6965 Vortex 500 DIOM Rev B

GENERAL DESIGN, INSTALLATION, AND MAINTENANCE MANUAL I-VORTEX.
500
Victaulic Vortex™ 500 Hybrid Fire Extinguishing System
For Protection of Information Technology Equipment and Motor Control Center Areas
For Technical Questions,

Scan QR Code for Contact
Information for Your Region
victauliclocations.com
WARNING
Failure to follow instructions and warnings can cause system failure, resulting in death or serious personal injury and property damage.
• Read and understand all instructions before attempting to install, remove, adjust, or maintain any Victaulic products.
• Wear safety glasses, hardhat, and foot protection.
• Save this design, installation, and maintenance manual for future reference.
If you need additional copies of any literature, or if you have any questions concerning the safe installation and operation of this product,
contact Victaulic.
REV_B I-VORTEX.500_1
TABLE OF CONTENTS
Section I – System Overview Section IV – Electrical
Hazard Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Electrical Wiring Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Definitions for "Should" and "Shall" References Used Power Supply/Charger Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Throughout This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 System Supervisory Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Single-Zone System Diagram with Electrical Inputs
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 (Active Release) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
System Operating Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Basic System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 System Operation - Fluid Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
System Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Section V – Installation
Nitrogen Supply Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Installation of the Victaulic Vortex™ 500 System Rack Model . . . . . . . 34
Nitrogen Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Installation of the Victaulic Vortex™ 500 System Cabinet Model . . . . . . 39
Water Supply Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Section VI – Wiring
Agent-Releasing Fire Alarm Control Panel (FACP) . . . . . . . . . . . . . . . . . 5
Pressure Transducer Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Active Release Panel – Terminal Block Detail . . . . . . . . . . . . . . . . . . . 42
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Primary Solenoid Release Assembly Electrical Connections
Auxiliary Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 (With Manual Valve) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Auxiliary Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Section VII – System Acceptance
Tools and Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
System Acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Safety Signage/Placards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
System Discharge Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Overview of the Victaulic Vortex™ 500 System Rack Model . . . . . . . . . . 6
Overview of the Victaulic Vortex™ 500 System Cabinet Model . . . . . . . . 7 Section VIII – Operation and Maintenance
Manual Discharge Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Section II – Components
Returning the System to Service After Discharge . . . . . . . . . . . . . . . . . 49
™
Victaulic Vortex 500 System Active Release Manifold . . . . . . . . . . . . . 9
Maintenance and Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Victaulic Vortex™ 500 System Rack Model Dimensions . . . . . . . . . . . . 10
Water Tank Filling Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Victaulic Vortex™ 500 System Cabinet Model Dimensions . . . . . . . . . . 11
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Section IX – Troubleshooting
Primary Pilot Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Troubleshooting – Fluid Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Secondary Pilot Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Troubleshooting – General Equipment. . . . . . . . . . . . . . . . . . . . . . . . 53
Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Manifold Isolation Valve Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Refill Adapter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Victaulic Vortex™ 500 System Fluid Panel
(Multi-Zone) Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Water Flow Control Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Hybrid Emitter Water Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Hybrid Emitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Water Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Section III – Design
System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Calculate the Nitrogen Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Calculate the Number of Cylinders Required . . . . . . . . . . . . . . . . . . . . 22
Calculate the Number of Hybrid Emitters Required . . . . . . . . . . . . . . . 22
Calculate the Expected Oxygen Level . . . . . . . . . . . . . . . . . . . . . . . . . 22
Calculate the Water Quantity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
System Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Temperature Effects on Nitrogen Pressure - 49-liter Cylinder
with 2400-psi/165.5-Bar Nominal Fill . . . . . . . . . . . . . . . . . . . . . . . 24
Temperature Effects on Nitrogen Pressure - 80-liter Cylinder
with 2640-psi/182.0-Bar Nominal Fill . . . . . . . . . . . . . . . . . . . . . . . 24
Enclosure Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
System Refill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
REV_B I-VORTEX.500_1
SECTION I
SYSTEM OVERVIEW
HAZARD IDENTIFICATION
Definitions for identifying the various hazard levels are p
rovided below. When you see this symbol, be alert to the possibility of
personal injury. Carefully read and fully understand the message that follows.
DANGER CAUTION
• T
he use of the word “DANGER” identifies an immediate • The use of the word “CAUTION” identifies possible hazards or
hazard with a likelihood of death or serious personal injury if unsafe practices that could result in personal injury and product
instructions are not followed. or property damage if instructions are not followed.
WARNING NOTICE
• T
he use of the word “WARNING” identifies the presence of
• The use of the word “NOTICE” identifies special instructions
hazards or unsafe practices that could result in death or serious
that are important but not related to hazards.
personal injury if instructions are not followed.
DEFINITIONS FOR "SHOULD" AND "SHALL" REFERENCES USED THROUGHOUT THIS MANUAL
References to "should" within this manual indicate areas of importance that are to be taken under consideration but are not a requirement.
References to "shall" within this manual indicate areas of critical importance that are a requirement.
I-VORTEX.500_2 REV_B
I-VORTEX.500 / Victaulic Vortex™ 500 System / General Design, Installation and Maintenance Manual
SAFETY REQUIREMENTS
WARNING
• Contractors shall be qualified, per local code requirements, and shall successfully complete all required
Victaulic training before attempting to install the Victaulic Vortex™ 500 System.
• The contractor shall install this product in accordance with all instructions. These instructions contain
important safety and operational information.
• Depressurize and drain the piping system before attempting to install, remove, adjust, or maintain any
Victaulic piping products.
• Compressed gas cylinders shall be handled only by personnel familiar with the hazards and proper handling
techniques. All nitrogen cylinder movement shall be done with appropriate material handling equipment.
Always secure nitrogen cylinders while in storage and during use.
• Use only Victaulic replacement parts when servicing the Victaulic Vortex™ 500 System.
• All installer-supplied piping shall be rated for the pressure and operating conditions to which it will be
subjected.
Failure to follow these instructions could result in death or serious personal injury.
GENERAL SAFETY REQUIREMENTS NITROGEN GAS SAFETY REQUIREMENTS

1. Read and understand all instructions before proceeding with 1. Cylinders containing compressed nitrogen gas are heavy and
installation and maintenance of this Victaulic Vortex™ 500 awkward to handle. Improper handling of nitrogen gas cylinders
System. could result in serious personal injury.
2. Inspect the shipment. Verify that all components are included 2. A sudden release of high pressure from a nitrogen gas cylinder
in the shipment and that all necessary tools are available for can result in death or serious personal injury. Always verify
installation. that components, valves, and hoses are installed and in proper
3. Use only recommended accessories. Accessories and equipment condition. All cylinder connections and bracing SHALL be installed
that are not approved for use with this Victaulic Vortex™ 500 and tightened.
System may cause improper system operation. 3. Cylinder caps shall be installed when transporting or storing
4. Wear safety glasses, hardhat, foot protection, and hearing nitrogen gas cylinders. DO NOT use cylinder caps as a lifting
protection. Wear hearing protection if you are exposed to long point.
periods of noisy jobsite operations. 4. Nitrogen gas cylinders shall be secured to prevent them from
5. Prevent back injury. Always practice proper lifting techniques. falling over. Store nitrogen gas cylinders in a well-ventilated area.
Verify that cylinder valves are safety tied closed.
6. Avoid using electrically powered tools in dangerous
environments. When using electrically powered tools for
installation, verify that the area is moisture-free. Keep the work
NOTICE
area well lit, and allow enough space to accommodate installation • Adequate ventilation shall be provided in the nitrogen storage
of the Victaulic Vortex™ 500 System. area in case of a nitrogen leak.
7. Keep work areas clean. Cluttered areas, benches, and slippery • Low nitrogen pressure at the cylinders may indicate low oxygen
floors can create hazardous working conditions. in the nitrogen storage area.
8. PROTECT THE SYSTEM FROM FREEZING CONDITIONS. • When nitrogen cylinders are stored in an area where a leak
THE WATER SUPPLY AND WATER SUPPLY PIPING SHALL would have the potential to create a low-oxygen atmosphere, an
BE PROTECTED FROM FREEZING TEMPERATURES AND oxygen monitor should be considered for that area.
MECHANICAL DAMAGE. FLUID PANELS ARE NOT RATED FOR
OUTDOOR USE.
5. In the event of a nitrogen gas cylinder leak, personnel not
SAFETY REQUIREMENTS DURING MAINTENANCE AND TESTING wearing protective equipment shall be restricted until the area
1. Notify the authority having jurisdiction (AHJ). Always notify the is ventilated properly, the leak has been repaired, and oxygen
AHJ before performing any maintenance that takes the system out levels have been restored.
of service. 6. Audible and visible discharge alarms shall be provided within
2. Follow the requirements set forth in this manual and by the AHJ the hazard zone to ensure prompt evacuation of the hazard zone
for system inspection schedules. The facility or process owner and to prevent entry into the hazard zone in the event that the
or their representative is responsible for inspecting the system in Victaulic Vortex™ 500 System activates. The system shall comply
accordance with the requirements set forth in this manual and by with applicable local and national codes. Safety items such as
the local AHJ. personnel training, warning signs, discharge alarms, self-contained
breathing apparatus (SCBA), evacuation plans, and fire drills shall
3. Inform personnel of any testing or of the potential for a system be considered.
discharge. Vacate all personnel or provide appropriate personal
protection for all personnel during testing or system discharge.
4. Depressurize or isolate the water supply completely and isolate
the nitrogen cylinders before performing any maintenance.
5. Protect the system from freezing temperatures, foreign matter,
and corrosive atmospheres. Any condition that might degrade the
system or affect system performance shall be avoided.
REV_B SECTION I - SYSTEM OVERVIEW I-VORTEX.500_3

SYSTEM OVERVIEW Fluid Panels contain an automatic regulating valve (ARV) that reduces
pressure from the nitrogen cylinders, using feedback from a pressure
NOTICE transducer located within the system piping.
The Victaulic Vortex™ 500 System Fluid Panel requires an installer-
• For proper system installation and operation of the Victaulic
supplied battery backup, 24VDC power supply. Victaulic Vortex™ 500
Vortex™ 500 System, qualified and trained individuals shall read
System is designed to operate from a installer-supplied agent releasing
and fully understand the contents of this manual and install the
FACP and utilize installer-supplied detection.
system in accordance with current NFPA and local codes and
standards. Several supervisory outputs are available from the Victaulic Vortex™ 500
System to monitor system readiness. The system is operated by sending
• Training and licensing of contractors is required in some
a 24V release signal from the customer-supplied, agent-releasing FACP.
jurisdictions.
The 24V release signal is connected to the Fluid Panel, where it is
• Performance criteria is based upon testing conducted and interlocked with the ARV and routes to the primary solenoid release
parameters derived by Victaulic. assembly.
• Components with equivalent function or purpose shall not be Hybrid emitters combine nitrogen at low pressure with a low volume of
used as a substitute for Victaulic Vortex™ System components. water to create hybrid media. Nominal operating pressure, supplied out
• THIS SYSTEM IS NOT TESTED OR APPROVED FOR EXPLOSIVE of the ARV to the hybrid emitters, is 25 – 50 psi/1.7 – 3.4 Bar, which is
ENVIRONMENT APPLICATIONS. programmed depending on the specific system design.
Cylinders supply high-pressure nitrogen and contain a primary solenoid
The Victaulic Vortex™ 500 Hybrid Fire Extinguishing System is a pre- release assembly and several secondary release assemblies that are
engineered, total flooding system that has been evaluated to protect used to charge the nitrogen supply manifold.
Class A and C applications and may be used as an alternative to clean
agent, CO2, and water mist systems for these applications. Victaulic SYSTEM DISCHARGE
Vortex™ 500 Systems have been deployed for the protection of hazards
within information technology equipment areas, motor control centers, WARNING
museums, control rooms, cable trays, cable spreading rooms, and
switch rooms. • Caution shall be taken to avoid by-products created from the
burning and extinguishment processes.
The Victaulic Vortex™ 500 System uses a combination of nitrogen and
atomized water to extinguish fire. Nitrogen is an inerting agent, which • Unprotected personnel shall not enter the space without
displaces oxygen and is used to atomize water into small (<10 micron self-contained breathing apparatus and personal protective
[0.00039 inch]) droplets. The high quantity of small water droplets has equipment, unless the space has been ventilated and the
a large available total surface area that provides rapid heat absorption fire department or their representative determines that the
and blocks radiant heat transfer. The combination of nitrogen and 10 atmosphere is safe for reentry.
micron water droplets distributes uniformly throughout the protected • Verify that there are no blockages between the Victaulic Vortex™
space and works together to create an atmosphere that does not Panel and hybrid emitters prior to any system testing.
support combustion. Failure to follow these instructions could result in death or serious
personal injury.
WARNING
• Changes to the hazard classification or to the hazard zone may The room may contain fire by-products created from the burning and
affect system performance. extinguishment processes. Typical by-products are carbon monoxide,
• All changes shall be reported to the authority having jurisdiction carbon dioxide, soot, and reduced oxygen content. In addition,
(AHJ) for review and approval. by-products of unburned fuel will be present. The Victaulic Vortex™ 500
System provides cooling properties; however, the potential for re-ignition
Failure to follow these instructions could cause improper system of fuel shall be evaluated.
operation, resulting in death or serious personal injury and Noise - Discharge of the Victaulic Vortex™ 500 System can cause noise
property damage. loud enough to be startling; however, the noise level is not high enough
to cause permanent or traumatic injury.
Turbulence - Discharge of the Victaulic Vortex™ 500 System can cause
SYSTEM OPERATING TEMPERATURE
enough general turbulence to move unsecured, light objects.
The Victaulic Vortex™ 500 System shall be maintained at an ambient Temperature - Discharge of the Victaulic Vortex™ 500 System can
temperature between 40° F / 4.4° C and 130° F / 54° C. The water supply cause reduction in temperature and visibility due to the condensation of
and water piping shall be protected from freezing temperatures. water vapor.
FLUID PANELS ARE NOT RATED FOR OUTDOOR USE.
BASIC SYSTEM DESIGN

