Article N°1 Cold Chain Logistics

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Trends in Food Science & Technology 109 (2021) 536–551

Contents lists available at ScienceDirect

Trends in Food Science & Technology


journal homepage: www.elsevier.com/locate/tifs

A comprehensive review of cold chain logistics for fresh agricultural


products: Current status, challenges, and future trends
Jia-Wei Han a, Min Zuo b, Wen-Ying Zhu a, Jin-Hua Zuo c, En-Li Lü d, Xin-Ting Yang a, *
a
National Engineering Research Center for Information Technology in Agriculture, Beijing, 100097, China
b
National Engineering Laboratory for Agri-product Quality Traceability, Beijing Technology and Business University, Beijing, 100048, China
c
Beijing Vegetable Research Center, Beijing Academy of Agriculture and Forestry Sciences, Beijing, 100097, China
d
College of Engineering, South China Agricultural University, Guangzhou, 510642, China

A R T I C L E I N F O A B S T R A C T

Keywords: Background: Cold chain logistics (CCL) is not only vital for maintaining the quality and safety of fresh agro-
Fresh agricultural products products and reducing losses but also provides important support to help increase farmer income and thereby
Cold chain promote the revitalization of rural industry in China. In recent years, numerous studies have focused on
Food safety
improving the efficiency and sustainability of CCL, and the results have important implications for promoting
Digital development
Energy conservation
innovation, applying technologies, improving facilities and equipment, and optimizing management in the CCL
China industry.
Scope and approach: This review discusses active research areas, gaps in the existing state of research, and future
research challenges for CCL. Furthermore, we summarize the current status of China’s CCL industry and tech

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nology and compare the state of CCL development in China with that in more developed countries in terms of
infrastructure, data handling, and national policies.
Key findings and conclusions: The future trends of CCL involve low carbon strategies and intelligent innovation,
which are the key to meeting environmental concerns and the evolving needs of the market. Advances in next-
generation information technology (including IoT, blockchain, AI, etc.) have significantly accelerated the
modernization of CCL. Meanwhile, attaining these dual objectives of a low-carbon footprint and intelligent
innovation requires cooperation between national regulators, industry, consumers, and interdisciplinary experts.
A key finding of this review is that national policy and financial intervention in China are expected to be the main
forces behind renovating infrastructure and upgrading standardization, which is required to narrow the CCL
development gap between China and other more developed nations.

requires the coordinated development of the various links in the CCL


and data sharing and transparency between the relevant enterprises and
1. Introduction stakeholders.
After harvest, fruits and vegetables remain alive and have vital signs.
Cold chain logistics (CCL) of fresh agricultural products refers to the The vital processes such as respiration, evaporation, ethylene release,
food supply logistics chain that uses refrigeration technology to and other disseminations of living biological entities continue without
continuously maintain a suitable temperature and humidity environ interruption and consume their organic material (e.g., sugars and
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ment for perishable products such as fruits, vegetables, dairy, meats, and starch), thereby degrading of the quality of fresh produce (e.g., reducing
fish (Mercier et al., 2017; Ndraha et al., 2018). An integral and efficient nutrient content, functional components, hardness) and limiting its shelf
cold chain system must maintain perishable food within the desired life. Throughout the supply chain, the physical, chemical, and biological
temperature and humidity range from the collection point (be it harvest, changes in fresh produce are affected by intrinsic factors (e.g., thermal
slaughter, or fishing) to the point of final consumption. Any breaks in and moisture diffusion in the produce, climactic factors, non-climactic
this chain (i.e., excursions in temperature or/and humidity beyond the factors) and extrinsic factors (e.g., compression, impacts, vibration,
desired ranges) render the entire cold chain useless. Therefore, main temperature, concentration of ethylene, O2, and CO2). Of these,
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taining CCL integrity is crucial to reduce food loss and waste, and this

* Corresponding author.Room 1110, Building A, Beijing NongkeMasion, 11# ShuguangHuayuan Middle Road, Banjing, Haidian District, Beijing, 100097, China.
E-mail address: yangxt@nercita.org.cn (X.-T. Yang).

https://doi.org/10.1016/j.tifs.2021.01.066
Received 26 October 2020; Received in revised form 19 January 2021; Accepted 23 January 2021
Available online 30 January 2021
0924-2244/© 2021 Elsevier Ltd. All rights reserved.
J.-W. Han et al. Trends in Food Science & Technology 109 (2021) 536–551

Nomenclature MAS Modified-atmosphere storage


MeT Medium-temperature
Adv Advantages NPAL National policies and legislation
CACS Controlled atmosphere cold store OP Optimized performance
CAS Cold air storage ORDC Open Refrigerated Display Cabinet
CC Cryogenic cooling (i.e., the liquid nitrogen or solid CO2 PC Phase change
evaporates) PCMs Phase-change materials
CCL Cold chain logistics PLA Polylactic acid
CFD Computational fluid dynamics QuF Quick-freezing
COP Coefficient of performance RC Room cooling
CP Cooling principle RDCs Refrigerated display cabinets
CRDC Closed Refrigerated Display Cabinet RT Refrigerated transport
DDL Digital development level RVs Refrigerated vehicles
Disad. Disadvantages RFID Radio-frequency identification
DM Different methods RW Refrigerated warehouse
EC Energy Consumption SIC Slurry Ice cooling
FAC Forced-air cooling SP Suitable produce
FAO Food and Agriculture Organization TC Thermal Comfort
FBO Food business operator TD Temperature Distribution
FDT Future development trend UT Ultralow-temperature
FQ Food Quality VARS Vapor absorption refrigeration system
HC Hydro-cooling VC Vacuum cooling
HiT High-temperature VCC Variable capacity compressors
HT Heat transfer VCRS Vapor compression refrigeration system
HACCP Hazard analysis and critical control point VIPs Vacuum insulation panels
IC Infrastructure construction VJRS Vapor jet refrigeration system
IoT Internet of Things VSLC Variable-speed linear compressors
LNC Liquid nitrogen cooling WP Working principle
LoT Low-temperature WSNs Wireless sensor networks
MAP Modified atmosphere packaging

temperature is the single most important environmental factor affecting developed (i) improve the efficiency of CCL (e.g., cooling rate, cooling
the deterioration rate and postharvest lifetime (Han, Ruiz-Garcia, et al., uniformity and stability, and packaging design) (Duan et al., 2020; Han,
2018). Fresh meat products also contain nutrients favorable to microbial Ruiz-Garcia, et al., 2018),: (ii) ensure the integrity of the cold chain and
growth, which renders these foods more sensitive to temperature fluc its precise control (e.g., dynamic monitoring and shelf-life prediction)
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tuations and more vulnerable to defects in CCL. The deterioration of (Bouzembrak et al., 2019), and (iii) promote the ecological and sus

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meat products is generally caused by the growth of bacteria and/or tainable development of the cold chain (e.g., reduce energy consump

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mold, which increases the risk of foodborne diseases in humans and thus tion, cost, and environmental impact) (Wu et al., 2019). A variety of
presents a risk for public health. promising technologies (e.g., the Internet of Things, cloud computing,
The United Nations Food and Agriculture Organization (FAO, 2015) big data, blockchain, AI) is available on the market today to improve the
reported that, especially in developing countries, food losses occur integrated service level of CCL, which is also a major direction of future
mainly in the post-harvest circulation stage and are due to inappropriate innovation and research direction for the transformation and upgrading
postharvest handling and poor cold chain, transport, and climate control of the CCL to digital, intelligent, efficient, and ecological systems.
resulting from a lack of appropriate logistics infrastructure and of Several previous studies have provided detailed reviews of various
knowledge of how to handle perishables (Goedhals-Gerber & Khumalo, technologies (e.g., numerical simulations, food packaging, Internet of
2020). Therefore, appropriate and uninterrupted temperature control Things), challenges, and future trends in CCL. However, these reviews
from harvesting, slaughter, or fishing to the market is important to focus on specific technologies (Han, Ruiz-Garcia, et al., 2018; Zhao
preserve the original organoleptic properties of food, maintain food et al., 2016), a single link in the cold chain (Brosnan & Sun, 2001; Duan
safety, reduce waste, minimize the risk of foodborne diseases, and et al., 2020), or a specific research topic (Ndraha et al., 2018), whereas
improve the overall economic performance of the cold chain. few studies provide a comprehensive review of the field (i.e., its research
In addition, ensuring a suitable humidity environment for foodstuffs priorities, the current state of research, future challenges and trends). In
is important for reducing water loss and maintaining the sensory quality particular, few studies provide a detailed overview of the development
of fresh agro-products, which directly affects consumer buying de status and deficiencies of China’s CCL or compares the gap between
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cisions, market prices, and sales volume and thus affects the overall China and developed countries in terms of infrastructure, data handling,
economics of the food industry. Inappropriate humidity is not conducive and national policies. In addition, being one of the major focuses of
to maintaining the quality and safety of fresh foods; for example, low international research, new research from around the world on the
humidity not only increases moisture loss and accelerates the deterio problem of food safety, waste, and CCL is appearing continuously.
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ration of sensory quality (e.g., pigments, colors, and texture) but also Consequently, this paper comprehensively reviews CCL topics and
reduces the thawing efficiency for frozen foods. High humidity promotes discusses the progress and shortcomings of current research on CCL for
the growth of bacteria, thereby enhancing the incidence of disease and fresh agro-products. The challenges facing this field are also presented to
decay, especially for meat products. further improve the comprehensive performance and economics of CCL.
Optimizing the CCL of fresh produce has thus become the main focus Furthermore, the current state of China’s CCL is summarized in terms of
and of researchers in the field, and three main research directions have infrastructure, data handling, and national policies and legislation. In

