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Bha Modeling
Bha Modeling
Bha Modeling
SPE 16658
This paper was prepared for presentahon at the 62nd Annual Technical Conference and Exhlbmon of the Society of Petroleum Engineers held in
Dallas, TX September 27-30, 1987
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author(s) Contents of the paper, as presented, have not been rewewed by the Society of Petroleum Engineers and are subject to correction by the
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ABSTRACT
more emhasis will be placed on directional
drilling. At the same time, the increased cost of
This paper presents the basic concepts and metho- such rigs has also heightened the need to reduce
dologies of a new general rock-bit interaction drilling costs (including the tripping while while
model useful in predicting drilling trajectories drilling ) and avoid drilling troubles due to
in directional (and deep vertical) wells. This unwanted hole deviations.
model is a generalization of existing similar Recognizing these dual economic constraints,
models. It accounts for the anisotropic drilling the petroleum industry has recently devoted major
characteristics of both the formation and the bit. efforts to develop capabilities to better under-
The model is developed in a 3-D geometry. There- stand and control drilling trajectories. These
fore, it is capable of predicting the walk efforts fall into two categories: active downhole
tendency and the build/drop tendency of a given directional control tools, and analysis models and
BHA (bottomhole assembly) under any drilling computer programs.
condition. The model can be used as follows: in
the forward mode to predict the drilling This paper will address only the latter. Com-
direction; in the inverse mode to generate the prehensive directional drilling analysis program
rock and bit anisotropy indices; in the will eventually help predict and/or control the
log-generation mode to generate drilling logs, drilling trajectory. In addition, they can also
such as a drilling dip log. Examples of the first help to better understand the behavior of downhole
two uses are shown. directional control tools, and to improve their
accuracy and reliability.
The drilling directions predicted using various
practices and theories are compared to those using Since the pioneering work by Lubinski [1,2] in
this general theory in parametric form. 1953, and particularly in the last 10 years, there
Significant differences can be seen, not only in have been many published works on this subject [3-
the predicted walk tendency, which is often 22]. With the recent development of MWD tools,
missed, but also in the predicted build/drop these analysis programs have taken on greater
tendency of the BHA. significance, as they can be used at the rig site
to help the directional driller make timely deci-
This paper also shows why a 3-D analysis is essen- sions. No longer are they regarded merely as
tial to properly predict the drilling direction. A qualitative well-planning aids.
2-D analysis not only completely ignores the walk
tendency of the BHA, it also incorrectly predicts B. Elements of a Predictive Directional Drilling
the build/drop tendency. Program
INDRODUCTICION A comprehensive directional drilling analysis
program will contain the following elements: (1) A
A. Role of a Predictive Directional Drilling Pro- BHA (Bottomhole Assembly) analysis program; (2) A
gram predictive model which relates the drilling direc-
tion to the bit used, the operating conditions,
Due to diminishing world oil reserves, future the borehole geometry, and the formation drilled;
exploration for fossil fuels will gradually shift and (3) A drill ahead/post analysis feature. Ele-
to more difficult reservoirs, requiring deeper ments (1) and (3) will only be briefly discussed
and/or offshore drilling. In either case, rig in the following. The capabilities of existing
costs will be much higher than in conventional directional drilling programs are still limited,
land drilling of vertical wells. Thus more and particularly with respect to the predictive aspect
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2 PREDICTION OF DRILLING TRAJECTORY . . . . . SPE 16658
of each such method lies in how well each model INTRODUCTION TO ROCK-BIT INTERACTION MODELING
accounts for the relevant parameters affecting the
drilling direction. Some of these methods are Relevant parameters that affect the deviation
clearly inadequate because important parameters tendency of a given BHA may be grouped into the
are neglected. following: (1) the BHA configuration (with or
without stabilizers); (2) the borehole trajectory
B. Research on Quantitative Prediction of Devia- and geometry; (3) the operating conditions; (4)
tion Tendency the bit; and (5) the formation being drilled. Each
of these groups further contain many parameters.
