Alfa Level £ Alfa Laval Desalt A/S Instruction Manual for Freshwater Generator Type JWP-26-C80/100 Document Number O26WE07PT4 (ON7557/R:00/97.02.25 Your reference 0931063522 Hull 694 Alfa Laval Separation A/S Desalt Division Maskinvej 5 DK-2860 Soborg (Copenhagen) Denmark Tel. +45 31 67 08 83 Fax +45 31 67 01 25Instruction Manual for Freshwater Generator Type JWP-26-C80/100 Operating instructions WARNING: DO NOT operate the plant in polluted water. Freshwater must not be produced from polluted water, as the produced water will be unsuitable for human consumption. STARTING AND STOPPING PROCEDURE CAUTION: & Before starting up please observe instructions for feedwater treatment, see “Chemical dosing of scale control chemicals” Please refer to Pl-diagram (see "FWG Order Specification’). STARTING 1." Open valves on the suction and discharge side of the ejector pump PU-SC-01. 2. Open overboard valve for combined brine/air ejector. 3 Close air screw VA-E1-01 on the separator.Start ejector pump PU-SC-01 to Create a vacuum of min. 90%. Pressure at combined brine/air ejector inlet minimum 300 kPa (3.0 kp/ om?), Back pressure at combined brine/air ejector outlet maximum 60 kPa (0.6 kp/om2.). 1.1.1 Evaporation ‘When there is a minimum of 90 % vacuum (after maximum 10 minutes), 5. 6. ss Open valve for feedwater treatment, if any. Open hot water inlet and outlet valves, Start hot water supply to distiller by adjusting bypass valve step-wise 10°C, until the desired jacket water temperature is reached. The boiling temperature now rises, while the obtained vacuum drops to approx. 85%. This indicates that evaporation has ‘Started. 1.1.2 Condensation 14 After approx. 3 minutes the boiling temperature will drop again, and nor- mal vacuum is re-established, Open valve to freshwater tank. Switch on salinometer. Start freshwater pump PU-FR-01/PU-FR-02 eo. “Lm nt a e209 pomunv papa pe 9, Famer ii * ‘weno ey my owen. c ' ao ee a eeePEE EUSP OE EEE SLI EL Ey ey - — - i, AISA ESS Fe 12 Instruction Manual for Freshwater Generator Type JWP-26-C80/100 NOTE: The freshwater pump pressure must be between 120 and 160 kPa (1.2 - 1.6 kp/em2,). After starting the freshwater pump the flow sight glass must be empty. CAUTION: If water remains in the flow sight glass, please refer to “Trouble shooting” ADJUSTMENT OF HOT WATER FLOW Please refer to “FWG Order Specification” for spacified hot water flow. In order to obtain the specified flow of hot water, it is necessary to adjust the bypass valve until desired flow is achieved.1.3 1.4 Instruction Manual for Freshwater Generator Type JWP-26-C80/100 The flow can be calculated as follows: Muy = Kay X Cap.m?/24h = m°/h ty Where: My = Flow of hot water in one hour. Kw = Constant=25.6 for 1. stage freshwater generator Kw = Constant=15.52 for 2. stage freshwater generator Atyy = Difference in temperature hot water in and out. Cap.m'/24h = Freshwater production in 24 hours, i.e. production in § min.times 288. Example: cap. m'/24h = 15m? Ted, = 32°C At = 18.4°C bw = 20.9 mh ADJUSTMENT OF SEA COOLING WATER The sea cooling water flow is correct, when the pressure at the inlet of the combined air/brine ejector is between 300 and 400 kPa (3.0 - 4.0 kp/cme.) STOPPING THE PLANT 1 Stop hot water supply to distillar. 2. Close valve for feedwater treatment, if any. a Stop freshwater pump PU-FR-01/PU-FR-02. VALE? ea (Dire ie trons ie ie is ja ia [= ie is | De ra ia is oe co se ce - OS ~ o - |Instruction Manual for Freshwater Generator Type JWP-26-C80/100 4. Switch off salinometer. 5. Stop ejector pump PU-SC-01. 6. Open air screw VA-E1-01. 7. Close valves on the suction and discharge side of the ejector pump. 8. Close overboard valve for combined brine/air ejector. 9. Close the valve to freshwater tank | SE RT TE CAUTION: All valves must be shut, while the distiller is out of operation. Except air screw. LONG TERM STANDSTILL If the distiller is out of operation for a period longer than 14 days, please observe “Maintenance of separator vessel’.Instruction Manual for Freshwater Generator Type JWP-26-C80/100 Maintenance WHY YOU NEED TO PERFORM REGULAR MAINTENANCE DUTIES Regular maintenance of the plant will improve performance and availabilty. The maintenance schedule on the following pages will tell you how often service should be performed on the main components. As the actual operating conditions of the plant are of major influence on the life time, the overhaul dates are not obligatory but only recommended intervals. When the plant has been in operation for a longer period of time and experience has been established as to the actual performance, it will be possible to adapt the maintenance schedule. For service on minor components please refer to component instructions po mee ns eortony sono MAPA VOID ODA PAAAP OPPO 9.9.2090909-0.9:9.909 ‘Om "earner ee payInstruction Manual for Freshwater Generator Type JWP-26-C80/100 1.1. OVERHAUL INTERVALS OPERATING COMPONENT OURS ACTION . 