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2021

1 2 3 4 5 6 7 8 9 10

LINE TYPES
55 / 60 VOLTS

Main Harness
12 VOLTS SWITCHED
12 VOLTS UNSWITCHED
5 OR 3.3 VOLTS

A All 600EFI models BATTERY


ECM / ENGINE
FUEL PUMP RY1 MAIN RELAY LIGHTS RY2 LIGHTS / ACC
DIGITAL SIGNAL
POWER CONTROL
A
START SOLENOID CLUSTER ACCESSORY
F1: 30A F2: 20A F3: 15A F4: 25A ANALOG SIGNAL
BAT+
15A LIGHTS COMMUNICATION
MAIN A-D GROUND
SD+ ACC

FUSEBOX

85

86

30

87

85

86

30

87
FB
RD-6 POWER GROUND
30A 20A 25A

STARTER SOLENOID
AC VOLTAGE

C6

C5

C4

C3

B5

A6

A5

B6

A4

A3

C2

C1

B1
A2

A1

B2
STARTER
M

OG/WH-20
MOTOR

RD/WH-12

RD/WH-14

RD/WH-16

RD/WH-12

RD/OG-12
RD/GN-18
OG/BU-20

RD/GN-18
RD/BG-16

RD/GY-12

RD/GY-12
RD/BN-14

RD/BN-14

VT/GN-14
ENGINE RD-12
SD

A
RECTIFIER/REGULATOR CHASSIS
REG
JT RD/WH
1 RD/WH-12

B JT BK 1 JT BK 2
B
3 BK-12 BK-12 FAN :15A

OG/BK-18

BG-18
STARTER

87a
RY_FAN
85

86

30

87
FB_FAN
GND JT RD/BN STARTER SWITCH
BK-18

BK-16

BK-18

BK-18

BK-16

BK-20

BK-20

BK-20

BK-16

BK-16

BK-20

BK-18

BK-18
BK-12 OFF
RUN

RD-18

RD-16

BU-16
(-G-7)
(-H-3)

(-D-8)

(-H-2)

(-H-2)

(-D-6)

(-C-9)

(-H-7)

(-H-7)
(-E-8)

(-F-8)

(-F-8)

(-F-7)
HIC_FAN
3 3 JT RD START
RD/WH-16 RD-16 RD-16 FAN A
RD/BN-18
HIC-6

HL1-B

HL2-B
2 2 B
TL-1

ECM-M4

ECM-L4

COM-3

STR 4P-1

STR 6P-1

STR 6P-2

ACC1-1

MG-2

GRIP-6
+
OG/YE-20 OG/YE-20 B
1 1 M RD/BN-16
BK-16 BK-16 A -
C
ECM RD/GN-16
K1 D
SOLENOID STARTER CONTROL OG/BK-18 BG-18
D1
FAN RELAY CONTROL OG/YE-20
M1
ECM POWER U12V RD/BN-18
E3 JT RD/GN
ECM WAKE-UP S12V RD/GN-18
D4 JT BG
C START / RER SIGNAL BG-18 C
DRIVER ACCESSORY

RY1 MAIN RELAY CONTROL


A3 ACC1
OG/BU-20 2
C4 RD/OG-16 S12V
RY2 LIGHTS / ACC RELAY CONTROL OG/WH-20 1
BK-16 GND

(-B-3)
JT VT/GN

OIL LEVEL SENSOR JT RD/OG JT BK 2


PASSENGER ACCESSORY
OLS
OIL LEVEL SWITCH SIGNAL
G2
BU-18 BU-18
1
SIGNAL
COMMUNICATION ACC2
CONNECTOR 2
2 RD/YE-16 S12V
BK/RD-20 GROUND COM 1
BK-16 GND
RD/OG-16 6 S12V TL
5
RD/WH-16 U12V RD/OG-16 4 RD/YE-16 TAIL LIGHT
A4 4 B
ECM DIAG POWER IN WH/VT-20 WH/VT-20 ECM POWER IN RD/OG-16 3 RD/OG-18 RD/OG-18 S12V
JT BK 1 3 2 C
BK-16 GROUND WH-18 WH-18 WH-18 BRAKE
D JT WH/BK D
C2 JT BK A
CAN LO WH/BK-20 WH/BK-20 2 CAN LO BK-16 1 BK-16 BK-16 GND
C1 JT WH/BG
CAN HI WH/BG-20 WH/BG-20 1 CAN HI

(-B-2)
VSS VEHICULE SPEED SENSOR BRAKE SWITCH
3 JT BK 1
PK/BU-20 5V
2
BK/RD-20 GND HALL STR 4P
G4 1
VEHICULE SPEED SIGNAL GN/WH-20 GN/WH-20 SIGNAL RD/OG-16 4 GY-20
3
OG-20 OG-20
JT WH LEFT GRIP WARMER
J2 2
BRAKE SWITCH SIGNAL WH-20 WH-20 BN-20
K2 1
EMERGENCY CUT-OFF SWITCH & TETHER CORD SIGNAL BK/YE-20 BK-20 OG-20
F4 JT BK/RD
SIGNAL GROUND BK/RD-18

(-B-2)
JT BK/YE
GAUGE GAUGE
MG MG
FP FUEL PUMP
4 14 1 JT BK 2
RD/GN-18 12V + WH/BK-20 CAN LO U12V POWER TETHER TETHER SWITCH
L1 M 13 EMERGENCY ENGINE
E FUEL PUMP CTRL BN/PK-18 BN/PK-18 3 CTRL WH/BG-20 CAN HI BK/YE-20 2 E
- CUT OFF SWITCH
BU-18 2 (+) BK/RD-20 1