Drilling deviation is the result of rock remo- The essential features are illustrated in Fig. 1.
val under the complex action of the bit. Research
on the fundamental problems of rock removal and Because of the large numbers of paramters
deviation involve three approaches: (1) laboratory involved, a more fundamental understanding can be
studies, (2) stress calculations, and (3) simpli- achieved only by reducing the number of inmediate
fied analytical (“rock-bit interaction”) modeling. parameters by rational synthesis and grouping of
The first two approaches examine the actual, if the contributing effects. A rock-bit interaction
simplified, rock removal and drilling deviation model relates the drilling direction to the fol-
under given bit loads, which must include a devia- lowing vectors, as shown in Fig. 1: the bit orien-
tion side force. Results of the tests or analyses tation, the bit force, and the formation normal.
hopefully will lead to useful (even if empirically The parameters listed in groups (l-3) are
fitted) relations that describe the deviation implicitly considered through their influences on
tendencies of bits in any particular situation. the bit orientation and the bit force vectors. Use
of a BHA analysis program is required.
In terms of the first approach, earlier exper-
imental works dealt primarily with the effects of The pioneering work in this respect was by
various drilling conditions on the drilling rate Lubinski and Woods [1,2] (and recently, Williamson
of various bits [23-32]. McLamore [33] and Bradley and Lubinski [15] with the same model). The
[34] were the first to address the side force Lubinski model includes two elements: a 2-D BHA
generated at a single bit tooth under axial analysis program using a semi-analytic method to
impact. Their results confirm, at least qualita- predict the side (build/drop) force on the bit in
tively, the common observation that both the bit slick assemblies, and a formation anisotropy
and the formation exhibit anisotropic drilling effect model to account for the commonly exper-
characteristics. The deviation tendency was found ienced up-dip tendency in directional drilling.
to depend on the bit geometry and dip angle. They defined a rock anisotropy index to account
Millheim and Warren [35] carried out valuable lab for the different drillabilities parallel and
drilling tests using a rock cradle that was sub- perpendicular to the formation bedding plane. This
jected to a side force, and measured the side and model assumes bits to be isotropic. This was
axial penetration rates. Using isotropic rocks, recently disputed by Ho [43], and will be further
they concluded that bits indeed drill anisotropi- discussed in Appendix III.
tally. The effect of friction between the guide
rails and the cradle was not measured, and may Nevertheless, since its inception in 1953, the
influence the data interpretation. Lubinski model has stood for a long time as the
only rationally derived rock-bit interaction
In terms of the second approach, plasticity model.
theory was employed [33,36-40] to study the limit
(failure) stress state under a single bit tooth, Recently, Brett et al [21] developed a bit effect
which was idealized as a 2-D wedge or punch. Among model, using the test data obtained by Millheim
these, McLamore [33], Bradley [34,39] and Smith and Warren [35]. Their model accounts for the
and Cheatham [40] considered the side force gener- anisotropic effects of the bit, but assumed the
ated on the bit tooth, using simplified 2-D (upper formation to be isotropic. Ma & Juzar [19] and
bound) analysis in plasticity. Though useful in Brakel & Azar [20] also developed a bit effect
providing some insights, these static analyses model that is coupled with BHA analysis, though
clearly do not simulate actual drilling their model in effect assumes the drilling direc-
conditions. The results are also not easily tion to be coincident with the bit force.