8000 h (or as or Evaporator section raguitod)” | lan in inhibited acid bath Condenser section 8000 h Clean with pure freshwater and brush Separator vessel : ates 2000 h See separator instructions : Measure seal ring and impeller. eeeoie Examine mechanical shaft seal, 8000 h cooling water pipe passage. — wath Megger-test electric motor. Clean pump thoroughly before reassembly. Freshwater extraction pump 8000 h ‘See above with motor ; : Measure nozzles and diffusor and sal leads 8000 h compare to measurements in d technical specification. My-valves 4000 h Disassembly and inspect for damage. Demister 8000 h Clean in inhibited acid bath Manometers 8000 h Adjust with control manometer See "Maintenance of salinometer |See "Maintenance of salinometer type peeoristat typeNS10-M1/M2/ |NS10-M1/M2/DS-20 DS-20 1s12 1.3 > Instruction Manual for Freshwater Generator Type JWP-26-C80/100 MAINTENANCE OF SEPARATOR VESSEL The front cover and the pressure plates for the heat exchanger sections (evapora- tor and condenser) are made of stainless steel with a special chemical treatment. This treatment will re-establish normal surface oxidation after work-up at the factory. The preparation is a natural protection of ‘he stainless steel, CAUTION: To preserve this natural protection DO NOT scrape or scratch the inside surface of the front cover. Whenever the separator vessel is opened, : check that the anodes are functioning If the anodes are not functioning and/or worn, replace them. NOTE! If the unit is stopped for a longer period than 14 days, + open front covers and clean unit inside with freshwater. + Let the unit dry out completely, before closing covers. aD Be Pe De Be Be Po Pie Lhe MAINTENANCE OF EVAPORATOR SECTION Clean evaporator as follows: 1 Remove bolts in front cover, and open. & @Instruction Manual for Freshwater Generator Type JWP-26-C80/100 2. Loosen the 2 nuts for P-16 distiller 4 nuts for P-26 distiller in plate stack gradually, so that no nut is carrying the entire load alone 3 Remove plate stack. 4 Submerge plates completely in a hot, inhibited acid bath at maximum 50°C. For further instructions see “Chemica! dosing of scale control chemicals”. WARNING: Always follow carefully the suppliers instructions when using inhibited acids. Remember to neutralize according to suppliers instructions. 5 Examine plates and gaskets for possible damage, and remove damaged plates and/or replace damaged gaskets. 6. If a defective plate is found, remove the plate together with one of the adjacent plates. NOTE! The assembly measurements must be reduced with 2.8 mm for P-16 distiller 3.5 mm for P-26 distiller per plate, if plates are removed from plate stack. .1.4 > rr bad MAINTENANCE OF CONDENSER SECTION Clean condenser as follows: y ° = Instruction Manual for Freshwater Generator Type JWP-26-C80/100 CAUTION: The ES and EE plate cannot be removed but must always be replaced with a corresponding plate. Reassemble evaporator section in accordance with assembly scheme. ca ae ay NTE Tighten plate stack to measurements stated in technical specification. Pressure test evaporator section before closing front cover. The evaporator section is pressure tested by letting hot water circulate through the section with bypass valve for hot water in normal running position. When the evaporator section is found to be tight, close front cover and tighten bolts. Retighten, when vacuum has been re-established. ren (yn hte es ng ev nan tpn ang a Remove bolts in front cover, and open. Loosen the 2 nuts for P-16 distiller 6 nuts for P-26 distiller in plate stack gradually, so that no nut is carrying the entire load alone i Remove plate stack. Scrub plates with a soft brush and piain hot water at maximum 50 °C. Examine plates and gaskets for possible damage, and remove damaged plates and/or replace damaged gaskets. © Dis Bl Di ah eh ale Be Be Be Be BA DLR PD MMM EET Delile te leuInstruction Manual for Freshwater Generator Type JWP-26-C80/100 TABLE OF CONTENTS Safety instructions and warnings System description 1.0 1 1.2 Working principle . Freshwater quality . Main components . Operating instructions 1.0 tt 1.2 13 14 15 Maintenance 1.0 1 1.2 13 14 15 Starting and stopping procedure 13 13 Evaporation .. 14 1.1.2 Condensation . 14 Adjustment of hot water flow 15 Adjustment of sea cooling Water ......c6.eeeeeeeeeee Vis PIPING 16 ‘Stopping the plant 16 Long term standstill . ... 17 Why you need to perform regular maintenance duties ..........-... 18 VOU IMOIVES 02.52 .e corre vccer nts teres retesc tanta anne 19 Maintenance of separator vessel.......-..-00e00eeseeeeeeeeeeees 20 Maintenance of evaporator section - 20 Maintenance of condenser section ~ 22 Renewal of plate heat exchanger gaskets . 