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J.-W. Han et al. Trends in Food Science & Technology 109 (2021) 536–551

addition, to understand the future policy direction and development humidity in all stages of the cold chain, and the temperature and hu

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needs of China, we discuss the current CCL development gap between midity gradient that exists between the food and the environment,
China and developed countries. Finally, we suggest future research di especially for packed fruits (Tagliavini et al., 2019). Direct monitoring of

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rections to maintain food quality and safety, promote sustainable, the internal temperature and humidity of fresh foodstuffs inevitably
environmentally friendly development, and improve the intelligent degrades the food integrity, accelerates the rate of spoilage of food, and
management of CCL. increases the risk of cross-contamination between different products. To
resolve this problem, nondestructive monitoring technology (e.g., bionic
2. Current research topics for CCL sensors, digital twin technology, nanotechnologies) is an important di

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rection for future research and development. Several nondestructive
2.1. Optimization of CCL efficiency methods have been reported and used over the past decade to detect
internal and external quality attributes of fruit or meat in a rapid,
The efficiency of CCL for fresh produce depends mainly on its cost-effective, and non-invasive manner [e.g., spectroscopy (Arendse
properties (e.g., thermophysical properties, physiological mechanisms, et al., 2018), nuclear magnetic resonance (Marcone et al., 2013), and
geometry, internal structure), infrastructure maintenance and moder x-ray computed tomography (Schoeman et al., 2016)]. Some neural

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nity (e.g., precooling, storage, transportation, marketing, and domestic network models have also been developed to dynamically and nonde

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refrigeration), and management practices (e.g., cooling methods, stan structively predict the quality or residual shelf life of fresh produce

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dardization, packaging materials, produce packing arrangements) throughout the supply chain (Han et al., 2019). However, neural net

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(Goedhals-Gerber & Khumalo, 2020). To improve the uniformity of works are prone to fall into local optima due to the connection weights
temperature and humidity and the quality of fresh goods, several recent and biases of the different network layers being randomly initialized at
studies have analyzed, across the entire cold chain, the airflow and the the beginning of neural network training, which means that the pre

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heat and mass transfer within packaging, which helps to optimize diction accuracy relies heavily on training data (the so-called “over

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packaging design (packaging thickness and vent area, shape, number, fitting” problem). In particular, the precision and generalization of the
position, etc.) and improve the precise control of the product quality and neural network model are difficult to meet the practical application
environment. However, quality loss, energy cost, the mechanical requirements.
strength of packaging, and environmental impact are also important
parameters for determining the optimal packaging design and control 2.3. Green and sustainable cold chain logistics
parameters (e.g., airflow rate, temperature, run time, and mounting
position of refrigeration unit), so future efforts should be directed to Fresh food demands a suitable and stable temperature and humidity
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ward a more integrated analysis, in which all parameters are evaluated environment throughout the cold chain and consumes a significant
simultaneously. In addition, most current studies focus on optimizing amount of electricity, which is a major economic cost for the cold chain
the efficiency of a single cold chain stage or a specific experimental stakeholders (manufacturers, suppliers, and retailers) (Han, Zhao, et al.,
environment, thereby lacking an overall perspective of the cold chain, 2018). According to the FAO (2020), 70% percent of the energy used by
which is especially serious if the cold chain is broken at some point. The food systems is consumed after the food leaves the farm, i.e., in trans

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cold chain is thus an organic combination of multiple circulation stages, portation, processing, packaging, shipping, storage, marketing, etc. An
with each stage being interrelated and interdependent. The total CCL estimated one-third of the food produced is lost or wasted every year and
efficiency is affected by modifications of the operating standards of any with it an estimated 38% of the energy consumed in food systems (FAO,
given stage. Therefore, enhancing the effectiveness of upstream and 2020). The energy consumed in the food industry to maintain product
downstream enterprises, implementing collaborative supervision, and quality, extend shelf life, and reduce food loss accounts for approxi

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ensuring the quality and safety of fresh produce throughout the cold mately 30% of the world’s energy consumption, and 8% of the electrical
chain requires comprehensive studies and analyses based on actual cold energy used in this industry is for refrigeration (Han, Zhao, et al., 2018).
chain scenarios (or CCL integrity). Thus, minimizing food loss and unnecessary energy consumption during
all phases of the cold chain will improve the overall economics of CCL
2.2. CCL integrity and accurate control and helps to reduce fossil fuel consumption, thereby alleviating some of
the associated environmental problems (especially in the developing
Given the constant interaction between fresh food and the environ world where electricity comes mainly from coal-fired power plants)
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ment, breaks in the cold chain may accelerate the rate of food spoilage (Azmi et al., 2017). In addition, promoting the sustainable and envi

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and even make subsequent application of the cold chain irrelevant. In ronmentally friendly development of CCL is also a policy demand for the
recent years, to maintain cold chain integrity and accurately monitor the economic development of all countries in the world.
low-temperature environment and food quality, automated monitoring
systems have been developed to collect the ambient conditions and 3. The stages of the cold chain
other parameters of the cold chain of fresh produce (e.g., location,
illumination conditions, concentration of heavy metals) by using IoT The cold chain is an organic combination of four linked systems:
technology such as RFID, WSNs, near-field communication, and com precooling, warehouse refrigeration, refrigerated transport, and mar
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pressed sensing technology. This technology allows for real-time keting, which differ in sequence and timing (Fig. 1). Each link in the cold
monitoring of food safety and quality, reduces the risk of undetected chain is correlated and interdependent, and problems in any link will
breaks in the cold chain, and improves the precision and logistical de increase the loss and waste of food and related human and material
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cision making (e.g., route optimization, shelf-life prediction, and energy resources and render irrelevant any subsequent links in the cold chain.
optimization) (Verdouw et al., 2016). The following review presents in detail the current state of research in
However, one-dimensional point monitoring is currently the main this field as well as the challenges and future trends to expect from these
way to measure the temperature and humidity of the cold chain envi four linked systems. In addition, current research on domestic re
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ronment, and the results provide important parameters for evaluating frigerators is also discussed.
whether the temperature and humidity meet the requirements of fresh
produce and whether the food quality and safety are maintained. This 3.1. Precooling
method of judging food-safety is one-sided, subjective, and unscientific
due to problems such as a limited number of sensors and their impre Before entering the cold chain low-temperature environment, the
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cision, the uneven distribution and/or fluctuation of temperature and first step for fresh agricultural products is precooling, which is critical to

538
J.-W. Han et al. Trends in Food Science & Technology 109 (2021) 536–551

Fig. 1. Diagram describing a complete CCL system for different fresh agricultural products.

ensure food safety and extend shelf life. The main purpose of precooling into packaging structure optimization in recent years. Several studies
is to rapidly remove field heat (or carcass temperature) of fresh produce combined experimental measurements and CFD modeling to evaluate
after harvest, slaughtering, or fishing. This step slows the physi how packaging designs affect cooling efficiency, energy consumption,
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ochemical activities in the produce, slows the development of disease, and fruit quality (i.e., chilling injury and mass loss). These studies show
and minimizes the destruction of the sensory properties and nutrients. In the advantages and disadvantages of the various existing packaging
addition, precooling reduces the demand for cooling capacity and pre designs and provide a reliable theoretical and experimental basis for
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vents large temperature fluctuations in the subsequent cold chain. improving the cooling efficiency of existing packaging.
Several studies claim that precooling is likely the most important and However, most research has concentrated on the optimization of
critical of all operations for the successful maintenance and storage of packaging structure for precooling, which often results in conflicting
fresh and perishable produce (Brosnan & Sun, 2001). Precooling can be packaging design requirements when multiple phases of cold chain
divided into heat-conduction cooling and phase-transition cooling; operation are simultaneously targeted. For example, increasing the
Table 1 lists the applicable scope, advantages, disadvantages, and future number of box vents can improve the cooling rate, throughput, and
trends of various precooling methods. No single precooling method is cooling uniformity but compromises the mechanical strength of the
appropriate for all produce, and the choice of the most appropriate packaging, increases chilling injuries and moisture loss, and even in

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precooling method depends mainly on the specific circumstances, such creases the risk of palletized-packaging collapse during subsequent cold
as produce species, packaging type, refrigeration temperature, cooling chain manipulations.
rate, sensitivity to water, and maturity (for fruits and vegetables) (Duan Furthermore, given the constantly increasing environmental con