WARNING
The Victaulic Vortex™ 500 System’s design is based upon the altitude • In the event of a significant fire, rapid heat release from
and volume of the room being protected. Each design has a maximum the fire can cause excessive pressurization of the protected
and minimum room volume that it can protect effectively. Contact space. Additionally, activation of the Victaulic Vortex™ System
Victaulic when requirements fall outside of the provided selections (scan can cause rapid cooling, resulting in depressurization of the
QR code on front cover for contact information for your region). protected space.
Automatic door closings or other shutdown processes, if required, • In the event of system discharge, activation of the Victaulic
shall be controlled from the agent-releasing FACP in the event of an Vortex™ System will release nitrogen into the protected space.
activation. Refer to Section III for guidance on minimum and maximum • The protected space and any ventilation shall be designed to
required openings. prevent overpressurization.
The Victaulic Vortex™ 500 System includes Victaulic Vortex™ Hybrid Failure to follow these instructions could result in death or serious
Emitters, a Fluid Panel, nitrogen cylinders, and a water tank. personal injury.
I-VORTEX.500_4 SECTION I - SYSTEM OVERVIEW REV_B

NITROGEN SUPPLY REQUIREMENTS

NOTICE
Nitrogen supply shall be 99.9% quality or better. All nitrogen pressure
vessels shall meet ASME Boiler and Pressure Vessel Code, Section VIII, • All detection devices shall be listed or approved for their
requirements or equivalent national and local standards. intended application.
Nitrogen supply containers shall be installed in secure, ventilated, • Detection devices (flame, heat, smoke, etc.) SHALL be
and environmentally-controlled areas where the ambient temperature compatible with the electronics of the agent-releasing FACP.
remains between 40° F / 4° C minimum and 130° F / 54° C maximum. Refer to the agent-releasing FACP manufacturer’s instructions.
Nitrogen cylinders shall be installed for easy access for refilling and
maintenance, per local code requirements. Storage containers and
accessories shall be installed so that inspection, testing, recharging,
ALARMS
and maintenance requirements are facilitated and interruption to the Audible and/or visible discharge alarms shall be utilized to ensure timely
fire protection provided by the Victaulic Vortex™ 500 System is kept to evacuation of the hazard zone in the event that the system activates.
a minimum. Where excessive climatic exposure is expected, guards or A means of egress from the hazard zone shall be provided to ensure
enclosures shall be provided. proper evacuation.
The Victaulic Vortex™ 500 System is designed for operation at a nominal AUXILIARY FUNCTIONS
starting supply pressure of 2000 – 3000 psi/137.9 – 206.8 Bar. NOTE:
Where applicable, the following components shall be tied into the
Contact Victaulic for requirements when operating at lower pressures
detection and control system by qualified installers.
(scan QR code on front cover for contact information for your region).
• Automatic door closures
A change in climatic temperature may affect nitrogen pressure. • Electrical system shutdown
NOTE: Upon a temperature-adjusted pressure loss greater than 5%, or • Ventilation system shutdown
as determined by the AHJ, the nitrogen supply shall be refilled.
AUXILIARY COMPONENTS
NITROGEN GAS SUPPLY
Auxiliary isolation valves shall be monitored (supervised) to prevent
accidental shut-off.
WARNING
• Only Victaulic-approved nitrogen gas cylinders shall be used for TOOLS AND SUPPLIES
the Victaulic Vortex™ 500 System. The following section identifies tools and other equipment that are
Failure to follow this instruction could result in serious personal recommended for installing the Victaulic Vortex™ 500 System.
injury and/or property damage. Discharge Pressure Verification Method:
• 0 – 100-psi/0 – 6.9-Bar Pressure Gauge, Tee Adapter, Flexible Line
Nitrogen gas supply facilities vary by location. The system design Electrical Troubleshooting Device:
process shall include developing a plan to refill the system in the event • Auto Range Digital Multi-Meter (DMM)
of system discharge or maintenance. Refer to Section II of this manual Oxygen Warning Device:
for nitrogen cylinder capacities and fill pressures. While working in the same room with nitrogen cylinders, or while
performing discharge tests, a personal oxygen meter is highly
WATER SUPPLY REQUIREMENTS recommended. NOTE: Oxygen warning devices are sensitive equipment
The quality of the water supply for a hybrid system shall be taken from that require calibration and training for proper use.
a source that is equivalent in quality to a potable source with respect to Review of Tools Recommended for Installation:
particulate and dissolved solids. The particular hazard being protected • Various wrench sizes (36-mm, 1 1/6-inch, 1 1/8-inch, 1 1/4-inch,
or the application may dictate a higher quality of water such as distilled, and 18-inch adjustable)
deionized, or demineralized. In these cases, the storage of water and • Personal Oxygen Meter
piping shall be compatible with the type of water being used. • Personal Protective Equipment
• Discharge or Testing Warning Signs
Victaulic Vortex™ 500 Systems include pressure vessels for water
• Leak Detection Method
storage that are designed, fabricated, inspected, certified, and stamped
• Refill Adapter Assembly
in accordance with ASME Section VIII, Div. 1 or equivalent national and
local standards.
SAFETY SIGNAGE/PLACARDS
AGENT-RELEASING FIRE ALARM CONTROL Victaulic Vortex™ Panel Nameplate
PANEL (FACP) Each Victaulic Vortex™ 500 System will contain a nameplate that is
affixed to the Victaulic Vortex™ Panel.
The Victaulic Vortex™ 500 System is designed to be activated by a
listed or approved agent-releasing FACP. The Victaulic trained integrator Nitrogen Cylinder Rack Warning Placard
shall use controls, detectors, and releasing devices that are intended Each Victaulic Vortex™ 500 System will ship with a nitrogen cylinder
for the specific application. The designer and installer shall be trained rack warning placard that shall be attached to the cylinder rack.
in all aspects, including (but not limited to) design, installation, and
maintenance of the fire alarm system. Hazard Zone Warning Placards
Victaulic has hazard zone warning placards available for order. The
DETECTION system designer should consider the type and amount of hazard zone
Detection shall be designed in accordance with all NFPA 72 warning placards that are required. NOTE: Placards that are deemed
requirements and any specific requirements established by stakeholders necessary by the system designer, building owner, or AHJ may be used
of the facility being protected and the AHJ. in lieu of the versions that Victaulic has available for order.
Manual Pull Station Placard
Victaulic has a manual pull station placard available for order. The
system designer should consider the amount of manual pull station
placards that are required. NOTE: A placard that is deemed necessary
by the system designer, building owner, or AHJ may be used in lieu of
the version that Victaulic has available for order.

OVERVIEW OF VICTAULIC VORTEX™ 500 SYSTEM RACK MODEL
Nitrogen Cylinder Manifold Pressure Gauge and Bleed Valve

Fluid Panel Manifold
Hybrid Emitter Union
Water Tank with Pressure Gauge Primary Solenoid Release Assembly
Pressure Transducer Secondary Gauge Assembly
I-VORTEX.500_6 SECTION I - SYSTEM OVERVIEW REV_B

OVERVIEW OF VICTAULIC VORTEX™ 500 SYSTEM CABINET MODEL
Front View - Doors Removed
Nitrogen Cylinder Manifold Pressure Gauge and Bleed Valve

Fluid Panel Manifold
Hybrid Emitter Union
Water Tank with Pressure Gauge Primary Solenoid Release Assembly
Pressure Transducer Secondary Gauge Assembly

SECTION II
COMPONENTS
VICTAULIC VORTEX™ 500 SYSTEM ACTIVE RELEASE MANIFOLD

The Victaulic Vortex™ 500 System Active Release Manifold is comprised of a multi-cylinder assembly, interconnected hoses, a common manifold,
and release solenoid(s). The manifold is connected to a Victaulic Vortex™ Fluid Panel, which contains the ARV. The ARV maintains constant flow of
nitrogen as the cylinders decrease in pressure.
A release signal from the agent-releasing FACP is routed through the Fluid Panel. The signal is then sent to the primary solenoid release assembly.
The primary solenoid release assembly allows pressure from the primary cylinder into the connected pilot line, which provides a conduit for the
pressure to enter the upper chambers of the remaining cylinder valves. When the upper chamber becomes pressurized, the cylinder valve opens, as
indicated by the upward movement of the valve position indicator located on top of the cylinder valves. The open cylinder valves allow nitrogen gas
to pressurize the manifold. The Victaulic Vortex™ 500 System may be designed to begin discharge upon pressure being detected at the input to the
panel, or upon application of a 24V release signal (refer to panel description). When nitrogen flow starts, a downstream pressure transducer senses
pressure within the system plumbing. The pressure transducer provides a continuous signal to the ARV during actuation to maintain constant system
pressure.
Secondary Pilot Kit

1 Pilot Hose (From Adjacent Secondary Kit)
1 OR
End-of-Line Bleed Valve (Provided with

2 Primary Pilot Kit)
2
OR
Discharge Hose Pilot Hose

Assembly
Restricting Valve Tee Nipple

(¾-inch NPT x (¼-inch BSPP)
½-inch BSPP)
Secondary Gauge
Assembly
Primary Pilot Kit

Restricting Valve
(¾-inch NPT x
½-inch BSPP)
¼-inch Bleed Valve
(Locate at End of Line
in Assembly)
Tee Nipple
(¼-inch BSPP)
Discharge Hose Primary Solenoid

Assembly Release Assembly
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Snubber
Assembly Pilot Hose
REV_B SECTION II - COMPONENTS I-VORTEX.500_9

VICTAULIC VORTEX™ 500 SYSTEM RACK MODEL DIMENSIONS

Victaulic offers galvanized metal framing cylinder racks. Refer to Section V for installation requirements.
17.57 inches
2X 446.4 mm
A 12.73 inches
2X 323.3 mm
86.3 inches
2192.0 mm
Tank Configuration "A" inches/mm

1 Tank 61.625
1565
2 Tanks 61.625
1565
3 Tanks 74.625
1895
4 Tanks 87.625
2226
I-VORTEX.500_10 SECTION II - COMPONENTS REV_B

VICTAULIC VORTEX™ 500 SYSTEM CABINET MODEL DIMENSIONS
78.82 inches/
2002 mm
16.72 inches/
425 mm
12.73 inches/
323 mm
94.49 inches/2400 mm (3- and 4-Cylinder Cabinet Models)

62.99 inches/1600 mm (1- and 2-Cylinder Cabinet Models)
Top View – 2-Cylinder Cabinet Model
82.94 inches/
2107 mm
55.99 inches/
1422 mm
62.99 inches/
1600 mm
Top View – 3- and 4-Cylinder Cabinet Models
87.49 inches/
2222 mm
94.49 inches/ 15.79 inches/
2400 mm 401 mm

CYLINDERS Cylinder Valve Connections

Cylinder Valve Assembly Cylinder valves are shipped installed on the cylinders and contain a
discharge port, pilot connection port, and a ¼-inch pilot connection
Cylinder valves are pneumatically operated, allowing the manifold to
port. NOTE: The discharge port is located higher than the pilot
remain unpressurized until the system is discharged. When nitrogen
connection port.
pressure is applied to the pilot connection port, the valve opens and
allows nitrogen to flow from the discharge port. Each cylinder group requires at least one primary solenoid release
assembly. The primary solenoid release assembly contains a
The cylinder valves operate on a 1-to-10 ratio and require a minimum
combination release solenoid with manual release, a pressure gauge,
of 300 psi/20.7 Bar for the 3000-psi/206.8-Bar system. Each valve is
and a pressure switch.
protected by a safety burst disc. The valves contain multiple connection
points, providing means for filling and activation. A pressure monitoring assembly (containing a pressure gauge and
optional pressure switch, when configured accordingly) is mounted on
Multiple cylinder valves may be operated off a single pilot line that is
all secondary cylinders.
pressurized by the primary solenoid release assembly, using nitrogen
pressure from the cylinder in which it is connected. Multiple solenoid The cylinder valve connections are provided in kit form and are referred
release assemblies may be used for redundancy or in multi-zone to as the primary pilot kit and secondary pilot kit. The primary and
systems. In addition, multiple solenoid release assemblies may be used secondary cylinder valves are connected using the associated kits.
for main and reserve discharges when designed accordingly. Cylinder Capacity
The cylinder valve has the following connections: discharge port, pilot The nitrogen requirement is determined by the hazard zone size, pipe
connection port, and a ¼-inch BSPP pilot connection port. All cylinder size, number of hybrid emitters, discharge time, and pipe lengths
valve connections achieve a pressure-tight joint using an o-ring. to individual hazard zones. Nitrogen is stored in the cylinders as
FRONT VIEW SIDE VIEW a gas. Verify your gas supplier's refill capability and determine the
Valve corresponding nitrogen cylinder capacity before designing the system.
Position
Indicator Refer to the applicable Victaulic submittal publication for nitrogen
cylinder capacities.
Handwheel
¼-inch BSPP Pilot

Connection Port
Pilot Burst Disc

Discharge Port Connection
(Refill Adapter Port
Assembly’s
Connection
Point)
Connection to
Nitrogen Cylinder
CLOSED POSITION ACTUATED OPEN MANUALLY OPEN

(NORMAL) POSITION POSITION
3.70 inches
3.40 inches 93 mm
86 mm

PRIMARY PILOT KIT Tee Connection (1/4-inch BSPP Connections)