1.5.1 Removal of old gaskets ..........-.--.- 1.5.2 Cleaning 24 1.5.3 Preparation of new gaskets . 25 1.5.4 Fitting new gaskets .... 25Instruction Manual for Freshwater Generator Type JWP-26-C80/100 ° If a detective plate is found, remove the plate and one of the adjacent plates. NOTE! The assembly measurements must be reduced with 2.8 mm for P-16 distiller 3.5 mm for P-26 distiller per plate, if plates are removed from plate stack. CAUTION: => The KS and KE plate cannot be removed but must always be replaced with a corresponding plate z Reassemble condenser section in accordance with assembly scheme. 8 Tighten plate stack to measurements stated in technica! specification. 9. Pressure test condenser section before closing front cover. The condenser section is pressure tested by letting sea water from the combined cooling water/ejector pump circulate through the section. cy CAUTION: Before starting the combined ejector/cooling water pump, the feed water must be sealed off. 2315 4.84 1.5.2 4 Instruction Manual for Freshwater Generator Type JWP-26-C80/100 the condenser section is found tobe tight, close front cover and tighten bots. 11. __Retighton, when vacuum has been re-established. RENEWAL OF PLATE HEAT EXCHANGER GASKETS Removal of old gaskets Pull the old gaskets out of groove. lt the gasket cannot come off directly, heat the back ofthe gasket groove with a hot-air blower or butane gas bumer. Pay attention not to overheat the plates. ‘You will obtain a suitable tomperatur ifthe flame is held 10 to 15 om behind the plate, /\ WARNING: DO NOT use acetylene gas Cleaning Charred or loose glue and rubber remains must be removed, e.g. using rotating ‘stainless stool brush. The width should be adapted (a40-50 mm, with 8-10 mm). ‘Thin layers of glue which are cifcut fo remove, may remain. Clean the gasket groove wih a clean cloth, dipped in a solvent (acoton thy! ketone, tchlocethyiene ete). ‘meth silicic tsi tatieessillinnen eI i iiInstruction Manual {for Freshwater Generator Type JWP-26-C80/100 /\ WARNING: Be careful whan handing these solvents, as they may be hazardous to your heath. Observe suppliers’ instructions. Gaskets, that have only loosened sight, can be glued on. Clean gasket ‘groove caretly with a sharp tool. Then clean the loose part of the gasket ‘mth emery oloth or sandpaper. Then clean groove and gasket wih a solvent, and give. 1.5.3 Preparation of new gaskets Dry new gaskets witha clean loth that has been slightly moistened with a solv: nt 1.5.4 Fitting new gaskets Apply thin layer of luo to both gasket and groove 2. Let the glue dry for 10-15 minutes 3. Fitnew gasket into groove. Gaskets may somatines be sighty short oF long Short gaskets shouldbe stretched before beng fied into the groove. Long gaskets should be fited into the grooves atthe plate ends fst and then gradually be pushed into the towards the middle. necessary, tape gasket into grooveInstruction Manual for Freshwater Generator Type JWP-26-C80/100 Chemical dosing of scale control chemicals 1.0 PREVENTION OF SCALING Dung the evaporation of sea wator thera is always a risk of scaling on the heating surfaces. This will lead to reduction ofthe K-values ofthe heating surlace and decreasing treshwater production and reduction of plant eiciency. In order to ettetvely prevent scaling the operators must be aware of the factors Influencing the scale formation: 1.1. FEED WATER RATIO ‘The feedwater rato is an extremely important factor. Itis defined by the ‘lationship between the feedwaier amount fedinto the plant and the produces ‘amount of freshwater. tthe feedwater ratio Is reduced, the concentration wil rise n the plant ‘subsequently resulting in scale formations. ‘Two things may shit the feedwater rato: rst of al direct adjustment ofthe {feedwater system, and secondly exceeding the maximum freshwater production laid out forthe plant. The operators must observe the folowing rules at all times. SS ee CAUTION: DO NOT adjust feedwater system, ee eereneemeny mttaer np Oo12 424 Instruction Manual for Freshwater Generator Type JWP-26-C80/100 CHEMICAL DOSAGE In order to control scale formations on the heating surfaces and continuously ‘ensure long operation periods without acid cleaning the plan, itis absolutely necessary to dose scale control additives tothe feedwater. The operators must {olow the instructions for chemical dosing given by the chemical supplier carefully — CAUTION: the dlatilr is operated at boiling tamporatures above 45°C without chemicals, frequant cleaning ofthe evaporator will be necessary. We recommend that you do not operate the freshwater distiler ‘without recommended chemical dosage at boilng temperatures above 45°C. Scale inhibitor dosage equipment for feed water Please refer to drawing, see “FWG Order Specification’ + When adding chemicals mic thoroughly to ensure a homogenous blend of chemicals and water. Use fully soluble scale inhibitor, e.g. on polymere basis. The following products ‘can be recommended: NALFLEET Evaporator treatment 9-919, AMEROYAL EVAPORATOR TREATMENT HEXAMETHAPHOSPHATE 1. Mix the required quantity for 24 hours operation in the tank according to maker's instructions. aInstruction Manual for Freshwater Generator Type JWP-26-C80/100 2. Aalst flowmeter o cover the maximum freshwater output from the sister: 13, Flush the dosage system regulaly. 