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et al., 2020). cerns and regulations, reducing the environmental impact of food
In recent years, research has focused on enhancing rapid and uniform packaging has become another critical factor to consider in packaging
cooling of fresh produce (Han, Zhao, et al., 2018), reducing the energy design. Therefore, future efforts should be directed toward a more in ­
demands of precooling (Wu et al., 2019), and preventing food loss tegrated analysis in which all performance parameters of ventilated
(Tagliavini et al., 2019). However, few studies have discussed how the packaging are evaluated simultaneously in a multidisciplinary
various precooling methods affect products on the molecular and approach. More detailed information and suggestions are available in
cellular scale, which can help in developing a theoretical basis and our previous review papers regarding future research directions for
reference values to accurately determine and optimize precooling stra optimizing precooling and packaging of fruits and vegetables (Han,
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tegies (e.g., to determine the best precooling method, the optimum Ruiz-Garcia, et al., 2018; Zhao et al., 2016).
cooling temperature, and the best time interval between harvesting and
precooling).
3.2. Refrigerated warehouse
In addition, the negative impact of precooling on food quality and
safety can be reduced, especially for meat. The packaging design of fruits
A refrigerated warehouse (RW) serves mainly to provide a stable,
and vegetables is a crucial factor in precooling efficiency, and significant
suitable, and long-term low-temperature environment to conserve the
research efforts have been devoted to optimizing the packaging struc
quality of fresh agricultural products after precooling. As such, RWs are
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ture. To obtain the optimal packaging structure for a specific product,
a crucial link in the food supply chain and provide centralized storage
numerical simulation using, for example, Computational fluid dynamics
and management of goods, maintain a balance between supply and
(CFD) has proven to be an effective tool for obtaining detailed infor
demand, and regulate the transport capacity of goods. At present, the
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mation on the local airflow and heat- and mass-transfer processes within
common storage methods for fresh agricultural products are cold air
complex packaging structures and has become a major line of research
storage (CAS) and modified-atmosphere storage (MAS) (Table 2). CAS

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J.-W. Han et al. Trends in Food Science & Technology 109 (2021) 536–551

Table 1 Table 2
Applications, limitations, and challenges of various precooling methods. Refrigeration methods and their future development trends.
CP Name SP Name DM FDT

HT HC Nonsensitive to water, a large surface area, e.g., corn, mango, CAS VCRS ● Optimization of expansion valve performance (e.g., novel
apples, cantaloupe, peaches, root vegetables, chicken, etc. expander mechanisms, heat transfer, leakage, expansion
Remark: ● Adv.: lowest cost than the other methods; no moisture loss; process, irreversibility, lubrication, control, integration with
Better cooling efficiency than room cooling (RC) and forced-air compressors, power utilization strategy and economic aspects);
cooling (FAC). Comparing the performance of various expander mechanisms
● Disad.: Large floor space; High risk of cross contamination in the same cycle architecture and operating conditions
between products; Require air drying treatment (Murthy et al., 2019).
● FDT: Improve water recycling and safety; Determine the ● Developing high performance phase change materials and heat
optimal water temperature and cooling duration; Improving exchangers (e.g., enhancing the thermal conductivity without
the ability to maintain product quality and reduce cross phase segregation and designing heat exchangers with high
infection (Zainal et al., 2019). heat transfer rates); achieving energy-efficient and -economic
SIC Low sensitivity to ice and most aquatic products, e.g., broccoli, cooling (She et al., 2018).
spinach, cauliflower and radish, bonito, white shrimp, Atlantic VARS ● Optimizing the cooling capacity by detailed component level
salmon, and lateolabras janopicus, etc. modelling and design; good application prospects for
Remark: ● Adv.: Low moisture loss; Better cooling efficiency than RC and refrigerated transportation (Venkataraman et al., 2020).
FAC. VJRS ● Optimizing the size of the single-phase supersonic vapor
● Disad.: High equipment input and operating cost; High energy ejector (Rashed et al., 2020).
consumption; Low stability and automation of equipment. ● Determining the optimal nozzle shape and position; exploring
● FDT: Balancing the conflicts among the heat transfer rate, novel refrigerants with limited environmental impact and good
cooling transport capacity and pumping power; Proposing performance (Carvalho et al., 2019).
precise and multi-objective optimization strategies by MAS CACS ● Reducing the risk of low O2 and high CO2 injuries during
combining the experimental measurement, analytical quanti ­
longterm storage of fruit (Mditshwa et al., 2018).
fication and numerical simulation; Improving operation sta ● Economic analysis of these gains in relation to the investments
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bility and automation; Reducing energy consumption (Wang needed (Both et al., 2018).
et al., 2019). MAP ● Detailed understanding molecular changes in fresh produce
RC Low respiratory intensity, most carcass, e.g., Potatoes, Onions, and determining the optimal initial gas modification by the
garlic, apples, oranges, beef and pork, etc. application of genomic tools; (Belay et al., 2019).
Remark: ● Adv.: Low equipment input and maintenance cost. ● Integrated mathematical model (considering product
● Disad.: Very low cooling rate; Poor cooling uniformity; High characteristics, packaging material properties and microbial
sensitivity to packaging types and the stacking arrangement. growth in produce) offers new opportunities for successful
● FDT: Improving cooling rate and uniformity by optimizing implementation of optimal MAP design and performance
package design (vent area, shape, number, position, etc.), (Oliveira et al., 2015).
product stacking, and refrigerating unit location and number;
Future applications should mainly focus on carcass precooling.
FAC Most agro-products uses air as the cooling medium, and its effectiveness (i.e., cooling rate
Remark: ● Adv.: Low equipment input and maintenance cost; Wide
and uniformity, energy consumption, produce water loss, rate of chilling
applicability; Better cooling efficiency than RC; 2–6 times
higher cooling rate than RC.
injury) depends directly on packaging and stacking patterns, the ther

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● Disad.: Lower cooling rate and uniformity than HC, SIC and VC; mophysical properties of produce, air velocity, air temperature, and
High sensitivity to packaging types and the stacking humidity (Bideau et al., 2018). MAS is based mainly on CAS but also
arrangement. adjusts the composition of the storage atmosphere (e.g., high carbon
● FDT: Improved cooling rate and uniformity without
dioxide and low oxygen) to inhibit the physiological and biochemical
compromising energy consumption and product quality
(including safety); Determining the optimum duration of processes of food deterioration or the microbial activity in the food
precooling by considering the temperature of the goods at product. MAS thus extends the food shelf life compared with CAS.
different pallet positions or the desired temperature range of Fig. 2 shows the different cold storage categories and the corre
the food at the end of precooling; Determining the optimal air

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sponding products that can be suitably stored at various temperatures.
velocity and relative humidity (Mercier et al., 2019).
PC VC Large surface area to volume ratio, high water content, e.g., grape,
Fresh or frozen products are most often stored in high-temperature
leafy vegetables, watermelon, cabbage, cooked meat, etc. (HiT), medium-temperature (MeT), or low-temperature (LoT) facil

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Remark: ● Adv.: High cooling rate and uniformity; Inhibit or kill bacteria ities. Quick-freezing (QuF) and ultralow-temperature (UT) cold storage
and microorganisms; Nonsensitive to packaging types. may also be used, although the extremely low temperature may irre
● Disad.: Low throughput; High equipment input and operating
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versibly damage meat products (e.g., degrade taste and sensory char
cost; Power-intensive; High moisture loss.
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● FDT: Reducing the mass loss of the products by in-depth acteristics, reduce water retention, decrease thawing efficiency). In
studying the migration characteristics of water during vacuum addition, maintaining an ultralow temperature requires significant
cooling process at the cellular level including the migration electric power, which increases stakeholder risk and lengthens the
path, water distribution and state of water loss to further un profit-recovery cycle.
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derstand the moisture transfer mechanism; Realizing multi-
functional optimization of VC process or system by combing
In recent years, an increasing effort has been devoted to balance the
with other technique (e.g., modified atmosphere) (Zhu et al., electric-power demand of cold storage with the conservation of product
2019). quality (Table 3). These studies can be grouped into three research
CC Soft fruits with a seasonal production period, cut flower industry, topics: The first group focuses primarily on the details of airflow
relatively expensive products.
(including buoyancy-driven infiltration airflow) and the heat and mass
Remark: ● Adv.: Low equipment input cost.
● Disad.: High operating and maintenance costs. transfer in cold rooms (e.g., the effect of opening and closing the cold-
● FDT: No relevant studies have been found and further studies room doors). These studies mainly focus on optimizing the uniformity
need to be performed to demonstrate that this precooling and stability of the cold-room temperature and humidity by applying
method can be successfully applied to precooling of fresh energy-saving regulations, with the goal being to satisfy the re
produce (Brosnan & Sun, 2001).
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quirements for a low-temperature, stable storage environment for the
given food product (Tian et al., 2018).
The second group of studies investigates how different storage at
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mospheres and packaging materials affect the physicochemical quality
of the food product (e.g., color and texture, the concentration of

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J.-W. Han et al. Trends in Food Science & Technology 109 (2021) 536–551

Fig. 2. Different types of RWs depending on the food-temperature requirements (Machinery Industry Standard, 2018). Apps: Applications.

bioactive compounds, or the molecular response of produce when transport via RVs is the most common mode of food transport, and as
exposed to specific atmospheres), which provides a reliable theoretical such is the main focus of research around the world (Mercier et al.,
and experimental basis to better understand product quality and the 2017). However, relevant technological innovations in road transport
associated molecular processes. This approach allows a multi-objective (e.g., improving the distribution of cooling capacity, optimizing the
optimization of product quality and energy conservation in low- internal structure of refrigerated containers, the use of novel re

