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Journal of Computational Innovations and Engineering Applications 3(2) 2019: 1–10

Prioritization of Sludge Treatment Technologies


Using Analytical Hierarchy Process
Roy Alvin J. Malenab, Aileen Orbecido, Arnel Beltran and Michael Angelo Promentilla

Abstract—Prioritization of suitable sludge treatment matter per day in 2040 [2]. The existing means of treating
and management methods is a complex task that sludge may not be able to accommodate the ultimate
requires the assessment of alternatives across usually sludge being generated. Therefore, it is necessary to
conflicting criteria. In this paper, four possible methods explore alternative options of managing sewage sludge. A
(compositing, anaerobic digestion, incineration, and range of sludge treatment and management options have
alkaline stabilization) applicable in sludge treatment been explored in western countries (European countries
and management in Metro Manila, Philippines, were and U.S.A.), which can be used as a benchmark for local
evaluated. The analytic hierarchy process (AHP) application.
was then used in ranking the alternatives in terms of In evaluating potential sludge treatment options,
technical, environmental, and economic considerations. technical aspect along with environmental consequences,
Results illustrated that compositing is the most associated costs, and possible savings/revenues should
preferred alternative, followed by alkaline stabilization, be considered. This means a treatment process that meets
anaerobic digestion, and incineration. To explore the regulatory standards and makes sludge waste materials
robustness of the decision modeling results, a sensitivity into a high-value resource is a better option [2], [3].
analysis was performed. These multiple criteria and a high number of available
technologies increase the complexity of the selection of
Index Terms—Analytical hierarchy process,
the most appropriate process treatment and management
sensitivity analysis, sludge treatment.
of sewage sludge [4].
This paper aims to present and rank several sludge
treatment and management options to aid local government
I. Introduction
units, water utility providers, international funding
In the past decade, there is an increasing number agencies, and regulators. Specifically, the analytic
of sewage treatment plants (STP) being constructed in hierarchy process (AHP) was used as a decision support
developing countries like the Philippines, Vietnam, and tool to rank alternative technologies. This tool allows the
Indonesia to treat domestic wastewater discharges prior decision makers to structure the problem by integrating the
to their ultimate disposal to bodies of water. The increase technical, environmental, and economic dimensions while
in the number of STPs corresponds to an increase in the evaluating their trade-offs and selecting the best sludge
sewage sludge generated. The aerobic system is the typical treatment and management alternative.
type of STP being used by local water utility provider.
In Metro Manila, the population is expected to increase
from 11.5 million in 2010 to 13.8 million by 2040 [1]. This
II. Methodology
corresponds to an increase in sludge from 375 metric tons In this study, a traditional AHP method was used
of dry matter per day in 2010 to 690 metric tons of dry to evaluate the most preferred sludge treatment and
management option based on expert judgment due to its
simplicity. Although there are more complex techniques
Roy Alvin J. Malenab, Aileen Orbecido, Arnel Beltran and used for similar problems, it was shown that the solution
Michael Angelo Promentilla, Chemical Engineering Department,
is consistent with regards to the most preferred alternative,
Gokongwei College of Engineering, De La Salle University,
Manila, Philippines (e-mail: sroy.malenab@dlsu.edu.ph, aileen. no matter which MCDA method is used [5]. Sensitivity
orbecido@dlsu.edu.ph, arnel.beltran@dlsu.edu.ph, michael. analysis was performed after the traditional AHP to
promentilla@dlsu.edu.ph)

Copyright © 2018 by De La Salle University


2 Journal of Computational Innovations and Engineering Applications Vol. 3 No. 2 (2019)

explore the robustness of the final solution with respect to The final disposal method or target market is dependent
the changes in priority weights per criterion. on the type of main treatment process being considered. It
was reported that composted and alkaline-stabilized sludge
could be applied to agricultural activities; digestion biogases
A. Analytic Hierarchy Process can be used as heating/electricity source; and incineration
In 1980, Saaty [6] devised AHP to provide a framework produces heat and ash that can be used for the internal
for solving different types of multi-criterion decision requirement and concrete aggregate, respectively [8], [9].
problems based on the relative priorities assigned to each The main treatment processes and their corresponding
criterion’s role in achieving the stated objective. AHP is final applications of all four sludge treatment and
a benefit measurement or scoring model that relies on management alternatives are discussed in more detail below.
subjective expert’s inputs on multiple criteria. These inputs
are converted into scores that are used to evaluate each of OPTION 1:
the possible alternatives. This is done by decomposing the
decision into the following steps: Thickening → dewatering → composting → agriculture