4.2.2 Safety precautions with the use of chemicals — j\ WARNIN' 1. USE eye protection and gloves. Avoid direct skin contact, ‘eye contact or contact with clothes. 2. CLEAN empty containers betore disposal 2, chemicals are spilled on clothes, inse with water and dispose off clothes. ‘4. ttchemicals are spilled on te floor, rinse with water and {Sk remaining chemicals off with sand. Clean the spot immediately afterwards. 5. Scale inhibitor is hazardous, I consumed in a concentrated solution. I consumed by mistake: IMMEDIATELY SEEK MEDICAL ATTENTION. «6. eyes getin contact with the chemicals rinse for at least 20 minutes. IMMEDIATELY SEEK MEDICAL ATTENTION.Instruction Manual ‘for Freshwater Generator Type JWP-26-C80/100 Trouble-shooting 4.0 TEST SHEET Betore taking any action, please fil atest sheet to find possible causes of ‘malfunctions. “Test sheets can be found inthe back o this binder. 4.1 TROUBLE SHOOTING TABLE Soprano __|Paansoo maven [sang tne Somme ___ | ice ttngeennan wa ert arora canes [ow cenem ep npn | Sioa = ertamgeere | ue pane an ocr ence sina ce Taoemrrme [natate, [Seana town po = sree = tna ls aaaPesinco Feta toons among nt |e traeInstruction Manual for Freshwater Generator “ype JWP-26-C80/100 — — oe | mui mere reson — Ee ae Satie = aie cect Sette lee Era sree ame a ae ae a Pa ss rmrprrrvygyyIrd eats =. 3 i |it4 a yal GT lef ela vel eit i | 3 j i Loi i MihistetelMlal lal Balt Heya eli iy 4 I i AL ETRE del i A if LL LDE ELL LE DE EEN R BP PEP LDEPEInstruction Manual for Freshwater Generator Type JWP-26-C80/100 [bag nepear ow | Segara Eersmopmmnni (Sie tapngwrie [enbrane me a. Se eae fi Feogeteneic |ston oma il reentry cece | ee eieiaiangeaes” |Soetesreer® | seam en), = sme re orn Fe aren fsa] fY Serer a owen] fe betes fe een Mac 2 ipesoteceg pres # é osetia ‘ epson | ernment Speed tree he wat joan, plate stack accor rm Sa ceeremwcaee remcccnen oon. | ert Feats fi F } 1 commence Fe |e ec erg tinsInstruction Manual for Freshwater Generator Type JWP-26-C80/i00 Chemical dosing of scale control chemicals 1.0 11 1.2 Pravantion Of BOW 05 x3 5136405 ¢ hes caso ronm sees ane ewer 26 Feed water ratio . 26 Chemical dosage cea? 1.2.1 Scale inhibitor dosage equipment for feed water 27 1.2.2. Safety precautions with the use of chemicals .........+.+.++ 28 Trouble-shooting 1.0 1 FTaet ShiBat coe -'s ¢-vseys +25 54a0 eye sascnsnccn ‘Tho pump shaft 11 must only be dismantle, if pump shaft or ‘lect motor bearing has to be replaced. In this case caretuly observe ‘Dismanting pump shat’ en | i i iInstruction Manual for Freshwater Generator ‘Type JWP-26-C80/100 4.1.2. Dismantling pump shaft 1. Disassemble pump as described above. 2. Unscrew pointed serows 11. 3. Carefully insert two sor vers behind the pump shaft, and loosen it 11 the pump shatt does not come loose, use the special smantiing tools ‘shown below. ‘The too! isnot Ata Laval Desait supply. The too! consists of a pipe (A), a dis (B) with hole forthe screw (C) anda ‘ut (0), washer (). ‘Please note that the length L must bo shorter than the length |Instruction Manual for Freshwater Generator Type JWP-26-C80/100 Place pipe around the shalt. Screw screw with rut and washer into the threaded hole (M12) on the shaft and. Loosen shaft by tightening the nut while hokding onto the screw. CAUTION: > Mount the new pump shaft on the motor shat DO NOT grind the motor shat 5. Make sure that the pump shaf fis the motor shaft without any ‘obstructions, betore final shaft fiting as follows: + Tap onto the end of the pump shait wth a RUBBER hammer. 6. Tighten pointed screws 11 as follows ate et i vgaInstruction Manual for Freshwater Generator ‘Type JWP-26-C80/100 ee NOTE! ‘The torque should be 30 Nm (3.0 kpm) and the maximum wobble 60 bm. a 7. Check the wobble of the pump shaft with a dial indicator. 8. Assemble the pump as described above.instruction Manual for Freshwater Generator ‘Type JWP-26-C80/100 2.0 MAINTENANCE OF EJECTOR PUMP (it supplied trom Alta Laval) ‘The following instructions must be carefully observed whenever it becomes nacassary to overhaul or repair the above mentioned pump. Please refer to ‘drawing for tem references inthe te Se nn rans _ 2.1 OVERHAUL OF THE PUMP 7 meneame tnt esa pa) PPPPPPDLPPPLHADPNH 1. Remove the set screws 19 in pump cover 2. pr ‘Motor with motor bracket 6, pump cover 2, and impelie 5 can now be ited clear ofthe pump casing? 