1 11
BK/BU-20 (-) VT/GN-18 S12V WAKE UP
8
BK/BU-20 FUEL LEVEL SIGNAL GROUND
3
FUEL LEVEL SIGNAL
STR 6P
BU-18
BK/YE-20 6 BK-20
THROTTLE LEVER WARMER
10 5
HEATED LEVER OUTPUT BN-20 BN-20 BN-20
20 JT OG 4
HIC HEATED GRIPS OUTPUT OG-20 OG-20 OG-20
12 3
VT/GN-16 BK/RD-20 BK-20
RIGHT GRIP WARMER
E1 11 2
MPFI_1 CTRL BN/BU-18 BN/BU-18 BK-20 BN-20

BK-20 1 OG-20

(-B-3)

(-B-3)
F1 10
MPFI_2 CTRL BN/GN-18 BN/GN-18
JT BK 2 JT BK 2
F F
GRIP AND LEVER HEATER
GRIP CONTROL SWITCH

GRIP/LEVER UP 7 OG/WH-20 8
OG/WH-20
J3 9 UP
COIL_1 CTRL OG/BU-18 OG/BU-18
K3 8 6
COIL_2 CTRL OG/GN-18 OG/GN-18 BK-20
DOWN
GRIP/LEVER DOWN 18 OG/VT-20 5
OG/VT-20

HEADLAMP
DIMMER DIMMER SWITCH
A1 7 JT BK 2
CPS SIGNAL BU/YE-18 BU/YE-18 16
HIGH BEAM GY/WH-20 GY/WH-16 4
B1 1
CPS GROUND WH/YE-18 WH/YE-18 HI

MANIFOLD AIR PRESSURE TEMP SENSOR RD/OG-16 2


MAPTS 1
LO
F3 4 GY/OG-16
MANIFOLD AIR PRESSURE SIGNAL WH/BU-20 PS
JT PK/BU

JT GY/WH
H2 3

JT GY/OG
G 5V SUPPLY PK/BU-18 PK/BU-20 5V G
MANIFOLD AIR TEMPERATURE SIGNAL G3 2
WH/OG-20 TS
1
GND
2 HEADLAMP 1
5 GROUND BK-16
PK/BU-18 HL1
C
GY/WH-18 HI
H4 4 A
THROTTLE POSITION SIGNAL WH/BN-18 WH/BN-18 JT BK 2 GY/OG-18 LO
B
BK/BU-20

BK-18 GND

E4 3
ENGINE COOLANT TEMPERATURE SIGNAL BG/OG-18 BG/OG-18
H3 JT BK/BU 2
SIGNAL GROUND BK/BU-18 BK/BU-18 JT BK 2 HEADLAMP 2

EXHAUST GAS TEMPERATURE SENSOR


HL2
C
EGTS 6 GY/WH-18 HI
1 BK-18 A
BK/BU-20 GND GY/OG-18 LO
F2 2 B
EXHAUST GAS TEMPERATURE SIGNAL BG/GY-20 SIGNAL BK-18 GND
H H
L4 JT BK 1
GROUND

GROUND M4
BK-18

BK-18

JT BK 2

PAGE 01
JT BK 1 JT BK 1
REF: 515178664_C REV: 1
1 2 3 4 5 6 7 8 9 10
2021
1 2 3 4 5 6 7 8 9 10

Main Harness
A 600RS models A

LINE TYPES
55 / 60 VOLTS
12 VOLTS SWITCHED
12 VOLTS UNSWITCHED
START
RER 5 OR 3.3 VOLTS
CLOCK LOADS ACCESSORY
F1 : 5A F2 : 25A F4 : 15A DIGITAL SIGNAL
POWER CONTROL
ANALOG SIGNAL

FUSEBOX
FB
COMMUNICATION

H
G
F

B
A

C
D
A-D GROUND
ECMB

RD/WH-12

RD/WH-12

RD/OG-12
POWER GROUND

RD/GN-12

RD/GN-12
RD/YE-16
RD/VT-16
SD AC VOLTAGE
B L1 B

B
A
RD/WH-16
L2 JT RD/WH
BATTERY CHARGING RD/WH-16
L3
RD/WH-16
A1
STARTER SOLENOID OG/BK-18 OG/BK-18

RD/OG-18
M1
RD/GN-16
M2 JT RD/GN
VEHICULE LOADS RD/GN-16
M4
RD/GN-16
SHOT START / RER
ACC 1 LOW BEAM
JT RD/YE 2 S12V B
RD/YE-16 RD-18 LOW BEAM LAMP
1 GND A ALWAYS ON
BK-16 BK-18
JT RD/OG 2

(-H-6)
RER

1
2
JT BK 1
COMMUNICATION
A3
BG-20 CONNECTOR
C C
COM
6
RD/YE-16 12 VOLTS
5
12 VOLTS
TL
RD/WH-16 4
RD/YE-16 TAIL LIGHT

RD/OG-12
A2 4
DIAGNOSTIC POWER RD/BU-18 RD/BU-18 ECM POWER IN 3 3
3 RD/OG-18 RD/OG-18 RD/OG-18 S12V
BK-16 GROUND 2 1
2 WH-18 WH-18 WH-18 BRAKE
WH/BK-20 CAN LO

(-H-5)
1 2
1 BK-16 BK-16 BK-16 GND
WH/BG-20 CAN HI

(-H-5)
JT BK 2
JT BK 2
H3 BRAKE SWITCH
BRAKE SIGNAL INPUT WH-20 WH-20

STR 4P
JT RD/OG 1 4
RD/OG-18 GY-20
3
OG-20 OG-20
RF IDENTIFICATION KEY LEFT GRIP WARMER
D JT WH 2 D
RFID THCM WH-18 BN-20
D 1 1
RD/OG-20 S12V WH/BG-20 CAN HI BK-20 OG-20