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temperature storage (Akerma et al., 2020; Mditshwa et al., 2018; Zud frigerants) can be directly applied to other transportation modes. In the
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aire et al., 2017). following, we discuss three main lines of research that address specific
Finally, the third group of studies focuses on the development and important issues in RT.
optimization of refrigerating systems, refrigeration storage technology, First, the main purpose of RT is to maintain a stable and uniform
and refrigerants in an effort to reduce energy consumption. These temperature and humidity environment throughout the shipment
studies are motivated by the global environmental and energy crisis and period, which is the single most important characteristic determining
seek to promote energy conservation and the environmentally friendly the quality, safety, and shelf-life of food products and the associated
development of RWs (Azmi et al., 2017). However, this research is still food losses. Within a RV, the homogeneity of temperature, humidity,
in the stage of theoretical exploration, and some challenging issues and and air-flow velocity is determined by the external environment and the
technologies still require further in-depth study, such as intelligent internal air circulation (Artuso et al., 2019). Therefore, a detailed un

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monitoring and automated management, which exploits the derstanding of the heat and mass transfer processes and the spatial and
real-time-quality data of refrigerated products to determine the optimal temporal optimization of temperature and humidity within a refriger

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energy management strategy. In addition, novel refrigerants and ther ated space are currently major research directions and are generally
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mal insulation materials with low global warming potential, high COP, achieved by optimizing the internal structure of refrigerated boxes,
and micro- or nano-scale structures are being developed to reduce the reducing the infiltration loads due to external ambient air infiltrating
energy consumption of refrigeration equipment (Bouzembrak et al., into the refrigerated space through cracks and door openings (Rai et al.,
2019; Zhao et al., 2018). 2019), and developing lightweight, high-performance insulation mate
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rials (i.e., high thermal stability, resistance to wear and erosion if used
on the external wall of the RV) (Adekomaya et al., 2017).
3.3. Refrigerated transport
Second, a vapor compression refrigeration system (VCRS) is used in
the refrigeration units of the vast majority of RVs, which, for 90% of the
Refrigerated transport (RT) connects the upstream and downstream
market, are driven by auxiliary diesel engines that generate electricity to
links in the cold chain. Multiple modes of RT are available, including
run the compressor and fans (Pandya et al., 2020; Rai & Tassou, 2017).
marine, air, road, and rail, and the optimal mode of RT depends on shelf
With the growth of the world population and living standards, the scale
life, economic value, cost, and customer demand (Yavas & Ozkan-Ozen,
of refrigerated transport is also increasing to meet the consumer demand
2020). RT systems operate for the most part in a harsh environment, and
for high-quality, diversified, and personalized food. A 2010 study pre
the cooling performance is affected by many adverse factors, such as
­
sented by the United Nations Environment Programme (UNEP, 2010)
relative humidity, relative wind or vehicle speed, variable climatic
estimated that about 4 million RVs were in service worldwide and
conditions, solar radiation, heat infiltration, and degradation of insu
forecasted a growth of 2.5% per annum by 2030 for global road freight
­
lation materials (Artuso et al., 2019). Therefore, RT systems usually
transport. Eurostat reported 4 million RVs in Europe alone at the end of
have a lower COP than stationary refrigeration systems because they are
2016 (Artuso et al., 2019). These statistics mean that we can expect an
mainly responsible for maintaining the temperature of precooled cargo
increase in the energy demand for transporting perishable foods.
rather than reducing the cargo temperature (Tassou et al., 2009). Road

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Table 3 Table 3 (continued )


Summary of recent typical studies that focus on optimizing the cooling perfor Reference Type Temperature Relative Product

­
mance of RWs. humidity
Reference Type Temperature Relative Product Remark: predicting the fate of the fungicide particles by
humidity developing a CFD model of a thermonebulization fungicide
Delele et al. HiT- 11.1 – Apple fogging system for fruit postharvest treatments, and good
(2012) MAS agreement was found between measured and predicted results of
Remark: predicting the fate of the fungicide particles by deposition profiles of fungicide particles. Moreover, investigating
developing a CFD model of a thermonebulization fungicide the effect of bin handling parameters (top cover and bottom air
fogging system for fruit postharvest treatments, and good circulation gaps) on the amount and uniformity of fungicide
agreement was found between measured and predicted results of deposition in the fruit bin.
deposition profiles of fungicide particles. Moreover, investigating
the effect of bin handling parameters (top cover and bottom air
circulation gaps) on the amount and uniformity of fungicide Therefore, numerous investigations have explored effective ways to
deposition in the fruit bin. improve the COP and cooling capacity of refrigeration systems and to
Yesudhason MeT- 0–2 ◦ C – seer fish reduce the energy consumption and environmental impact, which in
et al. (2014) MAP

­
Remark: evaluate the combined effect of modified atmosphere
cludes greenhouse gas emissions and refrigerant leakage (Adekomaya
packaging and sodium acetate on the retention of shelf life and et al., 2017; Rai & Tassou, 2017).
microbial quality of seer fish steaks stored at 0–2 ◦ C. The results Fig. 3 shows the contribution of the various thermal loads to the
showed that the combined effect of MAP (70 vol% CO2:30 vol% overall energy consumption of refrigerated systems. Minimizing the
O2) and sodium acetate (1%, w/v) is a valuable tool to allow an
energy consumption of refrigerated transport systems translates into
effective extension of the shelf life of raw fish products.
Kabeel et al., LoT- − 13 ◦ C – – minimizing the various thermal loads that are transferred into the
2016 CAS refrigerated space (Francis et al., 2017). Other studies suggest that
Remark: a comprehensive experimental study on a walk-in cold reducing the weight and aerodynamic drag of refrigerated boxes is also a
store (room) to compare the performance of R1234ze (a low cost-effective option for significantly decreasing fuel consumption and
global warming potential alternative refrigerant) and R134a
refrigerants is carried out on. The results showed that R1234ze
CO2 emissions. These reports state that a 14% reduction in aerodynamic
has higher coefficient of performance (COP) about 7–33% than drag or a 10% reduction in weight can both contribute a 7% reduction in
that of R134a in all cases and lower power consumption of the fuel consumption (Kulekci et al., 2008). However, the optimization of
compressor about 9–15.5% through different experiments. aerodynamics and the use of lightweight materials for RVs cannot
Zudaire et al. MeT- 1 ◦C 85% calçots (Allium
compromise the payload, doorway area, mechanical requirements,
(2017) CACS cepa L.)
Remark: evaluate the effect of controlled atmospheres on the manufacturability, cost efficiency, and environmental safety of RT. In
physicochemical, nutritional and sensory quality of calçots at addition to CO2 emissions from powering and transporting the refrig

­
different reduced O2 and elevated CO2 concentrations. eration units, refrigerant leakage remains an acute issue that needs to be
Bideau et al. MeT- − 2–4 ◦ C 90–98% Cauliflowers addressed to reduce the environmental impact of RT, which tends
(2018) CAS
Remark: present a modeling approach for simulating the cooling
exceed that of other refrigeration-industry sectors due to the harsh
of packed and stacked horticultural produce in a vented storage environment, continuous vibration, and mechanical shocks involved in
room and simultaneously determine the temperature and the RT.
mass loss of several products placed in conventional RC. Some studies present a more comprehensive assessment of the car
Tian et al. LoT/ − 33.68 ~ 90%

­

bon footprint of RT to assess the total global-warming impact (including
(2018) QuF- − 16.91 ◦ C
CAS the total direct and indirect CO2 emissions plus the equivalent CO2
Remark: developing an unsteady analytical model for predicting emissions of other greenhouse gases) of various refrigerants (e.g.,
the infiltration flow rate through the doorway of refrigerated R134a, R152a, R1234yf, R290, R404A, R410A, R32, and R744) (Wu
rooms, and the prediction errors of infiltration air volume are et al., 2013, 2020). These studies provide a detailed understanding and
distributed between ±10%.
Thewes et al. MeT- 1–5 ◦ C 94 ± 2% Apple
an important theoretical basis for determining the optimal refrigerant
(2019) CACS with low global warming potential, high COP, and low energy con

­
Remark: evaluated the effects of controlled atmosphere and sumption under various conditions (e.g., road surface, weather condi

­
dynamic controlled atmosphere based on respiratory quotient tions, and operating temperatures). In addition, Pandya et al. (2020)
(RQ), with RQ 1.3 and RQ 1.5, on the dynamics of pyruvic acid,
proposed a VARS coupled with a solid-oxide fuel cell (SOFC) for large,
sugars, anaerobic metabolites, and enzymes involved in
anaerobic metabolism of “Elstar” and “Nicoter” apples after medium, and small refrigerated trucks as a favorable alternative to
harvest, 6 and 9 months of storage plus 7 days of shelf life. The conventional diesel-engine-driven VCRSs. The results show that the
results show that ‘Elstar’ adapts to extremely low oxygen storage SOFC-coupled VARSs can refrigerate the cargo with negligible
while ‘Nicoter’ does not. greenhouse-gas emissions compared with other refrigerated trans
Akerma et al. MeT/ − 18 ◦ C/-5 ◦ C Quartzite (frozen
­
portation technologies and zero emissions of particulate matter and

