Professional Documents
Culture Documents
Tos Brochure
Tos Brochure
The best-selling
machine
since 1968
2
page 5
30
Located on a site
larger than
30 Football Pitches
493
N
Number
o
of employees
1903
The company
was established
in 1903
10
Subsidiaries
companies around
the world
19,703
Machines sold
between 1941 and 2018
0.01
M
Machine accuracy
iin the order of hundreds
o
of a millimeter
Table-type machines
Content
Table-type machines
Machining centres
WRD 13 (Q) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
GRATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
WRD 130 / 150 (Q) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
WRD 170 (Q) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
WRD 180 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Accessories
Accessories
Rotating tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Automatic palette changer (APC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Automatic tool changer (ATC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Milling heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Facing heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
The operator‘s platform and machine guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Components
Control systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Other accessories and services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Components
Headstocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Other components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
References
References
TOS Olomouc
TOS Olomouc
Prod u c t io n p ro gr a mme 1
Table-type machines
Horizontal table-type boring machines
Horizontal table-type WH 10 CNC, WH(Q) 105 CNC, allowing the customer to choose the optimum version.
WHN 110 / 130 (Q, MC), WHN(Q) 13 / 15 CNC, WHR 13 (Q) The horizontal table-type machines offer effective
Floor-type milling machines
and MAXIMA I / II are milling and boring machines with machining with a great cutting performance and high
a cross-arrangement of the beds. The machines are on precision. They are built for demanding customers, who can
top-class technical level corresponding to the needs of apply very demanding technological procedures.
modern progressive technology. The machines‘ design
offers a wide choice of versions in all parameters, thus
Machining centres
Portal milling machines
Accessories
Components
References
TOS Olomouc
2 TO S VA RNSDO R F a. s.
Table-type machines
Table-type machines
Accessories
WHN 110 / 130 (Q, MC)
WHR 13 (Q)
TOS Olomouc
MAXIMA I / II
Prod u c t io n p ro gr a mme 3
Table-type machines
Table-type machines
WH 10 CNC
Floor-type milling machines
WH 10 CNC is a horizontal ta
table-type boring machine with travelling work spindle
100 mm in diameter and maximum
ma weight capacity of the table 3000 kg. This is the
smallest machine in the TOS VARNSDORF range.
The optimally dimensioned structure from grey cast-iron consists of a Fixed Column
and a longitudinal bed with a cross moving Rotary Table. Thanks to a rigid structure
excellently absorbing vibrations,
vibrat sufficiently dimensioned drives and accurate
guides, the machine is designed
desig for universal cutting operations of Prismatic parts,
light workpieces from ca
cast iron, cast steel and steel including technologically
Machining centres
demanding operations.
The machine can be extended
ext by special equipment, peripheral devices and
special
spe technological equipment (e.g. guide supports, facing
head,
he milling heads, chucking equipment, etc.).
Portal milling machines
Machine confi
co guration
• WH 10 CNC – The machine with a traveling spindle and a rottary
table is fully continuously driven in four axes (X, Y, Z, W), the
Accessories
TECHNICAL PARAMETERS
Headstock
Column
Rotational table
Feeds
–B 1/min 0.003 – 2
* The machine can be optionally equipped with a headstock with torque of Mk = 2,050 Nm.
4 TO S VA RNSDO R F a. s.
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Y Machine configuration
• WH 105 CNC – basic version of the machine
• WHQ 105 CNC – version with an automatic tool
W change
• Machine with the „N“ headstock – suitable for
References
Z
X
TOS Olomouc
6 TO S VA RNSDO R F a. s.
Table-type machines
Table-type machines
TECHNICAL PARAMETERS
Spindle type „N“ „R“ „R4“
Column
Machining centres
Headstock vertical travel Y mm 1 250, 1 600
Rotational table
Feeds
–W mm/min 5 – 8 000
–B 1/min 0.003 – 2
Accessories
| Customised solution
for special products
and series production.
Components
References
TOS Olomouc
Prod u c t io n p ro gr a mme 7
Table-type machines
Table-type machines
Y
Machine configuration
• WHN 110 – machine with spindle diameter 112 mm
W • WHN 130 – machine with spindle diameter 130 mm
• WHN 110/130 – basic version
References
X
TOS Olomouc
8 TO S VA RNSDO R F a. s.
Table-type machines
Table-type machines
TECHNICAL PARAMETERS
Machine type WHN 110 (Q, MC) WHN 130 (Q, MC)
Machining centres
Column
Rotational table
Accessories
Palette attachment area mm 1 250 x 1 400, 1 250 x 1 600 1 600 x 1 800
Feeds
Components
* max. wokpiece weight 5 000 kg
| Minimisation of downtime
when replacing a workpiece
with a palette system that
replaces a product in only
85 seconds.
References
TOS Olomouc
Prod u c t io n p ro gr a mme 9
Table-type machines
Table-type machines
| Milling of special
curvature surfaces.
Machining centres
Portal milling machines
| Deep drilling
and reaming.
Accessories
| Interpolation turning
of large diameter holes.
Components
References
10 TO S VA RNSDO R F a. s.
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Versatile solutions Optimized solutions Customized solutions
A complete range of high perfor- $XQLTXHOLQHRIUHƮQHGWRROV Tailor Made and Advanced
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reliability as well
as high technical parameters and
a broad range and comfort of the technological
features. The machine can be supplemented with a series of
options, which greatly extend the machine‘s potentialities.
Components
Machine configuration
• WHN 13/15 CNC – basic version of the machine
Y
• WHQ 13/15 CNC – version with an automatic tool
References
change
• WHQ 13/15 MC – the machine has a character of
W a machining centre Tool and Pallet change
• The WHN(Q) 13/15 CNC machines are equipped
with work spindle diameter 130 mm or 150 mm
• 5 continuously controlled axes (X, Y, Z, W and B)
TOS Olomouc
12 TO S VA RNSDO R F a. s.
Table-type machines
Table-type machines
TECHNICAL PARAMETERS
Headstock „R“ „N“ „15“
Torque on spindle (S1 / S6 – 60%) Nm 2 508 / 3 111 3 330 / 4 132 3 114 / 3 720
Column
Machining centres
Headstock vertical travel Y mm 2 000, 2 500, 3 000, 3 500
Rotational table
Feeds
Range of feeds (working and rapid traverse) – Y, Z mm/min 4 – 10 000 (12 000)
–W mm/min 4 – 10 000
Accessories
– B capacity 12,000 kg / other tables 1/min 0.003 – 2 / 1.5
Components
References
TOS Olomouc
Prod u c t io n p ro gr a mme 13
Table-type machines
Table-type machines
Headstock
The Headstock contains the Spindle drive motor and Gearbos together with
the W axis drive system. The travelling work spindle is nitrided, housed with
a minimum allowance in an all-nitrided hollow spindle, which is housed in a set
of highly precise pre-stressed bevel bearings. The spindle speed is controlled
in two mechanical rows automatically engaged by a hydraulic circuit. For more
information see page 78.
