION PLAN

R~0.25

CRACK,PITTED,F ONGOING 10 O.S.T./OPP.P.I./Q.C.I REACTION PLAN

8 APPERANCE VISUAL Every 2 hours
OLD,RUSTY PCS

LEGEANDS MM = MICRO METER , P.G = PIN GUAGE

P.I. = PATROL INSPECTION , S.I. = SET DMM = DIGITAL MICRO METER
UP INSPECTION
DVC = DIGITAL VERNIER CALIPER , VC = VERNIER VMM = VISION MEASURING MACHINE ,PP = PROJECTOR PROFILE
CALIPER H.G = HEIGHT GAUGE , T.R.G = THREAD RING GAUGE
O.S.I. = OPERATOR SELF INSPECTION Q.C.I. = Q.C. PART OPERATION QUALITY PLAN NUMBER :- POPQ /PARTS
INSPECTOR OPR = OPERATOR
NAME/OPERATION NO

REV. NO. REV. DATE PREPARED BY APPROVED BY

NEW FORMATE IMPLEMENT , POPQ /F/01 , ISSSUE DATE, 01.05.2022 ,REV NO 00

 VULCON COLD FORGE PVT.LTD DOC. NO. : POPQ/F/01

REV. NO/DT.:
PART OPERATION QUALITY PLAN
ISSUE DATE : 01.05.2022

DESCRIPTION :- STAY ROD AALR

PART NO. STRS23900 MATERIAL : 1018HB
CUSTOMER : SANDHAR POPQ NO POQP STRS23900 / 02
MODEL OPERATION NO. :- / 02 (Welding )
SKETCH :-

S CONTROL
No. CHARACTERISTIC CTQ SPECIFICATION INSPECTION METHOD SAMPLING PLAN FREQUENCY METHOD REACTION PLAN
RESPONSIBILITY

REWORK &
1 Ball Dia 12.70±0.07 MM 5Pcs 2hrs P.I/Q.C.I REJECT

REWORK &
2 Concentricity 0.20IA DG 1pcs 4hrs P.I/Q.C.I REJECT
REWORK &
3 Welding Visual 10pcs 2hrs P.I/Q.C.I REJECT
Projection Welding
REWORK &
4 Total length HG/DV 5Pcs 2hrs P.I/Q.C.I REJECT
220.0±0.05
REWORK &
5 Apparance Visual 10pcs 2hrs P.I/Q.C.I REJECT
no dets &pitted etc

LEGEANDS
P.I. = PATROL INSPECTION , S.I. = MM = MICRO METER , P.G = PIN GUAGE
SET UP INSPECTION DMM = DIGITAL MICRO METER
DVC = DIGITAL VERNIER CALIPER , VC = VERNIER VMM = VISION MEASURING MACHINE ,PP = PROJECTOR PROFILE
CALIPER H.G = HEIGHT GAUGE , T.R.G = THREAD RING GAUGE
O.S.I. = OPERATOR SELF INSPECTION Q.C.I. = Q.C. PART OPERATION QUALITY PLAN NUMBER :- POPQ /PARTS
INSPECTOR OPR = OPERATOR NAME/OPERATION NO

REV. NO. REV. DATE PREPARED BY APPROVED BY

NEW FORMATE IMPLEMENT , POPQ /F/01 , ISSSUE DATE, 01.05.2022 ,REV NO 00

 VULCON COLD FORGE PVT.LTD DOC. NO. : POPQ/F/01

REV. NO/DT.:
PART OPERATION QUALITY PLAN
ISSUE DATE : 01.05.2022

DESCRIPTION :- STAY ROD AANF

PART NO. S-1329-000-0004 MATERIAL : SAE-1018HB
CUSTOMER : SANDHAR POPQ NO POQP S-1329-000-0004 / 02
MODEL OPERATION NO. :- / 02 (WELDING)
SKETCH :-

S CONTROL
No. CHARACTERISTIC CTQ SPECIFICATION INSPECTION METHOD SAMPLING PLAN FREQUENCY METHOD REACTION PLAN
RESPONSIBILITY

REWORK &
1 Ball Dia 17.44±0.07 MM 5pcs 2Hrs P.I/Q.C.I REJECT

REWORK &
2 Concetricity 0.20IA DG 1pcs 4Hrs P.I/Q.C.I REJECT
REWORK &
3 Welding Visual 10pcs 2Hrs P.I/Q.C.I REJECT
Projection Welding
REWORK &
4 Total Length 187.5±0.5 HG/DV 5pcs 2Hrs P.I/Q.C.I REJECT
REWORK &
5 Apperance Visual 10pcs 2Hrs P.I/Q.C.I REJECT
no dents,pitted etc

LEGEANDS
P.I. = PATROL INSPECTION , S.I. = MM = MICRO METER , P.G = PIN GUAGE
SET UP INSPECTION DMM = DIGITAL MICRO METER
DVC = DIGITAL VERNIER CALIPER , VC = VERNIER VMM = VISION MEASURING MACHINE ,PP = PROJECTOR PROFILE
CALIPER H.G = HEIGHT GAUGE , T.R.G = THREAD RING GAUGE
O.S.I. = OPERATOR SELF INSPECTION Q.C.I. = Q.C. PART OPERATION QUALITY PLAN NUMBER :- POPQ /PARTS
INSPECTOR OPR = OPERATOR NAME/OPERATION NO

REV. NO. REV. DATE PREPARED BY APPROVED BY

NEW FORMATE IMPLEMENT , POPQ /F/01 , ISSSUE DATE, 01.05.2022 ,REV NO 00