(-H-6)
K3 C 2 THERMO-
DATA WH/GY-20 DATA WH/BK-20 CAN LO
COUPLE
K2 B 3 +
CONTACT BK/WH-20 CONTACT RD/OG-20 S12V MODULE
J3 A HALL 4 JT BK 2
GROUND BK/GN-20 GROUND BK-20 GND -

(-H-7)
JT BK 1 EMERGENCY ENGINE CUT OFF SWITCH

GAUGE
MG MG
GAUGE
STR 6P
C2 JT WH/BK 10 (-F-3) 6
CAN LO WH/BK-20 WH/BK-20 CAN LO ECMB-G3 CONTROL BK/YE-20 BK-20
JT WH/BG THROTTLE LEVER WARMER
C1 9 7 5
CAN HI WH/BG-20 WH/BG-20 CAN HI HEATED LEVER OUTPUT BN-20 BN-20 BN-20
1 JT OG 4
E HEATED GRIPS OUTPUT OG-20 OG-20 OG-20 E
(-F-3) 3
ECMB-G4 GND BK/BU-20 BK-20
FUEL PUMP RIGHT GRIP WARMER
2
FP BK-20 BN-20
L4 4 2 1
55 V FOR FUEL PUMP WH/RD-18 55V + RD/OG-18 S12V BK-20 OG-20
M3 3 M
FUEL PUMP PWM CTRL BN/PK-18 CTRL

(-H-6)

(-H-6)
-
2
BU-18 (+)
1
BK-20 (-) JT BK 2 JT BK 2
(-H-5)

JT BK 2

4
BU-18 FUEL LEVEL SIGNAL GRIP AND LEVER HEATER
GRIP CONTROL SWITCH

5 8
G3 (-E-8)
GRIP/LEVER UP OG/WH-20 OG/WH-20
ENGINE CUT OFF CONTROL INPUT BK/YE-20 CONTROL STR 6P-6 UP
F F
6
G4 (-E-8)
BK-20
ENGINE CUT OFF CONTROL GROUND BK/BU-20 GND STR 6P-3 DOWN
6 5
GRIP/LEVER DOWN OG/VT-20 OG/VT-20

EGTS
HEADLAMP
C3 1
EGTS SIGNAL BG/GY-20 DIMMER DIMMER SWITCH
D3 2
GROUND BK/BU-20 3 4
HIGH BEAM GY/WH-20 GY/WH-16
HI

2
RD/OG-16
LO
1
GY/OG-16
VEHICLE SPEED SENSOR
VSS
D2 3
5 VOLTS RD/BK-20 5V

JT GY/WH
JT GY/OG
G F2 2 G
GROUND BK/BU-20 GND HALL
E2 1
SPEED SIGNAL INPUT GN/WH-20 SS

8 HEADLAMP 1
GROUND BK-18
HL1 HIGH BEAM
C HI B
GY/WH-18 GY/WH-18
A A
GY/OG-18 LO BK-18
MANIFOLD AIR PRESSURE TEMP SENSOR
B
MAPTS BK-18
F3 4 GND
INTAKE MANIFOLD PRESSURE SIGNAL WH/BU-20 PS
E4 3
5 VOLTS PK/BU-20 5V
B2 2 GND
INTAKE MANIFOLD TEMP. SIGNAL WH/OG-20 TS JT BK 2 JT BK 1
BK-12 BK-12 HEADLAMP 2
F4 1
GROUND BK/BU-20 GND HL2
BK-16

BK-16

BK-20

BK-20

BK-20

BK-20

BK-16

BK-20
C
GY/WH-18 HI
ENGINE CHASSIS CHASSIS
A
GY/OG-18 LO
(-C-5)

(-D-8)

(-D-8)

(-D-5)
(-E-8)

(-E-8)
(-F-4)

B
GND
(-C-8)

H BK-18 H
COM-3

TL-1

FP-1

STR 6P-2

STR 4P-1

STR 6P-1

ACC 1-1

THCM-4

PAGE 01
REF: 515178550 REV:
1 2 3 4 5 6 7 8 9 10
2021
1 2 3 4 5 6 7 8 9 10

Main Harness
A Expedition Sport 600ACE and 900ACE) Grand Touring Sport (600ACE and 900ACE) Renegade Sport (600ACE) A

Renegade Adrenaline (900ACE and 900ACE Turbo) Tundra LT (600ACE) RY3


F3
F4
RY1

F9 F1

(WITH COOLING FAN (Tundra LT and Expedition Sport) F10 F2

ECM
FAN RELAY LIGHTING RELAY ACCESSORY RELAY MAIN RELAY TAILLIGHT RFID
BAT+ STARTER
RY3 RELAY COILS RY4 RY2 RY1 BRAKE O2 SENSOR ENGINE F7
FAN CLUSTER START ACCESSORY HEADLAMP PAC CAPS FUEL PUMP
SD+ MOTOR FA: 40A F9 : 15A F8 : 15A F1 : 5A F2 : 15A F10 : 20A F3 : 10A F4 : 10A F7 : 10A RY4 RY2
RD-6 F8