Machining centres
Headstock Counterbalance
The spindle weight is balanced by a counter-weight suspended on cables and
conducted in the stand.
Portal milling machines
Accessories
Components
References
TOS Olomouc
14 TO S VA RNSDO R F a. s.
Table-type machines
Table-type machines
Machining centres
Guides of adjustable groups
Guides of all linear groups are
sliding. The guide surfaces
Revolving attachment table
are laser-hardened. Hardened
It is equipped with a rotation sensor,
steel bars on guide surfaces are
Accessories
bellows covered by steel plates.
The table is housed in a peripheral slide guide
and a friction bearing in the centre.
The bed
We use the GG 25 cast iron for production of the support sections because of
high demands for vibration absorption in the horizontal boring machines. High
TOS Olomouc
Prod u c t io n p ro gr a mme 15
Table-type machines
Table-type machines
WHR 13 (Q)
Floor-type milling machines
Y
V Machine configuration
• WHR 13 – basic version of the machine
W
• WHR 13 (Q) – version with an automatic tool change
• WHR 13 MC – machine adapted to automatic palette
References
change
B • The WHR 13 (Q) machines are equipped with a work
spindle diameter 130 mm and 6 continuously
Z controlled axes (X, Y, Z, W, V and B)
X
TOS Olomouc
16 TO S VA RNSDO R F a. s.
Table-type machines
Table-type machines
TECHNICAL PARAMETERS
Headstock
Machining centres
Column
Rotational table
Feeds
Accessories
– B capacity 12,000 kg / other tables 1/min 0.003 – 2 / 1.5
Components
References
| The robotic
manipulator
provides effective
tool exchange in the
main spindle and
milling head.
TOS Olomouc
Prod u c t io n p ro gr a mme 17
Table-type machines
Table-type machines
WHR 13 (Q)
Floor-type milling machines
Column
The basic part of the machine frames made by TOS VARNSDORF are of
high-quality grey cast-iron made in the Czech Republic, which forms
a cast-iron skeleton. The structure and the ribbing of the frame guarantee
high rigidity.
Machining centres
Portal milling machines
The bed
We use the GG 25 cast iron for production of the support
sections because of high demands for vibration absorption in
the horizontal boring machines. High rigidity of an optimally
dimensioned cast-iron frame guarantees high efficiency
Components
18 TO S VA RNSDO R F a. s.
Table-type machines
Table-type machines
WHR 13 (Q)
Machining centres
Headstock
The main casing is a rigid gray iron casting of L shape
Accessories
Components
References
TOS Olomouc
Prod u c t io n p ro gr a mme 19
Table-type machines
Table-type machines
MAXIMA I / II
Floor-type milling machines
Y
Machine configuration
V • basic version of the machine
• version with an automatic tool change
W
References
X
TOS Olomouc
20 TO S VA RNSDO R F a. s.
Table-type machines
Table-type machines
TECHNICAL PARAMETERS
Machine type MAXIMA I MAXIMA II
Machining centres
Spindle stroke W mm 700 800
Column
2 000 – 4 500
Headstock vertical travel Y mm
(in steps of 500 mm)
Feeds
–W mm/min 1 – 12 000
Accessories
–B 1/min 0.003 – 3
* Only for rotational tables with a load capacity of 30 tonnes.
Components
Prod u c t io n p ro gr a mme 21
Table-type machines
Floor-type machines
Horizontal floor-type boring machines WRD 13 (Q), cast-iron, steel cast-iron and other machinable materials,
GRATA, WRD 130/150 (Q), WRD 170 (Q) and WRD 180 H are especially large as well as the largest sizes and weights.
Floor-type milling machines
designed for precise line-coordinate drilling, boring, milling The machines are suitable for series manufacture as well as
and thread cutting. demanding technological applications. The user can extend
They are particularly suitable for machining box- and technological potentialities of the machine by a series of
board-type workpieces and complicated shapes from additional equipment.
Machining centres
Portal milling machines
Accessories
Components
References
TOS Olomouc
22 TO S VA RNSDO R F a. s.
WRD 180 H
WRD 13 (Q)
Prod u c t io n p ro gr a mme
Floor-type machines
23
TOS Olomouc References Components Accessories Portal milling machines Machining centres Floor-type milling machines Table-type machines
Table-type machines
Floor-type machines
WRD 13 (Q)
Floor-type milling machines
Machine configuration
• WRD 13 – basic version
• WRD 13 (Q) – version with an automatic tool change
Accessories
TECHNICAL PARAMETERS
Headstock
Column
3 000 – 20 000
Column longitudinal travel X mm
(in steps of 1 000 mm)
Feeds
TOS Olomouc
– Y, Z, W mm/min 5 – 10 000
24 TO S VA RNSDO R F a. s.
• Secure radio-wave transmission
via MDR and AFS
• ITE technology
• Mechanical and bidirectional
activation
• Temperature sensor available
m&h
RADIO-WAVE TOUCH PROBE
m&h RWP20.50-G
Modular – Robust – Precise
PIONEERING INTELLIGENT
RADIO-WAVE TECHNOLOGY
m&h Inprocess Messtechnik GmbH
Am Langholz 11 | D-88289 Waldburg
Tel. 07529 9733 0 | Fax 07529 9733 7
sales.mh@hexagon.com
mh-inprocess.com | HexagonMI.com
Table-type machines
Floor-type machines
GRATA
Floor-type milling machines
Machining centres
Portal milling machines
Accessories
The GRATA floor-type machine tools are designed for additional devices that significantly enhance the machine‘s
precise line-coordinate milling, drilling, boring, milling and potentialities.