1. Define the problem and determine the kind of Composting is the aerobic decomposition of the organic
knowledge required. matter in the sludge to a relatively humus-like material
2. Structure the decision hierarchy from goal, to similar to fertilizer [10]. Both raw and anaerobically
criteria, and to the alternatives. digested sludge can be composted but this paper focuses on
3. Construct a set of pairwise comparison matrices. composting of raw sludge. There are a number of factors that
Each element in an upper level is used to compare need to be considered to achieve successful composting: (a)
the elements in the level immediately below with maintaining the moisture content between 40% and 60%;
respect to it. (b) maintaining the composting temperature between 50°C
4. Synthesize expert’s inputs to yield a set of overall and 60°C; (c) keeping the pH of the sludge to be composted
priorities for the hierarchy. between 6 and 9; (d) maintaining the carbon-nitrogen ratio
at 20~30:1 by weight; (e) providing adequate aeration; and
Details of each step are discussed in the next (f) having sufficient and correct amendments and bulking
sections. material [11]. There are three common composting methods
typically used in sludge treatment— windrows, aerated static
1) Alternatives pile, and in-vessel enclosed system.
Four treatment and management alternatives are Compost from sludge contains organic substances and
considered in this study. Each alternative consists of the nutrients (nitrogen and phosphorus) that make this a valuable
following components: (a) pre-treatment which includes soil improver to farmers for agricultural applications. Based
thickening and dewatering; (b) the main treatment processes; on European experience (wherein 53% of produced sludge
and (c) the final disposal method or target market. in EU-15 is composted), the presence of heavy metals
Pre-treatment processes are typically employed to on the final compost product is critical for its application
achieve target characteristics of the sludge, particularly on to agriculture [12]. However, for Metro Manila, water
the water content. For this study, thickening technologies are utilities normally do not accept industrial discharges in their
considered the same for all options. Thickening is defined sewerage systems. Thus, the presence of toxic heavy metals
as the capacity of sludge to increase its concentration is assumed to be not an issue.
of solids (normally by 2–3 times) by filtration and
gravitational/centrifugal acceleration [7]. This is typically OPTION 2:
followed by dewatering wherein the thickened sludge is
further processed to increase the concentration of solids. Thickening → anaerobic digestion → dewatering
Mechanical dewatering results in a solids content of and drying → agriculture
20%–30%.
The main treatment processes included in this study has Anaerobic digestion is the biological degradation of
considered a wide array of anaerobic digestion, incineration, complex organic substances in the absence of free oxygen,
and alkaline stabilization processes from biological, and the process mainly produces methane, carbon dioxide,
chemical, and thermal processes. The main process aims and water [13]. Anaerobic digesters are operated under
to stabilize and treat the sludge for it to be suitable for its mesophilic (30°C–38°C) or thermophilic (50°C–60°C)
final application. condition. A popular system is a temperature phased
Prioritization of Sludge Treatment Technologies Using Analytical Hierarchy Process Malenab et al. 3

anaerobic digestion (TPAD), a two-stage digestion process presence of oxygen [14]. The main gaseous product is
wherein the first stage involves thermophilic digestion at carbon dioxide.
around 55°C for 2–5 days then the second stage involves Ash from sludge incinerators has been widely used as a
mesophilic digestions at around 35°C for 10–15 days. component for compacted sub-bases in road construction and
The whole process yields a solid residue which can also as an ingredient in concrete-mixes (fine-aggregate). It is
be applied as a conditioner for agriculture application. It also suitable to use as a fine ingredient in concrete products
typically contains nutrients and organic matter that can such as bricks and blocks.
improve the condition of agricultural soils [13]. In addition
to that, the main byproduct of anaerobic digestion is biogas OPTION 4:
comprised mainly of about 60% to 70% methane. This can
be burned in a waste gas flare or processed through co- Thickening → dewatering →
generation using a combined heat and power (CHP) system Alkaline Stabilization → Agriculture
consisting of a gas engine driving an electrical generator or
used to fire sludge heater. Alkaline stabilization uses hydrated lime, quicklime
(calcium oxide), fly ash, lime and cement kiln dust, and
OPTION 3: carbide lime to stabilize dewatered sludge wherein quicklime
is typically used because of its high heat of hydrolysis [15].
Thickening → dewatering → incineration → The pathogens in the sludge die off due to the high pH
concrete or other ash application from the addition of lime. The pH is usually maintained
above 12 for 30 minutes to 72 hours, depending on the
Combustion or incineration is the complete thermal target classification of the stabilized product, that is, no
destruction of materials to their inert constituents in the detectable pathogens or reduced level of pathogens. For no

