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Arcoweld Arcotig LCD HF 315acdc Operation Manual November2019 Online
Arcoweld Arcotig LCD HF 315acdc Operation Manual November2019 Online
Arcoweld Arcotig LCD HF 315acdc Operation Manual November2019 Online
T: + 61 8 9248 3188
F: + 61 8 9248 3166
93 Mulgul Road, MALAGA, WA 6090
PO Box 3087, MALAGA DC, WA 6945
Email- info@arcoweld.com.au
Website- www.alloysteel.net
II
CONTENT
CONTENT
1 SAFETY ----------------------------------------------------------------------------------------------------------- 4
1.1 SIGNAL EXPLANATION --------------------------------------------- ERROR! BOOKMARK NOT DEFINED.
1.2 ARC WELDING DAMAGE ------------------------------------------ ERROR! BOOKMARK NOT DEFINED.
1.3 THE KNOWLEDGE OF ELECTRIC AND MAGNETIC FIELDS ------ ERROR! BOOKMARK NOT DEFINED.
2 SUMMARY ------------------------------------------------------------------------------------------------------- 9
2.1 BRIEF INTRODUCTION --------------------------------------------------------------------------------------- 9
2.2 MODULE EXPLANATION ------------------------------------------------------------------------------------ 11
2.3 WORKING PRINCIPLE ---------------------------------------------- ERROR! BOOKMARK NOT DEFINED.
2.4 VOLT-AMPERE CHARACTERISTIC ------------------------------------------------------------------------- 12
3 INSTALLATION AND ADJUSTMENT ------------------------------------------------------------------- 13
3.1 PARAMETERS ------------------------------------------------------------------------------------------------ 13
3.2 DUTY CYCLE & OVER HEAT -------------------------------------------------------------------------------- 15
3.3 MOVEMENT AND PLACEMENT------------------------------------- ERROR! BOOKMARK NOT DEFINED.
3.4 POWER SUPPLY INPUT CONNECTION ------------------------------ ERROR! BOOKMARK NOT DEFINED.
3.5 POLARITY CONNECTION(MMA) ----------------------------- ERROR! BOOKMARK NOT DEFINED.
3.6 ASSEMBLING THE EQUIPMENT (TIG)---------------------------------------------------------------------- 18
4 OPERATION ---------------------------------------------------------------------------------------------------- 19
4.1 LAYOUT FOR THE PANEL ------------------------------------------------------------------------------------ 19
4.2 CONTROL PANEL --------------------------------------------------------------------------------------------- 21
4.3 REMOTE CONTROL ------------------------------------------------------------------------------------------ 27
4.3.1 Pedal switch control ---------------------------------------------------------------------------------- 27
4.3.2 Torch switch control current ------------------------------------------------------------------------- 28
4.4 ARGON ARC WELDING OPERATION ----------------------------------------------------------------------- 28
4.4.1 TIG welding (4T operation) ----------------------------------- Error! Bookmark not defined.
4.4.2 TIG welding (2T operation) ---------------------------------------- Error! Bookmark not defined.
4.4.3 TIG advance --------------------------------------------------------- Error! Bookmark not defined.
4.5 WELDING PARAMETERS ------------------------------------------------------------------------------------ 29
4.5.1 Joint forms in TIG/MMA ----------------------------------------------------------------------------- 29
4.5.2 The explanation of welding quality ------------------------------- Error! Bookmark not defined.
4.5.3 TIG Parameters Matching ----------------------------------------- Error! Bookmark not defined.
4.6 OPERATION ENVIRONMENT -------------------------------------------------------------------------------- 33
4.6 OPERATION NOTICES---------------------------------------------------------------------------------------- 33
5 MAINTENANCE & TROUBLESHOOTING ------------- ERROR! BOOKMARK NOT DEFINED.
5.1 MAINTENANCE ----------------------------------------------------- ERROR! BOOKMARK NOT DEFINED.
5.2 TROUBLESHOOTING ------------------------------------------------ ERROR! BOOKMARK NOT DEFINED.
5.3 ELECTRICAL PRINCIPLE DRAWING ------------------------------------------------------------------------- 41
5.4 ACCESSORY KITS LIST--------------------------------------------------------------------------------------- 33
III
1 SAFETY
1.1 Signal Explanation
The above signals mean warning! Notice! Running parts and electric shocks can injure or kill.