(2020) LoT- carrot analog)
CAS NOx. Therefore, environmentally benign refrigerants and alternative
Remark: study experimentally the effects of several demand refrigeration systems have the potential not only to reduce or even
response (DR) parameters (including compressor turning off eliminate the problem of refrigerant leakage but also to significantly
while maintaining the fans, product load, outside temperature,
decrease the energy consumption of future RT systems (Rai & Tassou,
setpoint temperature and DR duration) on the air, product
temperature and energy consumption in a cold room. The results 2017; Tassou et al., 2009).
showed that compressor energy consumption can be reduced due Finally, the digitization and visualization of RT has become another
to DR applications in some scenarios. important line of research in recent years and provides a quantitative
Coelho et al. HiT- 20 ◦ C 40/70% Common bean approach to weighing the different stakeholder objectives (e.g., envi
(2020) CACS
­
ronmental assessment, customer satisfaction, low risk, low cost), which
Remark: analyze the physicochemical parameters and
composition variability of common bean under different storage helps decision making strategic scheduling (Yavas & Ozkan-Ozen,
atmosphere of O2, CO2, and humidity. 2020). Optimizing vehicle routing is another typical research subject
Praeger et al. MeT- 1–4 ◦ C – Apple that simultaneously reduces energy consumption, food degradation,
(2020) MAS
transport time, and carbon emissions (Zhang et al., 2020). Furthermore,
the real-time acquisition, storage, and processing of multi-source data

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Fig. 3. Typical contribution of each type of load to the total thermal load of RVs (a) from Francis et al. (2017) and (b) from Rai and Tassou (2017). Other loads not
presented include the heat gain from ventilator motors, defrost heaters, antisweat heaters, lights, people, and forklifts.

(e.g., temperature, humidity, route, deadweight, and door opening and their classification according to ISO 23953-2:2015. To simultaneously
closing) is the foundation for digitization of RT and improves the flex meet the needs of different stakeholders (e.g., customers, staff, retailers)

­
ibility, reliability, and dynamism of RT, thereby facilitating real-time and attain multi-objective collaborative optimization (i.e., high-quality
decision-making for governments, businesses, and consumers (Yavas & products, thermal comfort, and energy conservation), RDCs have
Ozkan-Ozen, 2020). In addition, real-time monitoring of RVs can also attracted the attention of researchers interested in the marketing stage
help managers to detect and immediately resolve abnormal conditions of CCL (Lindberg et al., 2020).
and thereby prevent problems such as irregular temperature and hu Various studies have shown that the infiltration of warm and humid
­
midity, which is important for optimizing logistics, closely controlling air across air curtains represents the largest thermal load of typical open-
food quality and safety, improving traceability, ensuring the credibility display cabinets (almost 67%–77% of the total thermal load), which
and transparency of quality controls, and many other factors (Liu et al., translates into the greatest negative effect on the efficiency of open-
2020). In the future, the application of technological innovations such as display cabinets in terms of both temperature homogeneity and en

­
the IoT (for data acquisition), cloud computing (for data processing and ergy (Tassou et al., 2011; Xie et al., 2021). As a result, the use of closed
mining), and artificial intelligence (AI; for data interpretation) will be RDCs is becoming increasingly widespread due to their greater energy
the main driving forces behind the upgrade and transformation from efficiency and more stable air and product temperatures. For example,
traditional RT systems to intelligent and sustainable RT systems. closed RDCs will account for 75% of all display cabinets in retail stores
by the end of 2020 in France (Chaomuang et al., 2017). However, closed
displays introduce physical barriers to accessing the product, possibly
3.4. Marketing
reducing sales, which is a major drawback and discourages retailers
from retrofitting open refrigerated displays with doors. In addition,
Marketing is the final, crucial stage in the food cold chain before the
frequent opening of the glass doors of closed displays increases fogging
food products reach the consumer. Field surveys in various countries
on the doors, which decreases their transparency, thereby degrading the
show that chilled foods face serious temperature and humidity abuse in
visual representation of the products. These drawbacks mean that active
retail stores (Derens et al., 2006; Derens-Bertheau et al., 2015). In China,
heat defogging, temperature readjustment, and temperature stabiliza
almost 80% of fresh fruits and vegetables in supermarkets experience

­
tion are required for closed displays, which increases the energy re
temperature abuse. Related research reports that inappropriate tem

­
quirements and cooling load of this stage (Chaomuang et al., 2017). In
­
perature and humidity management is responsible for more than half of
addition, according to ISO 23953, the lights required in a closed display
all unmarketable produce (Chaomuang et al., 2017; Xie et al., 2021).
are responsible for 25% of the total heat extracted by evaporator coils
Furthermore, the accumulation and transmission of various risk factors
(assuming ten openings per hour of each door, each with a duration of
(e.g., temperature and humidity abuse, quality deterioration,
15 s). Thus, no consensus has been reached on the pros and cons of open
cross-contamination) in the early stages of the cold chain also negatively
versus closed refrigeration cabinets, and future multidisciplinary studies
impact the food quality and safety in the marketing process. Therefore,
(combining quantitative and qualitative methods with empirical data)
marketing is the most vulnerable and the closest link in the cold supply
are required the comprehensively consider multiple optimization ob
chain to consumers; a lack of strict quality and safety supervision in this
­
jectives (e.g., energy consumption, food quality, temperature distribu
last line of defense can make the whole CCL fall short. ­
tion, thermal comfort, sales volume, environmental impact), which
In addition, reducing the operation cost of refrigeration (i.e., elec
would help to fully understand the behavioral and technical aspects of
­
tricity input) has proven to be a challenging technical problem for re
real, dynamical, and complex shopping situations (Lindberg et al.,
­
tailers that directly affects their economic returns (Lindberg et al.,
2020). Table 4 summarizes recent studies on the performance of
2020). Related research reports that about 4% of the annual consump
different types of RDCs. As can be seen from Table 4, the use of a PCM is
­
tion of electricity in industrialized countries is used for the daily oper
a potential solution to reduce the negative impact of defrosting on the
­
ation of supermarkets, about 35%–45% of the total electricity
shelf life of food products, temperature stability, and energy efficiency
consumption of a typical supermarket is used for refrigeration, and
in RDCs. In addition, few studies have investigated how to improve both
around 70% of this refrigeration energy is used to store and display
the energy efficiency and food quality for horizontal, frozen-food
frozen and chilled food products at suitable temperatures (Alzuwaid
cabinets.
et al., 2016). Therefore, the long-term efforts of research aim to balance
a stable, uniform storage environment for maintaining and displaying
high-quality products with the need to minimize energy consumption 3.5. Domestic refrigerator
(Chaomuang et al., 2017; Lindberg et al., 2020).
Refrigerated display cabinets (RDCs) represent a major storage car The food business operator (FBO) has the primary responsibility for
­
rier that is used extensively in retail stores worldwide to store, display, food safety before the consumer purchases a food product, and food
and sell chilled food products. RDCs come in various designs, including safety risks can be significantly reduced by standardization, specializa
­
horizontal, vertical, open, closed, chilled, frozen, and multi-temperature tion, and precise management (e.g., process hygiene, the use of food
cabinets, and detailed information on display cabinets is available from safety criteria, self-checking systems, and hazard analysis and critical

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Table 4 is the most common household appliance for this purpose and plays a
Recent studies and future research directions for improving the performance of crucial role in keeping food fresh and maintaining its quality and safety
RDCs. by providing a suitable low-temperature environment.
Reference Type C/F H/ OP Country Ovca et al. (2020) report that 50% of domestic refrigerators maintain
V a 24 h average internal temperature of over 6 ◦ C, and only 20% of do

­
Xie et al. (2021) ORDC, C (1–4 ◦ C) V TD, USA mestic refrigerators maintain temperatures below 4 ◦ C. These results are
CRDC FQ similar to those of Derens-Bertheau et al. (2015) and Jofré et al. (2019),
Remark: This study provides an insight into the benefits of who showed that about 47% and 41% of domestic refrigerators maintain
CRDC for better temperature management and quality
product temperatures above 6 ◦ C. In addition, Laguerre et al. (2002)
retention of fresh-cut leafy greens in the retail environment
and concurrently in a home refrigerator, and the results report that 26% of the refrigerators surveyed (data available for 119 of
show that CRDC has a lower overall temperature, better 143 families) in France operate at over 8 ◦ C, and 80.2% of the general
temperature uniformity, and less produce quality loss than public confirmed that they had never measured their refrigerator’s
ORDC. temperature (Jevšnik et al., 2013). These studies also show that refrig
Talbot et al. (2020) ORDC, F (− 20 ~ V TD, UK

­
CRDC − 1 ◦ C) FQ
erator age, load, door openings, or time of day have no significant
Remark: This study made up for the lack of data on the impact on refrigerator temperature, although these factors may increase
temperature performance of frozen retail display cabinets, the energy consumption of the refrigerator. Fluctuations in refrigerator
and future research should determine the effect of defrost- temperature mainly depend on thermostat setting, refrigerator design,
induced temperature fluctuations on frozen food quality
and the on-off cycling of the compressor, and temperature fluctuations
and how to reduce this negative effect.
Nikitin (2020) ORDC C (0–10 ◦ C) V TD Russia may range from 0.5 up to 12.2 ◦ C over 24 h (Jofré et al., 2019; Ovca
Remark: The analysis of simulation results showed ORDC et al., 2020). In particular, the warmer seasons lead to a greater fluc