STARTER SOLENOID

MAIN FUSE

FUSEBOX

30

87

30

87

30

87

30

87
85

86

85

86

85

86

85

86
M

FB1
FA
B B

A1
D1
D2

F1
E2
E1
F2

A3
A4

D5
D6

C5
C6

C1
C2

B1
A2

B2

B5
A6
A5
B6

F5
E6
E5
F6

F3
F4

E3
E4

B3
B4
B
A
FAN

OG/WH-20
RD/WH-12

RD/WH-16

RD/WH-16

RD/WH-16

RD/WH-16

RD/WH-14

RD/WH-14
OG/GN-20

RD/OG-16
RD/GN-16

RD/GN-16

OG/BU-20

VT/WH-16
OG/YE-20

RD/BG-16

RD/GY-14

RD/GY-14
RD/BN-20

RD/BN-16

RD/BN-20

RD/BN-20

RD/BN-20
RD/YE-16

VT/GN-14

VT/GN-16

VT/GN-16

VT/GN-14
RD/VT-16

RD/VT-16

VT/BU-14
VT/PK-16
RD-12
B +
SD ENGINE RD-16
A M

B
A
BK-16 -
JT VT/GN

(-C-3)
CHASSIS

(-B-9) (-B-3)
VT/BU-18 S12V JT VT/BU JT BK 3 VT/BU-18 S12V SD-A

OG/BK-18 JT RD/BN (-E-2)


RECTIFIER/REGULATOR VT/BU-18 S12V FP-4
REG
1 JT RD/WH 1 JT RD/WH 2

JT VT/WH

JT VT/BU
JT VT/PK
RD/WH-12 RD/WH-12
HARNESS INTER CONNECTION
HIC
3 JT BK 1 JT BK 2 JT BK 3 1
BK-12 BK-12 BK-12 VT/BU-18 12 VOLTS FOR IGNITION COILS
2
VT/BU-18 12 VOLTS FOR INJECTORS + WASTE GATE (T03 ONLY)
3
GND
BK-16

BK-16

BK-20

BK-20

BK-20

BK-18

BK-18

BK-18

BK-16

BK-16

BK-20

BK-18

BK-18

BK-18
4
BK-12 VT/PK-18 12 VOLTS FOR CAPS
C C
(-D-8)

(-H-2)

(-H-2)

(-H-2)

(-D-8)

(-H-8)

(-H-8)

(-H-6)
(-E-6)

(-E-8)

(-B-5)
(-F-8)

(-F-7)

(-F-8)
(-D-2)
VT/PK-20 S12V RFID-D
TL-1

COM-3

MG-11
STR 4P-1

STR 6P-1

STR 6P-2

ECMB-M3

ECMB-M2

ECMB-L1

ACC1-1

SH-1
FAN-A

HL1-B

HL2-B
ECMB (-D-2)
VT/PK-18 S12V ECMB-M4

(-F-2)
VT/PK-18 S12V HO2S1-C
L4
STARTER SOLENOID CTRL OG/BK-18
VT/PK-20 S12V MG-10

JT RD/YE
J4
FAN RELAY CTRL OG/YE-20
DRIVER ACCESSORY
G1
LIGHTING RELAY CTRL OG/GN-20 ACC1
J2 2
ACCESSORY RELAY CTRL OG/WH-20 RD/YE-16 12 VOLTS
H2 1
MAIN RELAY CTRL OG/BU-20 BK-16 GROUND

ACC2

(-C-3)
2
D RD/YE-16 S12V D
RF IDENTIFICATION KEY
1
RFID JT BK 3 BK-16 GND
(-C-9) D
JT VT/PK S12V VT/PK-20 S12V TL
B2 C
WH/GY-20 DATA 4
E4
BK/WH-20
B
CONTACT COMMUNICATION
RD/YE-16 RD/YE-16 TAIL LIGHT
3 B
F2 A HALL VT/WH-18 RD/OG-18 RD/OG-18 S12V
GROUND CONNECTOR
BK/GN-20 2 C
COM WH-18 WH-18 WH-18 BRAKE
6 1 JT BK A
M4 (-C-9)
VT/WH-16 12 VOLTS BK-16 BK-16 BK-16 GND
S12V ECM POWER VT/PK-18 S12V JT VT/PK
5
RD/WH-16 12 VOLTS

(-C-2)
A2 4
DIAGNOSTIC POWER WH/VT-20 WH/VT-20 ECM POWER IN
3 BRAKE SWITCH
BK-16 GROUND

(-C-2)
C2 JT WH/BK 2 JT BK 1
CAN LO WH/BK-20 WH/BK-20 CAN LO
C1 JT WH/BG JT BK 1 1 STR 4P
CAN HI WH/BG-20 WH/BG-20 CAN HI 4
VT/WH-20 GY-20
3
OG-20 OG-20
LEFT GRIP WARMER
E BRAKE SIGNAL INPUT
C3 JT WH 2 E
WH-20 WH-20 BN-20
C4 1
EMERGENCY CUT-OFF INPUT BK/YE-20 BK-20 OG-20
D1
START / RER SIGNAL BG-20

(-C-2)
B1
EMERGENCY CUT-OFF GROUND BK/YE-20
EMERGENCY ENGINE CUT OFF SWITCH
FUEL PUMP MULTIFUNCTION GAUGE
JT BK 2
FP MG
(-B-9) 4
JT VT/BU S12V VT/BU-18 12V + 13
M1 3
CTRL
M CAN HI WH/BG-20 STR 6P
BN/PK-18 14 6
- WH/BK-20 BK/YE-20 BK-20
(-F-6) 2 CAN LO THROTTLE LEVER WARMER
MG-15 LEVEL (+) BU-20 (+) 10 5
(-F-6) 1 LEVER (+) BN-20 BN-20 BN-20
MG-12 GROUND BK/BU-20 (-) 20 JT OG 4
GRIPS(+) OG-20 OG-20 OG-20
3
OXYGEN SENSOR BK/YE-20 BK-20
RIGHT GRIP WARMER
2
HO2S1 BK-20 BN-20
L2 D 1
WH

BN/GN-18 HEATER BK-20 OG-20


D
_

F (-C-9) C F
WH

VT/PK-18 12V
+

JT VT/PK
C

S12V
1
RD/BG-16
2

S12V POWER

(-C-2)