Only persons who are trained authorised professionals can install, debug, operate, maintain and repair
the equipment.
During the operation, only required persons shall be present within the welding area. Nil children should
be present.
After shutting off the machine power, please maintain and examine the equipment according to section
Insulate yourself from work and ground using dry insulation. Make certain the insulation is large enough
to cover your full area of physical contact with work and ground.
Take care when using the equipment in confined spaces, at heights, and in wet environments.
Always shut down the machine power before installation and adjustment.
Ensure to install the equipment correctly and ground the work or metal to be welded to a good electrical
The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch
these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands.
In semiautomatic or automatic wire welding, the electrode, electrode reel, welding head, nozzle or
4
SUMMARY
Always be sure the work cable makes a good electrical connection with the metal being welded. The
Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe operating
Never simultaneously touch electrically “hot” parts of electrode holders connected to two welders
because voltage between the two can be the total of the open circuit voltage of both welders.
When working above floor level, use a safety belt to protect yourself from a fall should you get a shock.
When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep
fumes and gases away from the breathing zone. When welding with electrodes which require special
ventilation such as stainless or hard facing or on lead or cadmium plated steel and other metals or coatings
which produce highly toxic fumes, keep exposure as low as possible and below Threshold Limit Values
using local exhaust or mechanical ventilation. In confined spaces or in some circumstances, outdoors, a
respirator may be required. Additional precautions are also required when welding on galvanized steel.
Do not weld in locations near chlorinated hydrocarbon vapors coming from decreasing, cleaning or
spraying operations. The heat and rays of the arc can react with solvent vapors to form phosgene, a highly
Shielding gases used for arc welding can displace air and cause injury or death. Always use enough
Read and understand the manufacturer’s instructions for this equipment and the consumables to be
used, including the material safety data sheet and follow your employer’s safety practices.
Use suitable clothing made from durable flame-resistant material to protect your skin and that of your
5
SUMMARY
Protect other nearby personnel with suitable, non-flammable screening and /or warn them not to watch
the arc nor expose themselves to the arc rays or to hot spatter or metal.
SELF-PROTECTION
6
SUMMARY
Keep all equipment safety guards, covers and devices in position and in good repair. Keep hands, hair,
clothing, and tools away from V-belts, gears, fans and all other moving parts when starting, operating or
repairing equipment.
Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing
DO NOT add fuel near an open flame welding arc or when the engine is running.
Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporizing on contact
with hot engine parts and igniting. Do not spill fuel when filling the tank. If fuel is spilled, wipe it up and
sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go
through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire
Where compressed gases are to be used at the job site, special precautions should be used to prevent
a hazardous situation.
When not welding, make certain no part of the electrode circuit is touching the work or ground.
Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to ensure
that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an
Vent hollow castings or containers before heating, cutting or welding. They may explode.
Sparks and spatter are thrown from the welding arc. Wear oil-free protective garments such as leather
gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding
out of position or in confined places. Always wear safety glasses with side shields when in a welding area.
Connect the work cable to the work as close to the welding area as practical. Work cables connected to
the building framework or other locations away from the welding area increase the possibility of the
welding current passing through lifting chains, crane cables or other alternate circuits. This can create fire
7
SUMMARY
operating regulators designed for the gas and pressure used. All hoses, fittings, etc. should be suitable for
Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.
- Away from areas where they may be struck or subjected to physical damage.
- A safe distance from arc welding or cutting operations and any other source of heat, sparks, or
flame.
Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.
Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.
Valve protection caps should always be in place and hand tight except when the cylinder is in use or
The discussion on the effect of EMF is ongoing all the world. Up to now, no material evidence show that
EMF may have effects on health. However, the research on the damage of EMF is still ongoing. Before any
Route the electrode and work cables together – Secure them with tape when possible.
All cables should be put away and far from the operator.
Make sure welding machine and power cable to be far away from the operator as far as possible
Connect the work cable to the workpiece as close as possible to the area being welded.
8
SUMMARY
2 SUMMARY
2.1 Brief Introduction
AWE-HFTIG315ACDC-LCD-KIT
“A fully digitally controlled AC/DC TIG/MMA welder delivering true value and quality in a
lightweight and powerful package”
Experience and Value are the reasons people everywhere continue to choose Arcoweld products.