2. Unscrew the sorew 22 (ight-hand thread). n 3, Remove impeter. © tp Pad pfor Freshwater Generator Type JWP-26-C80/100 —————$_$—$ NOTE! ‘Normally, the impeller can be removed without using dismantling too's. if not, you can ft cismantling serews into the two threaded holes in the impolir. eee ne EEE 4. Remove the key 26 and the mechanical seal 8 (including spring holder, spring and carbon ng) 5. inspect he earamic ing, the carbon ring and the spring. Replace, it necessary, 1 mechanical seal has to be replaced, procsed as follows: Unscrew set Screw 20 to remove pump cover 2 trom motor bracket 6 in order to gain acces to ceramic ring In order to maka it easier to assemble the mechanical seal, the shaft and ring seat may be greased with glycorine. Please also refer to separate insirectons for mechanical seal delivered together with the seal ‘Ater iting the ceramic ring, ft pump cover 212 motor bracket 6. Fit carbon rng, spring and spring holder. 6. Clean dried cooling water channel in pump caver 2. 7. Inspect impeller and threaded holes for clogging. 8. Remember to change the O-ring 7. Fleassemble in reverse order.Instruction Manual {for Freshwater Generator Type JWP-26-C80/100 24.4 Clearance In connection wth the inspection, the impeller § and wear rings 10 are measured inorder to secure that the clearance isnot larger than stated inthe diagram below. al 5 Wow Sy ai some oy cae ‘tthe clearance i to big, replace wear rings as follows: 1, Unscrew contersunk serews 25. 2 Pullout wear (seal) rings. 3. Fitmew wear rings and tighten countersunk screws, ‘meme tnin e s Cc ie AInstruction Manual {for Freshwater Generator Type JWP-26-C80/100 CAUTION: > “The pump shaft may only be dismantied if pump shaft or bearings, in the elatrc motor have to be replaced. Carefully observe Instructions for ‘Dismanting pump shaft” ismantling pump shaft 1 the shaft 4 has tobe dismantled due to detect o it elactic motor bearing has tobe replaced, proceed as follows: 1, Unscrew pointed screws 16. 2. Remove shaft 4. Normally this can be done without using ismanting tools. SN ee CAUTION: DO NOT grind the motor shat i Fit shaft 4 In order to make sure thatthe coupling is fited correctly tap atthe shaft fend with a RUBBER hammer. ‘Tighten pointed screws 16 with torque of 35 Nm (3.5 kpm).3.0 3a Instruction Manual for Freshwater Generator Type JWP-26-C80/100 SALINOMETER TYPE NS10-M1/M2 (lt supplied trom Alta Laval) TECHNICAL SPECIFICATION Function Measuring (digital display) and supervising salinity of freshwater produced by seawater desalination. Supply voltage 100, 110, 127, 220 VAC # 10%. Frequency 50/60 He #5 %. Power consumption Saliometer SVA; solenoid valve (dump valve) max. 45VA Salinity display 0- 19:9. ppm (digtal splay) caution > When salinity exceede 19.9 ppm “I"is displayed. ‘Temperature correction ‘Automatic in the range 5 - 85°C. Alarm level Can be set to arly value between 0- 19.9, Pom. Test Can be checked by test switch Fuses Ft =A for solenoid valve and buzzer. F2=0.2 Ator mains input External meter output Full scale DC 2v. Max. ambient temperature 55°C, Protection degree 154, de hail i | | i oO | i i = A hanesInstruction Manual for Freshwater Generator Type JWP-26-C80/100 4,0 Salinometer type DS-20......+ 4.1 Technical specification . 4.2 _ Installation (for DS-20) . 4.3 _ Instructions for use... 4.3.1 Testing the instrument 4.3.2 Adjustment of alarm level 43.3. Maintenance ... Spare parts 1.0 Ordering spare parts . . 49 1.4 ALFA LAVAL service 49 FWG Order Specification33 33.1 Instruction Manual {for Freshwater Generator Type JWP-26-C80/100 INSTALLATION (FOR NS10-M2 ONLY) ‘Open front cover and remove rear cover of salinometer. Select internal voltage select terminals according tothe main supply votage Fit roar cover. SSorew salinometer on to bukhead with three screws. Connect necessary cables to the terminals Close front cover. Test salinometer function (see instructions for use). INSTRUCTIONS FOR USE ‘Switch on main switch ‘Switch on alarm buzzer. Green pilot lamp should fight up. LED displays the measured salinity. When salty exeeds 19.9 ppm, only "Is olsplayed. Testing the instrument a WARNING: ‘The salinometer must be tested at least once a month. eae 3Instruction Manual for Freshwater Generator Type JWP-26-C80/100 3.2 INSTALLATION (FOR NSt0-M2 ONLY) 4. Open front cover and remove rear cover of salinometer. 2. Select internal voltage select terminals according tothe main supply voltage. 3. Fitrear cover 4, Screw salinometer on to bukhead with three screws. 5. Connect necessary cables tothe terminals. 6. Clase tront cover. 7. Test salinometer function (see instructions for us). 