TABLE I
Relative Advantages and Disadvantages of the Main Technology of Different Sludge Treatment
and Management Schemes [11], [13], [14], [15]

Alternatives Advantages Disadvantages

Option 1 Simple technology, i.e., minimal skills for reliable High cost associated in hauling of dewatered
(a) Thickening operation and easy to construct. sludge offsite.
(b) Dewatering Flexible operation, i.e., easily started and stopped. Large land area requirement.
Recycling of nutrients during agriculture/land Product needs to compete with other soil
(c) Composting applications. conditioners.

Option 2 Produces methane which is a usable source of energy The microbial community in the digester is
(a) Thickening that can be used to supply the requirement of the sensitive to small changes in the operating
(b) Anaerobic digestion plant and its neighboring community. condition.
Recycling of nutrients during agriculture/land An effluent byproduct requires further
(c) Dewatering applications. treatment.
(d) Drying

Option 3 High sludge mass reduction. Potential release of harmful emissions (e.g.,
(a) Thickening Availability of various product applications or dioxins) when not properly controlled.
(b) Dewatering markets. Complex technology, i.e., high level skills for
Compact and requires a small footprint. reliable operation and most systems are
(c) Incineration Waste heat from the combustor is available to produce proprietary
steam or electricity.

Option 4 Availability of various product applications or markets. Increase in volume to be transferred to


(a) Thickening Simple technology, i.e., minimal skills for reliable markets due to the addition of lime.
(b) Dewatering operation and easy to construct, Potential odor generation due to the release of
Flexible operation, i.e., easily started and stopped. ammonia during processing and storage.
(c) Alkaline Stabilization Smaller land area requirement onsite compared to Potential for pathogen regrowth if the pH
composting (the latter requires land area offsite). drops below 9.5.
Recycling of nutrients but nitrogen content is lower
compared to composting.
4 Journal of Computational Innovations and Engineering Applications Vol. 3 No. 2 (2019)