The ArcoTig HF ACDC 315LCD is a Digitally Controlled AC/DC TIG/MMA inverter welder with full TIG
functionality that offers simple step by step digital setting of functions and parameters providing
you with complete professional control.
Digital set of Pre-Gas Time, Start Current, Up Slope and Down Slope Time, Finish Current Level and
Post Gas Time with the choice of 2T or 4T trigger function allows controlling the start and finish of
the weld process at a professional level.
Digital Pulse Frequency Control gives full parameter setting of Peak Current, Base Current, Pulse
Frequency and Pulse Width, allowing control of penetration and heat input into the work to
minimise distortion.
MMA mode incorporates VRD plus the ability to adjust Hot Start Current, Arc Force and Arc Length,
all designed to deliver outstanding results time and time again.
Package Includes -
Gas Regulator
9
SUMMARY
ARCOTIG CHARACTERISTICS:
High frequency and high voltage for arc igniting to ensure the success ratio of igniting arc, the reverse
Avoid AC arc-break with special means, even if arc-break occurs the HF will keep the arc stable.
TIG/DC operation,If the tungsten electrode touches the workpiece when welding, the current will
Intelligent protection: over-voltage, over-current, over-heat, when the problems listed before
occurred, the alarm lamp on the front panel will be on and the output current will be cut off. It can
According to choosing the front panel functions, the following six processes are available-
DC MMA
DC TIG
DC Pulse TIG
AC MMA
AC TIG
AC Pulse TIG
1. For DC MMA, polarity connection can be chosen according to different electrodes,please refer
to 3.5;
10
SUMMARY
3. For DC TIG, DCEP is used normally (workpiece connected to positive polarity, while torch
connected to negative polarity). This connection has many characters, such as stable welding arc, low
tungsten pole loss, more welding current, narrow and deep weld;
4. For AC TIG (rectangle wave), the arc is more stable than Sine AC TIG. At the same time, you can
not only obtain the max penetration and the min tungsten pole loss but also obtain better clearance
effect.
5. DC Pulsed TIG has the following characteristics: 1) Pulse heating. Metal in Molten pool has a short
time in high-temperature status and freezes quickly, which can reduce the possibility of hot cracking.
2) The workpiece stays cooler. Arc energy is focused. Suitable for thin sheet and super thin sheet
welding. 3) Exactly control heat input and the size of the molten pool. The depth of penetration is
consistent. Suitable for welding by one side and forming by two sides and all position welding for the
pipe. 4) The high-frequency arc can eliminate blowholes and improve the mechanical performance of
the joint. 5) High-frequency arc is suitable for high welding speed, improving productivity.
narcotic HF315W HFAC/DC series welding machines are suitable for all positions welding for
various plates made of stainless steel, carbon steel, alloyed steel, titanium, aluminum, magnesium,
cup rum, etc, which is also applied to pipe installment, mold mend, petrochemical, architecture
PWM——Pulse-Width Modulation;
National Standard GB10249. It is explained as the following (take ARCOTIG 315 HFAC/DC as an example).
315- AMPS
11
SUMMARY
3-phase 380V work frequency AC is rectified into DC (about 530V), 3-phase 220V work frequency AC is
rectified into DC (about 310V), then is converted to medium frequency AC (about 20K Hz) by inverter
device (IGBT module), after reducing voltage by medium transformer (the main transformer) and
rectifying by medium frequency rectifier (fast recovery diodes), then is outputted DC or AC by selecting
IGBT module. The circuit adopts current feedback control technology to ensure current output stability.
Meanwhile, the welding current parameter can be adjusted continuously and steplessly to meet with the
Note: Please refer to the nameplate about the right power supply connection (three phase 220v or three
Control
signal
Current feedback
control
ArcoTig 315W HFAC/DC LCD welding machines have an excellent volt-amperage characteristic,
whose graph is shown as the following figure. The relation between the conventional rated loading voltage
12
SUMMARY
U2(V)
Volt-ampere characteristic
The relation between the
50 Working conventional loading
point voltage and welding current
34
10
0 600 I2(A)
Input Voltage
3~380±10%,50Hz 3~220±10%,50Hz
(V)
13
INSTALLATION AND ADJUSTMENT
TI
TIG MMA MMA
G
25.