3.3 INSTRUCTIONS FOR USE 4. Switeh on main switch ‘Switch on alarm buzzer. Green plot amp should light up. LED oisplays the measured salinity. ‘When salinity exeeds 19.9 ppm, only “1"is displayed. 3.3.1 Testing the instrument j WARNING: ‘The salinometar must be tested at least once a month . 43 ~~ rrInstruction Manual : {for Freshwater Generator Type JWP.26-C80/100 \ 1. Turn spring return switch “TEST™ on. The clsplay should read 5 ppm 0.5 ppm. 11 the alarm levelis lass than 5 ppm, the salinometer will ove an alarm, i eeu i 1. Such MAIN" on, i 2. Switch alam buzzer of s 2 emove cover (cow) n potetometer"ALARM LEVEL i Ao Stoping rou sch “ALAPQA SET on, I Atwell spayed i 5. Adjust potentiometer to desired alarm lavel by holding the switch “ALARM. a. seezee non poston i- ree eee: is ea eS i Bs ‘The salinomoter is now ready for use Oo Whe sly exces tho alarm ve, I Poe ata wm i tcc elven I + uaa in) ae ertrnal lam sytom acted. Cancel buzer anderen alarm system by siting "ALARM BUZZER" of Saonold va sna alec Swich "ALARM BUZZER" on as oon as th salty i normal aga. when tbe fod pt ample ofInstruction Manual for Freshwater Generator Type JWP-26-C80/100 3.3.3 Maintenance Wa fuse blows, ind the reason and exchange the fuse. Seen en nn enn EE CAUTION: Remove electrode unit and inspectclean after avery 2000 hours of ‘operation, a For ordering spare parts please refer to spare parts drawing and part ist, see “EWG Order Specticaton’.40 4a Instruction Manual for Freshwater Generator Type JWP-26-C80/100 ‘SALINOMETER TYPE DS-20 ‘TECHNICAL SPECIFICATION Funetion Measuring (Dot Bar) and suporising salty of eshwater produced by seawater desainaton. ‘Supply voltage 90-120 Vor 200-240 V AC Frequency 50/60 Hr 5%, Power consumption Saliometor 10VA Flay contacts Max. load 100 VA Salinity depiay 05-20 pom (Dot Bar) Temporatute correction Automaticin the range 5- 65°C Alarm evel Can be seto any value betwoon 05-20 ppm Test ‘Can bo checked by test switch, 10 ppm. output 4-20 mA Current Loop Max. ambient temperature S50 Protection degree IPs INSTALLATION (FOR DS-20) 1. Open tront cover. 2. Solactcorract voltage select according tothe main supply vokage 115 V 0 230 VAC 3. Screw salinometer on to bulkhead with sic nuts se aeInstruction Manual for Freshwater Generator Type JWP-26-C80/100 4. Connect necessary cables o the terminals 5. Close front cover 6. Test salinometer function (see Instructions for use). INSTRUCTIONS FOR USE 1. Switeh on mains. 2. Switeh on sec. alarm. Green pilot LED should ght up. Dot. Bar displays the measured salinity 4.3.1 Testing the instrument a WARNING: i ‘The salinometer must be tested atleast once a month, andthe clactrode unit must be cleaned. nr 4. Push TEST switch on ‘Te Dot Bar should read 10 ppm. 1 the alarm level is less than 10 ppm, the salinometer will give an alarm. 4.32. Adjustment of alarm level aInstruction Manual for Freshwater Generator Type JWP-26-C80/100 1. Switch "MAINS” on. 2. Push sec. alarm off IPPrIIIISG 3. Adjust Alarm Set to desired alarm level by using the switchs. 4. Switch “Sec. Alam on ‘The salinometer is now ready for use. Ores 73o TSP Ifthe salinity exceeds the alarm level, + Thetwo red alarm LEDS flash. aK Solenoid vaive is activated. + Buzzer i ted) and extemal alarm system is activated. Cancel buzzer and external alarm system by switching “See. Alarm” of. Solenoid valve isnot affected. ‘Switch “Seo. Alarm’ on as soon 28 the salinity is normal again; Le. when the two A dius ted LEDS is of 43.3: Maintenance if o2 CAUTION: i] 4 n after every 1000 hours of Flemove electrode unt and inspect operation, Use @ clean and dry rag ‘Avoid tuchning the electrodes wit the fingers.Instruction Manual for Freshwater Generator Type JWP-26-C80/100 Spare | parts F ORDERING SPARE PARTS When ordering spare parts please always state: 1, Serial number 2 Capacity 3. Designation 4. Spare parts drawing number 5. Postion number 6. Atel number In order to identity article numbers, please relerto FWG Order ‘Speciicaion an! other drawings. When ordering parts for pumps proceed as follows: 1. Find.atiela number in thelist of drawings. 2. Check spare part drawing and item lst wth coresponding article number to identity the item tobe ordared ALFA LAVAL SERVICE ‘Tho Alfa Laval group is represented in all major pos of the word. (00 NOT hestate to contact your Alta Laval representative if you have any ‘questions, problems or require spare parts.FWG Order Specification [= = = as — Ls losers fost oor? Tecoical data [ppseue: __IWhaEOR) [ommrpaoe Te Tem om [omens rae fermen —sx4a0ie0 [oowarvay a0 [sarmeeen toms means 467 = 56 [meer ererein leary 92 owe a8 a lems 6. ese scp a 0.8 fe tr: Frovoons rr Pump motor dats Fone [eee | tere] te [matin xpnmurman soe asx | 96x38 [ese re 075) 86 [Sees nn 056 e A 16 as oe Max rit amporature for evpaate section must NEVER exceed 190° (12°F) Max et pressure for cndoncar section must net east