thread cutting. They are particularly suitable for machining
of box- and plate-type workpieces and complicated The machines are suitable for series manufacture as
workpieces from cast-iron, steel cast-iron, steel and other well as demanding technological applications. They are
machinable materials, mainly large as well as the largest continuously controlled in three basic coordinates (X, Y, Z)
sizes and weights. or other axes according to the used special equipment by
Components
Z
Machine configuration
Y • basic version
References
26 TO S VA RNSDO R F a. s.
Table-type machines
Floor-type machines
TECHNICAL PARAMETERS
Headstock
Column
Machining centres
5 000 – 25 000
Column longitudinal travel X mm
(in steps of 2 000 mm)
Feeds
Accessories
Components
References
TOS Olomouc
Prod u c t io n p ro gr a mme 27
Table-type machines
Floor-type machines
Machine configuration Y
• basic version of the machine without automatic tool
change
References
W
TOS Olomouc
28 TO S VA RNSDO R F a. s.
Table-type machines
Floor-type machines
TECHNICAL PARAMETERS
Headstock WRD 130 WRD 150
10 – 2 500
Work spindle speed range 1/min 10 – 3 000 (2 800) 10 – 2 400
(10 – 1 500*)
Machining centres
Max. output of main motor
kW 46 65 65
(at operation of S6-60% working hours)
2 437
Torque on spindle (S1) Nm 2 542 2 437
(2 465/4 870*)
Column
2 500 - 6 000
Headstock vertical travel Y mm
(in steps of 500 mm)
5 000 – 27 000
Column longitudinal travel X mm
(in steps of 2 000 mm)
Feeds
–W mm/min 1 – 12 000
Accessories
* an option suitable for drive of the facing head from the hollow spindle, Nmax=1 500 rpm, 2 465 Nm on the work spindle, 4 870 Nm on the hollow spindle
Components
| Example of an
References
application at
a Finnish customer,
where the machine
was also adapted for
the application of
turning operations
(special milling
heads, extensions
TOS Olomouc
Prod u c t io n p ro gr a mme 29
Table-type machines
Floor-type machines
Headstock
The basic body is a rigid casting from ductile iron; like other corresponding parts, they have an L shape, which
creates a guiding rail for the RAM. The conception of this unit allows electro-magnetic compensation of the RAM
drop during its extension in the Z axis (for more information see page 78 – Headstock).
ght of the headstock is balanced
Balancing of the headstock weight: The weight
umatic system. This
by a telescopic cylinder from the hydropneumatic
mands
system of headstock weight balancing demands
Machining centres
wer
minimum traverse forces, thus reducing power
consumption during the machining process. s.
Compensation of the RAM dropping: This
concept of compensating the RAM dropping ng
is unique and patented. The concept of the
whole headstock allows compensation of the he
slide plate drop during its extension in the Z axis. Dropping
Portal milling machines
ctromechanical
of the RAM is compensated by a special electromechanical
system.
Column
The column is designed as a rigid optimally dimensioned castings of gray iron. To column vertically moves the
headstock with ram which is guided on two linear guide ways. On the column is fastened a ball screw, drive of Y-axis
and hydraulic cylinder for weight balancing of the headstock.
Accessories
Components
Guides
of adjustable groups
References
Guides of all linear adjustable groups are rolling with pretensioning (guide of
the headstock, the column rail, the slide plate guide), based on compact linear
rolling guides.
Guides of the beds are covered by steel telescopic guards.
The guide on the column is protected by steel guards of the whole headstock
movement area; on the face towards the workpiece by steel plates; on the
operator‘s platform side, the whole area is covered by a fixed guard; on the rear
side by cover bellows.
TOS Olomouc
30 TO S VA RNSDO R F a. s.
Table-type machines
Floor-type machines
Machining centres
Portal milling machines
Accessories
Components
References
TOS Olomouc
Prod u c t io n p ro gr a mme 31
Table-type machines
Floor-type machines
Y Machine configuration
• WRD 170 – basic version of the machine
32 TO S VA RNSDO R F a. s.
Table-type machines
Floor-type machines
TECHNICAL PARAMETERS
Headstock WRD 170 Ø 160 mm Ø 200 mm
Machining centres
(at operation of S6-60% working hours)
Column
5 000 – 29 000
Column longitudinal travel X mm
(in steps of 2 000 mm)
Feeds
– Y, Z, W mm/min 1 – 12 000
Accessories
| Example of propeller blade machining at a Russian customer, where the machine was equipped
with an additional rotary table with load capacity of up to 130 tonnes.
Components
References
TOS Olomouc
Prod u c t io n p ro gr a mme 33
Table-type machines
Floor-type machines
WRD 180 H
Floor-type milling machines
Machine configuration
Y • basic version of the machine without automatic
tool change
• version with an automatic tool change
References
X
TOS Olomouc
34 TO S VA RNSDO R F a. s.
Table-type machines
Floor-type machines
TECHNICAL PARAMETERS
Headstock Ø 160 mm Ø 180 mm Ø 200 mm
Machining centres
RAM stroke Z mm 1 600
Column
3 000 – 6 000
Headstock vertical travel Y mm
(in steps of 500 mm)
5 000 – 29 000
Column longitudinal travel X mm
Feeds
Accessories
conditions for almost 4 years.
Components
References
TOS Olomouc
Prod u c t io n p ro gr a mme 35
Table-type machines
Floor-type machines
WRD 180 H
Floor-type milling machines
Drives of Y, Z, W axes
All 3 axes (Y, Z, W) are equipped with
separate electric control servo drives.
Traverse of the Y axis is achieved by
a couple of electric servo motors. Transfer
to straight motion of the W and Z axes is
achieved by ball screws.
Machining centres
36 TO S VA RNSDO R F a. s.
Table-type machines
Floor-type machines
WRD 180 H
Machining centres
Compensation of deformation of the shape and incline of the RAM: Bending
deformations of the RAM are prevented by four prestressing rods. The rods are pushed
by hydraulic cylinders according to the RAM‘s position. The front hanger incorporates
a hydraulic cylinder, which tensions cables according to the RAM‘s traverse.
Accessories
are precisely ground. Guiding surfaces of the headstock
housing consist of two rows of classic hydrostatic cells with
separate pressure oil inlets.
Guide surfaces
of the RAM (the Z axis) consist of sixteen bars lined by Biplast with
hydrostatic chambers.
Components
References
Headstock
The headstock housing is a rigid casting from high-quality grey
cast iron, which is followed by other groups of the machine.
The internal area of the casting has a horizontal square tunnel
with precisely machined surfaces for guiding the RAM. The
TOS Olomouc
Prod u c t io n p ro gr a mme 37
Table-type machines
Machining centres
The WHT 110 (C), WHT 130 (C), machining centres create Supplementary modules: peripheries for automatic
a modular kit, which can be used for assembling various tool changer (ATC), automatic palette changer (APC),
Floor-type milling machines
versions of machines by selecting the modules and their technological equipment and various machine coverings.
sizes.