Rated input 3(A
current(A) 15.9(AC) 17.8(AC) C) 28.6 (AC)
14.6(DC) 15.7(DC) 24. 27.8(DC)
8(D
C)
9.1(
AC
Rated input 9.7(AC) 10.8(AC) )
10.2(AC) 9.7(DC)
power(KW) 9.0(DC) 9.7(DC) 8.7(
DC
)
Max no-load
50(adjustable)
voltage(V)
TIG MMA
AC AC
RE SI DC RE DC
TRI SIN TRI
C N C
range of
10~ 30~ 30~ 5~3 10~ 30~ 30~ 5~
welding
315 165 165 15 315 170 200 315
current(A)
up slope time
0~10
(S)
down slope
0~10
time(S)
Pre-gas time
0.1~10
(S)
post-gas time
0.1~10
(S)
Pulse
Frequency 0.5~200
(Hz)
Pulse Duty
5~100
(%)
AC
Frequency 25~250
(Hz)
14
INSTALLATION AND ADJUSTMENT
Clean Effect
15~50
(%)
ARC Thrust 0~10
Thermal
0~10
ARC
ARC Length 0~10
Efficiency AC DC AC DC
Duty cycle
60%315A 70% 270A
(40℃,10
minutes) 100% 220A 100% 210A
Protection
IP23
class
Insulation
F
class
Dimensions
of Machine
530*250*400
( L×W× )
(mm)
23.0
Duty cycle is defined as the proportion of the time that a machine can work continuously within a
certain time (10 minutes). The rated duty cycle means the proportion of the time that a machine
can work continuously within 10 minutes when it outputs the rated welding current.
If the welder is overheating, the IGBT over-heat protection unit inside it will output an instruction
to cut output welding current and brighten the over-heat pilot lamp on the front panel. At this time,
the machine should be relaxed for 15 minutes to cool the fan. When operating the machine again,
Please take care for the welder when moving it, and do not sit on uneven ground.
It also can be moved by the handle on the top of the welder. Place the welder carefully when moving
15
INSTALLATION AND ADJUSTMENT
it to the right position. When the machine gets to the destination, it needs to be secure to prevent
movement.
Movement may result in the potential danger or substantive hazard, so please make sure that the
ARCOTIG HF 315 AC/DC welding machines’ power supply connects to 3-phase 380V(3-phase
220V)
Note: Please refer to the nameplate about the right power supply connection (three phase 220v
or three phase 380v). Incorrect power connection may cause machine failure!
When the power supply voltage is over the safe work voltage, there are over voltage and under
voltage protections inside the welder, the alarm light will be activated, at the same time, the current
If the power supply voltage continually goes beyond the safe work voltage range, it will shorten the
Change the power supply input net. Such as, connect the welder with the stable power supply
voltage of distributor;
Set the voltage stabilization device in the front of power cable input.
MMA (DC): Choosing the connection of DCEN or DCEP according to the different electrodes. Please
16
INSTALLATION AND ADJUSTMENT
17
INSTALLATION AND ADJUSTMENT
Note: the red and blue water pipes on the front panel are connected to the Torch.
The workpiece is connected to the positive electrode of a welding machine, and a welding torch
The control cable of torch switch consists of 2 wires, pedal control of 3 wires and the aero
When the welding machines are operated in HF ignition method, the ignition spark can cause
interferences in equipment near the welding machine. Be sure to take especially safety
18
OPERATION
4 Operation
6 Aero socket Is connected to torch switch control wire.(It has 14 leads and lead 8 - lead 9 are
8 Water valve input joint Is connected to the water input pipe of torch.
9 Water valve output joint Is connected to the water input pipe of torch.
10 Power source switch Switch to “ON”, the welder is turned on, while switch to “OFF”, the
12 Water valve input joint Is connected to the cooling cycling water box input connector
13 Water valve output joint Is connected to the cooling cycling water box output connector
19
MAINTENANCE AND TROUBLESHOOTING
14 Shield gas input joint To connect one head of the gas hose while the other head of which is
20
OPERATION
Control knob
21
OPERATION
Overview
The key feature of the control panel is the logical way in which the controls are arranged. All the main
parameters needed for day-to-day working can easily be
-selected with the keys
-altered with the adjusting dial
-shown on the display during welding.