bar 9 (400 KPa} sft sntien temperate trtetwater gover 8450 (19°F)EWG Order Specification Lsy pars soot ooresr a Documentation feeenm soon ne weir freee ets a nme soxseise a ; ee ssn sexm06 sexsnace soaenato sexonnes area 3 5 120860 042251090bEP EES SSSI III ES SEIS SITE IVE OEE Instruction Manual for Freshwater Generator Type JWP-26-C80/100 Safety instructions and warnings If you do not completely understand the information in this manual, do not hes‘tate to contact your local Alfa Laval representative - or call Alfa Laval Desalt directly. telephone +45 (for Denmark) 31 67 08 83 telefax +45 (for Denmark) 31 67 01 25 telex 35115 desalt dk The following symbols in this manual point out safety precautions. It means your attention is needed and your safety is involved. i. WARNING: This symbol is used to indicate the presence of a hazard which can or will cause severe personal injury, if the warning is ignored. CAUTION: mS Certain passages of the text will be marked with a caution mark. This mark indicates the presence of hazard which will or can cause property damage if the instructions are not observed "wee Fee eS SS Gas VSS 8 8 eee Ce Oe ee eee =o + oar nce we mans 1 a oa ates Bape meres some as arabe ae lise oo om-abe iis 2 uaras Se ipiee = marae se © gone mare Pam ee 2 oe © nome a nmrse ioe oso sf Sern ana a (reas eee = By ee ee ae 4: Alfa Laval sera ue nom: n03 me tes Aa val Sparen A — wih fe — Ee =e =nT epe30 +597 BY Se0u"e “SUM opecr NEG ost Taner veasxaano9 09689 pasa use To°96or"e "stem sour Id ‘suzsaacusng + iafecet ost 9.99939 :pocv mise 2°46 384 OOTLT NEG © 09e 82°! 08/069 ost Hoes oa “Toston uy Buraasp & muse pear ra Bsa * Sé/AT/PO9E Ot 34 or ‘seruress | wano> woxwewans LLL LLL LLL LLL ILE LEE ELL 2 wasy Fwuzousno ¢ oct NYG ost 0019/089-92-a(s)nc NOTIWOTATOMdS "TWINS.¥6°60°C0, z s0°z002"¥06 og str Sze 90K: sup¥ Huse mes ospe*E "SUN OPPLT NIG 34 92 eux Ost | —ro038 ssortseas aay 2 we > Coes vase nisy uss 6 NIG nO 4 98 suo ost 6 soea8 pot sorted sets esa MisY we § 09601 at xa use § euon Supsn04 dung vxavousaa ‘0903 Toreo zia0e “uh fu 7/¢-0't ou 02 paaserqesety roprsang raawe sau wou gaTd 09009 T0"e0 ee. eepo'e Teun Taste edAs :oasy misy me UUSP°T “SUS OPPAT NIG 404 Lt ostpozruente6 d7p-201CC atra-vavat EJECTOR PUMP CNL 65-65/200 | 984.62556.0310°90809'786| _080-9z-ame | —s i se 43TTLISIO YSUWM HS3Y3) mowz0n01 eeoreree suout0 13H wenusia Walih noes alyinstruction Manual for Freshwater Generator Type JWP-26-C86/100 PEMD NOTE: This type of instruction indicates a situation which, if not avoided, could result in damage to the equipment 4 pu sone ny jonnge 8 orn It is the owner’s and operator's responsibility to see that any person involved with the use or operation of this equipment follow all safety instructions. ‘ Read all safety instructions carefully and insist that they be followed by those working with you and for you. Not following the instructions may cause severe personal injury or damage the equipment beyond repair. Do not allow this equipment to be used if it is faulty or the operator does not understand the proper use. WARNING: The freshwater generator is not to be operated in polluted water or within 20 miles from the coast. emg moremn Freshwater must not be produced from polluted water, as the produced water can be unsuitable for human consumption. if manuals are translated to lucal language the unit comply with the EEC Machinery Directive and EN 292-1/2 standards. For EEC land installations manuals MUST be available in local language before installing and operating the unit. © The unit also comply with EN 5081-2 and EN 50082-2 “Industry” with regards to the EMC directive from EEC. ear “a ann tp ha esome ain Yonetvsos on wa el ca A§ SE 8Es Ks eB DpKV Ks BEE ‘SLLETPITLTTVLI TTT LITT PP PPO De,sw com © * exept cu con ©: hen eat no iTa od Sones am Gene BAY 77 ewe or sescma oom v0 eotze me oe mem cia a can wxmimce a omy mania a ome oe comm otscmam emrame to mmmt on ce "oA uae) Wi) ait}» ay am wn am seme an Tee CaNY =Instruction Manual for Freshwater Generator Type JWP-26-C80/100 If there are no special requirements from the authorities, the produced freshwater can be used directly as drinking water. MAIN COMPONENTS The freshwater generator consists of the following components: 1 Evaporator section ‘The evaporator section consists of a plate heat exchanger and is enclosed in the separator vessel. Separator vessel The separator separates the brine from the vapour. Condenser section Just like the evaporator section the condenser section consists of a plate heat exchanger enclosed in the separator vessel. Combined brine/air ejector The ejector extracts brine and incondensable gases from the separator vessel. Ejector pump Normally, the ejector pump is delivered by Alfa Laval, and the ejector pump is a single-stage centrifugal