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    Case Study Window Regulator Assembly Line 2016 02 03 Case Study Window Regulator

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    Stefan Gabriel
    This document describes a case study of using vibration and acoustic testing to identify issues on a window regulator assembly line. It shows data from sensors measuring rail vibration and motor noise and uses statistical analysis of criteria like envelope magnitude and kurtosis to classify units as good or having problems like cable grinding or loud motors. Charts compare signal measurements and spectra between good and problematic units to identify distinguishing frequency bands and peaks for different issues.

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    Case Study Window Regulator Assembly Line 2016 02 03 Case Study Window Regulator

    Uploaded by

    Stefan Gabriel
    8 views12 pages
    This document describes a case study of using vibration and acoustic testing to identify issues on a window regulator assembly line. It shows data from sensors measuring rail vibration and motor noise and uses statistical analysis of criteria like envelope magnitude and kurtosis to classify units as good or having problems like cable grinding or loud motors. Charts compare signal measurements and spectra between good and problematic units to identify distinguishing frequency bands and peaks for different issues.

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    This document describes a case study of using vibration and acoustic testing to identify issues on a window regulator assembly line. It shows data from sensors measuring rail vibration and motor noise and uses statistical analysis of criteria like envelope magnitude and kurtosis to classify units as good or having problems like cable grinding or loud motors. Charts compare signal measurements and spectra between good and problematic units to identify distinguishing frequency bands and peaks for different issues.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    8 views12 pages

    Case Study Window Regulator Assembly Line 2016 02 03 Case Study Window Regulator

    Uploaded by

    Stefan Gabriel
    This document describes a case study of using vibration and acoustic testing to identify issues on a window regulator assembly line. It shows data from sensors measuring rail vibration and motor noise and uses statistical analysis of criteria like envelope magnitude and kurtosis to classify units as good or having problems like cable grinding or loud motors. Charts compare signal measurements and spectra between good and problematic units to identify distinguishing frequency bands and peaks for different issues.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 12

    Case Study: Window Regulator Assembly Line

    Hankinson Inc.
    Julian Hankinson

    www.hankinsoninc.com
    Performance & NVH Test Station
    Accelerometer Actuators

    Rail Bracket Motor


    Example Data & Test Criteria
    Rail Vibration Data for Cable Grinding Issue

    Good Unit
    0

    1 Cable Pass Period


    Moderate Cable Grinding
    Accel [G]

    Cable Pass Period


    1
    Severe Cable Grinding

    1
    1.4 1.45 1.5 1.55 1.6
    Time [sec]
    Rail Vibration Spectrums

    0.05
    Cable Grinding
    No Cable Grinding
    0.04
    Band of Consistent
    Difference
    0.03
    G rms

    0.02

    0.01

    0
    0 200 400 600 800 1000
    Frequency [Hz]
    Filtered & Enveloped Rail Vibration Data

    Good Unit
    0

    1 Cable Pass Period

    Moderate Cable Grinding


    Accel [G]

    Cable Pass Period


    1
    Severe Cable Grinding

    1
    1.4 1.45 1.5 1.55 1.6
    Time [sec]
    Spectrums of Enveloped Data

    0.04
    Good Unit
    0.035 Moderate Cable Grinding
    Severe Cable Grinding
    0.03
    Cable Coil
    Pass Frequency
    0.025
    G rms

    0.02

    0.015

    0.01

    0.005

    0
    0 50 100 150 200
    Frequency [Hz]
    Statistical Analysis of Envelope Criteria
    for Cable Grinding Issue

    50
    "Good" Units ( 3 )
    "Bad" Units
    40
    Number of Units

    30

    20
    Moderate Severe Cable
    Cable Grinding Grinding
    10

    0
    0 0.02 0.04 0.06
    Envelope Magnitude @ Cable Pass Frequency
    Statistical Analysis of Kurtosis Criteria
    for Cable Grinding Issue

    140
    "Good" Units ( 3 )
    120 "Bad" Units

    100
    Number of Units

    80

    60

    40

    20

    0
    2 3 4 5 6
    Kurtosis
    Acoustic Spectrum Comparison
    for Motor Noise Issue

    1
    Volts peak

    Quiet Motor
    0.5

    0
    0 1000 2000 3000 4000 5000

    1
    Volts peak

    Loud Motor High Frequency


    Content
    0.5

    0
    0 1000 2000 3000 4000 5000
    Frequency [Hz]
    Statistical Analysis of High Frequency
    Energy Band Criteria for Motor Noise Issue

    100
    "Good" Units ( 3 )
    "Bad" Units
    80
    Number of Units

    60

    40

    20

    0
    0 0.1 0.2 0.3 0.4 0.5 0.6
    Frequency Band Energy, Motor Microphone

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