The illustration below shows an overview of the main settings needed for day-to-day working, using the
Arcot Tig315ACDCHF LCD control panel as an example. You will find a detailed description of these
settings in the following section.
(1) Advance key
If you press this button, you can get some advanced features, as shown below
TIG
MMA
If you press this button, you can get all welding parameters, as shown below
22
OPERATION
TIG
MMA
According to the different welding stat, this displayer will display the state of the working and the
related setting parameters. For example, in the state of TIG, when the user sets the related parameters on
the basis of using state, it will display the related parameters such as name, numerical, numerical unit,
welding-way , welding-mode, wave-select and so on. When in the state of welding, it will display the
setting parameters, current voltage and current.
Welding
process
Setting welding current
welding-mode
wave-select
23
OPERATION
In the process of use, this knob is mainly used for switching and confirm the page. When shifting
the button right or left, the corresponding page will jump to the right or left. When pressing the knob, the
page jump into the lower page. For example ,when in the state of MMA, knob rotation and page jump
show in the figure below.
The direction of the page jumping while shifting the knob in the right
The direction of the page jumping while shifting the knob in the right
(5) Adjusting dial
If the parameter indicator lights up, then the selected parameter can be altered on adjusting dial.
weld_cur
slop_up
slop_dowe post_gas
start_a_cur
duty
base
cur
start_cur fre crater_cur
pre_gas
Available parameters where 2T and 4T mode have been selected:
24
OPERATION
25
OPERATION
Factory setting 5
26
OPERATION
1-3 CURRENT SET :They are factory set, and can’t be changed. If they are changed, the welder may
malfunction.
4 FACTORY TEST:When it is ON, the welder is on debug state.
5 FOOT_REMOTE BOX SELECT:When it is OFF, the remote box and pedal control can be used. Gun
switch control current can be used both ON and OFF.
● The eighth and ninth of the fourteen-lead aero-socket is gun switch; The first and second of the
fourteen-lead aero-socket is short circuit; The third、fourth and fifth of the fourteen-lead aero-socket is
27
OPERATION
Torch switch
28
OPERATION
Introduction :
0: Press and hold the torch switch, Electromagnetic gas valve is turned on. The shielding gas stars
to flow;
t1~t2: Arc is ignited at t1 and then output the setting value of start current;
t2: Torch switch is released and the output current slopes up from the start current.
t2~t3: The output current rises to the setting value (Iw or Ib), the upslope time can be adjusted;
t3~t4: Welding process. During this period, the torch switch is released.
Note: Select the pulsed output, the base current and welding current will be outputted alternately;
otherwise, output the setting value of welding current;
t4: Press the torch switch again, the welding current will drop in accordance with the selected
down-slope time.
t4~t5: The output current slopes down to the crater current. The downslope time can be adjusted;
t6: Release the Torch switch and arc will stop with gas continuing to flow.
t6~t7: Post-gas time can be set by the post-gas time adjustment knob on the front panel(1~
10S);
t7: Electromagnetic valve is closed and stop argon stop flowing. Welding is finished.
29
OPERATION
I(A)
Welding current Is
Loosen the
welding gun
switch
The setting base
current Ib
Press and hold the welding Arc is Arc is
gun switch ignited turned off
0 t1 t2 t3 t4 t5 t(s)
Introduction:
0: Press the torch switch and hold it. The electromagnetic gas valve is turned on. The shielding
gas stars to flow.
t1~t2: Arc is ignited and the output current rises to the set welding current (Iw or Ib) from the
min welding current.
t2~t3: During the whole welding process, the torch switch is pressed and held without releasing.
Note: Select the pulsed output, the base current and welding current will be outputted alternately;
otherwise, output the setting value of welding current;
t3: Release the torch switch, the welding current will drop in accordance with the selected
down-slope time.
t3~t4: The current drops to the minimum welding current from the setting current (Iw or Ib), and
then the arc is turned off.
t4~t5: Post-gas time, after the arc is turned off. You can adjust it (1~10s) through turning the knob
on the front panel.
t5: electromagnetic gas valve turned off, the shield gas stops to flow, and welding is finished.