­
with a double-jet air curtain have a larger (by 13%) effective tuation in temperature due to the greater difference between ambient
volume compared to a single-jet air curtain and do not lead and refrigerator temperatures. These temperature fluctuations strongly
to a significant increase of production cost (less than 5%).
impact the safety and the shelf-life of food products, and greater tem
Further research should be carried out to determine the

­
unsteady influence of external factors on the process of perature fluctuations lead to greater reductions in shelf life because the
convective heat transfer in the ORDC. growth rate of L. monocytogenes increases exponentially with tempera

­
Chaomuang et al. CRDC C (0 ◦ C) V TD France ture (Hereu et al., 2014).
(2020) Remark: These studies provide a detailed insight into
Reports show that, in Europe, 45% of food losses and 87% of food
airflow and heat transfer processes in CRDC by combining

­
experiment and CFD modeling, and results show that CRDC borne disease occurred at the household level, respectively (Food
has lower product temperatures, better temperature Standards Agency, 2018; Gustavsson et al., 2011). The rate of food loss
uniformity, and better product preservation. In future and foodborne disease occurring in households strongly depends on
studies, CFD will be used as an effective analysis tool to consumer behavior and the domestic environment, so efforts should be
investigate the influence of unexplored design parameters
made to reduce both risk factors. In terms of consumer behavior, regular
and the operating conditions on the steady (or unsteady)
distribution of air and product temperature. temperature verifications, cleaning, and disinfection are essential to
Ben-Abdallah et al. ORDC C (0–6 ◦ C) V EC, France reduce temperature fluctuations and microbial contamination levels (e.
(2019) TD g., bacteria and fungi) in refrigerators (Ye et al., 2019). Moreover, it is
Remark: The results show an important potential of PCM to
also very important to increase consumer knowledge of good refriger
maintain the air and product temperature inside display

­
cabinets when the compressor is off, and future research
ation practices and of the impact of temperature on microorganisms,
should focus on reducing the energy consumption of this especially for the elderly and pregnant women. To improve the domestic
technology by optimizing display cabinet design and fan environment, good housekeeping practices (e.g., strictly abiding by the
power. shelf-life and by the recommended storage temperature of refrigerated
Wu et al. (2017) ORDC C (5 ◦ C) V TD China
foods), clean and hygienic conditions for food handling, preparation,
Remark: A novel composite shelf is designed for the ORDC
based on the advantages of the heat pipes and PCM, which and cooking are very helpful for reducing cross-contamination from
can effectively reduce the temperature fluctuation in other foods and household foodborne disease outbreaks.
defrosting processes and improve the performance of Refrigerators are the most economical and effective way to store
ORDC. Future research needs to choose more appropriate
fresh perishable food at the household level. As the world’s refrigerator
heat pipe working fluids and phase-change materials
(PCMs).
population grows and lifestyles improve, over 1.4 billion domestic re

­
Alzuwaid et al. ORDC C (0–4 ◦ C) V TD UK frigerators are used worldwide (Ovca et al., 2020), and the total in
­
(2016) Remark: A 2D CFD model was developed to can predict the ventory of domestic refrigerators and freezers worldwide exceeds 2.3
effect of adding a PCM container on cabinet efficiencies, air billion (Maiorino et al., 2020). James et al. (2017) demonstrated that
temperature distributions, product temperatures, and
refrigeration systems are consistently the single biggest draw of elec
airflow patterns inside the cabinet, and simulation results
­
show that the modified display cabinet with integrated PCM tricity in the residential sector, accounting for about 13.4%–38% of the
has greater stabilization of product temperatures during total residential electricity consumption in different countries (Rav
­
defrost periods and significant energy savings. eendran et al., 2020; Thiessen et al., 2018). Therefore, improving the
energy efficiency of home refrigerators has become an important topic
worldwide.
control) (Roccato et al., 2017). However, once fresh food is purchased
In general, three technological improvements can help improve the
from the FBO, food quality and safety are directly related to how con
energy efficiency of domestic refrigeration systems. The first method is
­
sumers transport, store, and handle the food in their domestic envi
to reduce the thermal load by increasing the insulation thickness or
­
ronment, especially for meat and seafood. Although the time for
using advanced insulation panels (e.g., VIPs, PLA plastic liners, and
transport from the FBO to home is relatively short because consumers
baffle-type panels filled with low conductivity composites) (Bansal
tend to purchase food near their home, perishable food products may
et al., 2011; Hossieny et al., 2019; Thiessen et al., 2018); this approach
still spend a considerable portion of their shelf life in household stor
mainly reduces heat transfer by conduction through the refrigerator wall
­
age—this stage of storage may be even longer than the total circulation
due to this part of the load accounted for approximately 60% of the total
time in the previous cold chain section. Therefore, domestic storage is a
thermal load (Thiessen et al., 2018). Increasing insulation thickness can
critical part of CCL, and its proper implementation is vital to reducing
help reduce the total heat gains and thereby reduce the energy required
food waste and the risk of foodborne diseases. The domestic refrigerator
by the compressor. However, this approach would reduce the effective

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internal volume of the refrigerator and against the manufacturer’s 4. The status of cold chain logistics in China
target. An effective alternative to standard insulation is advanced in

­
sulators, such as vacuum insulation panels (VIPs), whose thermal con 4.1. Infrastructure

­
ductivity is about five times less than that of the most commonly used
polyurethane foam. Hossieny et al. (2019) and Thiessen et al. (2018) With the growing purchasing power of the Chinese in recent years,
report that refrigerator energy consumption is reduced 7.3%–12.5% and the cold-chain infrastructure and market scale have also rapidly grown.
6%–21% by using polylactic acid (PLA) and VIPs, respectively. How According to the 2020 development report of the China Cold Chain

­
ever, cost and processing difficulties (e.g., difficulty to apply in corners Logistics Alliance, the total RW capacity in China is about 49.26 million
or along edges) limit the wide-scale use of advanced insulators in do tons (equivalent to 122.26 million cubic meters) with a compound

­
mestic refrigerators, so a breakthrough is required that does not annual growth rate of 15.77% from 2008 to 2020 (see Fig. 4a). As can be
compromise on product lifetime and environmental friendliness. seen from Fig. 4b–d, the uneven distribution of RWs and RVs among the
The second method to improve the energy efficiency of domestic different regions in China constitutes a serious problem that limits the
refrigeration is to reduce the mechanical friction in the compressor or to promotion, standardization, and digitization of CCL in China. East
use advanced compressors (e.g., VSLC, VCC), which is also the solution China, North China, Central China, and South China are the four main
with the greatest energy savings because the compressor is the main regions requiring distribution via RWs and RVs, which is mainly
energy-consuming component of a refrigerator, accounting for over 80% attributed to the rapid economic development of these areas combined
of the total energy consumed (Marques et al., 2014). Yang et al. (2020) with the development of transportation and personalized eating habits.
developed a nano-refrigerant consisting of graphene nanosheets added A 2018 report by the Global Cold Chain Alliance (Global Cold Chain
to SUNISO 3 GS refrigerant oil, and the results show that energy con Alliance, 2018) attributes to China 0.132 cubic meters of RW capacity

­
sumption over 24 h by a domestic refrigerator can be reduced by up to per urban resident, which is far below the level of developed countries
20.3%. In addition, graphene nanosheets have a relatively high thermal (e.g., two- to fourfold lower than the USA, Japan, and Canada). In
conductivity and thus increase the thermal conductivity of the refrig addition, the China Federation of Logistics & Purchasing (CFLP) reports
­
erant, which enhances the capacity of the heat exchanger (i.e., that the number of RVs per capita in China is 0.13 per 1000 persons in
condenser and evaporator). Furthermore, low-GWP nano-refrigerants 2018, which is far lower than Japan (1.95) and the USA (1.76). There

­
have been proposed in which nanoparticles (e.g., TiO2-MO, CuO, carbon fore, the potential domestic demand on the cold chain infrastructure is
nanotubes) are added to low-GWP refrigerants (e.g., R-290, R600a, huge in China, which forbears broad development prospects. Mean

­
R407c) (Jaffri et al., 2018; Jatinder et al., 2019; Rahman et al., 2019). while, the steady growth of China’s economy, the acceleration of ur

­
The results of these studies show that low-GWP nano-refrigerants not banization, the increasing awareness of food safety among consumers,
only effectively reduce the energy consumption of refrigerator systems and the expansion of international cooperation will all promote the
but also promote environmental sustainability. However, complex sustainable development of China’s CCL industry and the expansion of
manufacturing processes, high economic costs, and the required demand.
re-engineering of the heat exchangers and compressor (e.g., HC re
­
frigerants, HFO-1234yf) are major barriers that prevent the widespread
use of these novel nano-refrigerants in the near future (Bansal et al., 4.2. Digital development level
2011). However, studies have shown that advanced compressors offer
higher performance and energy savings, but their performance must be The main purpose of digitization of CCL is to implement dynamic
reliable (Omara et al., 2020). monitoring (e.g., dynamic path optimization, dynamic temperature and
The third method to improve the energy efficiency of domestic humidity control, information sharing, fault warning) and accurate
refrigeration is to enhance the heat transfer of the heat exchangers. As traceability to ensure the quality control and safety of agricultural
previously mentioned, the efficiency of heat exchangers can be achieved products. Possible technologies for this transition include RFID, sensors
by using nano-refrigerants. Additionally, PCMs may also be used to (e.g., temperature, humidity, weight, gas, opening and closing doors,
reduce the refrigerator energy consumption by integrating it into the etc.), IoT, GPS, graphical information systems, and AI, which are vital
evaporator for cold storage, into the condenser for heat storage, or into for connecting the information islands between upstream and down