(-C-2)
D2
0

B
S

SIGNAL
BK

WH/PK-20
B

SENSOR

J1 A
GND
GY

BK/PK-20
A
_

11 JT BK 2 JT BK 2
S12V WAKE UP VT/PK-20 S12V JT VT/PK
START / RER SWITCH
VEHICULE SPEED SENSOR
VSS BK-20
K2 3 3 (-E-2)
RD/BK-20 5V FUEL LEVEL SIGNAL BU-20 LEVEL + FP-2 RD/VT-20 BACK LIGHT
G2 2
BK/RD-20 GND HALL MULTIFUNCTION SWITCH RD/GN-20

(-C-3)
F4 1
GN/WH-20 SIGNAL 8 (-F-2) SH
SIGNAL GROUND BK/BU-20 SGROUND FP-1
1 JT BK
BK-20 BK-20
THROTTLE ACCELERATOR SENSOR JT BK 3 2
BG-20 RD/GN-20
TAS 17 3
J3 A LEVER DOWN BN/YE-20 BN/YE-20 BN/YE-22 LEVER DOWN
VT/BN-20 5V 18 4
B3 B GRIP DOWN OG/VT-20 OG/VT-20 OG/YE-22 GRIP DOWN
BK/BN-20 GND HALL 4 5 SET
A3 C SET YE/GN-20 YE/GN-20 YE/GN-22
WH/BN-20 SIGNAL2 6
G K1 D GY/OG-16 GY/OG-16 BACK LIGHT BACK LIGHT G
VT/BU-20 5V 7 JT RD
K3 E RD/OG-16 RD-16
BK/BU-20 GND HALL 8
E1 F RD/BN-20 RD/VT-20
WH/BU-20 SIGNAL1 6 9
LEVER UP BN/GY-20 BN/GY-20 BN-22 LEVER UP
ECO / SPORT 7 10
ECO MODE SWITCH GRIP UP OG/WH-20 OG/WH-20 OG/WH-22 GRIP UP
15 11 MODE
D3 4 MODE YE/BN-20 YE/BN-20 YE/BN-22
YE-20 SPORT 16 12
UP HIGH BEAM GY/WH-20 GY/WH-16 GY/WH-16
LINE TYPES
A1 2
BK/GY-20 DIMMER SWITCH 55 / 60 VOLTS
E3 1 DOWN
YE/RD-20 ECO HEADLAMP 1 GY/OG-16
12 VOLTS SWITCHED
HL1 GY/WH-16
GY/WH-18
C
HI 12 VOLTS UNSWITCHED
RD-16
RPS2- REVERSE POSITION SWITCH GROUND
2
BK-18 GY/OG-18
A
LO 5 OR 3.3 VOLTS
H3
GN/BG-20 B DIGITAL SIGNAL
BK-18 GND
RPS1-
(-C-3)

(-C-3)
H1
BK/OG-20
POWER CONTROL

JT GY/WH
JT GY/OG
H ANALOG SIGNAL H
HEADLAMP 2
L1 JT BK 3 JT BK 3 COMMUNICATION
BK-18 HL2
M2
BK-18 GY/WH-18
C
HI A-D GROUND
M3
BK-18 GY/OG-18
A
LO POWER GROUND
(-C-2)

(-C-2)

(-C-2)

BK-18
B
GND AC VOLTAGE

(-C-3)
PAGE 01
JT BK 2 JT BK 2 JT BK 2
REF: 515178732 REV: 1
JT BK 3
1 2 3 4 5 6 7 8 9 10
2021
1 2 3 4 5 6 7 8 9 10

LINE TYPES
55 / 60 VOLTS

Main Harness
12 VOLTS SWITCHED
F4 F8 12 VOLTS UNSWITCHED

Expedition LE (900ACE and 900ACE Turbo) Expedition SE (600ACE)


5 OR 3.3 VOLTS
F3 F7
DIGITAL SIGNAL
A RY1 RY2 RY3 RY4 RY5 RY6 POWER CONTROL
A

Expedition SWT (900ACE and 900ACETurbo) F2


F1
F6
F5
F10
F9
ANALOG SIGNAL
COMMUNICATION

Skandic WT / SWT (600ACE and 900ACE)


A-D GROUND
POWER GROUND
MAIN RELAY LIGHTING RELAY ACCESSORY RELAY FAN RELAY REVERSE RELAY FORWARD RELAY AC VOLTAGE
TAILLIGHT FUEL PUMP ECM / RFID
BRAKE ENGINE O2 SENSOR RELAY COILS RY1 RY6 RY5 RY3 RY4 RY2
ACS PAC STARTER CAPS CLUSTER E-REVERSE FAN ACCESSORY HEADLAMP START
BAT+ STARTER
FA: 40A F9 : 15A F3 : 10A F5 : 10A F4 : 10A F8 : 15A F10 : 30A F6 : 15A F7 : 15A F2 : 20A F1 : 5A

SD+ MOTOR
RD-6

MAIN FUSE

FUSEBOX

87a

87a
30

87

30

87

30

87

30

87

30

87

30

87
85

86

85

86

85

86

85

86

85

86

85

86
FB1

FB2
STARTER SOLENOID

FA
M

14
A5
A6

C1
C2

A3
A4

D1
D2

D3
D4

B5
B6

B3
B4

C3
C4

B1
B2

A1
A2

15
16

27
28
13

12
25
26
11

20
21

10
22

24

17

19
B
A

3
OG/WH-20
RD/WH-16

RD/WH-14

RD/WH-16

RD/WH-16

RD/WH-14

RD/WH-16

RD/WH-14

OG/GN-20

RD/OG-16
VT/WH-16

RD/GN-16

OG/BU-20

RD/GN-16
RD/BG-16

RD/GY-14

RD/GY-14

OG/YE-20

BG/RD-20
RD/BU-14

RD/BN-16

RD/BN-20

RD/BN-20

RD/BN-20

RD/BN-20

VT/OG-20

RD/BU-16

VT/OG-20

RD/BU-16
VT/GN-16

VT/GN-16

VT/GN-14

VT/GN-14

RD/YE-16

RD/YE-16

BG/YE-20
RD/VT-16

RD/VT-16
VT/BU-14

BK/YE-16
VT/PK-16
RD-12

BK-16

BK-16
RD/WH-12
SD ENGINE

(-H-5)