1 TIG /DC/LIFT:If the tungsten electrode touches the workpiece when welding, the current will drop to
○
20A, which can reduce the tungsten spoilage,,prolong the using life of the tungsten electrode,and
2 TIG /DC/HF:If the tungsten electrode touches the workpiece when welding, the current will drop to 0
○
within 1s, which can reduce the tungsten spoilage, prolong the using life of the tungsten electrode,and
3MMA operation: if the electrode touches workpiece over two seconds, the welding current will drop
○
Prevent arc-break function:TIG operation, avoid arc-break with special means, even if arc-break occurs
④TIG:If the TIG torch is pressed quickly, the welding current will drop a half, then if the TIG torch is
Notices:
Check the condition of welding and connection units firstly, otherwise, there will be malfunction such
as ignition spark、gas leakage、out of control and so on.
Check whether there is enough Argon gas in the shield gas cylinder, you can test the electromagnetic
gas valve through the switch on the front panel.
Do not let the torch aim at your hand or your body. When you press the torch switch, the arc is
ignited with a high-frequency, high-voltage spark, and the ignition spark can cause interferences in
equipment.
The flow rate is set according to the welding power used in the job. Turn the regulation screw to
adjust the gas flow which is shown on the gas hose pressure meter or the gas bottle pressure meter.
● The spark ignition works better if you keep the 3mm distance from the workpiece to the tungsten
Note: When selecting AC output, the current and the waveform are as same as the above, but output
31
OPERATION
The relation of welding area color & protect effect of stainless steel
The corresponding relationship between the gas nozzle diameter and electrode diameter
6.4 0.5
8 1.0
11.1 3.2
Notice: the above parameters originate from《Welding Dictionary》P142, Volume 1 of
Edition 2.
DC positive connection AC
Welding current
Gas nozzle Gas flow Gas nozzle Gas flow
range/A
diameter/mm rate/L·min-1 diameter/mm rate/L·min-1
10~100 4~9.5 4~5 8~9.5 6~8
101~150 4~9.5 4~7 9.5~11 7~10
151~200 6~13 6~8 11~13 7~10
201~300 8~13 8~9 13~16 8~15
32
OPERATION
sharpened of the
tungsten electrode
electrode angle of cone(°) background current/A
diameter /mm
diameter/mm
1.0 0.125 12 2~15
1.0 0.25 20 5~30
1.6 0.5 25 8~50
1.6 0.8 30 10~70
2.4 0.8 35 12~90
2.4 1.1 45 15~150
3.2 1.1 60 20~200
33
OPERATION
34
OPERATION
150~ 300~
12 4~5 5~6 18~22 16~20
200 360
180~ 340~
14 5~6 5~6 20~24 16~20
200 380
200~ 340~
16 5~6 6 20~24 16~20
220 380
200~ 360~
18 5~6 6 25~30 16~20
240 400
200~ 360~
20 5~6 6 25~30 20~22
260 400
200~ 300~
16~20 5~6 6 25~30 16~20
260 380 X-groove butt
200~ 360~ welding
22~25 5~6 6~7 30~35 20~22
260 400
Notice: the above parameters originate from《Welding Dictionary》P538, Volume 2 of Edition 2.
● Protect the machine against heavy rain or in hot circumstances against direct sunshine.
● The content of dust, acid, corrosive gas in the surrounding air or substance cannot exceed the normal
standard.
● Take care that there is sufficient ventilation during welding. There is at least 30cm free distance between
● Connect the ground wire with the machine directly and refer to 3.5.
● Do not touch the output electrode with any part of your body.
● Before operation, only persons involved in the welding process should be present and must have eye
● Turn off the engine when the operation finished to economize energy source.
35
OPERATION
● When power switch shuts off protectively because of failure, don’t restart it until the problem is resolved.
36
MAINTENANCE & TROUBLESHOOTING
● Warning: For safety, while maintaining the machine, please shut off the supply power and wait for 5
If the switch is not flexible or it can't be put correctly in place, please replace
immediately; Please get in touch with maintenance service department if there are no
accessories.
After turning on the power, watch/listen to ensure nil peculiar smells or noises are
present. If there is an issue such as this, please contact local this area agent or the branch
company.