pump. This pump supplies the condenser with sea water and the brine/air ejector with jet water as well as feed water for evaporation. Freshwater pump The freshwater pump is a single-stage centrifugal pump. The freshwater pump extracts the produced freshwater from the condenser, and pumps the water to the freshwater tank. "(Xatra-avar SALINOMETER WS 10-M1 CLE NO: 984-22510.00 fRawING HO: 984.22510.00 DESCRIPTION TEN > are or a FUSE 0.20 984.22200.01 ya Fuse 3.00, 2 98¢.22200.02 FUSE uoLDes 2 984.72510.03 serrcn “Marns*/*buzzEn" 4 904.22510.04 ‘SurTcH “ALARM ser 5 984.22510.05. suorcu “Test 6 9e4.22510.06 suncr ApsoRBER 7 984.22510.07 RELY 8 984.22510.08 may sockes ° 984.72510.09 ‘TauisroRMER 10 984,22510.10 VOLEAGE SELECT TERMINAL n 904.22510.32 ExPERNAL CONNECTOR a2 9e4.22510.12 ior Lap *nars* a3 984,22510.13 enor Lamp “aan u 904.22510.14 CURRENT LIMIT RESISTOR as 984.22510.15 mam priwr pons vv 906.22510.17 DISPLAY PRINT BOARD 1 984.22510.18 pare: €7/10/0ome ea ra me carer eI Orne Hs mmm mcan a oot mm wa 1s sare a oot ur su se ot Lo aut a rma Mm cowt ‘aot Co a) wamest wh ih Js 0.9987&: Rita Laval PUF-1552, PYVE-2040_ FRESHER PUP / 7 fe a ddddd Libel [ [OOOEZOT TRE - +mn ar om om ee = Fe eae aes = ae TY 37STERN TS: insane SOLENOID VALVE DANFOSSta c/s a 27 ou cera "Wruneg cbaiaog fene7 ey 27(on 9 wer) Ts Oa ow om ey meas ws oat on on ow wt te uD a a oT exp orm BD “mt % (ors) mums mv MoM eh oma m% ‘mo mou came ‘srw “om mumos Wy udBRERARARRRRASEARRIRTAEAE S&S TIS FV Instruction Manual for Freshwater Generator Type JWP-26-C80/100 If there are no special requirements from.the authorities, the produced freshwater can be used directly as drinking water. MAIN COMPONENTS The freshwater generator consists of the following components: th Evaporator section The evaporator section consists of a plate heat exchanger and is enclosed in the separator vessel. Separator vessel The separator separates the brine from the vapour. Condenser section Just like the evaporator section the condenser section consists of a plate heat exchanger enclosed in the separator vessel. Combined brine/air ejector The ejector extracts brine and incondensable gases from the separator vessel. Ejector pump Normally, the ejector pump is delivered by Alfa Laval, and the ejector pump is a single-stage centrifugal pump. : This pump supplies the condenser with sea water and the brine/air ejector with jet water as well as feed water for evaporation. Freshwater pump The freshwater pump is a singlé-stage centrifugal pump. The freshwater pump extracts the produced freshwater from the condenser, and pumps the water to the freshwater tank. nat @ \ T qu | dé O®@® \ Oo TTP [H// \ Lh // ch mi /, / e i Vehesa! yey oct es sey atcorse, oc ro suse“ sep ois ee anaes er ete 97 ones ott ws eum eam e orn ey cat ss ws muse (mau) nisms mows or su sve onto Ws as wanon a come emt rae “xrouN et am sousmoen wh ub a oy a Ny ey yyy Yl 2=. aS —_ te wa] © OE e 79841 686, "| BRBB We os) Sh] wm ig Be “Treennte | ERA SH |? i : acy vee | iy a a a a fear 7 | yawn vam Gs! | SESE) NaSt erode et tees oe “4 Strispahats] "stimeld ape A et aie [op ee ao [afore few —wasarerae te] L sat [ar | oat cana a rE ‘ete aan nie i oan ranear sae —— em et ame es ume ‘ros ‘usm ee one (eAry ayy a So eevee we es aim a sow ae cm fer ot -T 08 font ote e/a Heal ed emt ste @ tS eet ot Xe aft mao a 2 omeeT seen au tH ak mm cars cor 9 # ot eT 5 Kor otra w/e mm eH Mom seme 10s aay ua masse x cet eT = aro aoe mom ww aT 95s a984,35615.00 984.35177.00 MVF-25 - 2.5 SPRING LOADED VALVEom orm ae F*ZINE 0 a0 20 “Ow aes 40/20/60 + ava susoon aren uy 3a o oun wowsross AD LOPPFOVINIP?PD aSPRING LOADED VALVI MY-15,bbb de ddd db bend ddbbh bodddbbbboedcddtst /ALFA-LAVAL v-15-1.0 9211.5 101 ARFICLE NO: _964,35166-00 DRAWING Ho; 984,95166.00 fo DESCRIPTION TEN MARERIAL ART-NO. 2 SBT ScREW MS x 50 1 mst 316 984. 40906.26 1 SPRING GUIDE 2 ms 984.35685.02 1 SPRING 2 ast 304 984.35685.03 2 DISTANCE BUSHING L=32 1 4 mst 306 984.35166.01 2 DIAPHGRAM Disc. 5 peta 984.35615.07 2 SPRING HOUSING 6 BRASS 984.35166.02 4 SET sceew ne x 12 7 mist 316 984.40906.14 1 VALVE Housmic 8 BRASS 98¢.35166.03, 1 DIAPHRAGM 9 wre 984.35615.09 1 VALVE sear 10 DeLeN 984.35166.04 pare: 86/21/21 pedeo S| aD ‘(ico 506, | x Ter) BESERS See i 888808 [away a7 hs oes ae = smeswey 9 9 pe\ ‘oh Instruction Manual for Freshwater Generator Type JWP-26-C80/100 Salinometer The salinometer continuously checks the salinity of the produced water. The alarm set point is adjustable. Coritrol panel z Normally, the control panel is delivered by Alfa Laval. It contains motor il a5 f starters, running lights, salinometer, contacts for remote alarm and is prepared for start/stop. srisweoorme o senor emi n( poet ines rng meaeaanaaenes ring. Sener an PL PMAM ODM ODPM BPP DP PRAM AD LT |saz ee cosa cons onan may aay 397