(-H-5)
B B

(-F-2)

(-F-2)

(-F-2)

(-F-2)
B
A
(-E-2)

ECMB-G1

ECMB-J2
RY6 CTRL

RY5 CTRL

RY3 CTRL

RY4 CTRL

RY2 CTRL
CHASSIS ECMB-H2 RY1 CTRL
JT BK 2 JT BK 2
JT VT/GN
RECTIFIER/REGULATOR
JT RD/BN FAN
REG

ECMB-J4

ECMB-F1

ECMB-L3
B
1 JT RD/WH 1 JT RD/WH 2 RD-16 FAN POWER
RD/WH-10 RD/WH-10 A
BK-16 GROUND

JT RD/YE
RD/WH-14
ECMB 3
BK-10

(-H-6)
JT VT/WH

JT VT/BU

JT VT/PK
JT BK 4
JT BK 1

L4 JT RD/BU
STARTER SOLENOID CONTROL OG/BK-18 VT/BU-18

REVERSE MOTOR
HIC_RV RV
M4 JT VT/OG 1 1
S12V ECM POWER VT/PK-18 BK/YE-16 MOTOR CTRL
C 2 2 MOTOR CTRL
M C
ECMB-F3 FPS2 BU/GY-20
3
ACC1 ECMB-H3 RPS2 GN/BG-20
2 4 FORWARD POSITION SWITCH
RF IDENTIFICATION KEY RD/YE-16 S12V RD/YE-16
RFID 1
FPS2
HARNESS INTER CONNECTION BK-16 GND
D
VT/PK-20 12V HIC

(-H-6)
5
B2 C 4 JT BK 4 ECMB-G4 FPS1 BK/OG-20
WH/GY-20 DATA VT/PK-18 12 VOLTS FOR CAPS ACC2 6 FPS1
E4 B 3 2 ECMB-H1 RPS1 BK/VT-20
BK/WH-20 CONTACT VT/OG-18 12 VOLTS FOR REVERSE RELAY COILS RD/YE-16 S12V
F2 A HALL 2 1 REVERSE POSITION SWITCH
BK/GN-20 GROUND VT/BU-18 12 VOLTS FOR INJECTORS + WASTE GATE (T03) BK-16 GND
RPS2

(-H-6)
1
VT/BU-18 12 VOLTS FOR IGNITION COILS JT BK 4 TAIL LIGHT 1
2
VT/WH-18 S12V
OXYGEN SENSOR 1
BRAKE
RPS1
WH-18

ACC3
HO2S1 3
GND
L2 D BK-18

SOCKET
PIN
WH

BN/GN-18 HEATER
D
_

C
WH

VT/PK-18 12V
+
C

TL
02

D2 B
S

SIGNAL
BK

WH/PK-20
B

SENSOR

D 4 D
J1 A RD/YE-16 RD-16 TAIL LIGHT 2
GND
GY

BK/PK-20 JT VT/WH
A

3
_

2
VT/WH-18 VT/WH-18 VT/WH-18 S12V
COM 2 JT WH 1
BRAKE
6 WH-18 WH-18 WH-18
VT/WH-16 12 VOLTS 1 JT BK 1 3
5 BK-16 BK-16 BK-18 GND
RD/WH-16 12 VOLTS
A2 4
DIAGNOSTIC POWER WH/VT-20 WH/VT-20 ECM POWER IN

(-H-4)
3
BK-16 GROUND

(-H-6)
C2 JT WH/BK 2 BRAKE SWITCH
CAN LO WH/BK-20 WH/BK-20 CAN LO JT BK 1
C1 JT WH/BG JT BK 3 1
CAN HI WH/BG-20 WH/BG-20 CAN HI
STR 4P
4
VT/WH-20 GY-20
3
OG-20 OG-20
JT WH LEFT GRIP WARMER
C3 2
BRAKE SIGNAL INPUT WH-20 WH-20 BN-20
C4 1
EMERGENCY CUT-OFF INPUT BK/YE-20 BK-20 OG-20
D1
START / RER SIGNAL BG-20
E E

(-H-5)
B1
EMERGENCY CUT-OFF GROUND BK/YE-20

FUEL PUMP
MULTIFUNCTION GAUGE JT BK 2
FP EMERGENCY ENGINE CUT OFF SWITCH
4
12V
MG MG
VT/BU-18 +
M1 3 M 1
FUEL PUMP POWER CONTROL BN/PK-18 BN/PK-18 CTRL 14 U12V POWER RD/BG-16
- WH/BK-20 CAN LO
2
BU-20 (+) 13
MAIN RELAY CTRL
H2 (-B-6) 1
(-)
WH/BG-20 CAN HI STR 6P
OG/BU-20 RY1 CTRL FB2-15 BK/BU-20 11 6
L3 VT/PK-20 S12V WAKE-UP BK/YE-20 BK-20
FORWARD RELAY CTRL BG/YE-20
(-B-9)
RY2 CTRL FB2-17 THROTTLE LEVER WARMER
8 10 5
J4 BK/BU-20 FUEL LEVEL GROUND LEVER (+) BN-20 BN-20 BN-20
FAN RELAY CTRL OG/YE-20 RY3 CTRL FB2-20
3 20 JT OG 4
F1 (-B-9) BU-20 FUEL LEVEL SIGNAL GRIPS(+) OG-20 OG-20 OG-20
REVERSE RELAY CTRL BG/RD-20 RY4 CTRL FB2-22
3
J2 BK/YE-20 BK-20
ACCESSORY RELAY CTRL OG/WH-20
(-B-7)
RY5 CTRL FB2-25 RIGHT GRIP WARMER
2
G1 BK-20 BN-20
LIGHTING RELAY CTRL OG/GN-20 RY6 CTRL FB2-27
1
BK-20 OG-20