interpreted in terms of quantitative deviation
trends. More recently, a large scale computer A NEW ROCK-BIT INTERACTION MODEL
program was developed to carry out numerical
analyses [41,42] to study the simulated dynamic A more general 3-D rock-bit interaction model was
response of PDC bits. The modeling and solution recently developed at NL Technology Systems. This
processes are extremely cumbersome and require mdel accounts for the simultaneous effects of
detailed apriori knowledge of all parameters rock and bit anisotropies on the drilling
affecting the system. Most of these data are not direction in the following manner (See Figure
available at present (and perhaps for a long time
to come). This approach is clearly not yet practi- 1). The drilling direction vector is thought of
cal . as a linear function of the following three vec-
tors: the resultant bit force f, the bit axis
The above discussion shows that rational and
useful ways of describing the deviation tendencies and the normal vector to the formation bedding~,
of a drill bit will not be possible at such a as follows:
fundamental level, at least for quite some time to
come . This makes the last approach, “rock-bit
interaction” modeling, the most appealing
approach.
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4 PREDICTION OF DRILLING TRAJECTORY . . . . . SPE 16658
Here, Ir and are the the rock and bit aniso- dip log will provide both the true dip angle
tropy Indices which describe the anisotropic and the true dip direction.
drilling characteristics of the rock and bit; rN
is the “normalized” drilling efficiency under The computer program which runs the rock-bit
general situations; and A d is the angle between interaction model can be used in stand alone mode,
the drilling direction and the formation normal. or linked, as a subroutine, to a main program as
For definitions, see Appendix I. any of NL’s DIDRIL-sm programs.
The first two of these applications will be demon-
Two degenerate cases of this model are described strated in the following.
in Appendix II. First, if the bit is isotropic
(Fig. 2), the model in effect reduces to the
Lubinski model [1,2,15] if the bit force, bit axis APPLICATION OF INVERSE MODELING: GENERATING ROCK
and formation normal all lie in the same vertical AND BIT ANISOTROPY INDICES
plane of the borehole (i.e., the 2-D case). Se-
condly, if the rock is isotropic (Fig. 3), the The first application of this rock-bit interaction
model then reduces to the Brett model [21] for a model has been that of inverse modeling by evalu-
linearly dependent drilling efficiency on the bit ating some old well data. only limited application
force. has been made so far.
Since this model accounts for both the bit and the To this end, well data were first screened for
formation effect, it has the potential to provide suitability. The following information are needed:
accurate predictions of drilling trajectories.
Other operating parameters are considered impli- 1. Detailed information about the BHA assembly;
citly by carrying out the BHA analysis program (to 2. Survey data;
generate the bit force and the bit axis vectors). 3. Operating conditions: WOB (weight on bit), TOB
In addition, effects of RPM and hydraulics are (torque on bit), and mud weight;
deemed as unimportant. These affect both the 4. Bit type/size and bit trip (and/or daily)
lateral and forward drilling and will be cancelled report;
out, since the anisotropy indices are ratios of 5. Formation dip.
two drilling efficiencies. (See Appendix I).
In addition, a lithology log and caliper log are
The normalized drilling efficiency factor r N as useful.
defined in this model is used to define the true
“base” rock penetration rate. It is dimensionless, Data are first screened to select suitable depth
and independent of the units of measurements used. points. For each depth point, NL’s 3-D BHA analy-
This rN should not be confused with the normalized sis program DIDRIL-I [13,14] is used to define the
drilling rate [44] used to define the D-exponent, bit force and the bit axis. The actual drilling
etc. In common practice, effects of deviation from direction is defined by the tangent vector to the
such a “base” condition are not accounted for. In borehole centerline, which is obtained from inter-
fact, rN is the additional normalization one needs polating the survey data (using the circular arc
to carry out in order to filter out the effects of method ) . Finally, the normal to the formation
formation dip and bit on the drilling rate. bedding is provided by 3-D formation dip informa-
tion. The rock-bit interaction model is then used
Bradley [45] previously postulated such an r N to to generate the rock and bit anisotropy indices.
be less than unity, and having different patterns
for roller cone bits and PDC bits(Fig. 4). Ac- Use of the dip information requires same care.