Observe whether the display value of LED is intact. If the display number is not intact,
please replace the damaged LED. If it still doesn’t work, please maintain or replace the
Daily display PCB.
examination Observe whether the min/max value on LED accords with the set value. If there is any
difference and it has affected the normal welding craft, please adjust it.
Check whether the fan is damaged and is normal to rotate or control. If the fan is
damaged, please change immediately. If the fan does not rotate after the arc welding
machine is overheated, observe whether there is something blocking the blade. If it’s
blocked, please remove. If the fan does not rotate after removing object the fan can be
moved in the direction of the fan’s normal direction. If the fan rotates normally, the start
capacity should be replaced; If not, replace the fan.
Observe whether the fast connector is loose or overheated. if the arc welding machine
has the above problems, it should be fastened or changed.
37
MAINTENANCE & TROUBLESHOOTING
Use dry compressed air to clear the inside of arc welding machine. Especially for clearing
up the dust on the radiator, main voltage transformer, inductance, IGBT module, the fast
Monthly recovery diode, and PCB, etc.
examination
Check the connections. Tighten loose connections. Please erase rust on all connections to
ensure a good connection.
Quarter- Check whether the actual current accords with the displaying value. If they do not align,
yearly they should be recalibrated. The actual current value can be measured by the adjusted plier-
examination type ampere meter.
Yearly Measure the insulating impedance among the main circuit, PCB and case, if it is below
examination 1MΩ, insulation is thought to be damaged and needs to be replaced.
5.2 Troubleshooting
Before arc welding machines are dispatched from the factory, they have already been debugged
accurately.
Maintenance must be conducted carefully. If any wire becomes flexible or is misplaced, it may cause
Only professional maintenance personnel who are authorized should overhaul the machine.
Always turn off the power source and input power before working on the unit.
If there are some simple issues with the welding machine, you can consult the following overhauling
chart:
38
MAINTENANCE & TROUBLESHOOTING
Connections to water and gas outlets are Ensure water lines and gas lines are
11 Water expels from the torch
incorrect connected correctly
39
MAINTENANCE & TROUBLESHOOTING
40
MAINTENANCE & TROUBLESHOOTING
41
ARCOWELD LIMITED WARRANTY
______________________________________________________________________________________
Arcoweld will repair or replace, at its discretion, any warranted parts or components that fail due to defects in material or workmanship
within the time periods set out below. Arcoweld must be notified within 30 days of any failure, at which time Arcoweld will provide
instructions on the warranty procedures to be implemented. Arcoweld will honour warranty claims submitted within the warranty
periods listed below. All warranty periods begin on the date of sale of the product to the original retail customer or 1 year after sale to an
authorized Arcoweld Distributor.
Gas regulator/flowmeter(excluding seat assemblies,pressure gauges,elastomer seals and O-rings 1 year 1 year
Regulator seat assemblies and pressure gauges 6 Months 6 Months
Gas regulator/flowmeter(excluding seat assemblies,pressure gauges,elastomer seals and O-rings 1 year 1 year
Arcoweld Makes No Other Warranty, Express or Implied. This Warranty Is Exclusive And In Lieu Of All Others, Including, But Not Limited
to Any Warranty of Merchantability or Fitness for Any Particular Purpose.
Limitation of Liability: Arcoweld Shall Not Under Any Circumstances Be Liable for Special, Indirect or Consequential Damages, Such As,
But Not Limited To, Lost Profits and Business Interruption.
The remedies of the Purchaser set forth herein are exclusive and the liability of Arcoweld with respect to any contract, or anything done
in connection therewith such as the performance or breach thereof, or from the manufacture, sale, delivery, resale, or use of any goods
covered by or furnished by Arcoweld whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise, shall
not, except as expressly provided herein, exceed the price of the goods upon which such liability is based. No employee, agent, or
representative of Arcoweld is authorized to change this warranty in any way or grant any other warranty.
Purchaser’s Rights Under This Warranty Are Void If Replacement Parts or Accessories Are Used Which in Arcoweld’s Sole Judgement May
Impair the Safety or Performance of Any Arcoweld Product. Purchaser’s Rights Under This Warranty Are Void If the Product Is Sold to
Purchaser by Non-Authorized Persons.