FORWARD POSITION

(-H-5)

(-H-5)
F PRESSURE RELEASE F
SWITCH
F3 SENSOR VALVE COMPRESSOR RELAY
BU/GY-20 FPS2 HIC_RV-2
G4
+ - JT BK 2 JT BK 2
BK/OG-20 FPS1 HIC_RV-5 START / RER SWITCH
- s
+ M
BK-20
87a

REVERSE POSITION
87
30

86
85
COMP

RD/VT-20 BACK LIGHT


SWITCH
RV

RY
PS

H3
GN/BG-20 RPS2 HIC_RV-3
MULTIFUNCTION SWITCH RD/GN-20
87
30

86
85
3
2
1

2
1

1
2

H1
ACS SH
BK/RD-20
BU/YE-20
RD-20

RD-18

RD-16

BK/VT-20
BK-20

RPS1 HIC_RV-6
6 9 2 1 JT BK
OG-16 OG/BU-20 OG/BU-20 COMPRESSOR RELAY CONTROL GROUND BK-18 BK-20 BK-20
5 19 2
YE/BU-18 YE/BU-18 RELEASE VALVE CONTROL BG-20 RD/GN-20
VEHICULE SPEED SENSOR JT RD 4 17 3
RD-16 VT/YE-16 LEVER DOWN BN/YE-20 BN/YE-20 BN/YE-22 LEVER DOWN
VSS 3 5 18 4
K2 3 BU/YE-20 BU/YE-20 PRESSURE SENSOR SIGNAL GRIP DOWN OG/VT-20 OG/VT-20 OG/YE-22 GRIP DOWN
RD/BK-20 5V 2 12 4 5 SET
G2 2 BK/RD-20 BK/RD-20 PRESSURE SENSOR GROUND SET YE/GN-20 YE/GN-20 YE/GN-22
BK/RD-20 GND HALL JT BK 1 6
F4 1 BK-16 BK-16 BK-16 GY/OG-16 GY/OG-16 BACK LIGHT BACK LIGHT
GN/WH-20 SIGNAL 7 JT RD
RD/OG-16 RD-16
G 8 G
RD/BN-20 RD/VT-20
THROTTLE ACCELERATOR SENSOR 6 9
LEVER UP BN/GY-20 BN/GY-20 BN-22 LEVER UP
TAS 7 10
J3 A GRIP UP OG/WH-20 OG/WH-20 OG/WH-22 GRIP UP
VT/BN-20 5V 15 11 MODE
B3 B MODE YE/BN-20 YE/BN-20 YE/BN-22
BK/BN-20 GND HALL 16 12
A3 C HIGH BEAM GY/WH-20 GY/WH-16 GY/WH-16
WH/BN-20 SIGNAL2
K1 D
VT/BU-20 5V DIMMER SWITCH
K3 E GY/OG-16
BK/BU-20 GND HALL
E1 F HEADLAMP 1 GY/WH-16
WH/BU-20 SIGNAL1
HL1 RD-16
C
GY/WH-18 HIGH BEAM
ECO A
GY/OG-18 LOW BEAM
D3
YE-20
4 SPORT GND JT BK 1 JT BK 2 JT BK 3 JT BK 4 B
UP BK-10 BK-10 BK-12 BK-12 BK-18 GROUND
ECO / SPORT
A1 2

JT GY/WH
JT GY/OG
MODE SWITCH
BK/GY-20
BK-10

BK-16

BK-16

BK-16

BK-20

BK-20

BK-20

BK-16

BK-16

BK-16

BK-16
E3 1 DOWN
H ECO HEADLAMP 2 H
YE/RD-20
HL2
C
GY/WH-18 HIGH BEAM
(-D-8)

(-D-5)

(-C-8)

(-D-8)
(-B-3)

(-B-9)

(-B-9)

(-E-8)

(-B-8)
(-F-8)

(-F-7)

L1 A
BK-18 GY/OG-18 LOW BEAM
B
M2 BK-18 GROUND
REG-3

TL-1

FB2-4

FB2-9

COM-3

ACC1-1

ACC2-1
STR 4P-1

STR 6P-1

STR 6P-2

FAN-A

BK-18

M3
PAGE 01
BK-18
REF: 515178729 REV: 1
1 2 3 4 5 6 7 8 9 10
2021
1 2 3 4 5 6 7 8 9 10

LINE TYPES
55 / 60 VOLTS
12 VOLTS SWITCHED

Main Harness F4
F3
F8
F7
12 VOLTS UNSWITCHED
5 OR 3.3 VOLTS

Expedition SE (900ACE and 900ACE Turbo) RY1 RY2 RY3 RY4 RY5 RY6 DIGITAL SIGNAL
A A
POWER CONTROL
F2 F6 F10
ANALOG SIGNAL
F1 F5 F9 COMMUNICATION
A-D GROUND
POWER GROUND
MAIN RELAY LIGHTING RELAY ACCESSORY RELAY FAN RELAY REVERSE RELAY FORWARD RELAY
TAILLIGHT FUEL PUMP ECM / RFID
BRAKE ENGINE O2 SENSOR RELAY COILS RY1 RY6 RY5 RY3 RY4 RY2 AC VOLTAGE
ACS PAC STARTER CAPS CLUSTER E-REVERSE FAN ACCESSORY HEADLAMP START
BAT+ STARTER
FA: 40A F9 : 15A F3 : 10A F5 : 10A F4 : 10A F8 : 15A F10 : 30A F6 : 15A F7 : 15A F2 : 20A F1 : 5A