­
the compartment side (Du et al., 2018). This method is more economical stream stakeholders, reducing manpower cost, and promoting energy
and easier to implement than the first two methods (i.e., improving conservation and intelligent implementation of CCL for agricultural
panel insulation and compressor performance). Omara and Mohamme products. In various regions of China, the construction of cold-chain
­
dali (2020) reported that integrating PCMs into a refrigerator reduces infrastructure is characterized by diversity, non-uniformity, and hys
­
the pressure ratio across the compressor, which increases the teresis, which limits cold chain standardization and the application of
compressor off-time, reduces compressor starts, and thus reduces energy related information technology (Zhao et al., 2018). In addition, low
consumption. However, no specific guidelines exist for incorporating profit margins and high costs make the enterprises involved unwilling to
PCMs into domestic refrigeration systems (e.g., phase change tempera invest in information transformation of the cold chain infrastructure,
­
ture, thickness, geometry, configuration, position, and orientation), and which may further reduce corporate profits or even lead to bankruptcy.
few exergy and entransy analyses have been undertaken to detect the Moreover, a poor perception of multi-source online information (envi
­
source and position of thermodynamic blemishes and to optimize the ronment, location, and packaging), poor stability, high error rate, and,
thermal performance of this application. Further research and optimi in particular, the lack of dynamic perception of product quality also
­
zation is thus needed to find the optimal PCMs for domestic refrigerators contribute to the slow development of CCL digitization in China. In the
based on physical (a completely reversible freeze-melt cycle, high future, a major driving force will be the universal application of
enthalpy change, high specific heat capacity, high thermal conductivity, advanced information technology to further improve quality mainte
­
less supercooling and phase segregation), chemical (low vapor pressure, nance, increase the efficiency of upstream and downstream collabora
­
compatibility with other materials, good chemical stability, nontoxicity) tive supervision, enhance the CCL market competitiveness, and increase
and economic requirements (low cost, recyclable, abundant resource the construction and application of dynamic prediction models of agri
­
base) (Omara & Abuelnour, 2019). cultural product quality. Fig. 5 presents a procedure for building a dy
­
namic nondestructive model to predict the quality of fresh produce
based on ambient temperature and humidity and which remains suitable
even if the cold chain is broken and temperature and humidity fluctuate
in the supply chain.

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Fig. 4. Cold chain infrastructure construction and distribution in China: (a) the infrastructure capacity by year, (b) the fraction of regional infrastructure in the
national total, (c) distribution of RW thermal capacity in China, (d) distribution of RVs in China.

Fig. 5. Procedure for dynamic nondestructive model to predict quality of fresh produce.

4.3. National policies and legislation industry is strongly influenced by the support and guidance of the
relevant national policies and legislation (NPAL) imposed by the Chi
­
In recent years, with the continuous upgrading of China’s household nese government. Given the late start and weak foundation of China’s
consumption structure, consumer demand for high-quality agricultural cold chain, some problems still remain, such as an imperfect system of
products is increasing, which fuels the continuous expansion of CCL standards, a relatively outdated infrastructure, a low level of speciali
­
demand and market scale. According to the CFLP report, China’s CCL zation, and insufficient effective supervision. In recent years, to promote
industry represented about 339 billion CNY at the end of 2019 and is the healthy development of China’s cold chain industry within an
predicted to grow to 470 billion and 550 billion CNY by 2020 and 2025, appropriate standards framework, accelerate the development of the
respectively. Of course, the rapid development of China’s cold chain CCL system, and ensure food safety and the associated jobs, the Chinese

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J.-W. Han et al. Trends in Food Science & Technology 109 (2021) 536–551

government recently issued policies and legal documents that introduce Table 6
important supervision and guidelines for increasing farmer income, Comparison of IC, DDL, and NPAL for China’s CCL with that of developed
reducing circulation loss of agricultural products, and improving the countries.
level of service in CCL. Table 5 lists some of the contents of Central Item China Developed countries
Document No.1 issued by the Chinese Communist Party Central Com IC ● Weak precooling facilities in the ● Adequate precooling facilities

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mittee and the State Council from 2017 to 2020. producing area; in the producing area;
● 1%–30% of agricultural products ● 80%–100% of agricultural
are precooled; products are pre-cooled;
4.4. China compared with developed countries ● Low RW capacity and RV number ● High RW capacity and RV
per urban resident; number per urban resident;
Table 6 compares differences in CCL between China and developed ● Mainly by road and rail transport; ● Developed air, sea, and land
transport network and even
countries (including the USA, Canada, the EU, and Japan) in terms of
multimodal transport;
infrastructure construction (IC), digital development level (DDL), and ● Low cold chain circulation and ● High cold chain circulation
NPAL. In short, compared with developed countries, the main problems transport rate; and transport rate (more than
in China’s cold chain industry and the main means of improvement are 90%);
● High cold chain loss rate (~15%– ● Low cold chain loss rate (less
to accelerate the development of infrastructure, reduce the intermediate
30%) and low profit margin than 5%) and high profit
circulation links, strengthen comprehensive personnel training, and (~8%); margin (~20%–30%);
improve the system of national policies and standards. The substandard DDL ● Low DDL; ● Widely used for related
precooling facilities in China are the main reason for the significant loss ● Low level of specialization; information technology;
of agricultural products and the increased risk of food loss in the sub ● Lack of interdisciplinary talent; ● Fine division of labor;
● More intermediate links; ● High level of specialization;

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sequent links of the cold chain. Given the characteristics of seasonal
● Overall planning and ● Improvement of the education
harvesting of fruits and vegetables, the wide application of mobile pre- coordination of upstream and system;
cooling facilities should not only ensure the timely precooling of post- downstream are insufficient; ● Production, supply, and
harvest fruits and vegetables in the field but also increase the use of ● High risk of cold chain breaking; marketing integration;
● Less intermediate links;
pre-cooling facilities due to an increase in their mobility. Furthermore,
● Low risk of cold chain
the asymmetry between the huge consumer demand and the extent of breaking
the infrastructure is a major reason for the low rates of circulation and NPALs ● Inconsistent standards and low ● Sound NPALs and standards;
transportation of agricultural products in China’s cold chain, which also full chain coverage;
prevents adding value to postharvest products and increases the cost of ● Lack of upstream and downstream ● Strong government oversight;
management and sales link
the cold chain. Therefore, accelerating the development of the cold
standards;
chain infrastructure should contribute significantly to meeting the ● Overlapping national, local, and ● Strict professional
industry standards and low certification and market
Table 5 enforcement operability; access system;
● Inadequate NPALs and regulatory ● High government investment;
Relevant policies regarding CCL from Central Document No. 1 (2017–2020).
oversight;
Year Name and related content

2017 Suggestions on deepening supply-side structural reform in Agriculture and


accelerating the fostering of new Drivers of Agricultural and rural
domestic demand in China’s cold chain market for high-quality,
development: affordable products and reducing the loss of postharvest agricultural
● improving the national backbone network for agricultural product products. In addition, substandard cold chain infrastructure and insuf

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distribution; ficient standardization are two of the major factors that limit the
● accelerating the establishment of a market system for public welfare
development of a digitalized cold chain in China, and the resulting high
agricultural products;
● strengthening the construction of cold-chain logistics infrastructure net cost and low profit limit the capacity of enterprises to invest in digiti

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zation, both in terms of software and hardware. Thus, government
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works such as pre-cooling in the producing areas of agricultural products;
● improving the direct supply and direct sale system for fresh agricultural regulations and financial policies regarding energy conservation, social
products. welfare, subsidies, and revenue enhancement should be effective mea
2018 Suggestions on implementing the Rural Revitalization Strategy:

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● focus on solving outstanding problems in the sale of agricultural products;
sures to break the deadlock and accelerate the digitization of China’s
● strengthening post-harvest classification, packaging, and marketing of cold chain industry. The joint investment and management by enter

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agricultural products; prises and the government will be the main trend to strengthen the
● developing a modern cold-chain storage and logistics system for agri construction of China’s CCL infrastructure. Scientific CCL standards for
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cultural products;
food also need to be imposed by national laws, and effective methods of
● building a public service platform for the sale of agricultural products,
and support supply and marketing, postal services, and various supervision need to be established to promote the standardized devel
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enterprises in extending their service outlets to rural areas. opment of China’s CCL. Furthermore, the government should strongly
2019 Suggestions on giving priority to developing Agriculture and Rural areas and support third-party CCL enterprises to encourage them to build the CCL
doing a good job in work related to agriculture, rural areas, and farmers infrastructure at both the origin and the point of sale of fresh agricultural
● vigorously develop the processing industry for modern agricultural
products;
products, which will help establish the low-temperature transport of
● coordinating the development of wholesale markets for producing, fresh products from the place of origin, reduce the risk of food loss, and
distributing and selling agricultural products; provide better CCL services for farmers and small retailers. In addition,
● strengthening the backbone network of agricultural products logistics and the construction of a modern logistics park is also vital for promoting the
the cold-chain logistics system.
integration, intensification, and efficient development of China’s CCL,
2020 Suggestions on grasping the key work in the field of “agriculture, rural areas,
and farmers” to ensure the realization of a well-off society in an all-round which is essential to better serve the consumers and retailers and meet
way as scheduled the diversified market demands.
● starting the construction of CCL facilities for storage and preservation of
agricultural products;
● strengthening overall planning, hierarchical distribution, and the
formulation of standards for CCL of agricultural products;
● arranging investment from the central budget to support the construction
of a number of backbone cold-chain logistics bases.