Machining centres WHT 110 (C), WHT 130 (C) are standardly
Basic modules: stand, table, basic headstocks with equipped with complete covering, which prevents spraying
horizontal axes of spindles and special headstocks with of the cooling fluid and scatter of chips.
milling heads and automatically controlled angular position
of the spindle.
Machining centres
Portal milling machines
Accessories
Components
References
TOS Olomouc
38 TO S VA RNSDO R F a. s.
WHT 110 (C)
Prod u c t io n p ro gr a mme
Machining centres
39
TOS Olomouc References Components Accessories Portal milling machines Machining centres Floor-type milling machines Table-type machines
Table-type machines
Machining centres
Machine configuration
• WHT 110 / 130 S – so called „small“ machine version with a rotary
Y table, rotation speed of working spindle up to 4 000 rpm.
• WHT 110 / 130 L – so called „large“ machine version with a rotary
W table, rotation speed of working spindle up to 4 000 rpm.
• WHT 110 / 130 C (S / L) – machine design is of a machining centre
character (automatic replacement of pallets and special accessories,
References
40 TO S VA RNSDO R F a. s.
Table-type machines
Machining centres
Machining centres
8
3
7
4
Accessories
The machine can be used for milling, boring, Machine cover is adapted for easy and fast service
gear cutting, turning operations, toothed gear access. Simply removable with magnet fixed covers.
manufacturing, and 5-axis machining. The machining center is equipped with a rolling
shutter along the Z axis.
Maximum machine automatization
Automatic changing of the tools, special accessories,
and technological palettes.
Prod u c t io n p ro gr a mme 41
Table-type machines
Machining centres
Headstock
Column
Rotational table
Table clamping area dimesions mm 1 250 x 1 250 1 250 x 1 600 1 250 x 1 250 1 250 x 1 600
Feeds
–W mm/min 1 – 20 000
Accessories
–B 1/min 0.003 – 3
– Chip conveyor • •
– Remote diagnostics • •
Basic horizotal table type machines or centres are available in two versions – S (small) and L (large). Each version has
its pre-defined parameters (see the table) and equipment. It is possible to only select from the range of options (e.g.
milling heads, face plates, etc.).
TOS Olomouc
42 TO S VA RNSDO R F a. s.
Table-type machines
Machining centres
Machining centres
Primary spindle travel W mm 650
Column
Turning table
Accessories
Table clamping area dimensions mm Ø 1 600
Components
Palette clamping area mm 1 250 x 1 250, 1 250 x 1 600
Prod u c t io n p ro gr a mme 43
Table-type machines
Machining centres
Machhine frame
Basic heavy machine
m parts (tables, palettes, longitudinal and transverse
beds) are casted from grey iron. The machine column is designed as
a tw
twin-shell casting also made of grey iron with an optimised
structure. The high rigidity of the whole machine structure
Machining centres
Counterbalancing
The headstock weight
is compensated
hydromechanically (using
a hydraulic cylinder) with
use of a standalone hydraulic
power unit.
Accessories
Components
References
TOS Olomouc
44 TO S VA RNSDO R F a. s.
Table-type machines
Machining centres
Machining centres
X, Y, Z and W axis drives
The llinear axes are driven by standalone actuators with embedded belt gears and
ball sscrews with a large pitch. The X and Z axes are driven from the ball screws with
rotating ball nuts. The Y and W axis are driven from the rotating ball screws.
rota
Accessories
Chip conveyor
The chip conveyor is provided with
each version of the machine as a standard
part of delivery.
Components
Machine controls
The machine controls are located on the main control panel:
It is mounted on a rot
rotary arm that can be adjusted vertically
in the operator’s posit
position.
Central headstock
References
spindle.
Prod u c t io n p ro gr a mme 45
Table-type machines
Machining centres
Headstock
Column
Rotational table
Table clamping area dimesions mm 1 800 x 1 800 1 800 x 2 200 1 800 x 1 800 1 800 x 2 200
Feeds
–W mm/min 1 – 20 000
Accessories
–B 1/min 0.003 – 3
– Chip conveyor • •
– Remote diagnostics • •
Basic horizotal table type machines or centres are available in two versions – S (small) and L (large). Each version has
its pre-defined parameters (see the table) and equipment. It is possible to only select from the range of options (e.g.
milling heads, face plates, etc.).
TOS Olomouc
46 TO S VA RNSDO R F a. s.
Table-type machines
Machining centres
Machining centres
Primary spindle travel W mm 800
Column
Turning table
Accessories
Max. workpiece weight / max. palette load kg 10 000
Components
1 600 x 1 600, 1 600 x 2 000
Palette clamping area mm
Ø 2 000
Prod u c t io n p ro gr a mme 47
Table-type machines
Machining centres
TOScontrol
This is a machine administration software consisting of the default
screen with icons of individual applications (similar to mobile device
operating systems).
Machining centres
Portal milling machines
Accessories
Documentation Calendar
This is an application enabling the reading and Standard calendar view – day, week, month
management of PDF documents (e.g. operating User event, add, change, delete
instructions, repair manual, etc.), including the creation Meeting of machine tool manufacturers – service event
TOS Olomouc
of user rights and the creation of tabs and notes Calendar reminder
in documents. All data stored in the local database
48 TO S VA RNSDO R F a. s.
Table-type machines
Machining centres
Machining centres
The application enables control of one or more motorised This is metrological software integrated into the control
cameras located on any part of the machine. Data from the system, which together with the touch probe allows the
camera can also be used to facilitate machine operation. work-piece to be measured accurately and directly on
the machine making it possible to perform the automatic
compensation of errors and program debugging.
Accessories
add other documents into the application, e.g., operation off, etc.
description, photographs, tables of NC programs.
Components
Technology calculation Thermal compensation
A technology consultant for a selected tool that facilitates This is an application that depicts a virtual model of
the selection and control of cutting conditions and the machine tool's thermal behaviour and comparison
provides optimal utilisation of the tool properties. of previously measured thermal deformation with the
current thermal conditions of the machine. Based on
this comparison, the application compensates the actual
thermal deformation of the machine.
References
Predictive maintenance
Expands the machine monitor application to enable service
intervention prediction to decrease maintenance costs and
prolong machine operation.
TOS Olomouc
Prod u c t io n p ro gr a mme 49
Table-type machines
Machining centres
Machine covering
Optional version
Portal milling machines
50 TO S VA RNSDO R F a. s.
Table-type machines
Machining centres
Machining centres
Portal milling machines
| Coordinate drilling
of 8 mm and 14 mm holes.