Primary Solenoid Release Assembly
OVERR
ID UA L
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The tee connection attaches to the cylinder valve’s pilot connection

port and is used to interconnect the pilot hoses. Depending on the
cylinder configuration, the tee connection may contain a 1/4-inch bleed
The primary solenoid release assembly includes a pressure gauge, a valve (end-of-line) or an additional pilot hose when used in succession
solenoid with manual release, and a pressure switch. A coil position (interconnected) with additional cylinder valve assemblies.
monitoring switch is available. Every primary solenoid release assembly ¼-inch BSPP Pilot Line Bleed Valve
provides a means to electrically (24VDC) and manually release the
system.
The pressure switch may be adjusted, as required by the AHJ and
the specific nitrogen cylinders and refill pressures within the system
(factory set point for the pressure switch is 2100 psi/144.8 Bar +/-100
psi/6.9 Bar). To adjust the pressure setting of the switch, apply a known
pressure and monitor the electrical contacts. Clockwise turns of the
adjustment screw at the back of the pressure switch will increase the The pilot line bleed valve is installed on the last tee connection and shall
set point and counterclockwise turns will decrease the set point. be used on the last cylinder valve connection. During normal operation,
the pilot line bleed valve seals and will capture pressure within the pilot
NOTICE line, which actuates the cylinder valves open. The pilot line bleed valve
contains a Schrader* valve that, when depressed, releases captured
• The AHJ may require a second primary solenoid release pressure and allows the cylinder valves to close/reset after actuation.
assembly with fewer cylinders.
• Refer to Section VIII for instructions on how to manually operate CAUTION
the system. • Care shall be taken when installing the copper washer and when
• Verify that the threaded nut of the primary solenoid release depressing the pin on the pilot line bleed valve.
assembly is tightened completely to the pilot connection port of • A sharp noise and release of pressure will occur when the pin on
the cylinder valve during installation. the pilot line bleed valve is depressed.
• DO NOT use your finger to manually depress the pin on the pilot
Pilot Hose (1/4-inch BSPP Connections) line bleed valve.
• Wear personal protective equipment (hearing protection, safety
glasses, etc.) when working around the pilot line bleed valve.
Failure to follow these instructions could result in personal injury.
Discharge Hose (¾-inch BSPP x ½-inch BSPP Connections)
The pilot hose is a ¼-inch ID reinforced rubber hose with a 90° elbow
and is used to connect the outlet of the releasing solenoid to the tee The discharge hose is used to transmit nitrogen gas from the cylinder
connection used on the cylinder valve. valves to the manifold.
To connect from front to rear cylinder rows, use the 27.5-inch/700-mm Restricting Valve (¾-inch NPT x ½-inch BSPT Connections)
pilot hose (ordered separately) to connect the cylinder valves.
The supplied restricting valves are installed between the discharge

hoses and manifold and are specially designed to provide controlled
nitrogen flow. The restricting valves allow for full nitrogen flow from the
cylinder to the manifold and restricted flow from the manifold to the
cylinder. This restricts the flow of unintended nitrogen release from
the manifold in the event a nitrogen discharge hose is disconnected.
Although flow direction is marked, the restricting valve has a ½-inch
BSPT inlet and a ¾-inch NPT outlet to prevent reverse installation.
* Schrader is a registered trademark of Schrader International, a Tomkins Company

SECONDARY PILOT KIT MANIFOLD ISOLATION VALVE KIT

The secondary pilot kit includes a secondary pilot hose, discharge hose, Universal Ball
tee connection, and secondary gauge assembly. The secondary valve(s) Valve Switch
is/are purely pneumatic. Operation is dependent solely on the primary High-Pressure Ball
solenoid release assembly. Valve with Locking
Handle Kit
Secondary Gauge Assembly
The secondary gauge assembly includes
a pressure gauge and an optional
pressure switch and attaches to the pilot To Manifold
connection port. The gauge displays the
pressure within the cylinder. The optional
pressure switch provides a supervisory Manifold Isolation Valve Kit
output for each cylinder. To adjust the with 1-inch/33.7-mm NPT Ball Valve
pressure setting of the switch, apply a
known pressure and monitor the electrical
contacts.
High-Pressure Ball
Universal Ball Valve with Locking
Clockwise turns of the adjustment screw at the back of the pressure Valve Switch Handle Kit
switch will increase the set point and counterclockwise turns will
decrease the set point. The optional pressure switch is adjustable
(factory set point for the optional pressure switch is 2100 psi/
144.8 Bar +/-100 psi/6.9 Bar).
To Manifold
NOTICE
• Verify that the threaded nut of the secondary gauge assembly is
tightened completely to the pilot connection port of the cylinder
valve during installation. Manifold Isolation Valve Kit
with 1½-inch/48.3-mm NPT Ball Valve
Secondary Pilot Hose
The secondary pilot hose is a ¼-inch The manifold isolation valve kit isolates the manifold assembly from the
ID reinforced rubber hose and is used Fluid Panel and includes a high-pressure ball valve with locking handle
to connect the tee connections on the kit and a universal ball valve switch. NOTE: Assembly of the universal
cylinder valves. The standard pilot hose ball valve switch shall be performed by the integrator.
is 11.8 inches/300 mm in length and is
provided to accommodate connection
REFILL ADAPTER ASSEMBLY
of cylinders. An optional pilot hose,
approximately 27.5 inches/700-mm long,
is used to interconnect rows (ordered
separately).
MANIFOLD
The refill adapter assembly is used for refilling individual nitrogen

cylinders. Refer to the I-VORTEX.ADAPTER, shipped with the refill
adapter assembly, for complete instructions.
2-, 3-, 4-, and 6-Port Manifold
The manifold is specially manufactured from carbon steel pipe with

inlets to match the primary discharge hoses. The manifold is specially
coated and features ¾-inch NPT connections for the discharge hose
and 1 1/2-inch NPT connections on each end, providing design flexibility.

VICTAULIC VORTEX™ 500 SYSTEM FLUID PANEL (MULTI-ZONE) COMPONENTS

• The Fluid Panel houses the ARV, which controls nitrogen flow to the hybrid emitters.
• The Fluid Panel is IP 52/NEMA 12 rated and houses the ARV.
• The Fluid Panel is active release. Active release panels begin opening the ARV when nitrogen pressure is detected at the inlet to the panel.
• The Fluid Panel requires a 24 VDC release signal that is used to activate the primary solenoid release assembly.
• Power is required for the panel to operate, even when nitrogen is manually released. A battery-backed-up power supply is recommended.
Wiring
Points
Nitrogen Nitrogen
Inlet Outlet
Automatic
Regulating
Valve (ARV)

ARV Pressure Gauge
The pressure gauge is located on the

manifold and is used to monitor nitrogen
The ARV is located in the Fluid Panel pressure in the manifold up to the ARV.
and consists of a main valve body, gear
box, and programmable drive motor
(programmed at factory). The inlet to
the valve is connected to the main Inlet and Outlet Pressure Switches
nitrogen gas supply at high pressure
(approximately 2640 - 3000 psi/ Pressure switches are used on the
182.0 - 206.8 Bar). A Programmable nitrogen inlet and outlet lines to control
Logic Controller (PLC) allows the motor operation of the Fluid Panel and provide
to continuously monitor and adjust feedback signals to the agent-releasing
downstream pressure during discharge. FACP. The pressure switch (PS1) on
The motor is connected electrically to the inlet side of the Fluid Panel is set to
the pressure transducer in a feedback respond to nitrogen pressures exceeding
loop configuration. The ARV maintains 150 psi/10.3 Bar. The inlet pressure
pressure to the hybrid emitters based switch (PS1) provides a release signal
upon the programmed set point. to the ARV, signaling to the ARV that
nitrogen is available at the panel inlet. The
The 1-inch ARV has a needle valve seat
ARV will begin opening to start system
diameter of 0.855 inches/22 mm and a
discharge.
flow area minimum cross section of
0.45 inches2 /290 mm2. The “Discharge Active” supervisory output is used to indicate to the
agent-releasing FACP that nitrogen has been released from the cylinders
and is available at the panel inlet.
The pressure switch (PS4) installed on the nitrogen outlet is factory set
to 150 psi/10.3 Bar and provides a signal to the ARV to stop travel in
the event that discharge pressure exceeds 150 psi/10.3 Bar.
Nitrogen Bleed Valve
The nitrogen bleed valve is located at

the pressure gauge. The hex-head screw PS1
of the nitrogen bleed valve can be used PS4
to bleed nitrogen from the manifold and
nitrogen inlet piping.

Printed Circuit Board (PCB)
Power Pressure Supervisory

Input 24 Transducer and Alarm Nitrogen Release Input/
VDC Input Not Used Outputs Solenoid Output
J1 J2 J3 J4 J5 J6
J11 J10
J9
Fuse J7 Release Input/

Solenoid Output
Auxiliary
Power
Connection
J8
LED 1
Alarm
LED 2
LED 3 Maintenance
Switch
LED 4
LED 5 System Test (End-of-Line) EOL

Supervisory Button Resistor Terminals
The printed circuit board (PCB) is located within Fluid Panels and provides user wiring connection points, LED diagnostics, and the logic to operate
components in the Fluid Panel. This PCB is designed for use with Victaulic-recommended 24-volt DC power supplies. A plastic cover protects
components against accidental contact during system installation.
Not all connectors are used in every installation. Refer to Section VI for specific wiring and connection details. Dedicated connectors for additional
end-of-line (EOL) resistors are provided to facilitate use with different agent-releasing FACPs. The PCB is protected by a 4A fuse. An unfused auxillary
power output connector is located in the upper-left-hand side of the PCB to allow daisy-chaining power from one panel to another.
In the normal system ready state, Fluid Panels should display three green LEDs (LED 2, LED 3, and LED 4). The top LED (LED 1) is red, which
indicates an alarm condition. The offset LED (LED 5) is yellow, which indicates a supervisory condition.

Pressure Transducer with Relief Assembly HYBRID EMITTER WATER STRAINER

The pressure transducer monitors
nitrogen discharge pressure and provides
operating signals to the ARV. One
pressure transducer is required per ARV.
The pressure transducer includes a
pressure relief valve and is centrally
located within the hybrid emitter piping.
The hybrid emitter water strainer is a 100-mesh “Y” strainer. Piping size
Maintenance Switch is 3/4-inch FNPT.
HYBRID EMITTERS
NOTICE
• Fluid supply pressure is dependent upon system piping
configurations.
• Typical systems require pressure settings 1 – 3 psi/
0.07 – 0.21 Bar higher than the hybrid emitter requirements
to accommodate for pressure drop between the pressure
The maintenance switch and yellow supervisory indicator light are transducer and hybrid emitter.
provided on each Fluid Panel. The maintenance switch is designed to • Verify that the proper size hybrid emitter and water flow control
prevent the ARV from operating during testing situations. Additionally, cartridge are specified in the system design.
the maintenance switch will reset or close the ARV when its end-of-
• Verify that the water flow control cartridge and strainer are
stroke is reached after a discharge.
installed in the proper orientation.
When the maintenance switch is in the ready position, the yellow
• Refer to Section III for typical applications.
supervisory indicator light will be off. When the maintenance switch is
in the maintenance position, the yellow supervisory indicator light will
be on. B
The yellow supervisory indicator light will operate whenever the ARV
is not in the normal, ready condition. Possible causes for the yellow
supervisory indicator light to be on are: pressure transducer or wiring
trouble, power loss, system discharge, or when the ARV is in motion. A
When either the maintenance switch or yellow supervisory indicator
light is on, a corresponding supervisory contact is closed so that proper
monitoring of system status can be performed. The normally-open
contact on the supervisory output is a dry-type contact and will be
open, unless any of the conditions described above are met. Victaulic Vortex™ Water Figure 2
Hybrid Emitter Orifice Nitrogen Water
WATER FLOW CONTROL CARTRIDGE Description Size Inlet Inlet "A" "B"
3/8-inch, Dome 0.063 inch 3/4 – 14 1/4 – 18 2.65 inches 1.81 inches
Foil 1.6 mm MNPT FNPT 67.3 mm 45.4 mm
5/8-inch, Dome 0.063 inch 3/4 – 14 1/4 – 18 2.86 inches 2.03 inches
Foil 1.6 mm MNPT FNPT 72.6 mm 51.6 mm
*It is the customer’s responsibility to verify hybrid emitter material

compatibility (refer to Section III for design guidelines).
The water flow control cartridge controls the amount of water flow to the Hybrid emitters are shipped with a polymer cap to protect the hybrid
hybrid emitters. Flow rating is matched to the hybrd emitter and hazard emitter in dusty environments.
type.

WATER TANK
The water tank, provided with the Victaulic Vortex® 500 System, is manufactured from Type 304 stainless steel and includes a pressure gauge,
restrictor, pressure relief valve, and a check valve. Water tanks are sized to contain the proper amount of water. Refer to the applicable Victaulic
submittal publication for water tank options.
WARNING
• An adequate supply of filtered or distilled water shall be available for proper system operation.
• DO NOT use unfiltered water to fill the water tank.
Failure to follow this instruction will void the Victaulic warranty and cause improper system operation, resulting in death or serious personal
injury and property damage.
1-Gallon/3.8 Liter Water Tank 3-Gallon/11.4 Liter Water Tank

(Overall Height = 8.4 inches/213 mm) (Overall Height = 15 inches/381 mm)

SECTION III
DESIGN
SYSTEM DESIGN
The Victaulic Vortex™ 500 System is pre-engineered for total flooding applications. The discharge quantities of hybrid media are based on a
volumetric calculation for the hazard and are set by the number and size of the nitrogen cylinders included in the system.
Generally, system design should start with a review of the type of application, which is based on the hazard. Consult with the AHJ to verify suitability
of the system according to the application. Refer to the following page for calculations.
WARNING
The Victaulic Vortex™ 500 System SHALL NOT be used in areas that contain the following materials, unless approved by the AHJ:
• Chemicals or mixtures of chemicals, such as cellulose nitrate and gun powder, that are capable of rapid oxidation in the absence of air
• Reactive metals, such as lithium, sodium, potassium, magnesium, titanium, zirconium, uranium, and plutonium
• Metal hydrides
• Chemicals, such as certain organic peroxides or hydrazine, that are capable of undergoing autothermal decomposition
Failure to follow these instructions could result in death or serious personal injury and property damage.
ACCEPTABLE APPLICATIONS
System Designs for Total Flooding Class A Surface Fire Applications – Limited to applications containing Class A materials where combustibility
is low, quantities of combustibles are low-to-moderate, and fires with low-to-moderate heat release rates are expected. These spaces are typically
able to be classified as Light Hazard or Ordinary Hazard 1. Examples include data centers, museums, cleanrooms, control rooms, cable trays, cable
spreading rooms, and switch gear rooms. Early detection systems should be considered for use in these applications. Hybrid flooding factors for
these designs were determined by evaluating extinguishment performance with wood, PMMA, polypropylene, and ABS materials. Generally, 5/8 -inch
hybrid emitters are preferred for Series 954 Total Flooding Class A Surfaces Fires. Smaller hybrid emitters are available for applications where a lower
discharge rate is required to meet the recommended discharge times in small enclosures.
Series 953 Emitter Design Specifications for Total Flooding Class A Surface Fire Applications
Flow Rate at Hybrid Factor Total

