02 - Performax Introduction

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PERFORMAX Introduction

Earl M. Becker

Copyright 2019 Baker Hughes Company LLC. All rights reserved. The information contained in this document is company confidential and proprietary property of Baker Hughes and its affiliates. It
is to be used only for the benefit of Baker Hughes and may not be distributed, transmitted, reproduced, altered, or used for any purpose without the express written consent of Baker Hughes.

Strengths & Weaknesses


Emulsion-based Systems

Strengths (compared to WBM) Weaknesses (compared to WBM)


Shale Stability Higher potential for lost circulation
Membrane  Inherently high PV’s & Gels
Osmotic (low activity)  Lower Fracture propagation
pressure with OBM
Clay Stability High unit cost per barrel
Cuttings encapsulation Waste management costs
High Rates-of-penetration Environmental risks
Gas solubility & kick detection
Minimize bit balling & accretion
Torque & Drag Reduction

PERFORMAX Overview 1
Advantage Engineering
Static Density Comparison

Surface Density
11.5 lbm/gal
Synthetic-based mud (SBM)
Oil-based mud (OBM)
Water-based mud (WBM)
Downhole Conditions
Temperature
Pressure

Fracturing Data in Shale:


WBM versus OBM

DEA-13

PERFORMAX Overview 2
Fracture Propagation
WBM:
Full pressure shielded from tip
by solids filter cake buildup.

OBM/Synthetic

Full pressure essentially


at fracture tip.

DEA-113

Inherent Differences between WBM and OBM

Salt type and concentration Formation wetting - (shale & clay) are

Oils muds contain 25% (wt) calcium chloride naturally water-wet

• Activity of 0.746 Capillary entry pressure effects

WBM contains (at best) 20% (wt) of sodium Solids removal efficiency
chloride Emulsion systems typically are 90%
• Activity of 0.839 WBM range from 70-75 %
Solvency PERFORMAX ~ 80%
Water is highly polar and is an excellent Recycling
solvent
Temperature & density stability
Organic base fluids are poor solvents

PERFORMAX Overview 3
Definition of a HPWBM

Water-based mud that closes the drilling performance gap between


conventional WBM and emulsion systems

Provide the drilling performance benefits of emulsion systems without


their environmental liability

Cutting-edge water-based technology


Possesses the drilling performance mechanisms of emulsion systems

PERFORMAX System

PERFORMAX is a high-performance WBM designed to mirror the


drilling performance attributes of emulsion muds (OBM & SBM)
It is an alternative, not a technical replacement, for emulsion muds

PERFORMAX Overview 4
PERFORMAX Products & Functions
Product Function

MAX-PLEX Aluminium & Resin complex that works in combination with


MAX-SHIELD to generate semi-permeable membrane and
improve well-bore stability
MAX-SHIELD Micronized deformable sealing polymer used to generate
semi-permeable membrane with MAX-PLEX for shale
stabilisation
MAX-GUARD Polyamine for suppressing the hydration of reactive
claystone / gumbo
PENETREX Provides hydro-phobic coating to reduce bit balling, reduce
drill-string accretion & maximise ROP
NEW-DRILL PHPA for cuttings encapsulation & improved cuttings
integrity

PERFORMAX Overview 5

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