Accessories
| In-process measurement with the touch
probe and independent laser measurement.
Components
References
| Carousel machining
with special extension
(magnetic work-piece
clamping).
TOS Olomouc
Prod u c t io n p ro gr a mme 51
Table-type machines
Portal milling machines
Vertical machining centers of the WVM 2600 / 3600 T series Machines can be equipped with various types of milling
are designed as a unified series of machines for universal heads, which are automatically installed and allow to
machining of steel and cast iron parts especially in the further extend the technological possibilities of the
general engineering segment. machine. Machines can be supplemented by other types of
accessories to increase machine efficiency, such as cooling
References
Thanks to its unique construction of a solid portal with system, machine monitoring, or tool change system.
a mobile headstock (Y), a vertically extendible RAM (Z)
and a sliding table (X), the machines stand out with high Machine control is provided from the operator platform
precision and stiffness. installed on the side of one of the columns, and the
machines can be equipped with a cover around the table
The high installed power of the machine (46 kW) is axis (X) to minimize flying of chips and splashing of cutting
designed especially for power and productive machining. fluid into the environment.
TOS Olomouc
52 TO S VA RNSDO R F a. s.
Table-type machines
Portal milling machines
Machining centres
Portal milling machines
| Complete view of the machine.
There is horizontaly moveable
headstock with
extendible RAM.
Accessories
| Detail of automatic tool change system,
which changes tools to the horizontaly
positioned milling head.
Components
References
Prod u c t io n p ro gr a mme 53
Table-type machines
Portal milling machines
with covering.
Machining centres
Portal milling machines
Accessories
Machine configuration
Components
54 TO S VA RNSDO R F a. s.
Table-type machines
Portal milling machines
TECHNICAL PARAMETERS
Headstock WVM 2600 T WVM 3600 T
Machining centres
– when AVTP system is applied mm 4 300 5 300
Length of the table clamping area mm 3000 4000 5000 6000 8000 10 000
Accessories
Maximum work-piece weight t 16 20 24 28 36 40
Components
Width of table clamping area mm 2 500, 3 000
Length of the table clamping area mm 3000 4000 5000 6000 8000 10 000
Travels
References
Prod u c t io n p ro gr a mme 55
Table-type machines
Portal milling machines
X, Y, Z axis drives
Drives of all the linear axes are fitted with separate electric re-
gulating actuators. The Z axis is driven via a ball screw with
pre-loaded nuts. The X and Y axes are driven via a rack and two
pre-loaded pinion gears controlled by a “Master-Slave” system.
Machining centres
Machine frame
The frame consists of a bed with a traversing table, above which a transversely housed
headstock moves on the crossbeam that is attached to two vertical stands. All the frame parts
are designed as rigid and optimally sized castings.
Portal milling machines
bellows.
Components
References
TOS Olomouc
56 TO S VA RNSDO R F a. s.
Table-type machines
Portal milling machines
Machining centres
Portal milling machines
Balancing
Ram weight is compensated hydro-
mechanically (with a hydraulic
cylinder) using a standalone hydraulic
unit.
Accessories
Components
Aut
Automatic Tool Exchange
References
Prod u c t io n p ro gr a mme 57
Table-type machines
Accessories
Rotating tables
Floor-type milling machines
The additional work tables with horizontal adjustment The rotational axis can be used classically for positioning
are designed as special accessory for horizontal floor-type or machining during the table‘s rotation when the main
boring machines (the WRD series) and machining centres cutting motion is performed by the rotating tool attached
(TOStec and WHtec) adaptable for machines by other in the work spindle of the machine.
manufacturers.
The control of the supplementary tables and the servo
The additional turning tables with horizontal adjustment drives are integrated in the CNC control, operation and
consist of a rigid bed on the top of which a table with electrical equipment of the machine. The position in the
Machining centres
horizontal attachment area rotationally housed on the rail coordinates is programmed with the increment of 0.001°.
usually travels.
The B coordinate is driven by the „Master-Slave“ system,
The CNC-controlled table is used for attachment and which incorporates two separate servo drives and their
positioning of workpieces on the technological sites control.
and can be multiply applied. It allows interpolation in
Portal milling machines
58 TO S VA RNSDO R F a. s.
Table-type machines
Accessories
TECHNICAL PARAMETERS
Additional rotating table S 16 S 20 S 30
0, 1 300, 1 800,
Size of table adjustment mm 0, 1 400, 1 800 0, 2 000, 3 000, 4 000
2 500, 3 000
Machining centres
Feed range – B 1/min 0,003 – 1 0,003 – 1,5
3 500 x 3 500,
3 000 x 3 000,
3 500 x 4 000,
Optional table size mm 3 000 x 3 500,
4 000 x 4 000,
3 000 x 4 000
4 000 x 4 500
0, 1 500, 2 000,
Size of table adjustment mm 2 000, 3 000, 4 000
2 500, 3 000, 3 500
Accessories
Feed range – V mm/min 1 – 8 000 1 – 6 000
Components
| Table control
as a full CNC axis.
References
TOS Olomouc
Prod u c t io n p ro gr a mme 59
Table-type machines
Accessories
TECHNICAL PARAMETERS
Type marking of the palettes P4 P5 P8 P 16
1 600 x 1 600
1 600 x 2 000
1 250 x 1 250 1 250 x 1 400
Size of the work area mm 1 600 x 1 800 1 800 x 1 800
References
60 TO S VA RNSDO R F a. s.
THE FACTORY AUTOMATION COMPANY
Highest Quality
Shortest Processing Time
WWW.FANUC.CZ
Ask us: our dedicated support team is available any time.
Table-type machines
Accessories
It consists of a chain meander- or rack-type magazine, The equipment allows automatic change of tools for milling
a manipulator path on the column or rack and the actual heads in the horizontal direction.
manipulator equipped with a rotating two-arm hand.
The tool detection is based on a coded bed in the It is possible to choose a variable number of storage sites
magazine. on customer demand.