cording to the present model, rN is merely des- Dipmeter logs, which directly provide the dip
cribed by the bit anisotropy index Ib (if Ir = 1), angle and dip direction, are available only for a
and has the pattern shown in Fig. 5. The situation few-wells. Even then, many depth sections exhi-
when I > 1 is unlikely. Interestingly, Bradley’s bited erratic dip data. In this case, only
model or the PDC bits coincides with the present sections with reasonably smooth dip data were
model when Ib = O. used. In other wells, only regional dip informa-
tion was available. In the Gulf coast, such
APPLICATIONS OF THE ROCK-BIT INTERACTION MODEL regional dip data may be acceptable if no local-
The rock-b it interactlon model can bet used in the ized structures, such as salt domes, are present
following ways, when a true 3-D BHA analysis in the particular well (or depth region) being
program is used to define the bit force and bit analyzed. Otherwise, results may not be reliable.
axis:
Another important factor that can significantly
1. Inverse Modeling: With known formation dip and influence the data interpretation is the borehole
instantaneous drilling direction, the model caliber (and similarly, the stabilizer wear). A
computes the rock and bit anisotropy indices. change in borehole diameter, be it overgage due to
This process is required to generate the washouts or instability, or undergage due to bore-
anisotropy indices for the next application. hole creep, can significantly influence the BHA
deformation which not not be accounted for in the
2. Forward Modeling: With known formation dip, model, particularly if this occurs near the bit or
and rock and bit anisotropy indices, the model the first couple of stabilizers. In such situa-
predicts the instantaneous drilling direction. tions, the bit axis and the bit force directions
obtained from the BHA analysis maybe inaccurate.
3. Modeling to Generate Drilling Logs: With known
anisotropy indices and the instantaneous
drilling direction, we can, in principle,
generate a “drilling dip log”. This drilling DIDRIL SM is a service mark of ML Petroleum
Services
86
SPE 16658 HWA-SHAN HO 5
Our limited results show the following average WOB - 40K; TUB = 5’-K; MU DWT. = 10 ppg;
values: HOLE INCLINATION = 45°; HOLE AZIMUTH = 90° at bit.
Ib = .194; Ir = .999.
along with the same “typical” building BHA.
The bits used are soft-formation roller cone bits, Three different well trajectories are examined:
and are shown to be very anisotropic. The forma-
tion is only slightly anisotropic. Table 1 sum- (Table 3): straight well;
marizes a portion of the data upon which the (Table 4): 2-D well building at 20/100’;
averages are based. These data are obtained in the (Table 5): 3-D well additionally walking at
depth internal using the same building BHA as 2°/100’ to the right.
described in Table 1.
APPLICATION OF FORWARD MODELING: PREDICTION OF For each situation, five prediction methods are
DRILLING DIRECTIONS presented:
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6 PREDICTION OF DRILLING TRAJECTORY . . . . . SPE 16658
89
8 PREDICTION OF DRILLING TRAJECTORY . . . . . SPE 16658
Lubinski model [1,2,151, though the latter was dip angle is always smaller than the true dip
derived specifically only for a 2-D situation, angle. In the extreme case when the relative
namely the bit force, drilling direction, and the strike angle is zero, the apparent dip angle is
formation normal vectors all lie in the same ver- always zero, even when the true dip angle is 90°!
tical plane as the well trajectory. The Lubinski
model does not account for any walk tendencies, In analyzing the formation effect, the above
while this isotropic bit model does. Note that the difference is illustrated in the following (Fig.
rock anisotropy index h as defined by Lubinski is 9). In a 2-D analysis, all relevant vectors are
related to the current definition Ir by the fol- assumed to lie on the common vertical plane, which
lowing relation: is the base plane. The formation normal vector is
a; the bit force is decomposed into the normal
h = l - Ir. (A-7)
Eq.(1) can be reduced to the following simple
.. vector Era to pass through the point Ca. The ratio
CaBa/ABa describes the degree of anisotropy of the
formation, which is an anisotropy index. Vector
91