Hybrid Foil Recommended Water Flow Control Flooding Class A Fuels
Emitter Type Operating Pressure Operating Pressure Cartridge Hhybrid
25 psi/1.7 Bar 82 SCFM 0.53 GPM
3/8 inch Dome
(22.5 – 30.0 psi/1.6 – 2.1 Bar Acceptable) 139 m3/hr 2 LPM
3/8 inch Dome 0.375
(36.0 – 48.0 psi/2.5 – 3.3 Bar Acceptable) 187 m3/hr 3 LPM
5/8 inch Dome
(22.5 – 30.0 psi/1.6 – 2.1 Bar Acceptable) 425 m3/hr 1.0 LPM
Total Flooding Applications with Energized Electrical Equipment – For applications where there is energized electrical equipment operating at
voltages lower than 480VAC, follow the recommendations for the de-energized fuels. Conditions for shutdown of energized equipment is at the
discretion of the AHJ and applicable codes and standards.
FM Approved Designs – If an FM Approved extinguishing system is required, the Victaulic Vortex™ 1000 or 2000 Systems should be specified. Refer
to the I-VORTEX.1000 or I-VORTEX.2000 System General Design, Installation, and Maintenance Manual for details regarding where these systems
may be specified.
CONFIGURATOR
Victaulic provides an online configuration tool for sizing and determing the model number for the Victaulic Vortex™ 500 System.
REV_B SECTION III - DESIGN I-VORTEX.500_21

CALCULATE THE NITROGEN REQUIREMENT
To
WN2_req = V x x ACF x Hhybrid x S.F.
T
Determine the total quantity of nitrogen required based on
Where:
the hazard volume, elevation above sea level, and the hybrid
WN2_req = Quantity of Nitrogen Gas (SCF)
correction factor. Impermeable, immovable objects do not need to
V = Volume of Hazard (ft³)
be included as part of the enclosure volume. NOTE: Where fuel
To = Standard Temperature (294.4K)
sources or hybrid emitter types are mixed, use the greatest hybrid
T = Enclosure Temperature in Kelvin
factor.
ACF = Atmospheric Correction Factor (From NFPA 2001 Table of Atmospheric
Correction Factors)
Hhybrid = Hybrid Factor (From Table on Page 21)
S.F. = Safety Factor
CALCULATE THE NUMBER OF CYLINDERS REQUIRED
Determine the number of cylinders required by dividing the nitrogen

required by the usable volume of the cylinders, then round up. WN2_req
ncylinder =
Usable volume of nitrogen in the cylinder is a function of pressure. Wcyl
The system designer shall take into consideration the low-pressure
supervisory switch setting and the available cylinder refill capability. Where:
ncylinder = Number of Cylinders Required
In all cases, an evaluation of the possible and expected oxygen
WN2_req = Quantity of Nitrogen Gas (SCF)
levels shall be performed and appropriate training shall be
Wcyl = Usable Nitrogen Capacity of Cylinder (SCF)
provided.
CALCULATE THE NUMBER OF HYBRID EMITTERS REQUIRED
After choosing the hybrid emitter size, divide the minimum ncylinder x wcyl
tdischarge =
nitrogen flow required by the chosen hybrid emitter flow to find the
number of hybrid emitters required.
nhybrid emitters x Qhybrid emitter
One hybrid emitter is included with each 1- and 2-cylinder system, Where:
and two hybrid emitters are included with each 3- and 4-cylinder nhybrid emitters = Number of Hybrid Emitters Required
systems. QN2_min = Minimum Total Nitrogen Flow (SCFM)
qN2 = Hybrid Emitter Nitrogen Flow (SCFM)
CALCULATE THE EXPECTED OXYGEN LEVEL
02%actual = 20.95e
– (
ncylinder x wcyl
V x ACF
x
T
To (
Where:
02%actual = Oxygen Level for Cold Discharge
ncylinder = Number of Cylinders Required
Wcyl = Usable Nitrogen Capacity of Cylinder (SCF)
V = Volume of Hazard (ft3)
ACF = Atmospheric Correction Factor (From NFPA 2001 Table 5.5.3.3, Atmospheric Correction Factors)
T = Enclosure Temperature in Kelvin
NOTES: In the event of a fire, the oxygen level will be further reduced as a result of the combustion process.
The oxygen level will be lower at elevated enclosure temperatures. It may be necessary to verify oxygen levels at nominal and maximum
expected enclosure temperatures.
CALCULATE THE WATER QUANTITY

The water requirement may be determined by multiplying the
number of hybrid emitters by the hybrid emitter water flow Wwater = qwater x nhybrid emitters x tactual
requirements and discharge time.
Where:
The 1- and 2-cylinder systems are shipped with a 1-gallon/
Wwater = Water Discharged from System
3.8-liter water tank. The 3- and 4-cylinder systems are shipped
qwater = Hybrid emitter Water Flow (GPM)
with a 3-gallon/11.4-liter water tank. For optimal performance,
nhybrid emitters = Number of Hybrid Emitters Required
fill the water tank with the required amount of water. Adding
tactual = Actual System Discharge Based Upon Number of Cylinders and
additional or excess water to the water tank may result in dripping
Hybrid Emitter Flow Capability
from the emitters at the end of a discharge.
I-VORTEX.500_22 SECTION III - DESIGN REV_B

SYSTEM DIAGRAM
A single-zone system utilizes a Fluid Panel to regulate the flow of nitrogen and water to the hybrid emitters. In addition, a single-zone system requires
an integrator-supplied, approved releasing panel and detection that are installed in accordance with the manufacturers’ recommendations.
Victaulic Vortex™
Hybrid Emitters
Transducer
Pressure
Low-Pressure Piping
Water Piping
J2 Transducer Input
Discharge Active
J4 Supervisory -
J4 Supervisory-
System Fault
Victaulic Vortex™
Fluid Panel
ARV
24VDC
Pressure
Cartridge
Gauge
Strainer
J1
Flow
Solenoid Output
Release Input
Relief
Valve
Restrictor
Flow
J5
J6
Water
Pressure
Tank
Gauge
Nitrogen
High-Pressure Manifold
Discharge
Primary
Head
Nitrogen
Secondary
Discharge
Head
Nitrogen
Secondary
Discharge
Head

Temperature Effects on Nitrogen Pressure

49-liter Cylinder with 2400-psi/165.5-Bar Nominal Fill
3200 psi
220.6 Bar
3000 psi
206.8 Bar
rfill
Ove
10%
2800 psi
193.1 Bar
sure
Pres
ina l Fill
2600 psi
179.3 Bar Nom
ss
re Lo
ressu
5% P
2400 psi
165.5 Bar
2200 psi
151.7 Bar
2000 psi
137.9 Bar
30˚F 40˚F 50˚F 60˚F 70˚F 80˚F 90˚F 100˚F 110˚F 120˚F 130˚F
-1˚C 4˚C 10˚C 16˚C 21˚C 27˚C 32˚C 38˚C 43˚C 49˚C 54˚C
Temperature Effects on Nitrogen Pressure

80-liter Cylinder with 2640-psi/182.0-Bar Nominal Fill
3200 psi
220.6 Bar
rfill
Ove
10%
3000 psi
206.8 Bar
ure
ress
al Fill P
N omin
2800 psi
193.1 Bar ss
re Lo
ressu
5% P
2600 psi
179.3 Bar
2400 psi
165.5 Bar
2200 psi
151.7 Bar
2000 psi
137.9 Bar
30˚F 40˚F 50˚F 60˚F 70˚F 80˚F 90˚F 100˚F 110˚F 120˚F 130˚F
-1˚C 4˚C 10˚C 16˚C 21˚C 27˚C 32˚C 38˚C 43˚C 49˚C 54˚C
I-VORTEX.500_24 SECTION III - DESIGN REV_B

ENCLOSURE REQUIREMENTS Piping may be extended

Victaulic Vortex™ 500 Systems are designed as total flooding up to 18 inches/457 mm
systems and are intended to operate in enclosures built using typical
construction practices. Large openings, such as doors and windows,
shall be closed. Forced ventilation systems shall be shut down or closed
automatically where their continued operation would adversely affect
system performance. Completely self-contained, recirculating ventilation
systems are not required to shut down. The volume of the ventilation
system and the associate ductwork shall be considered as part of the
total hazard volume.
Maximum Minimum
Hybrid System Operating Opening Per Opening Per
Emitter Pressure Hybrid Emitter Hybrid Emitter
Size psi/Bar ft2/m2 ft2/m2
25 2.15 0.18
5/8 inch 1.7 0.200 0.017
25 1.25 0.10
1/2 inch 1.7 0.116 0.009
40 0.95 0.08
3/8 inch 2.8 0.088 0.007
25 0.71 0.06
3/8 inch 1.7 0.066 0.006
40 0.34 0.03
1/4 inch 2.8 0.032 0.003
40 0.12 0.01
1/8 inch 2.8 0.011 0.001
PLACEMENT
The piping system is designed to minimize pressure differences
between hybrid emitters and to minimize pressure losses between the
Victaulic Vortex™ Panel and hybrid emitters.
• The Victaulic Vortex™ 500 System should be placed to allow even
distribution of hybrid media within the enclosure. Typically, the
system should be centered along a wall of the enclosure.
• Hybrid emitter piping may be rotated to avoid having the hybrid
SYSTEM REFILL
emitter impinge on objects. Victaulic recommends refilling any nitrogen cylinder that is more than
5% below the fill pressure for which the system is designed. Cylinder
• Centerline of hybrid emitter shall be at least 18 inches/457 mm
valves are tested to have a leakage rate of less than 0.15% per year.
below the ceiling
Part of the system design shall include plans for refilling the system
• Avoid direct impingement on electrical or other moisture-sensitive
in the event of system discharge or loss of nitrogen supply pressure
equipment where dripping after discharge could result in damage
due to normal maintenance and operations. In critical applications or
• Large, flat surfaces (such as equipment cabinets and furniture) remote locations, it may be desirable to have a nitrogen reserve that
directly in the path of hybrid emitter discharge may collect water. can be placed into service quickly. Identify and contact a compressed
A minimum clearance of 36 inches/914 mm is recommended. gas supplier that can provide nitrogen for system refill and to determine
The preferred method is to position hybrid emitters to use the full delivery times and any special equipment required.
width of the enclosure.
Cylinders may be removed from the rack and transported to a
• Avoid configurations where discharge of the hybrid emitter could compressed gas supplier to refill cylinders individually. A refill adapter
cause splashing of flammable materials. assembly, shown in Section II of this manual, is required. Refer to the
• Locate the tip of the hybrid emitter foil a minimum of 4 1/4 inches/ I-VORTEX.ADAPTER for detailed refilling instructions.
108 mm from the wall or ceiling onto which it is mounted.
• The Victaulic Vortex™ 500 System may be placed outside of a
protected space, and the hydrid emitters may be swiveled to
protrude backward through the wall and into the protected space
(refer to drawing in the following column).

SECTION IV
ELECTRICAL
ELECTRICAL WIRING INTRODUCTION

WARNING NOTICE
• For proper installation and operation of the Victaulic Vortex™ • The following information provides a general overview of the
500 System, qualified and trained individuals shall read and electrical circuits.
fully understand the contents of this manual. • The design engineer is responsible to verify compliance with all
• Installation shall be in accordance with current National requirements.
Electrical Codes (NEC), National Fire Protection Association • Wiring installation shall comply with NEC standards, NFPA
(NFPA) standards, and local standards. standards, and local standards and requirements.
• Training and licensing of contractors is required in most
jurisdictions. DC Power - J1 Fluid Panel
Failure to follow these instructions could cause system failure, • Operating voltage input
resulting in death or serious personal injury and property damage. • Supervised by system fault contact
• 24VDC + Earth Ground Polarity Sensitive
Electrical Specifications Pressure Transducer - J2 Fluid Panel
• Polarity sensitive
™
Victaulic Vortex Fluid Panels require a constant 24VDC power supply.
• Shield connection terminated at panel only
Refer to the table on the following page for alarm and standby currents.
• Operation and wiring supervised by system fault contact
Two supervisory contacts are provided to monitor the panel alarm and
supervisory conditions. Supervisory Output - J4
• System fault output monitors 24V power, pressure transducers,
Depending on design criteria, at least one primary solenoid release
and internal panel components
assembly will be used in each system. The solenoid that is mounted
• Discharge active output indicates discharge is active
to the cylinder valve requires a 24VDC signal to activate the valve,
• 500 mA @ 30 VDC resistive dry contacts
charge the manifold, and start the Fluid Panel. At the discretion of the
• Non-latching
AHJ, multiple primary solenoid release assemblies may be used, and
a separate release circuit (or addressable) may be incorporated for Nitrogen Release - J5, J6, J7, J8 Fluid Panel
redundancy. • Refer to primary solenoid release assembly electrical specifications
• Passes through interlock switch to nitrogen solenoid output
An FM Approved agent release panel shall be used to activate the
• Release signal (R+, R1) is input from agent-releasing FACP
Victaulic Vortex™ 500 System.
• Solenoid output (S+, S-) is output to primary solenoid release
Fluid Panel - Electrical Specifications assembly
• Operating voltage: 24VDC continuous power supply (20.4-27VDC), • Four pairs of release inputs/solenoid outputs
polarity sensitive
• Alarm current: 2 amps maximum (refer to “Power Supply and
Battery Sizing” table)
• Standby current: 210 mA
• Supervisory connections: 500 mA @ 30 VDC resistive load
Pressure Transducer - Electrical Specifications
• Used with Fluid Panels
• Operating voltage: 24VDC nominal, polarity sensitive
• Output: 4-20 mA (0 – 100 psi/0 – 6.9 Bar)
• Connections: 18 AWG shielded, twisted pair
• 3.8 – 4.2 mA at atmospheric pressure
REV_B SECTION IV - ELECTRICAL I-VORTEX.500_27