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ARCOWELD LIMITED WARRANTY continued
___________________________________________________________________________________
The warranty is effective for the time stated below beginning on the date that the authorized distributor delivers the products to the
Purchaser. Notwithstanding the foregoing, in no event shall the warranty period extend more than the time stated plus one year from
the date Arcoweld delivered the product to the authorized distributor. Any claim under this warranty must be made within the
warranty period which commences on the date of purchase of the product.
To make a claim under the warranty, take the product (with proof of purchase from an Arcoweld Accredited Seller) to the store where
you purchased the product or contact Arcoweld on + 61 8 9248 3188 for advice on your nearest Service Provider. Arcoweld reserves
the right to request documented evidence of date of purchase. Arcoweld or our Accredited Distributor must be notified in writing of its
claim within seven (7) days of becoming aware of the basis thereof, and at its own expense returning the goods which are the subject
of the claim to Arcoweld or nominated Accredited Distributor/Accredited Service Provider.
Email: info@arcoweld,com.au.
This warranty is provided in addition to other rights and remedies you have under law: Our goods come with guarantees which cannot
be excluded under the Australian Consumer Law. You are entitled to replacement or refund for a major failure and to compensation
for other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of
acceptable quality and the failure does not amount to a major failure.
Note:
* No employee, agent, or representative of Arcoweld is authorized to change this warranty in any way or grant any other warranty, and
Arcoweld shall not be bound by any such attempt. Correction of nonconformities, in the manner and time provided herein, constitutes
fulfilment of Arcoweld’s obligations to purchaser with respect to the product.
* This warranty is void, and seller bears no liability hereunder, if purchaser used replacement parts or accessories which, in
Arcoweld’s sole judgment, impaired the safety or performance of any Arcoweld product and if the unit is altered or serviced by an
unauthorised Arcoweld Service Provider. Purchaser’s rights under this warranty are void if the product is sold to purchaser by
unauthorized persons.
‘ARCOWELD’ relays to customers of its authorized distributors that its products will be free of defects in workmanship or material.
Should any failure to conform to this warranty appear within the time period applicable to the Arcoweld products Arcoweld shall, upon
notification thereof and substantiation that the product has been stored, installed, operated, and maintained in accordance with
Arcoweld’s specifications, instructions, recommendations and recognized standard industry practice, and not subject to misuse,
repair, neglect, alteration, or accident, correct such defects by suitable repair or replacement, at Arcoweld’s sole option, of any
components or parts of the product determined by Arcoweld to be defective.
Please note that the information detailed in this statement supersedes any prior published data produced by Arcoweld.
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ARCOWELD TERMS OF WARRANTY
________________________________________________________________________________
All warranties from the 1 st January 2012 against defects (also known as a manufacturer’s warranty) supplied with goods
or services must comply with the mandatory requirements in the new Australian Consumer Law and the Trade Practices
(Australian Consumer Law) Amendment Regulations (2010) (No.1).This Warranty Statement should be read in conjunction
with the Warranty Schedule contained in the operating instructions of your product. This schedule contains the warranty
period applicable to your product. Any claim under this warranty must be made within the warranty period which
commences on the date of purchase of your product. To make a claim under the warranty, take the product (with proof of
purchase from an Arcoweld Accredited Seller) to the store where you purchased the product, or contact Arcoweld on T: +
61 8 9248 3188 All costs associated with lodging the warranty claim including the return of goods to Arcoweld or our
Nominated Accredited Distributor / Accredited Service Provider are the responsibility of the consumer.
Arcoweld
A.B.N. 98 094 428 887
T: + 61 8 9248 3188
F: + 61 8 9248 3166
93 Mulgul Road, MALAGA, WA 6090
PO Box 3087, MALAGA DC, WA 6945
Email- info@arcoweld.com.au
Website- www.alloysteel.net
This warranty is provided in addition to other rights and remedies you have under law: Our goods come with guarantees
which cannot be excluded under the Australian Consumer Law. You are entitled to replacement or refund for a major
failure and to compensation for other reasonably foreseeable loss or damage. You are also entitled to have the goods
repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. Failures
due to incorrect use are not covered by this warranty and consumers are reminded to only use the product in accordance
with the Operating Instruction supplied with every product purchased. Additional copies of Operating Instructions are
available from Arcoweld on 08 92483188 or the Arcoweld Website
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