detectable pathogen level, the sludge/lime mixture should Market variability of the final product. Some treatment
be maintained at pH above 12 for 72 hours or 12 hours at processes produce a final product that can have several
52 oC or 30 minutes at 70 oC [15]. Additionally, processed applications. Ash from incineration, for example, can be
sludge contains nutrients such as nitrogen and phosphorus. landfilled or used as raw material for concrete manufacture.
The alkaline stabilized product is suitable for several
applications, including landscaping, agriculture, daily b) Environmental and Social Aspects
landfill cover, and mine reclamation [15]. For agriculture This set of criterion considers the impacts to the local
applications, the product can improve soil properties such community at processing sites/off-site transportation and
as pH to maximize crop yields, and could be a source of potential byproducts released to the environment during the
specialty fertilizer since it contains nitrogen and phosphorus processing or application of final products.
[15], [16]. On the other hand, there are ample number of Odor issues. This refers to the unwanted smells
abandoned and operational mines around Metro Manila in associated with each management option.
which conditions can be improved by applying the alkaline Traffic impact. Some management options may
stabilized product. The acidity of the land potentially require hauling of dewatered sludge from the Metro to the
caused by acid mine drainage or tailings can be remedied, neighboring towns (e.g., for composting) where big land
and the presence of alkaline stabilized product could further areas are available, which could cause traffic. However, the
improve the condition making it favorable for vegetation onsite treatment (e.g., for incineration) could greatly reduce
growth. the amount of final product to be transported from the Metro
to the neighboring town where a landfill is available.
2) Criteria Nutrient recovery and reuse. Nutrients like nitrogen
Alternatives are evaluated against a set of criteria. and phosphorus can be recycled if composting is considered
Spatial, technological, environmental, social-political, and since this can be utilized for agricultural use. Moreover,
economic aspects were used in evaluating options in the phosphorus has been identified as a limiting resource;
management of treated municipal wastewater and sludge therefore, its reuse is essential in the future.
reuse in agriculture [17]. From another study, environmental,
economic, and social criteria were only used in evaluating c) Economic Aspect
options for sewage sludge disposal. This paper adopted This aspect refers to the costs associated with putting up
technical aspect, environmental and social aspects, and the technology as well as running the plant. The availability
economic aspect as criteria in evaluating options [18]. of this information is yet to be established in this region;
thus, qualitative estimates of the relative costs of each option
a) Technical Aspect were used in this study.
This criterion has taken into account the process Capital expenses (CAPEX). This sub-criterion refers to
complexity, international experience, process reliability, the cost of building the sludge treatment plant.
process safety, and management complexity. This further Operational expenses (OPEX). This includes costs in
includes the final product application or market viability. operating and maintaining the sludge treatment plant as
Process complexity. This pertains to the complexity well as in transporting/hauling the sludge from the sewage
of operating the unit processes involved in each identified treatment plant to sludge treatment plant or from the sludge
technology. treatment plant to final disposal.
International experience. Technologies which are Energy saving. This considers the inherent characteristics
already employed around the world can be used as a basis of the sludge treatment plant to reuse part of the energy
in selecting local applicability. generated from its unit processes, thus reducing the total
Process reliability. Unreliable processes may require energy costs.
products to undergo additional treatment, thus increasing Land area requirement and cost. The land area
maintenance and operational costs. requirement is considered separately under this aspect.
Process safety. The operational health and safety
(OH&S) issues of all options can be managed effectively 3) Problem structure
with adequate technical and operational systems in place As shown in Figure 1, a hierarchical model at four
but the inherent safety of the process is considered for this sequence levels was developed for the selection of the
criterion. most preferred among the presented sludge treatment and
Management complexity. This considers the training management options in Metro Manila. In this case, the
required to ensure that the entire plant operates efficiently topmost level is the goal statement representing the overall
and consistently. objective, which is to select the best treatment. Going down,
Prioritization of Sludge Treatment Technologies Using Analytical Hierarchy Process Malenab et al. 5

the decision problem was decomposed into the succeeding III. Results and Discussion
levels based on their similarities in reaching the goal. The
second and the third levels correspond to the main criteria Related studies are essential in the development of
and sub-criteria, as discussed in section 2.1.2, respectively, this paper in terms of identifying criteria and sub-criteria
while the last level is for the four treatment alternatives. and in studying the four proposed alternatives. Wastewater
treatment expert was invited to evaluate and rank these
4) Data gathering and synthesis alternatives according to technical, environmental, and
AHP determines the preferences among the set of economic criteria using a designed questionnaire. The first
alternatives by employing pairwise comparisons of the part of the questionnaire is for the pairwise comparison of
hierarchy elements at all levels. To establish the relative the criteria. As summarized in Table 3, the expert favored
importance, an expert’s judgment was solicited using a the economic factors. To quantify the weights, eigenvector
designed questionnaire in the context of the present problem. method suggested by Saaty [21] [x] gave 0.6370 for
The comparisons were made using Saaty’s fundamental economic factors as the most important, followed by
scale, as summarized in Table 2. Using the gathered data, technical factors with a weight of 0.2583 and 0.1047 for
weights, in the form of priority vectors, were individually environmental and social factors as the least important. For
computed for the importance levels of each criterion and this pairwise comparison, the calculated inconsistency is
sub-criteria by eigenvalue calculations. Consistency indexes 0.037, which is lower than the tolerant level of 0.10. The
were determined to guarantee the reliability of results. By same trend on weights with respect to four criteria considered
multiplying priority vectors at each level with the priority in evaluating suitable wastewater treatment facilities was
vectors of the upper level, a normalized eigenvector of reported [22]. Economic criterion has the highest weight of
the corresponding level was determined until reaching 0.560, followed by technical criterion with 0.240, and the
the overall weights for the goals. Final synthesized values last two criteria (i.e., environmental and ease-to-upgrade)
or the AHP solutions were used in the ranking of the four have both 0.100.
alternatives. For this study, all calculations were done in After computing the criteria weights, the sub-criteria
Super Decisions software. per criterion were compared, one set of comparison at a
time. Three new matrices were created (6x6 for technical,
3x3 for environmental and social, and 4x4 for economic
B. Sensitivity Analysis
aspect). Comparison matrix of environmental and social
To examine how the variations in the weight of the three sub-criteria is shown in Table 4. Then, priority weights were
criteria affect the ranking of the treatment technologies, calculated similarly to the previous step. The demonstrated
numerical incremental sensitivity analyses per criterion were inconsistency level is 0.0 for the three comparison steps.
performed. In this method, new solutions are calculated by
incrementally changing the weight values of one parameter TABLE III
at a time, then graphically presenting how the global ranking Comparison Matrix of Criteria Versus Goal
of alternatives changes [19]. For this section, calculations
were also performed in Super Decisions software, while Criteria Technical Environmental Economic
graphs were generated using MS Excel.
Technical 1 3 1/3
TABLE II Environmental 1 1/5
Saaty’s Importance Scale [20] Economic 1