Order of Operation POWER SUPPLY/CHARGER INFORMATION

1. For all systems, it is assumed that an agent-releasing FACP is Victaulic Vortex™ Panels require a 24VDC power supply. Victaulic offers
being used and will provide a signal to one or more Victaulic a power supply that converts line voltage to battery-backed-up 24VDC.
Vortex™ Fluid Panels for system activation. Models with 115 VAC or 240 VAC input voltages are available.
2. A 24VDC release signal routed through the Victaulic Vortex™ Fluid Models offered for sale by Victaulic have the following specifications.
Panel is applied to the primary solenoid release assemblies. NOTE: Except as allowed by the AHJ, power supply shall be on a
3. The primary solenoid release assembly becomes energized, dedicated circuit breaker
opening a pathway for the stored nitrogen to flow into the pilot Input
lines connecting each cylinder. • Input 115 VAC, 60Hz, 4.2 amps
4. Each cylinder valve opens and allows the gas to pressurize the • Input fuse rated @ 3.5 amps/250 volts
system manifold and water tank. Output
a. When pressure is detected at the nitrogen inlet to the panel, • 24VDC output
pressure switches 1 and 2 close to activate the ARV and • 8 amps of continuous supply current for fire alarm applications
begin the discharge sequence. • Filtered and electronically regulated output
5. The ARV opens to its target pressure and continues to regulate • Short circuit and thermal overload protection
pressure until it runs out of travel. Battery Backup
6. Nitrogen pressure forces water to hybrid emitters. • Built-in charger for sealed lead acid or gel-type batteries
• Automatic switchover to stand-by battery when AC fails
7. The system will stay in the above condition until the maintenance
• Maximum charge current 3.6 amps
switch is turned to the maintenance position
Supervision
8. When the maintenance switch is returned to the ready position,
Supervisory outputs are available on the power supply board and can
the valve will begin to close and seat.
be monitored by the agent-releasing FACP if required by code.
9. After valve has stopped and no system fault is found, the yellow • AC fail supervision (form “C” contacts)
supervisory indicator light will turn off and the supervisory contact • Low battery supervision (form “C” contacts)
will open. • Battery presence supervision (form “C” contacts)
10. Cylinder pressure switch(es) (if equipped) and water tank level Visual Indicators
switch (if equipped) are closed until system is refilled. • AC input and DC output LED indicators
Voltage Drop Calculations Electrical
• Operating temperature: 32° F/0° C to 120° F/49° C ambient
Resistance Chart - DC Voltage*
• 122.84 BTU per hour
Wire Size Type Ohm/kFT • System AC input VA requirement: 483 VA
18 Solid 7.77 Panel
18 Stranded 7.95 • Wall-mount panel for indoor use
• Accommodates up to two 12VDC/12AH batteries
16 Solid 4.89
• 15.5 inches high x 12.25 inches wide x 4.5 inches deep/
16 Stranded 4.99 394 mm high x 311 m wide x 114 mm deep
14 Solid 3.07 • 1.125-inch/29-mm and 1.375-inch/35-mm combination
knockouts.
14 Stranded 3.14
Weight
12 Solid 1.93
• 10 lbs/5 kg (approximate)
12 Stranded 1.98
Approvals
* The information in this table is referenced from Table 8 of The National Electrical • UL Listed (Access Control System Units [UL294] and
Code (2002 Edition). NOTE: For AC Voltage, refer to Table 9 of The National Electrical
Code (2002 Edition) Power Supplies for Fire Protective Signaling Systems [UL1481])
FORMULA: Voltage Drop = 2 (DC Resistance) x (Length/1000) x (Current) • FM Approved
EXAMPLE: Solenoid Water Release, 14 AWG Solid Wire, 50 from Supply • California State Fire Marshal Approved (CSFM)
Voltage Drop = 2 (3.07) x (50/1000) x (2A) • NYC Department of Buildings Approved (MEA)
Voltage Drop = .614V
Power Supply and Battery Sizing
Alarm Current Standby Current

Fluid Panel 2A 210 mA
Calculate battery backup time based on number of panels and system configuration
Victaulic-supplied PSU/charger can accommodate 2-12 Ah batteries
Example 24-Hour Protection Zoned System – One Fluid Panel:
Standby Current (Fluid Panel) = .210 A x 24 hr =5.04 AH
Alarm (Fluid Panel) = 2A x .168h (10 min) = .34 Ah
TOTAL = 5.04 Ah + .34Ah = 5.38 Ah
I-VORTEX.500_28 SECTION IV - ELECTRICAL REV_B

REV_B
Fire Detection Input
System Fault Supervisory
Discharge Active
Agent Release
(Optional)
Low Pressure
Fluid Panel Alarm
Supervisory Point
Fluid Panel Supervisory
Primary Solenoid Coil Position
J1
Releasing Fire 24VDC
Alarm System Pressure

Secondary Gauge Assembly Low Pressure
SYSTEM SUPERVISORY POINTS
J2 Transducer Transducer Relief

Input Valve
Pressure
Gauge
High-Pressure Manifold Low-Pressure Piping
J5 ARV
Release Input
J4
J6 Supervisory -
Solenoid Output Discharge Active
J4
Supervisory-System
Fault/Water Valve
Location
Fluid Panel
Secondary Secondary Primary

Nitrogen Cylinder
Discharge Discharge Discharge

Nitrogen Cylinders
Victaulic Vortex™
Head Head Head
Fluid Panel
Water Piping
Secondary Gauge Assembly on
SECTION IV - ELECTRICAL
Primary Solenoid Release Assembly on
Nitrogen Nitrogen Nitrogen
Flow Flow
Restrictor Cartridge
Pressure
Gauge
Strainer
SINGLE-ZONE SYSTEM DIAGRAM WITH ELECTRICAL INPUTS (ACTIVE RELEASE)
Relief
Purpose
Water Valve
Tank Victaulic Vortex™

Indicates System Fault
NOTE: Wiring for low nitrogen pressure supervisory switch, Hybrid Emitters
Indicates Low Pressure in
Indicates Low Pressure in
Primary Nitrogen Cylinder
low water level supervisory switch, and isolation valve

Secondary Nitrogen Cylinders
supervisory switch is not shown.

the Primary Solenoid Release Assembly
Active Release Panel shown. Dry Contact Panels will require an

Indicates Nitrogen Pressure at Input to Panel
additional needle valve release input from the FACP.

Indicates Solenoid Coil has been Removed from
I-VORTEX.500_29
ELECTRICAL CONNECTIONS
NOTICE
• J2 – J10 terminal block screws should be tightened to 3.1 – 3.5 in-lbs/0.35 – 0.40 N•m
• J1 and J11 terminal block screws should be tightened to 4.4 – 5.3 in-lbs/0.50 – 0.60 N•m
• J1 and J11 are rated for use with 10-20 AWG solid or stranded wire
• J2 – J8 are rated for use with 14-24 AWG wire
Power Input
The Victaulic Vortex™ Fluid Panel requires a constant non-resettable, 24-volt DC power source (Victaulic
24V Com EGND offers a 24-volt DC power source). Refer to the "Electrical Specifications" section on page 27 for the
current requirements. The power supply shall provide a means for reporting an AC failure, DC power loss,
and loss of battery connection in accordance with NFPA 72. Charging rates and battery capacities shall
be configured to meet NFPA 72 guidelines. Proper wire size calculations shall be performed to ensure
minimum voltage requirements are met. DO NOT make or break any connections with power applied to
the Fluid Panel. The power input is polarity sensitive; therefore, the Fluid Panel will not power up if the
J1 polarity is reversed.
Pressure Transducer Input
24V Sig EGND

The Victaulic Vortex™ 500 System utilizes a 4-20mA pressure transducer (factory wired) that terminates
inside the Victaulic Vortex™ panel with a signal, power, and ground (shield) wire. The pressure transducer
is polarity sensitive (refer to the system connection diagrams for wiring details).
J2
Panel Release Input
ARV+ ARV-
This terminal block is left unused on Victaulic Vortex™ 500 System Fluid Panels.
J3
Supervisory/Alarm Signals
Two ½-amp @ 30VDC normally-open dry contact outputs are provided to monitor system status. Terminal
Supervisory/Alarm block J10 is provided as a connection point for an EOL resistor on each of the two supervisory signals,
when the Victaulic Vortex™ 500 System is connected to agent-releasing FACPs that require a resistor. The
contacts will be open when the panel is in the normal, ready state. The contacts will be closed if the panel
is in an alarm or supervisory condition or if power is removed from the panel. The red alarm indicator light
(LED 1) is on when the alarm contacts are closed. The yellow supervisory indicator light (LED 5) is on
J4 when the supervisory connection is closed.
Nitrogen Release Input/Solenoid Output

R3+ R3- R4+ R4-
R1+ R1- R2+ R2-

A 24VDC signal from the agent-releasing FACP is routed into the PCB
through the release input (R+,R-) and out to primary discharge solenoid
through the solenoid output (S+, S-). The solenoid output is factory wired.
Four pairs of release input/solenoid output connection points are available.
J5 Only the first pair of release input/solenoid output connection points are
J7 used for the Victaulic Vortex™ 500 System. The connection between the
release input and solenoid output is interlocked with the maintenance
switch and needle valve position switch to prevent nitrogen release when
S1+ S1- S2+ S2-
S3+ S3- S4+ S4-
the needle valve is not fully seated or when the system is in maintenance.
When the maintenance switch is placed in the maintenance position, the
release input signal will be interrupted. The agent-releasing FACP should
be configured to supervise the release signal.
J6
J8
I-VORTEX.500_30 SECTION IV - ELECTRICAL REV_B

EOL Resistors When the agent-releasing FACP requires EOL resistors to supervise the
panel release input or supervisory contacts, terminal blocks J9 and J10
may be used as connection points for the EOL resistors.
Terminal block J9 is used for EOL resistors required on the panel release
input and is interlocked with the maintenance switch. Placing the
J9 J10 maintenance switch in the maintenance position will open the connection
to an EOL resistor installed in terminal block J9.
EOL Resistor EOL Resistor Terminal block J10 is used for EOL resistors installed on the supervisory
contacts.
Auxiliary Power Output
24V Com EGND
When multiple panels are required to power from the same power supply, the auxiliary power output connection
may be used to daisy-chain wiring to additional Victaulic Vortex™ Panels. Do not exceed 4A draw from the
auxiliary power connector. The auxiliary power connector is not protected by the fuse on the printed circuit
board (PCB).
J11
SYSTEM OPERATION - FLUID PANEL
Power On
Maintenance Light On
Key Switch On ARV Did Not Seat
Seat ARV
ARV Seated
System Ready
Pressure
Transducer
Out of Range Pressure greater than 150 psi/10.3 Bar (active release) Key Switch
or Key Switch Needle valve release input on TB3 (dry contact) Off
Off
Regulates Output to
End Discharge
25 psi/1.7 Bar
ARV Full
Travel
N2 Output N2 Below
@ 15 psi/1.0 Bar 15 psi/1.0 Bar
Regulate N2
REV_B SECTION IV - ELECTRICAL I-VORTEX.500_31

SECTION V
INSTALLATION
• INSTALLATION OF THE VICTAULIC VORTEX™ 500 SYSTEM RACK MODEL
REV_B SECTION V - INSTALLATION I-VORTEX.500_33

INSTALLATION OF THE VICTAULIC VORTEX™ 500 SYSTEM RACK MODEL

WARNING
• The Victaulic Vortex 500 System assembly is top heavy and shall be secured to the wall and floor.
®
Failure to follow this instruction could result in death or serious personal injury and product damage.
The Victaulic Vortex™ 500 System rack model is shipped as several separate components that require minimal assembly: an upper rack assembly, a
lower rack assembly, nitrogen cylinders, primary kit, and secondary pilot kits(s) if required.
1. Begin by placing the lower rack assembly in its intended locaton. The lower rack assembly may be bolted to the floor.
2. Place the upper rack assembly on top of the lower rack assembly. Secure the assemblies by using the strut channel connector. It is
recommended to place the strut channel connectors on the lower rack assembly and secure with two bolts on each side. This allows the upper
rack assembly to be lowered into the strut channel connectors.
3. Fasten the assembled rack assembly securely to the floor and wall with appropriate fasteners (and in accordance with all local codes and
standards).
SEE DETAIL A
DETAIL A
(8 PLACES)
I-VORTEX.500_34 SECTION V - INSTALLATION REV_B

4. Hybrid emitters ship in a separate box and are preassembled to a reducer and 1-inch pipe. Thread the emitter preassembly into the elbows
installed at the top of the hybrid emitter's upper rack assembly. The direction of the elbow and emitter piping may be adjusted to avoid
impingement on nearby objects and to meet the emitter placement guidelines in Section III. The 1-inch hybrid emitter piping may be replaced
with a longer piece, not to exceed 18 inches/457 mm. In certain cases, it is advantageous to locate the Victaulic Vortex™ 500 System outside
the protected space and along an adjacent wall, with the emitters pointing backward through the wall and into the protected space (refer to
Section III).
5. A flexible hose is provided to complete the water tubing connection between the emitter and the factory-installed water line. Install the ¼-inch
elbow in the jacket of the emitter assembly(ies) and connect the flexible hose to the elbow and the factory-installed water tubing.
6. Apply thread sealant to the restricting valves. Install the restricting valves into the manifold. Typically, a properly tightened restricting valve will
have three to four threads visible. If this is a double-row rack being used with an odd number of cylinders, a plug shall be installed in one of the
outside holes of the manifold. Use only plugs that are rated to the appropriate pressure.

WARNING
• All connections and bracing SHALL be installed and tightened before the manifold is pressurized and before
attempting to test or operate the system.
• Use only hoses, valves, and components provided with the Victaulic Vortex™ 500 System.
• DO NOT attempt to tighten or loosen any pressurized connections.