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J.-W. Han et al. Trends in Food Science & Technology 109 (2021) 536–551

5. Future trends Furthermore, blockchain technology provides transactional, distributed


ledger, and decentralized functionalities and enables end-to-end trace

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5.1. Reducing the carbon footprint ability in the complex food-supply chain, which allows consumers to
trace the digital product information (e.g., farm origination, batch
The characteristics of a low-carbon CCL mainly involve low energy numbers, factory and processing data, expiry dates, storage tempera

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consumption, low carbon emissions, low pollution, and environmental tures, and shipping details) from farming to sales without the need to
friendliness (Zhang, Tseng, et al., 2019). CCL represents an rely on a trusted authority to verify all transactions (Feng et al., 2020;
energy-intensive industry that consumes a significant amount of energy Galvez et al., 2018). The use of this technology in food traceability
and produces copious carbon emissions from quick product freezing, improves traceability transparency, security, durability, and integrity
low-temperature preservation, low-temperature processing, sales, and and ensures data privacy and tamper-proof foodstuffs for farmers, pro

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thermally stable transport. Meanwhile, continuous cold chain moni ducers, cold chain managers, governments, and consumers (Feng et al.,

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toring, food loss, and traffic congestion due to the CCL industry 2020). However, the application of blockchain technology in food
contribute substantially to energy consumption and environmental traceability is still at an incipient stage of development, and little has
pollution. In addition, as can be seen from the research interest in each been applied yet to the supply chain due to a lack of clear legal regu

­
link of the cold chain and the current status thereof (see Section 2), lations and standards for its implementation (Galvez et al., 2018).
environmentally friendly and energy-saving innovations concern all AI is an industry 4.0 technology with the potential to revolutionize
links in the cold chain. Therefore, a low-carbon CCL industry has numerous industries and fields, including food supply chain manage

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attracted significant attention from government, enterprises, pro ment (Toorajipour et al., 2021). AI can improve the accuracy, speed, and

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fessionals, and residents, and reducing energy consumption and carbon throughput of logistics operations and even completely replace signifi

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emissions has become a ubiquitous trend in the CCL industry (Zhang, cant numbers of low-skilled jobs in emerging market economies. How

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Tseng, et al., 2019). ever, governments should aim to balance the use of AI with its impact on
These are the two main lines of research for reducing the carbon industry, society, and people (especially low-skill workers) through a
footprint of CCL, a line of research focus on improving the technology (e. comprehensive assessment. A more realistic development goal is to
g., refrigeration systems, refrigerants, energy-efficient sensing tech improve the efficiency and efficacy of CCL management through
­
niques) (Mansuriya et al., 2020), and another line of research focuses on human-AI collaborative efforts rather than an industry-wide replace

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improving operations and management practices (e.g., inventory man ment of human workers. In addition, natural language processing is one
­
agement, distribution-path optimization, multiple physical field opti of the most promising AI techniques for enhancing and simplifying
­
mization) (Han, Zhao, et al., 2018; Zhang, Tseng, et al., 2019). However, human-AI interactions and has the potential to revolutionize CCL
government subsidies, carbon-emissions trading, and environmental management (Toorajipour et al., 2021).
policies also strongly influence the transformation of the CCL industry
toward lower energy requirements and reduced emissions. Unfortu 5.3. Interdisciplinary integration and innovation
­
nately, few studies have considered the impact on the CCL industry of
government policies, and, in particular, of government subsidies and Literature statistics are useful to understand how academic research
carbon emission trading policies (Zhang, Chen, et al., 2019). In addition, relates to CCL and to evaluate future research directions; it involves
the balance between short-term profitability (e.g., corporate profits and searching the relevant literature over a specific period from, e.g., the
social welfare) and long-term environmental sustainability (carbon Web of Science. Performing such a search using the keywords “cold
emission reductions) should also be considered as an important factor chain” OR “cold supply chain” in the title, abstract, keywords, and
for promoting the development of a low-carbon CCL (Zhang et al., keywords plus produces 514 articles published between 2002 and 2020.
2019a, 2019b). Fig. 6 shows a co-occurrence network visualization of the keywords from
these articles, where each circle represents a keyword. The larger the
5.2. Intelligent and efficient development of CCL circle, the greater the number of publications containing the given
search term in their keywords. In addition, the distance between circles
With the rapid development and application of a new generation of is proportional to the number of co-occurrences of two search terms.
information technology (e.g., the IoT, cloud computing, big data, Different colors indicate different subject clusters. As seen in Fig. 6, the
blockchain, AI), traditional CCL is gradually transforming and upgrad research on CCL involves numerous academic disciplines (e.g., food,
­
ing to digitization, visualization, and intelligent systems, with the short- computer, materials, ecology, energy and fuels, microbiology, medi

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term goal being a safer, more efficient, and sustainable food supply cine), which is attributed to the various applications, innovations, and
chain. The IoT has the potential of serving as a sensing technology for developments involved in CCL. Given that CCL is a comprehensive and
monitoring and collecting multi-source data in the food supply chain by interdisciplinary applied subject, the cultivation of polyvalent talents
using different types of sensors (e.g., temperature, humidity, gas, light, will be a key driving force for the future development and innovation of
motion, and location) and relevant communication technologies (e.g., any aspect of CCL and is also one of the main bottlenecks restricting the
Bluetooth, RFID, 4G, WSN, WiFi, and Ethernet) and is a key enabler for intelligent transformation of CCL. Therefore, compensating for the lack
the digital transformation of the CCL industry. Meanwhile, the value of of polyvalent talent and promoting the comprehensive and steady
the data collected (including hidden value) can be fully mined and development of CCL would require changes in the education curriculum
exploited by combining the IoT with cloud computing or fog computing, and pedagogical approach. Any potential solution must be based on a
which provides a major data platform for supply-chain actors such as collaborative effort involving national regulatory agencies, universities,
consumers, businesses, and governments to monitor, control, trace, industries, consumers, and interdisciplinary experts.
plan, and optimize business processes in real-time (Verdouw et al.,
2016). 6. Conclusion
Unfortunately, the IoT architecture proposed by most studies is
mainly a theoretical structure that has yet to be applied to food supply This paper systematically reviews the current research status,
chains, even in developed European countries (Bouzembrak et al., shortcomings, and future trends of the CCL of fresh agricultural prod
­
2019). To accelerate the implementation of the IoT in CCL, challenging ucts. Improving the efficiency, integrity, and sustainability of CCL sys
­
topics must be dealt with and solved, such as lack of standard commu tems is categorized into three main directions of research that have
­
nication protocols, the high cost of investment in IoT devices, and important implications for improving the economic efficiency of CCL,
inadequate security features in hardware (Bouzembrak et al., 2019). ensuring food safety, and reducing negative environmental pressures

548
J.-W. Han et al. Trends in Food Science & Technology 109 (2021) 536–551

Fig. 6. Network visualization of keywords of 514 CCL papers published between 2002 and 2020.

throughout the cold chain. However, CCL is an organic combination of Acknowledgments


multiple circulation links, so collaborative innovation throughout all
links of the CCL is required to achieve these three goals. This work was supported by the Young Investigator Fund of Beijing
Precooling, warehouse refrigeration, refrigerated transport, and Academy of Agricultural and Forestry Sciences (QNJJ202016), Research
marketing are four commercial CCL links, and the main responsibility and Development Projects in Key Areas of Guangdong Province, China
for food safety is held by FBOs. Although a self-inspection system and (2019B020225001), Opening Foundation of National Engineering Lab

­
hazard analysis and critical control can be applied to FBOs, it may be oratory for Agri-product Quality Traceability, Beijing Technology and
inevitable that most food loss occurs in these stages. Fortunately, this Business University (AQT-2019-YB3), Reform and Development project
phenomenon results in relatively little food waste and environmental of Beijing Academy of Agricultural and Forestry Science in 2020 –
effects because the food can be used for animal feed. Once fresh food is Innovation Capacity Building Project of National and Provincial Labo

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purchased by the consumer, food safety mainly depends on their ratories for Information Center (PXM2020_179202_000122), and Na

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behavior and domestic environment. Food is often wasted because it tional Engineering Laboratory for Agri-product Quality Traceability,
finds no alternative use at the household level, so severe food loss (or Beijing Academy of Agricultural and Forestry Sciences (PT2020-26).
waste) and a high risk of foodborne illness occur at this end of the CCL,
even in developed countries, due to ignorance of good hygiene and References
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