Assigned Values Definition


Local and global weights are summarized in
9 Extremely more important
Table 5. Under the technical criterion, international
7 Very strongly more important experience ranked first while the rest received the same
5 Strongly more important ratings. Nutrient recovery gained the highest weight among
the sub-criteria of environmental aspect. Lastly, capital and
3 Moderately more important operational expenses dominate the highest weight under the
1 Equally important economic aspect. These two economic sub-criteria have the
highest global weights.
2,4,6,8 Intermediate values
6 Journal of Computational Innovations and Engineering Applications Vol. 3 No. 2 (2019)

Fig. 1. Hierarchical structure for the analysis of the four sludge treatment and management options in the AHP model.

TABLE IV During the evaluation of criteria, the expert demonstrated


Comparison Matrix of Environmental and Social Aspect satisfactory consistency level. All indexes are lower than
Sub-criteria 0.10, except for process reliability comparison (0.18).
Traffic Nutrient Finally, all weights are synthesized to obtain the final
Sub-Criteria Odor issue
impact recovery alternative’s priority weights, as summarized in Table 7.
Composting ranked first among all four alternatives
Odor issue 1 1 1/3
considered. Kelessidis and Stasinakis [12] reported that EU-
Traffic impact 1 1/3 15 countries would prefer agricultural recycling (direct or
Nutrient 1 after composting) to be one of the two major practices that
recovery will be adopted in the future. This is mainly dictated by the
global financial recession and the low cost of the technology.
The last portion of the questionnaire is for the The other main technology considered in European countries
comparison of the four alternatives across each sub- and predominantly used by developed EU countries is
criterion. In this step, 13 new matrices of size 4x4 were incineration. These countries have the capacity to maintain
created. such technology, thus the reason for its prevalent use. In this
study, however, incineration ranked fourth.
Prioritization of Sludge Treatment Technologies Using Analytical Hierarchy Process Malenab et al. 7

TABLE V
Relative Weights of Criteria and Sub-criteria

Criteria Local weights Sub-criteria Local weights Global weights


Process complexity1 0.1250 0.0323
International experience2 0.3750 0.0969
Process reliability3 0.1250 0.0323
Technical 0.2583
Process safety4 0.1250 0.0323
Management complexity5 0.1250 0.0323
Final product application6 0.1250 0.0323
Odor issue1 0.2000 0.0209
Environmental and social 0.1047 Traffic impact2 0.2000 0.0209
Nutrient recovery and Reuse3 0.6000 0.0628
Capital expenses1 0.3750 0.2389
Operational expenses2 0.3750 0.2389
Economic 0.6370
Energy savings3 0.1250 0.0796
Land area requirement and cost4 0.1250 0.0796