• During inspection and maintenance, any damaged components shall be replaced.
• Transportation and installation of compressed gas cylinders shall be performed only by individuals that have been trained on proper
handling techniques. Compressed gas cylinders contain stored energy that can discharge explosively.
• NEVER TRANSPORT COMPRESSED GAS CYLINDERS WITHOUT THE CYLINDER CAP INSTALLED.
• For additional safety and handling information, always reference the applicable I-VORTEX Design, Installation, and Maintenance Manual;
the local AHJ requirements; and thefollowing codes/standards:
- Code of Federal Regulation (49 CFR 171-179 and 14 CFR 103)
- OSHA 1910.101
- Compressed Gas Association (C-6-1968, C-8-1962, and P-1)
- NFPA 55
Failure to follow these instructions can cause unexpected, violent movement of compressed gas cylinders, resulting in death or serious
personal injury and property damage.
7. Install cylinders in rack. Typically, cylinders are oriented so that the discharge port is to the installer's left-hand side. It may be helpful to test fit a
discharge hose to verify that the cylinder is rotated correctly in the rack. DO NOT REMOVE PROTECTIVE CYLINDER CAPS UNTIL CYLINDERS
HAVE BEEN SECURED COMPLETELY WITH THE CYLINDER RETAINING STRAPS.
8. Install outer cylinder retaining straps to secure cylinders in rack.
9. Connect discharge hoses to cylinders and manifold. It may be necessary to rotate the manifold slightly to facilitate discharge hose installation.
NOTE: Hoses contain an o-ring seal. Verify that sealing surfaces are clean. Avoid rotating the hose when it is tightened against the sealing
surfaces. Start threads on each end of hose before tightening either end. Typically, properly tightened hoses have one to two threads visible.
10. Tighten the union at the end of the manifold.
11. Begin tightening the primary solenoid release and secondary gauge assemblies onto the cylinder valves. A single primary solenoid release
assembly can operate up to 24 cylinder valves. In multi-zone systems, or systems with large numbers of cylinders, multiple primary solenoid
release assemblies can be used. NOTE: To make hose routing easier, it is preferable to have the primary solenoid release assembly on the far
right cylinder in the group of cylinders.
12. Install the primary solenoid release assembly last, after all secondary assemblies are installed.
13. Attach the primary solenoid release assembly to the pilot release gauge port. NOTE: The primary solenoid release assembly contains wrench
flats on the inlet to prevent the assembly from rotating during tightening. DO NOT hold the assembly by the gauge or pressure switch during
tightening. The primary solenoid release assembly engages a Schrader* valve as it is tightened. When the Schrader* valve is engaged, it will take
more torque to tighten the assembly. Typically, the Schrader* valve engages with two to three threads visible and, when tigtened properly, the
assembly will have one or no threads visible.
14. Verify that all discharge hoses are tight at both ends.
15. Install the 1/4-inch BSPP pilot connection port on the rear of the cylinder valves. NOTE: To ease installation, leave this connection loose until all
pilot hoses are connected.
16. Determine pilot hose routing if multiple primary solenoid release assemblies are being used. NOTE: An 11.8-inch/300-mm length pilot hose
is provided with secondary pilot kits to connect adjacent cylinders. A 17.7-inch/450-mm length pilot hose is provided with primary pilot kits to
connect the primary solenoid release assembly to the tee on back of the cylinder valves. Longer pilot hoses are available when it is necessary
to run the primary pilot line between rows of cylinders or to adjacent cylinder racks. A 27 1/2-inch/ 700-mm length pilot hose can be used to
connect cylinders between two rows.
NOTE FOR TWO-CYLINDER ASSEMBLIES THAT CONTAIN ONE 80-LITER CYLINDER AND ONE 49-LITER CYLINDER: The 80-liter
cylinder MUST be the primary cylinder (containing the primary solenoid release assembly). In addition, the 80-liter cylinder MUST be used for
abbreviated discharge testing.
17. Rotate the maintenance switch to the “ON” position (red indicator light will be lit).
CAUTION
• During installation, nut torque will increase due to nitrogen pressure.
• Continue tightening the mounting nut until the primary pilot kit assembly is installed rigidly and does not rotate.
Failure to tighten the nut properly will cause of a loss of nitrogen, resulting in improper system operation.
18. Mount the primary pilot kit securely to the cylinder valve’s pilot release port. Tighten the mounting nut until the complete assembly is installed
rigidly and does not rotate. Inspect the entire assembly for nitrogen leaks. Connect the pilot line hose to the solenoid output, then mount the
primary solenoid coil.
* Schrader is a registered trademark of Schrader International, a Tomkins Company

RELOCATED ¼-INCH
BLEED VALVE
SEE DETAIL B
SEE DETAIL B
DETAIL B
(8 PLACES)

• INSTALLATION OF THE VICTAULIC VORTEX™ 500 SYSTEM

CABINET MODEL
NOTICE
Push Key Hole/Button
to Release Handle
• To open the cabinet doors, push the key hole/button to release

each handle. Pull up and out on the handles to open the cabinet
doors. Keys are provided to lock the handles.

INSTALLATION OF THE VICTAULIC VORTEX™ 500 5. Install cylinders in rack. Typically, cylinders are oriented so that the
discharge port is to the installer's left-hand side. It may be helpful
SYSTEM CABINET MODEL to test fit a discharge hose to verify that the cylinder is rotated
correctly in the rack. DO NOT REMOVE PROTECTIVE CYLINDER
WARNING CAPS UNTIL CYLINDERS HAVE BEEN SECURED COMPLETELY
• The cabinet model of the Victaulic Vortex™ 500 System is top WITH THE CYLINDER RETAINING STRAPS.
heavy and shall be secured to the wall and floor. 6. Install the cylinder retaining straps to secure cylinders in rack.
Failure to follow this instruction could result in death or serious 7. Connect discharge hoses to cylinders and manifold. It may be
personal injury and product damage. necessary to rotate the manifold slightly to facilitate discharge hose
installation. NOTE: Hoses contain an o-ring seal. Verify that sealing
1. Position the Victaulic Vortex™ 500 System cabinet, as described in surfaces are clean. Avoid rotating the hose when it is tightened
Section III. Fasten the cabinet securely to the floor and wall with against the sealing surfaces. Start threads on each end of hose
appropriate fasteners (and in accordance with all local codes and before tightening either end. Typically, properly tightened hoses
standards). have one to two threads visible.
2. Hybrid emitters ship in a separate box and are preassembled to a 8. Tighten the union at the end of the manifold.
1-inch NPT connection installed into the 1-inch elbow port located 9. Attach the primary solenoid release assembly to the pilot release
on the upper rack assembly. NOTE: Only one port is available for gauge port. NOTE: The primary solenoid release assembly
single-cylinder units. contains wrench flats on the inlet to prevent the assembly from
3. A flexible hose is provided to complete the water connection rotating during tightening. DO NOT hold the assembly by the
between the emitter and factory-installed tubing. gauge or pressure switch during tightening. The primary solenoid
release assembly engages a Schrader* valve as it is tightened.
3a. Install the male 1/4-inch NPT into the water jacket of the emitter,
When the Schrader* valve is engaged, it will take more torque
then connect the female 1/4-inch NPT fitting to the supplied elbow
to tighten the assembly. Typically, the Schrader* valve engages
(NPT by inverted flare) located on the factory-installed tubing.
with two to three threads visible and, when tigtened properly, the
3b. Fill the water tank. NOTE: Do not fill the water tank if system assembly will have one or no threads visible.
testing without water is desired. In this case, fill the water tank
10. Attach the secondary gauge assembly to the pilot connection port.
after testing is complete.
NOTE: The secondary gauge assembly contains wrench flats on
4. Apply thread sealant to the restricting the inlet to prevent the assembly from rotating during tightening.
valves. Install the restricting valves DO NOT hold the assembly by the gauge or pressure switch during
into the manifold. Typically, a properly tightening.
tightened restricting valve will have
11. Install the tee fittings, included with the primary and secondary
three to four threads visible. If this is
kits, onto the back on each solenoid valve. DO NOT tighten the tee
a double-row rack being used with an
fittings until after the pilot hoses are installed.
odd number of cylinders, a plug shall
be installed in one of the outside holes 12. Install the snubber assembly and connect the primary pilot hose
of the manifold. Use only plugs that are between the snubber assembly and the tee on the primary cylinder
rated to the appropriate pressure. valve. Ensure that the copper washer is seated properly and
installed between the snubber assembly and the primary solenoid
WARNING assembly.
• All connections and bracing SHALL be 13. Install the secondary pilot hoses. The secondary pilot hoses
installed and tightened before the manifold connect the tees on the back of each cylinder.
is pressurized and before attempting to test 14. Install the bleed valve at the end of the pilot line. Ensure that the
or operate the system. copper washer is seated properly before installing the bleed valve.
• Use only hoses, valves, and components 15. Tighten the tee fittings on the back of each cylinder. Verify that all
provided with the Victaulic Vortex™ 500
pilot hose connections have been tightened.
System.
16. Verify that the discharge hoses are tight at both ends.
• DO NOT attempt to tighten or loosen any pressurized
connections. 17. Refer to Section VI for instructions on how to complete the wiring
• During inspection and maintenance, any damaged components of the Victaulic Vortex™ 500 System.
shall be replaced.
• Transportation and installation of compressed gas cylinders
shall be performed only by individuals that have been trained on
proper handling techniques. Compressed gas cylinders contain
stored energy that can discharge explosively.
• NEVER TRANSPORT COMPRESSED GAS CYLINDERS WITHOUT
THE CYLINDER CAP INSTALLED.
• For additional safety and handling information, always reference
the applicable I-VORTEX Design, Installation, and Maintenance
Manual; the local AHJ requirements; and thefollowing codes/
standards:
- Code of Federal Regulation (49 CFR 171-179 and 14 CFR 103)
- OSHA 1910.101
- Compressed Gas Association (C-6-1968, C-8-1962, and P-1)
- NFPA 55
Failure to follow these instructions can cause unexpected, violent
movement of compressed gas cylinders, resulting in death or
serious personal injury and property damage.

SECTION VI
WIRING
PRESSURE TRANSDUCER WIRING

CAUTION
• The pressure transducer shall be installed into the pipe network prior to wiring.
• Wiring shall be pulled prior to making electrical connections.
• Polarity shall be observed.
• During installation, DO NOT apply a wrench to the cover of the pressure transducer.
Failure to follow these instructions could result in product damage.
NC
~ ~ ~
24V Sig EGND
J2
• The pressure transducer is factory installed and wired.
• Shielded, twisted pair, 18 American Wire Gauge (AWG) electrical wiring is required to prevent signal noise degradation. The distance shall not
exceed a maximum of 1000 feet/305 meters (Belden* 5300FE meets these specifications).
• Wiring shall be protected and installed per National Electrical Code and local guidelines.
• Pressure transducer wiring can be run in the same conduit as supervisory and primary release signals and 24-volt DC power for the panel, as
allowed by applicable electrical codes.
• Do not run pressure transducer wiring in the same conduit as AC power wiring.
Prior to Servicing the System
CAUTION
• The nitrogen isolation valve and water supply valves shall remain closed to prevent accidental discharge of the system.
Failure to follow this instruction could result in property damage.
1. Remove all solenoids from the primary solenoid release assemblies before any connections take place. As a final step, and after all circuits are
tested for functionality, the solenoids can be placed onto the release heads.
2. Place the maintenance switch in the maintenance position to prevent the valve from opening in case of accidental discharge. Reset the
maintenance switch as a final step when the system is ready to become active.
3. Close all isolation valves until the system is ready to become active.
* Belden is a registered trademark of Belden Inc.
REV_B SECTION VI - WIRING I-VORTEX.500_41

ACTIVE RELEASE PANEL – TERMINAL BLOCK DETAIL
PRESSURE TRANSDUCER IS FACTORY INSTALLED

Pin 1 = Pressure Transducer Power (24V)
I-VORTEX.500_42
Pin 2 = Pressure Transducer Signal (Sig)
Pressure transducer located in low-pressure piping

Supervisory Signal to FACP
Alarm Signal to FACP
Low-Pressure
Supervisory
18 AWG Twisted Shielded Pair Switch
24V Release Signal from FACP
N/C (Nitrogen Cylinder Group 1)
CONNECTOR IS
PRE-WIRED AT FACTORY
Power in from
24VDC Supply
Solenoid Output (Nitrogen Cylinder Group 1)
Not Used Not Not

Used Used
24V Com EGND 24V Sig EGND ARV+ ARV- Supervisory/Alarm R1+ R1- R2+ R2- S1+ S1- S2+ S2-
J1 J2 J3 J4 J5 J6 Pins 1 & 2 = Release Signal
Power Input Transducer ARV Release Signal Nitrogen Release Solenoid Output Not Polarity Sensitive
Supervisory | Alarm Input 1 & 2 1&2
LED 1
AUX Power NITROGEN CYLINDER GROUP 1
SECTION VI - WIRING
Out LED 2 J9 J10 Nitrogen Release Input PRIMARY SOLENOID RELEASE ASSEMBLY
Auxiliary power output provided for EOL Resistor EOL Resistor 3&4 LOCATED ON NITROGEN CYLINDER
additional Victaulic Vortex™ Panels. LED 5
J11 J7
24V Com EGND

Do not exceed 4A or rating of power Not
supply. Refer to Section IV of this LED 3 Used
manual for power requirements.
J20 LED 4 Solenoid Output
3&4
S3+ S3- S4+ S4- R3+ R3- R4+ R4-
J8
Install EOL Resistor

1 1 1 (If Required)
J21 J22 J23
PCB LOCATED INSIDE VICTAULIC VORTEX™ PANEL

REV_B
PRIMARY SOLENOID RELEASE ASSEMBLY ELECTRICAL CONNECTIONS (WITH MANUAL VALVE)

Victaulic Vortex™ 500 System discharge begins with a 24VDC release signal from a control module or release circuit to the solenoid (non-polarity
sensitive). Either circuit shall be programmed as continuous. Connection to the solenoid is made through a female DIN 43650 connector with a
1/2-inch NPTF fitting on Terminals 1 and 2. Any end-of-line devices shall be installed inside the DIN connector. Proper wire size calculations shall be
performed to ensure a minimum voltage of 22 VDC with a 13-watt load.
Common
Not Used
2
with Manual Valve
Normally-Open ½-inch
3 FNPT
(Closed Above
Set Point)
1
Low-Pressure
Supervisory
Switch
Normally-Closed
(Closed Below
Set Point)
Brown and Blue NOTES:

Wires for 1) Coil Resistance = 43Ω
Optional Coil 2) Coil Current @ 24V = 560mA
Position 3) If end-of-line device is required, it shall
Monitor Switch be mounted in DIN connector
(Closed when 4) Minimum Activation Voltage = 22.0 VDC
coil is removed)
5) PSW 250 VDC @ .25A
6) Not polarity sensitive
Brown = 24VDC Release Signal

Positive is Applied to Pins 1 & 2
Release Not Polarity Sensitive
Solenoid
Blue =
Common
2
½-inch
FNPT 3
1
DIN 43650
Not Used Connector Bottom
REV_B SECTION VI - WIRING I-VORTEX.500_43