Machining centres
Portal milling machines
Accessories
62 TO S VA RNSDO R F a. s.
Table-type machines
Accessories
TECHNICAL PARAMETERS
Table-type machines WHN 105 WHN 110/130 WHN 13/15 WHR 13 MAXIMA I / II
Machining centres
Max. tool weight kg 25
Accessories
Max. diameter of a special flat tool mm 390 (600)
Components
Machining centres WHT 110 WHT 130 WVM 2600 T
Prod u c t io n p ro gr a mme 63
Table-type machines
Accessories
Milling heads
Floor-type milling machines
Hand-adjustable heads
FP 40 / 50 UFP 40 / 50
The milling machine serves as an accessory to the Used as an accessory for the WH 10 CNC and WHN(Q)
WH 10 CNC and WHN(Q) 13 CNC machines. 13 CNC machines. It is suitable for machining
It is suitable for milling flat surfaces or planing of variously inclined surfaces parallel with one of the
faces. Manual attachment of the tool and the milling machine‘s main axes. Manual attachment of the tool
Machining centres
HPR 50 HUR 50
The right-angle manual HPR 50 head consists of two Universal hand-positioned milling head HUR
compactly joined basic parts, which can be mutually 50 head consists of three compactly joined basic
rotated to reach the required position of the work parts, which can be mutually rotated to reach the
spindle head. required general position of the work spindle head.
The adjustment angles have the increment of 0.1°on
circumferential scales fitted with nonius.
Components
64 TO S VA RNSDO R F a. s.
Table-type machines
Accessories
HUI 50 HUF 50
The HUI 50 milling head is automatically indexed in The milling universal continuously positioned HUF
both planes in 2.5°, thus allowing higher efficiency 50 head is used as a special accessory for the TOS
of the spindle head‘s rotation against the orthogonal VARNSDORF a.s. machines. The HUF 50 milling head
system of coordinates. can be positioned in both axes in 0.001°.
Machining centres
• number of axes: 2 • number of axes: 2
• speed (min-1): 3 000 • speed (min-1): 3 000
• output (kW): 32 • output (kW): 28
• moment (Nm): 1 000 • moment (Nm): 1 000
Accessories
HOI 50 HOIL 50
The milling orthogonal automatically indexed HOI The orthogonal automatically indexed light HOIL 50
50 head consists of three compactly joined basic head is based on the same concept as the milling
parts, which can be mutually rotated in the A and head HOI 50.
C axes to reach the required general position of
the work spindle head. The rotational parts are
positioned by a mechanical drive from the machine‘s
Components
spindle, which allows positioning ±185° in axis C,
±120°.
Prod u c t io n p ro gr a mme 65
Table-type machines
Accessories
Milling heads
Floor-type milling machines
HOIT 50 HPI 50
The two-axis milling heavy orthogonal HOIT 50 Single-axis right-angle milling head positioned in 1°.
head is designed as a special accessory especially for
hydrostatic machines.
Machining centres
HV / V
Accessories
The head consists of three compactly joined basic parts with mutual rotation in the A and C axes. The mutual
movement of these parts is provided by separate servo drives, which allow continuous positioning in full rotation
range and smooth movement of both axes during machining.
• number of axes: 2
• speed (min-1): 3 500
• output (kW): 22
• moment (Nm): 500
Components
• positioning: 0.001°
• weight (kg): 800
References
TOS Olomouc
66 TO S VA RNSDO R F a. s.
Table-type machines
Accessories
Milling heads
Head assortment FP / UFP HPR 50 HUR 50 HPI 50 HUI 50 HUF 50 HOI 50 HOIL 50 HOIT 50 HV/V
WH 10 CNC ✓ ✓
Machining centres
WH(Q) 105 CNC ✓ ✓
WHR 13 Q ✓ ✓ ✓ ✓ ✓ ✓
MAXIMA I / II ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Accessories
WRD 13 (Q) ✓ ✓ ✓ ✓ ✓ ✓
GRATA ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Components
WRD 180 H ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Prod u c t io n p ro gr a mme 67
Table-type machines
Accessories
Facing heads
Floor-type milling machines
LD 650
Portal milling machines
The facing head consists of an axially symmetrical rotational basic body fitted
with an axial hole for potential passage of the machine‘s work spindle and a slide
conducted perpendicularly to the body.
68 TO S VA RNSDO R F a. s.
U-TRONIC
Medium and large sized NC boring and facing heads for boring machines, machining
centers, and special machinery, which are applied manually, automatically, and with
palletized systems on boring machines, machining centers, and special machinery.
General features
U-TRONIC are medium and large sized NC heads that are connected to the U axis of the
NC in the machine tool for outer facing, inner facing, back-facing, cylindrical and conical
boring and threading, concave and convex corner rounding through interpolation with the
other axes of the machine tool.
They can be applied manually or automatically and with pallet systems on boring machines,
machining centers and special machines.
They are constructed in 6 models from ø 360 to ø 1000 mm. All these include an internal
passage for coolant. Special versions of U-TRONIC, with two slides or with counterweights
for self-balancing, may be supplied upon request.
Fixed toolholders may be applied to the slide, with either manual or automatic tool change.
Any application on machines that do not permit the connection to an axis of the NC, may
be made by managing the motor of the drive unit with a practical, simple, and economical
U-CONTROL positioner with wireless REMOTE-CONTROL.
STANDARD RANGE
SPECIAL SOLUTIONS
B5
50 B50-PSC
B50 PSC
B 15 B 15-PSC
TU 25x25
25x2 MCD’-PSC
B 01-PSC
B 01 MR MR-PSC
16CA
U-TRONIC
U TRONIC ISO5611
TP TU-PSC 25x25
25
PC
B 02 B 02-PSC
Application
4 31.-("HR@OOKHDCL@MT@KKXNQ@TSNL@SHB@KKXTRHMF@k@MFDENQE@RSDMHMFSNSGDL@BGHMDSNNK@MC@OK@SDENQSGDQNS@SHNMNESGDQNS@SHMFANCX
(S HR @OOKHDC L@MT@KKX TRHMF @ k@MFD ENQ E@RSDMHMF VHSG @ B@L KNBJ PTHBJ BNTOKHMF NQ @TSNL@SHB@KKX VHSG @ O@KKDSHYDC RXRSDL @MC RODBH@K
connectors.
4 31.-("B@M@KRNADjSSDCVHSG@M@TSNL@SHBSNNKBG@MFDSNNKGNKCDQLNTMSDCNMSGDRKHCDSNNAS@HMSNS@K@TSNL@SHNM
D’ANDREA s.p.a. Via Garbagnate 71 • 20020 Lainate (MI) Italy Tel. +39 02 937532.1 • Fax +39 02 93753240 www.dandrea.com • info@dandrea.com
Table-type machines
Accessories
The TOS VARNSDORF machines are delivered in modern designs, which satisfy the customers‘ ecological and ergonomic
demands and correspond to the strictest safety standards (CE).
The guards also protect key components of the machine against mechanical damage and pollution.