TABLE VI
Priorities of Alternatives Versus Sub-criteria

Technical Environmental Economic


Alternatives
1 2 3 4 5 6 1 2 3 1 2 3 4
Compositing 0.39 0.31 0.31 0.37 0.43 0.09 0.13 0.06 0.31 0.40 0.27 0.06 0.25
Anaerobic 0.15 0.19 0.19 0.17 0.22 0.12 0.13 0.28 0.33 0.17 0.39 0.44 0.25
Incineration 0.07 0.24 0.14 0.10 0.05 0.40 0.63 0.58 0.06 0.05 0.08 0.44 0.25
Alkaline 0.39 0.26 0.37 0.37 0.29 0.40 0.13 0.08 0.29 0.38 0.25 0.06 0.25

It should be noted, however, that the priority weights To examine how the variations in the weight of
of first, second, and third are close to one another. Thus, technical, environmental, and environmental criteria affect
sensitivity analysis has been conducted to determine the the ranking of the four treatment technologies, numerical
impact of varying the weights of other criteria. The results incremental sensitivity analyses per criterion were performed
are presented in the next section. as shown in Figures 2–4 and summarized in Tables 8–10.
Calculations were performed in Super Decisions software,
TABLE VII while graphs were generated using MS Excel.
Final Priorities and Ranks of Alternatives When the technical aspect is not considered, anaerobic
digestion is the dominant alternative, followed by
Alternatives Priority Rank composting. With a small increase in technical criterion
Compositing 0.2883 1 weight to about 0.9, a rank reversal was observed between
the first and the second dominant alternatives. Detailed
Anaerobic Digestion 0.2656 3
transition of rankings of the alternatives with respect to
Incineration 0.1672 4 the changes in technical criterion weight is summarized in
Alkaline Stabilization 0.2788 2 Table 8. Finally, when the technical criterion is solely
considered, the rankings of alternatives are as follows:
(1 st) Alkaline stabilization-agriculture or AS-A, (2 nd)
8 Journal of Computational Innovations and Engineering Applications Vol. 3 No. 2 (2019)

Compositing-agriculture or C-A, (3rd) Incineration-concrete


or I-C, and (4th) Anaerobic digestion-agriculture or AD-A.

TABLE VIII
Sensitivity Analysis with Respect
to Technical Criterion

Area Technical weight Ranking


A 0 to 0.09 AD-A > C-A > AS-A > I-C
B 0.09 to 0.18 C-A > AD-A > AS-A > I-C
C* 0.18 to 0.60 C-A > AS-A > AD-A > I-C
D 0.60 to 0.92 AS-A > C-A > AD-A > I-C
E 0.92 to 1 AS-A > C-A > I-C > AD-A
* AHP solution
Fig. 3. Sensitivity analysis plots with respect to
environmental criteria.
In contrast, when environmental is not considered,
the most preferred alternative is composting, followed by
alkaline stabilization, then anaerobic digestion, and lastly
incineration. This ranking is consistent with that of the AHP
solution. Change in the overall ranking was first observed
when the weight of environmental criterion reached 0.27
for the second and third positions. When environmental
weight is between 0.37 and 0.72, first and second desired
alternatives were anaerobic digestion and composting,
respectively. At 0.72, a rank reversal for the second and
third positions was observed.
As for the sensitivity of ranking on the economic
criterion, it can be observed that compositing was either
in the first or second rank when economic weight varies
from 0 to 1. From 0 to 0.23, the most preferred alternative
was alkaline stabilization, while composting is the second Fig. 4. Sensitivity analysis plots with respect
preferred. From 0.23 to 0.78, a rank reversal for the first to economic criteria.
and second positions was observed. Lastly, from 0.95 to
1, the most preferred alternative was anaerobic digestion,
followed by composting. TABLE IX
Sensitivity Analysis with Respect to
Environmental Criterion

Area Environmental Ranking


weight
A* 0 to 0.27 C-A > AS-A > AD-A > I-C
B 0.27 to 0.37 C-A > AD-A > AS-A > I-C
C 0.37 to 0.68 AD-A > C-A > AS-A > I-C
D 0.68 to 0.72 AD-A > C-A > I-C > AS-A
E 0.72 to 1 AD-A > I-C > C-A > AS-A

Fig. 2. Sensitivity analysis plots with respect to technical criteria.


Prioritization of Sludge Treatment Technologies Using Analytical Hierarchy Process Malenab et al. 9

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