SECTION VII
SYSTEM ACCEPTANCE
SYSTEM ACCEPTANCE 6. Hybrid emitters shall be installed in such a manner that piping
cannot become detached during discharge.
DANGER 7. Hybrid emitters, piping, and mounting brackets shall be installed
in such a manner that they do not cause injury to personnel.
• Before performing maintenance on any Victaulic Vortex™ 500
System components, verify that nitrogen and water valves are 8. All water and gas storage containers shall be located in
fully closed and locked out. accordance with an approved set of system drawings.
• Prior to disconnecting any hoses from the manifold or cylinder 9. All containers and mounting brackets shall be fastened in
valve, verify that the manifold is depressurized to prevent a accordance with the manufacturer's requirements.
release of high-pressure nitrogen. 10. All filters and strainers shall be inspected for proper location.
• All lines shall be depressurized and drained, and all electrical 11. Hybrid emitters shall be inspected for minimum clearances to
circuits shall be locked and tagged to prevent accidental obstructions, per the manufacturer’s requirements.
activation.
12. Hybrid emitters shall be inspected to verify that they are not
• Inform personnel of any testing or of the potential for a system clogged.
discharge. Safety items such as personnel training, warning
Review of Electrical Components
signs, discharge alarms, self-contained breathing apparatus,
evacuation plans, and fire drills shall be considered. 1. All wiring systems shall be checked for proper installation in
• To avoid pressurization, verify that there are no blockages conduit and in compliance with approved drawings.
between the panel and hybrid emitters prior to any system 2. Confirm that AC and DC wiring are not combined in a common
testing. conduit or raceway, unless shielded and grounded properly.
Failure to follow these instructions could result in death or serious 3. All wiring systems shall be checked for grounding and shielding, in
personal injury. accordance with the design and installation working plans.
4. All field circuits shall be confirmed to be free from ground faults
NOTICE and short circuits.
• Inspection, testing, and maintenance shall be implemented 5. Hybrid system branch piping shall be verified that it is not being
in accordance with procedures that meet or exceed those used as an electrical ground.
established in this document and in accordance with applicable 6. Detection devices shall be checked for proper type and location,
requirements of NFPA and the local AHJ. as specified on system drawings.
• Installation, acceptance, testing, and maintenance procedures 7. Manual pull stations, if installed, shall be confirmed as accessible,
shall be conducted only by a qualified contractor or by a accurately identified, and properly protected to prevent damage.
qualified representative of the building owner.
Functional Tests
• Always follow all Victaulic and local safety guidelines when
installing, inspecting, maintaining, or testing any Victaulic If the system is connected to an alarm-receiving office, the alarm-
Vortex™ 500 System. receiving office shall be notified that the fire system test is being
conducted and that an emergency response by the fire department is
• Any impairments to the system shall be corrected in a timely
not desired.
manner.
Supervisory Output Verification
Victaulic recommends that system acceptance review and testing be 1. Victaulic Vortex™ Panel Supervisory – located in the Victaulic
conducted prior to placing a Victaulic Vortex™ 500 System into service. Vortex™ Panels and indicates power good, maintenance switch,
Acceptance testing should follow the recommendations of applicable pressure transducer signal good (if applicable)
standards, and a complete acceptance test procedure should be
2. Nitrogen Cylinder Low Pressure – located on the primary discharge
developed prior to performing acceptance testing. Acceptance testing
assembly and indicates nitrogen pressure is below the set point
shall be documented in a test report.
indicated in Section II
Victaulic does not require a system discharge as part of the acceptance
3. Optional Secondary Nitrogen Cylinder Low-Pressure Switch –
testing. Where the Victaulic Vortex™ 500 System operates in conjunction
located on the secondary gauge assembly and indicates nitrogen
with other building systems, functions, or components, the final testing
pressure is below the set point indicated in Section II
shall be conducted with those systems, as appropriate.
4. The optional coil position monitor located on the primary solenoid
Review of Mechanical Components
release assembly indicates that the coil has been removed from
1. For a total flooding system, the protected enclosure should be the primary solenoid release assembly
reviewed to determine that it is in general conformance with 5. Proper operation of auxiliary devices shall be verified
construction documents and that the number and size of openings
are in accordance with working plans. 6. Proper operation of the agent-releasing FACP and all connected
devices, such as detectors, manual stations, time delays, alarms,
2. The piping system shall be inspected to determine that it is in remote annunciators, and releasing devices, shall be verified.
compliance with design and installation documents.
3. Hybrid emitters and pipe size shall be in accordance with
approved working plans.
4. The means of pipe size reduction and pipe fitting size and
arrangement shall be checked for conformance to design and
installation documents.
5. Piping joints, hybrid emitters, and piping supports shall be
restrained to prevent unacceptable vertical or lateral movement
during discharge.
REV_B SECTION VII - SYSTEM ACCEPTANCE I-VORTEX.500_45

Operational Testing Full Discharge Test – may be used to verify high-pressure piping to
the Victaulic Vortex™ Panel, pneumatic operation of cylinder valves,
1. ™
Confirm basic operation of the Victaulic Vortex Panel(s) by cycling
discharge active output of the Victaulic Vortex™ Panel, discharge
the maintenance switch from the maintenance position to the
solenoid operation, ARV operation, water valve operation, drain valve
ready position. The ARV will attempt to seat the needle valve, and
operation, hybrid emitter operating pressure, and approximate final
the yellow supervisory indicator light will go out.
oxygen level
2. Confirm operation of the supervisory contacts in Fluid Panels.
When a discharge test is required, a minimum of one cylinder is
3. For Fluid Panels, needle valve operation may be tested using the required for each 1/2-inch and 5/8-inch hybrid emitter. Nitrogen flow
test button on the PCB. Verify that the nitrogen isolation valve is requirements that exceed 250 SCFM/425 m3/hr per cylinder may
closed and that there is no pressure in the nitrogen inlet piping. prevent the Victaulic Vortex™ Panel and hybrid emitters from reaching
Push and hold the yellow test button, and the needle valve will the set system pressure before the nitrogen supply is exhausted.
open. When the yellow test button is released, the needle valve will
Testing may be conducted using solenoid operation through the agent-
begin closing. After testing, cycle the maintenance switch to the
releasing FACP. Active release panels may be tested manually by using
maintenance position and then back to the ready position to seat
the handwheel on the primary solenoid release assembly.
the needle valve and bring the panel back to the ready state.
Pre-Test (All Discharge Tests)
Leak Testing
1. Review applicable sections of this manual for relevant warnings
The water and nitrogen piping systems should be verified to be
and cautions related to system design, installation, and use.
connected completely and properly. A visual inspection may be
conducted to verify that all piping is connected and terminated correctly. 2. Contact all required personnel and agencies prior to performing
If required by the AHJ, a pressure test may be conducted as part of the supervisory switch tests.
nitrogen and water piping system verification. 3. Prepare the area being protected before any system testing
occurs. Vacate all personnel from the area or verify that approved
SYSTEM DISCHARGE TESTS self-contained breathing apparatus and personal protective
equipment is provided, as required.
NOTICE
4. Personnel involved in testing shall be qualified to perform testing.
• The building owner or occupant shall contact all required 5. Means of monitoring oxygen level may be required.
personnel (contractors, emergency response, facility manager)
6. Inspect piping completely, especially high-pressure piping and
prior to performing system discharge tests and shall advise as to
cylinder hose connections, to verify all connections are secure.
the sequence and operation of the testing procedure.
7. In some applications, it may be helpful to slowly pressurize the
• Prepare the area being protected before any system testing
high-pressure piping by manually opening the handwheel of one
occurs. To prevent unnecessary exposure to system discharge,
nitrogen cylinder. The nitrogen released into the manifold can
vacate all personnel from the area being protected. Inform all
then be used for an abbreviated discharge, or it can be released
personnel that a discharge test will be conducted. Everyone shall
through the bleed valve in the Victaulic Vortex™ Panel.
be aware that various equipment will shut off or turn on.
Pressurization Test Without Discharge
• All required personnel shall be advised upon completion of
testing and when the system is returned to service. 1. Open the water tank fill port to avoid pressurizing the water tank.
2. Place the maintenance switch in the Fluid Panel in the
Victaulic does not require a discharge test as part of system maintenance position. Confirm that the yellow supervisory indicator
acceptance testing. Discharge testing may be used as part of the final light is on.
system check; however, discharge testing may not reveal all possible
3. Release nitrogen at the primary solenoid release assembly.
deficiencies in the system design or installation. Where practical, a
a. For solenoid release, actuate the solenoid via the agent-
pressure test without discharge is recommended. Alternatively, when
releasing FACP
there are concerns about loss of nitrogen, pressurization testing of
b. For manual release, rotate the handwheel on the primary
the high-pressure piping may be conducted with an external nitrogen
solenoid release assembly in the indicated open direction
source, as described earlier in this section.
4. Verify release of nitrogen from the primary solenoid release
When required by the AHJ, the Victaulic Vortex™ 500 System may
assembly has:
be tested in one of three ways: pressurization test without discharge,
a. Pressurized the manifold
abbreviated discharge, or full discharge. Abbreviated discharge and full
b. Actuated all cylinder valves (raised cylinder valve plungers)
discharge tests may be conducted. Potential damage to items in the
protected space shall be evaluated as part of the decision to conduct a 5. Close all primary solenoid release assemblies by removing the
discharge test using water. solenoid release signal from the agent-releasing FACP or by
rotating the handwheel on the primary solenoid release assembly
Verify correct system application, design, installation, and use as
in the indicated closed direction.
described in this manual.
a. The pilot line will remain pressurized, and the cylinder
Pressurization Test Without Discharge – may be used to verify high- valve plungers will remain raised
pressure piping to the Victaulic Vortex™ Panel, pneumatic operation of
cylinder valves, discharge active output of the Victaulic Vortex™ Panel,
and discharge solenoid operation
Abbreviated Discharge Test – may be used to verify high-pressure
piping to the Victaulic Vortex™ Panel, pneumatic operation of cylinder
valves, discharge active output of the Victaulic Vortex™ Panel, discharge
solenoid operation, ARV operation, water valve operation, and drain
valve operation
I-VORTEX.500_46 SECTION VII - SYSTEM ACCEPTANCE REV_B

6. Relieve pressure from the pilot line by depressing the pin on the
CAUTION pilot line bleed valve with the appropriate tool.
• Care shall be taken when depressing the pin on the pilot line a. Relieving pilot line pressure will cause all of the cylinder
valve plungers to lower - the manifold will remain pressurized
bleed valve. A sharp noise and release of pressure will occur
when the pin on the pilot line bleed valve is depressed. 7. Return the maintenance switch to the ready position to start
discharge. Verify that the yellow supervisory indicator light remains
off.
line bleed valve.
a. Pressure at the input of an active release panel will cause the
• Wear personal protective equipment (hearing protection, safety ARV needle valve to begin opening, sending nitrogen to the
glasses, etc.) when working around the pilot line bleed valve. hybrid emitters
Failure to follow these instructions could result in personal injury. b. Pressure at the input of the Victaulic Vortex™ Panel will
cause a discharge active supervisory output from the Panel
6. Relieve pressure from the pilot line by depressing the pin on the 8. Return the system to service.
pilot line bleed valve with the appropriate tool. a. Cycle maintenance switch to maintenance position and then
a. Relieving pilot line pressure will cause all of the cylinder back to ready position - the ARV will re-seat, and the yellow
valve plungers to lower - the manifold will remain pressurized supervisory indicator light will remain off
b. In multi-zone systems, or where multiple groups of cylinders b. Refill the water tank
are used, relieve pressure from every pilot line c. Verify that there are no supervisory outputs at the agent-
7. Return the system to service. releasing FACP
a. Bleed trapped pressure from the manifold and high pressure d. Verify that the remaining nitrogen cylinder pressure is
piping by opening the bleed valve. adequate for protection of the space
b. Close bleed valve e. Verify that the water level in the water tank is adequate for
c. Return the maintenance switch to the ready position. Verify protection of the space
that the yellow supervisory indicator light remains off. Full Nitrogen Discharge
d. Verify that there are no supervisory outputs at the agent-
1. This test may be conducted with or without water discharge. If the
releasing FACP
test is to be conducted without water discharge, open the fill port
Abbreviated Nitrogen Discharge on the water tank to avoid pressurizing the water tank.
1. This test may be conducted with or without water discharge. If the 2. Release nitrogen at the primary solenoid release assembly.
test is to be conducted without water discharge, open the water a. For solenoid release, actuate the solenoid via the agent-
tank fill port to avoid pressurizing the water tank. releasing FACP
a. Closing the water supply valve will generate a supervisory b. For manual release, rotate the handwheel on the primary
output signal from the Victaulic Vortex™ Panel, indicating a solenoid release assembly in the indicated open direction
closed water valve 3. Verify release of nitrogen from the primary solenoid release
2. Place the maintenance switch in the Fluid Panel in the assembly has:
maintenance position. Confirm that the yellow supervisory indicator a. Pressurized the manifold
light is on. b. Actuated all cylinder valves (raised cylinder valve plungers)
3. Release nitrogen at the primary solenoid release assembly. 4. Place the maintenance switch in the Fluid Panel in the ready
a. For solenoid release, actuate the solenoid via the agent- position to start discharge. Verify that the yellow supervisory
releasing FACP indicator light remains off.
b. For manual release, rotate the handwheel on the primary a. Pressure at the input of an active release panel will cause the
solenoid release assembly in the indicated open direction ARV needle valve to begin opening, sending nitrogen to the
4. Verify release of nitrogen from the primary solenoid release hybrid emitters
assembly has: b. Pressure at the input of the Victaulic Vortex™ Panel will
a. Pressurized the manifold cause a discharge active supervisory output from the Panel
b. Actuated all cylinder valves (raised cylinder valve plungers) c. Water discharge will occur within 30 seconds from the
start of the discharge
5. Close the primary solenoid release assembly by removing the d. Nitrogen pressure at the hybrid emitters will reach 85% of
solenoid release signal from the agent-releasing FACP or by the operating pressure within 30 seconds
in the indicated closed direction. 5. Return the system to service.
a. The pilot line will remain pressurized, and the cylinder valve a. Cycle maintenance switch to maintenance position and then
plungers will remain raised back to ready position - the ARV will re-seat, and the yellow
supervisory indicator light will remain off
b. Verify that there are no supervisory outputs at the agent-
CAUTION releasing FACP
• Care shall be taken when depressing the pin on the pilot line c. Refill the nitrogen cylinders
bleed valve. A sharp noise and release of pressure will occur d. Refill the water tank
when the pin on the pilot line bleed valve is depressed.
line bleed valve.
• Wear personal protective equipment (hearing protection, safety
glasses, etc.) when working around the pilot line bleed valve.
Failure to follow these instructions could result in personal injury.
REV_B SECTION VII - SYSTEM ACCEPTANCE I-VORTEX.500_47