70 TO S VA RNSDO R F a. s.
Prod u c t io n p ro gr a mme
Accessories
71
Complete machine covering
TOS Olomouc References Components Accessories Portal milling machines Machining centres Floor-type milling machines Table-type machines
Table-type machines
Accessories
Control systems
Floor-type milling machines
Specifications of the HEIDENHAIN TNC 640, Siemens The control systems allow simple control of the machine in
Sinumerik 840 D-SL or FANUC 30i / 31i control systems the manual as well as fully automatic mode.
correspond to demands for control of all TOS VARNSDORF As standard, the control systems are offered with 19“
a.s. machines and demands for all technological operations displays. The control systems can also be operated by
performed on these machines. a manual wheel and control panel for automatic tool
replacement.
Machining centres
Portal milling machines
Siemens
HT2 HUBITRON Sinumerik 840 D-SL
References
TOS Olomouc
72 TO S VA RNSDO R F a. s.
TNC 640 – High-End Control for
Milling and Turning Operations
The TNC 640 from HEIDENHAIN: for the first time, milling and turning are combined in one TNC. Now users can switch
as desired between milling and turning—within the same NC program. Switchover is independent of the machine
kinematics. It automatically takes the respective operating mode into account and without any additional action. This
new simplicity is complemented by dialog-guided plain language programming, the optimized user interface, powerful
programming aids as well as comprehensive cycle packets taken from amply field-proven HEIDENHAIN controls
into the TNC 640.
HEIDENHAIN s.r.o. 10200 Prague 10, Czech Republic Phone +420 272 658 131 www.heidenhain.cz
Angle Encoders Linear Encoders Contouring Controls Position Displays Length Gauges Rotary Encoders
Table-type machines
Accessories
PICK UP system
Special technological accessories can be put aside and replaced using the PICK-UP system by means of a column for special
accessories whose design (the number of storage sites, method of location, etc.) follows the customer‘s special demands.
The floor-type machines have two versions of column guard, i.e. with a swivelling or rolling opening. For the table-type
machines, it is possible to choose a supplementary stand, which is attached and locked on the turning table, an additional
stand, which is locked on swivelling arms on the turning table or a stand, which is located on a concrete floor next to the
machine; this concept can also be applied to the machining centres WHT 110 (C), PRIMA, OPTIMA and WHtec 130.
Machining centres
Portal milling machines
Accessories
Clamping equipment
The clamping devices are used as special technological equipment for horizontal boring machines. They are used for
clamping of the workpiece.
Clamping plates:
UD 2 000 – UD 5 000
Components
References
Clamping angles:
UU 800 – UU 6 000
TOS Olomouc
74 TO S VA RNSDO R F a. s.
Table-type machines
Accessories
Tool cooling
Two tool cooling methods can be applied on the TOS VARNSDORF a. s. machines.
Machining centres
Cooling by adjustable nozzles (CHZ) or internal axial tool cooling (CHOV). The axial
cooling can be used with an inserted milling head.
Accessories
Probes
All control systems can use various types of
measurement probes.
Components
TOSwide
We also offer a system of services
for permanent care of the customer.
TOSwide potentialities:
• visualization of the current screen of
References
of the machine (transfer of NC programmes, tool tables and zero points) and modifications of the machine‘s properties
(transfer of PLC programmes and machine parameters).
Prod u c t io n p ro gr a mme 75
Table-type machines
Components
Headstocks
Floor-type milling machines
traversing spindle – WHT 110 (C), WHT 130 (C), the main
housing consists of a set of hollow and work spindle.
The traversing work spindle is nitrided, housed with
a minimum allowance in an all-nitrided hollow spindle.
76 TO S VA RNSDO R F a. s.
Table-type machines
Components
Machining centres
The drive of the work spindle is derived from the electric
regulation drive through a two-speed gearbox. The weight
of the WRD 130 – 170 headstock is balanced by a hydraulic
cylinder. The balancing equipment also includes pressure
cylinders for the hydraulic oil and gas located on the
Accessories
160, 180, 200
The headstock housing is a rigid casting from high-quality
grey cast iron, which is followed by other groups of the
machine. The internal area of the casting has a horizontal
square tunnel with precisely machined surfaces for guiding
the RAM. The drive of the work spindle is derived from
powerful electric regulation drive through a robust two-
speed gearbox. Three mechanical speeds of the gearbox
Components
are shifted automatically. Two traverse motors incorporated
in the internal section drive the headstock in the Y
coordinate.
References
TOS Olomouc
Prod u c t io n p ro gr a mme 77
Table-type machines
Components
Other components
Floor-type milling machines
Lubrication system
The automatic loss lubrication system with a central lubrication
aggregate ensures lubrication of sliding guide surfaces of adjustable
groups and the ball nuts in the traverse drives. Cogwheels of the
spindle drive in the headstock are lubricated by a circulating oil system.
Machining centres
Energy sources
Portal milling machines
Hydraulic aggregate
The source of pressure oil for lubrication
of the guide surfaces comes from
a lubrication aggregate located
together with the hydro-aggregate
in a separate energy box
Components
Linear guides
This concept ensures high accuracy and rigidity of the guides at a verly low
friction coefficient; it allows application of high traverse speeds and guarantees
References
long life. The individual linear guides are located in areas of the largest stress and
force transmission. Thanks to the profile rail, the carriage can capture forces in the
vertical and horizontal direction. Machines with linear guides can be equipped
with direct gauging integrated directly in the linear guide.
TOS Olomouc
78 TO S VA RNSDO R F a. s.
All-Around Protected
Touch Probe
The TS 460 touch probe from HEIDENHAIN helps you in workpiece setup and measurement in the machine tool’s
working space. One innovation is the mechanical collision protection between the touch probe and taper shank: in the
event of a light collision of the TS with the workpiece, the adapter allows the touch probe to yield. At the same time,
the control stops the probing process. Neither the probe nor the machine suffers damage. At the same time, the
collision protection adapter also functions as a thermal decoupler, protecting the touch probe from excessive heating
through the spindle during very long or intensive probing processes.
HEIDENHAIN s.r.o. 10200 Prague 10, Czech Republic Phone +420 272 658 131 www.heidenhain.cz
Angle Encoders Linear Encoders Contouring Controls Position Displays Touch Probes Rotary Encoders
Table-type machines
Components
Other components
Floor-type milling machines
Gauging
As standard, the linear axes X, Y, Z are equipped with direct
measurement with closed electro-optical HEIDENHAIN gauges.
Machining centres
Ball screws
The linear axes are driven by ball screws with pre-stressed nuts.
Sufficient diameters of the ball screws guarantee top-level rigidity of
Portal milling machines
Toothed shaft
If the X axis is longer than 6,000 mm, the ball screw is
replaced with a tooth shaft. This concept is driven by an
AC-digital servo drive and a pinion - toothed shaft gear
(the master slave system).
Components
Telescopic guards
The guides on the rails are protected against dirt by telescopic guards and the
guide surfaces of the column are protected by bellows with covered steel plates.
References
TOS Olomouc
80 TO S VA RNSDO R F a. s.
Optimise
productivity
and profits...
Superior system
flexibility
Unrivalled
performance
Maximum
security
Renishaw plc New Mills, Wotton-under-Edge, Gloucestershire, GL12 8JR United Kingdom
T +44 (0)1453 524524 F +44 (0)1453 524901 E uk@renishaw.com
www.renishaw.com
Table-type machines
References
Floor-type milling machines
WRD 130 Q
Manoir Industries – France
Machining centres
X = 9 000 mm
Y = 2 500 mm
ATC = 40
Table clamping surface
= 1 800 x 2 200 mm (20 t)
Portal milling machines
WRD 170 Q
Accessories
GE CANADA – Canada
X = 13 000 mm
Y = 4 000 mm
ATC = 80
Table clamping surface
= 3 000 x 3 500 mm (50 t)
Components
References
TOS Olomouc
3x WRD 150 Q
Indian Railways - India
82 TO S VA RNSDO R F a. s.
Table-type machines
References
Accessories
PARS NOVA a.s. – Czech Republic
X = 6 000 mm
Y = 3 500 mm
Z = 2 200 mm
Table clamping surface
= 2 000 x 3 000 mm
Components
References
WHQ 13 CNC
Hiecise Heavy
– duty Machines Co., Ltd. – China
X = 3 500 mm
Y = 2 500 mm
Z = 1 600 mm
ATC = 60
TOS Olomouc
Prod u c t io n p ro gr a mme 83
Table-type machines
References
Floor-type milling machines
WHN 130 Q
Fasten Group IMP. / Exp. Co., Ltd.
– China
X = 3 000 mm
Machining centres
Y = 1 600 mm
Z = 1 000 mm
ATC = 40
Table clamping surface
= 1 800 x 2 240 mm (12 t)
Portal milling machines
Accessories
WRD 130 Q
Strojírny Prostějov
– Czech Republic
X = 9 000 mm
Y = 3 000 mm
ATC = 40
Components
References
WRD 170 Q
JOY Global Inc. – Chile
X = 17 000 mm
Y = 6 000 mm
ATC = 80 mm
TOS Olomouc
84 TO S VA RNSDO R F a. s.
Table-type machines
References
Machining centres
X = 2 000 mm
Y = 2 240 mm
Z = 1 250 mm
2x clamping pallete 1 600 x 1 800 mm
ATC = 120
Accessories
X = 1 800 mm
Y = 1 250 mm
Z = 1250 mm
ATC = 40
Table clamping surface
= 1 400 x 1 400 mm (5 t)
Components
References
WHQ 13 CNC
Frýdlantské strojírny
– Czech Republic
X = 3 500 mm
Y = 2 500 mm
Z = 1 250 mm
ATC = 40
TOS Olomouc
Prod u c t io n p ro gr a mme 85
Table-type machines
References
Floor-type milling machines
WRD 150 Q
S.E.P.F.A. – France
Machining centres
X = 8 000 mm
Y = 3 000 mm
ATC = 40
Table clamping surface
= 2 000 x 2 500 mm (25 t)
Portal milling machines
WH 10 CNC
Škoda auto Mladá Boleslav
Accessories
– Czech Republic
X = 1 250 mm
Y = 1 100 mm
Z = 940 mm
Table clamping surface
= 1 000 x 1 120 mm (3 t)
Components
References
WRD 130 Q
Faymonville – Belgium
X = 11 000 mm
Y = 4 000 mm
TOS Olomouc
ATC = 80
Milling head HOI 50
86 TO S VA RNSDO R F a. s.
Table-type machines
References
Accessories
X = 1 800 mm
Y = 1 600 mm
Z = 1 250 mm
ATC = 40
Table clamping surface
= 1 400 x 1 600 mm (3 t)
Components
References
WHR 13 MC
DOOSAN Plzeň – Czech Republic
X = 3 000 mm
Y = 2 500 mm
Z = 3 200 mm
TOS Olomouc
Prod u c t io n p ro gr a mme 87
Table-type machines
TOS Olomouc
FNGJ 40 / 50 A
Floor-type milling machines
FNGJ 40 A FNGJ 50 A
Table mm 800 x 400 900 x 500
Working travels
– longitudinal mm 600 700
– crosswise mm 400 500
– vertical mm 400 500
Tailstock travel mm 80 80
Portal milling machines
FNG 40 / 50 CNC A
The FNG 40 / 50 CNC A machine is a milling machine with continuous control
in three coordinates designed for milling, drilling, boring and thread-cutting
operations on workpieces of up to 350 kg. It is delivered with a vertical head and
a fixed angle table. The spindle is driven by a motor with smooth speed control.
As standard the machine is equipped with tool cooling, a light and a safety semi-
Components
88 TO S VA RNSDO R F a. s.
Table-type machines
TOS Olomouc
FGU 32 FGV 32
Machining centres
production as well as series broad range of milling and
manufacture. A divided transverse table allows turning of drilling operations on workpieces of up to 250 kg in single-
the longitudinal table around its vertical axis, thus strongly part production as well as series manufacture.
extending utility of the machine.
FGU 32 FGV 32
Table mm 360 x 1 400 360 x 1 400
Accessories
Weight kg 2 900 2 860
F2V-R
Components
The F2V R knee-type milling machine (regulating) is designed for milling and
drilling operations of workpieces of up to 200 kg in all spheres of mechanical
manufacture. The headstock with spindle housed in extensible tailstock can be
tilted in the longitudinal plane of the table. The machine‘s potentialities can be
extended by using special equipment.
F2V-R
Table mm 300 x 1 300
Working travels
References
– longitudinal mm 840
– crosswise mm 376
–vertical mm 420
Tailstock travel mm 125
Spindle ISO 40
Speed 1/min 60 – 4 000
Motor output kW 3
Total machine input kVA 12
Built-up area mm 2 660 x 1 730
TOS Olomouc
Height mm 2 270
Weight kg 1 550
Prod u c t io n p ro gr a mme 89
WORLDWIDE
www.tosvarnsdorf.eu
Data and features in the present catalogue are not binding. The producer reserves the right to alter them without advance notice at any time.