SECTION VIII
OPERATION AND
MAINTENANCE
MANUAL DISCHARGE PROCEDURE RETURNING THE SYSTEM TO SERVICE AFTER

™
Power is required to the Victaulic Vortex Panels to discharge the DISCHARGE
system. Victaulic Vortex™ Panels may be discharged manually by 1. Following a system discharge, perform a complete inspection of
following this procedure. The primary solenoid release assembly the system, as described in the "Maintenance and Inspections"
provides a handwheel for manual pressurization of the pilot line and section on the following page.
release of nitrogen from the cylinders.
2. Drain the water piping completely to prevent formation of rust or
1. Verify that the maintenance switch is in the ready position. corrosion that could be released during subsequent discharges.
2. Release nitrogen at the primary solenoid release assembly by 3. Clean the strainers.
in the indicated open direction. 4. Reset the Victaulic Vortex™ Panel by cycling the maintenance
switch to the maintenance position for several seconds and then
3. Pressure at the input of an active release panel will cause the back to the ready position. This will reseat the ARV.
ARV needle valve to begin opening, sending nitrogen to the hybrid
emitters. 5. Refill the water tank.
6. Refill the nitrogen cylinders.
7. Verify all cylinders and hoses are re-connected and connections
are tightened.
8. Consider performing a pressurization test without discharge.
9. Verify that all supervisory alarms are no longer active.
REV_B SECTION VIII - OPERATION AND MAINTENANCE I-VORTEX.500_49

MAINTENANCE AND INSPECTIONS Five-Year Inspection

Inspections 1. Complete all steps outlined in the “Annual Inspection” section on
this page.
Before performing any inspections, place the maintenance switch in
the maintenance position. The yellow supervisory indicator light will 2. Nitrogen cylinders that are continuously in service without being
illuminate and a supervisory signal will be sent to the agent-releasing discharged shall be given a complete external visual inspection a
FACP. To reset the system after inspections are complete, place the minimum of every 5 years. Per NFPA 2001, "The visual inspection
maintenance switch in the ready position, and the yellow supervisory shall be in accordance with Section 3 of CGA C-6, except that the
indicator light will turn off. cylinders need not be emptied or stamped while under pressure.
Inspections shall be made only by competent personnel, and
Weekly Visual Inspection
the results recorded on both of the following: (1) A record tag
1. Inspect the nitrogen and water supply lines per NFPA 25. permanently attached to each cylinder (2) A suitable inspection
report."
2. Review annunciator panel history (if applicable). Verify that the
FACP and Victaulic Vortex™ Panels are in the normal, ready 3. All hoses shall be tested or replaced a maximum of every 5 years,
condition. per the following instructions.
3. Per NFPA 25, inspect hybrid emitters to verify that they are not 3a. All system hoses shall be tested at 11/2 times the maximum
damaged or obstructed. container pressure at 130° F / 54° C. NOTE: Victaulic manifold
hoses are not full metal construction.
4. Verify that hybrid emitter protective caps are still in place
3b. Remove the hose from any attachment.
5. Verify that hybrid emitters are not obstructed.
3c. Place the hose into a protective enclosure designed to permit
6. Inspect the water tank on a weekly basis to verify that valves are
visual observation of the test.
in their normal operating positions and to confirm that there is
adequate water supply available in the event of system activation. 3d. Fill the hose completely with water prior to testing.
Semi-Annual Inspection 3e. Apply pressure at a rate-of-pressure rise to reach the test
pressure within a minimum of 1 minute. Maintain the test
1. Complete all steps outlined in the “Weekly Visual Inspection” pressure for one full minute. Note any distortion or leakage
section on this page. that occurs during the test.
2. Inspect the nitrogen tank pressure levels for low pressure. If 3f. If the test pressure has not dropped, or if the couplings have
low pressure condition exists, check for root cause and repair. not moved, release the pressure in the hose. If no permanent
Recharge cylinders, as required. Where container pressure distortion has occurred, the hose has passed the hydrostatic
gauges are used for this purpose, readings shall be compared to a test.
separate, calibrated device at least annually.
3g. A hose that passes the hydrostatic test shall be dried
3. Inspect the water storage tank level (if applicable) and fill or completely. If heat is used in the drying process, the
replace, as required. temperature shall not exceed the hose manufacturer’s
Annual Inspection specifications.
1. Complete all steps outlined in the “Weekly Visual Inspection” and 3h. A hose that passes a hydrostatic test shall be marked as
“Semi-Annual Inspection” sections on this page. “passed” and shall contain the date of the test.
2. Cycle the nitrogen valve and verify proper operation (discharge test 3i. A hose that fails a hydrostatic test shall be marked as “failed”
is not required). and destroyed. A new assembly shall be installed in its place.
3. Replace water in storage containers. Drain and inspect interior Most jurisdictions will require inspection or testing of cylinders prior to
of water tanks. Clean (flush) water tanks to remove debris. Refill refilling. For DOT rated cylinders requiring refilling, refer to the Code of
water tanks. Federal Regulations (CFR). Title 49, parts 100-199 allows for a 12-year
requalification of cylinders used as a fire extinguisher (part 180). For
4. Inspect all system hoses. If visual examination shows any damage additional guidance on marking, testing, recharge, requalification,
or deterioration, the affected hoses shall be replaced immediately. and shipment, refer to the Fire Suppression Systems Association's
5. Verify that all warning placards are installed in their proper (FSSA's) Test Guide for Use with Special Hazard Fire Suppression
locations and that they are not obstructed from view. Systems Containers. It is the responsibility of the building owner or their
6. Check the water tank and nitrogen cylinders for signs of damage. representative to maintain the system in accordance with all applicable
local codes and requirements, including those of the AHJ.
7. Verify operation of primary discharge solenoid coil.
Records
Records of inspections, tests, and system maintenance shall be made
available to the AHJ, upon request.
Records shall indicate the procedures performed, the organization that
performed the work, the results, and the date.
Records shall be maintained in accordance with requirements of the
local AHJ.
I-VORTEX.500_50 SECTION VIII - OPERATION AND MAINTENANCE REV_B

WATER TANK FILLING PROCEDURE
Water Tank
Fill Port
Lift Handle
to Open
1. Verify that the water tank is depressurized.

2. Open the fill port on top of the water tank.
3. Fill the water tank with the amount of water required for a
complete discharge. NOTE: Excess water may result in dripping at
the emitters after discharge.
4. Close the fill port on top of the water tank.
REV_B SECTION VIII - OPERATION AND MAINTENANCE I-VORTEX.500_51

SECTION IX
TROUBLESHOOTING
TROUBLESHOOTING – FLUID PANELS

Condition Possible Causes Recommended Actions
Supervisory contact from Victaulic Vortex™ Panel is closed. Victaulic Vortex™ Panel is not powered Restore system power
No indicator lamps are lit.
Power wiring polarity is incorrect Verify and correct power wiring
Fuse on PCB is open Replace fuse with appropriately-rated fuse
Supervisory contact from Victaulic Vortex™ Panel is closed. Pressure transducer wiring is faulty Verify and repair pressure transducer wiring
Yellow fault indicator lamp is on.
Maintenance switch is in maintenance position Place maintenance switch in ready position
Internal wiring to the ARV, or the ARV itself, is damaged Check internal panel wiring for unplugged components
Supervisory contact from Victaulic Vortex™ Panel is on. A component is unplugged or internal Victaulic Vortex™ Panel wiring Check internal Victaulic Vortex™ Panel wiring for unplugged compo-
Yellow fault indicator lamp is on. LED 3 is off. is damaged nents
LED 4 is off Needle valve is not seated Cycle maintenance switch to maintenance position and then back to
ready position to seat needle valve
Intermittent supervisory indication from Victaulic Vortex™ Interference on pressure transducer wiring Verify Victaulic Vortex™ Panel is grounded properly
Panel Verify pressure transducer wiring is proper type and is grounded
properly
Verify pressure transducer on DC power wiring is not located in conduit
with power signals
ARV does not open when test button is pressed Victaulic Vortex™ Panel is in supervisory state Cycle maintenance switch and troubleshoot supervisory contact/fault
indicator lamp
Maintenance switch is in maintenance position Return maintenance switch to ready position
ARV does not operate when 24V is applied to release input Victaulic Vortex™ Panel is in supervisory state Cycle maintenance switch and troubleshoot supervisory contact/fault
(dry contact panels only) indicator lamp
Victaulic Vortex™ Panel is not a dry contact panel Verify system design and bill of materials against installed equipment
ARV does not operate when pressure is applied to the inlet of Victaulic Vortex™ Panel is in supervisory state Cycle maintenance switch and troubleshoot supervisory contact/fault
the Victaulic Vortex™ Panel (active release panels only) indicator lamp
Victaulic Vortex™ Panel is not an active release panel Configure system with appropriate ARV release signal from agent-
releasing FACP
Alarm contact is closed. Red fault indicator lamp is on. Nitrogen pressure greater than 150 psi/10.3 Bar is applied to the inlet Close the nitrogen supply - relieve pressure by using nitrogen bleed
of the Victaulic Vortex™ Panel valve in Victaulic Vortex™ Panel
Agent-releasing FACP indicates open circuit on needle valve Agent-releasing FACP requires lower impedence to clear supervisory Add a properly-sized resistor to J9 on PCB
release signal (dry contact panels only)
Agent-releasing FACP indicates open circuit on nitrogen Needle valve is not seated Cycle maintenance switch to maintenance position and then back to
solenoid release signal ready position to seat needle valve
Primary discharge solenoid does not activate when nitrogen Needle valve is not seated Cycle maintenance switch to maintenance position and then back to
release signal is applied ready position to seat needle valve
TROUBLESHOOTING – GENERAL EQUIPMENT

Condition Possible Causes Recommended Actions
Supervisory signal from solenoid position switch Supervisory switch is not positioned correctly Inspect and reposition supervisory switch, as required
Low-pressure supervisory from primary or secondary gauge Nitrogen cylinder pressure is not sufficient to reset low-pressure Verify nitrogen cylinder pressure is higher than setpoint of pressure
assembly switch switch (generally greater than 2400 psi/165.5 Bar)
CAUTION
• DO NOT make or break any connections with power applied to the Victaulic Vortex™ Panel.
Failure to follow this instruction could cause damage to the ARV, resulting in improper system operation.
If you have any questions concerning the safe installation and operation of this product, contact Victaulic (scan QR code on front cover for
contact information for your region).
REV_B SECTION IX - TROUBLESHOOTING I-VORTEX.500_53

GENERAL DESIGN, INSTALLATION, AND MAINTENANCE MANUAL I-VORTEX.500
Victaulic Vortex™ 500 Hybrid Fire Extinguishing System
For Protection of Information Technology Equipment and Motor Control Center Areas
For complete contact information, visit victaulic.com

I-VORTEX.500 6965 REV B UPDATED 04/2019 Z000500VTX
VICTAULIC AND VICTAULIC VORTEX ARE TRADEMARKS OR REGISTERED TRADEMARKS OF VICTAULIC COMPANY AND/OR ITS AFFILIATED ENTITIES
IN THE UNITED STATES AND/OR OTHER COUNTRIES. © 2019 VICTAULIC COMPANY. ALL RIGHTS RESERVED.

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GENERAL DESIGN, INSTALLATION, AND MAINTENANCE MANUAL I-VORTEX.

For Technical Questions,

GENERAL SAFETY REQUIREMENTS NITROGEN GAS SAFETY REQUIREMENTS

REV_B SECTION I - SYSTEM OVERVIEW I-VORTEX.500_3

BASIC SYSTEM DESIGN

I-VORTEX.500_4 SECTION I - SYSTEM OVERVIEW REV_B

NITROGEN SUPPLY REQUIREMENTS

REV_B SECTION I - SYSTEM OVERVIEW I-VORTEX.500_5

OVERVIEW OF VICTAULIC VORTEX™ 500 SYSTEM RACK MODEL

Nitrogen Cylinder Manifold Pressure Gauge and Bleed Valve

I-VORTEX.500_6 SECTION I - SYSTEM OVERVIEW REV_B

OVERVIEW OF VICTAULIC VORTEX™ 500 SYSTEM CABINET MODEL

Front View - Doors Removed

Nitrogen Cylinder Manifold Pressure Gauge and Bleed Valve

REV_B SECTION I - SYSTEM OVERVIEW I-VORTEX.500_7

VICTAULIC VORTEX™ 500 SYSTEM ACTIVE RELEASE MANIFOLD

Secondary Pilot Kit

End-of-Line Bleed Valve (Provided with

Discharge Hose Pilot Hose

Restricting Valve Tee Nipple

Primary Pilot Kit

Discharge Hose Primary Solenoid

REV_B SECTION II - COMPONENTS I-VORTEX.500_9

VICTAULIC VORTEX™ 500 SYSTEM RACK MODEL DIMENSIONS

Tank Configuration "A" inches/mm

I-VORTEX.500_10 SECTION II - COMPONENTS REV_B

VICTAULIC VORTEX™ 500 SYSTEM CABINET MODEL DIMENSIONS

94.49 inches/2400 mm (3- and 4-Cylinder Cabinet Models)

Top View – 2-Cylinder Cabinet Model

Top View – 3- and 4-Cylinder Cabinet Models

REV_B SECTION II - COMPONENTS I-VORTEX.500_11

CYLINDERS Cylinder Valve Connections

¼-inch BSPP Pilot

Pilot Burst Disc

CLOSED POSITION ACTUATED OPEN MANUALLY OPEN

I-VORTEX.500_12 SECTION II - COMPONENTS REV_B

PRIMARY PILOT KIT Tee Connection (1/4-inch BSPP Connections)

The tee connection attaches to the cylinder valve’s pilot connection

Discharge Hose (¾-inch BSPP x ½-inch BSPP Connections)

The supplied restricting valves are installed between the discharge

* Schrader is a registered trademark of Schrader International, a Tomkins Company

REV_B SECTION II - COMPONENTS I-VORTEX.500_13

SECONDARY PILOT KIT MANIFOLD ISOLATION VALVE KIT

The refill adapter assembly is used for refilling individual nitrogen

2-, 3-, 4-, and 6-Port Manifold

The manifold is specially manufactured from carbon steel pipe with

I-VORTEX.500_14 SECTION II - COMPONENTS REV_B

VICTAULIC VORTEX™ 500 SYSTEM FLUID PANEL (MULTI-ZONE) COMPONENTS

REV_B SECTION II - COMPONENTS I-VORTEX.500_15

ARV Pressure Gauge

The pressure gauge is located on the

The nitrogen bleed valve is located at

I-VORTEX.500_16 SECTION II - COMPONENTS REV_B

Printed Circuit Board (PCB)

Power Pressure Supervisory

Fuse J7 Release Input/

LED 5 System Test (End-of-Line) EOL

REV_B SECTION II - COMPONENTS I-VORTEX.500_17

Pressure Transducer with Relief Assembly HYBRID EMITTER WATER STRAINER