SD+ MOTOR
RD-6

MAIN FUSE

FUSEBOX

87a

87a
30

87

30

87

30

87

30

87

30

87

30

87
85

86

85

86

85

86

85

86

85

86

85

86
FB1

FB2
STARTER SOLENOID

FA
M

14
A5
A6

C1
C2

A3
A4

D1
D2

D3
D4

B5
B6

B3
B4

C3
C4

B1
B2

A1
A2

15
16

27
28
13

12
25
26
11

20
21

10
22

24

17

19
B
A

3
OG/WH-20
RD/WH-16

RD/WH-14

RD/WH-16

RD/WH-16

RD/WH-14

RD/WH-16

RD/WH-14

OG/GN-20

RD/OG-16
VT/WH-16

RD/GN-16

OG/BU-20

RD/GN-16
RD/BG-16

RD/GY-14

RD/GY-14

OG/YE-20

BG/RD-20
RD/BU-14

RD/BN-16

RD/BN-20

RD/BN-20

RD/BN-20

RD/BN-20

VT/OG-20

RD/BU-16

VT/OG-20

RD/BU-16
VT/GN-16

VT/GN-16

VT/GN-14

VT/GN-14

RD/YE-16

RD/YE-16

BG/YE-20
RD/VT-16

RD/VT-16
VT/BU-14

BK/YE-16
VT/PK-16
RD-12

BK-16

BK-16
RD/WH-12
SD ENGINE

(-H-5)

(-H-5)
(-F-2)

(-F-2)

(-F-2)
B B

B
A
(-E-2)

ECMB-G1

ECMB-J2
RY6 CTRL

RY5 CTRL

RY3 CTRL

RY4 CTRL

RY2 CTRL
CHASSIS ECMB-H2 RY1 CTRL
JT BK 2 JT BK 2
JT VT/GN
RECTIFIER/REGULATOR
JT RD/BN FAN
REG

ECMB-J4

ECMB-F1

ECMB-L3
B
1 JT RD/WH 1 JT RD/WH 2 RD-16 FAN POWER
RD/WH-10 RD/WH-10 A
BK-16 GROUND

JT RD/YE
RD/WH-14
ECMB 3
BK-10

(-H-6)
JT VT/WH

JT VT/BU

JT VT/PK
JT BK 4
JT BK 1

L4 JT RD/BU
STARTER SOLENOID CONTROL OG/BK-18 VT/BU-18

REVERSE MOTOR
HIC_RV RV
M4 JT VT/OG 1 1
S12V ECM POWER VT/PK-18 BK/YE-16 MOTOR CTRL
2 2 M
C ECMB-F3 FPS2 BU/GY-20 MOTOR CTRL C
3
ACC1 ECMB-H3 RPS2 GN/BG-20
2 4 FORWARD POSITION SWITCH
RF IDENTIFICATION KEY RD/YE-16 S12V RD/YE-16
RFID 1
FPS2
HARNESS INTER CONNECTION BK-16 GND
D
VT/PK-20 12V HIC

(-H-6)
5
B2 C 4 JT BK 4 ECMB-G4 FPS1 BK/OG-20
WH/GY-20 DATA VT/PK-18 12 VOLTS FOR CAPS ACC2 6 FPS1
E4 B 3 2 ECMB-H1 RPS1 BK/VT-20
BK/WH-20 CONTACT VT/OG-18 12 VOLTS FOR REVERSE RELAY COILS RD/YE-16 S12V
F2 A HALL 2 1 REVERSE POSITION SWITCH
BK/GN-20 GROUND VT/BU-18 12 VOLTS FOR INJECTORS + WASTE GATE (T03) BK-16 GND
RPS2

(-H-6)
1
VT/BU-18 12 VOLTS FOR IGNITION COILS JT BK 4 TAIL LIGHT 1
JOYSTICK CONSOLE 2

CONTROL
ACC HE VT/WH-18 S12V
OXYGEN SENSOR 2 1 RPS1
JSCC RD/YE-18 WH-18 BRAKE

ACC3
HO2S1 4
CAN LO
1 3
GND
L2 D WH/BK-20 BK-18 BK-18

SOCKET
PIN
WH

BN/GN-18 HEATER
D

3
_

C WH/BG-20 CAN HI
WH

VT/PK-18 12V
+
C

2
BK-20 GND TL
02

D2 B JT BK 4
S

SIGNAL
BK

WH/PK-20
B

SENSOR

1 4
D J1 A VT/WH-20 S12V RD/YE-16 RD-16 TAIL LIGHT 2 D
GND
GY

BK/PK-20 JT VT/WH
A

3
_

2
VT/WH-18 VT/WH-18 VT/WH-18 S12V
COM 2 JT WH 1
BRAKE
JT BK 4 6 WH-18 WH-18 WH-18
VT/WH-16 12 VOLTS 1 JT BK 1 3
5 BK-16 BK-16 BK-18 GND
RD/WH-16 12 VOLTS
A2 4
DIAGNOSTIC POWER WH/VT-20 WH/VT-20 ECM POWER IN

(-H-4)
3
BK-16 GROUND

(-H-6)
C2 JT WH/BK 2 BRAKE SWITCH
CAN LO WH/BK-20 WH/BK-20 CAN LO JT BK 1
C1 JT WH/BG JT BK 3 1
CAN HI WH/BG-20 WH/BG-20 CAN HI
STR 4P
4
VT/WH-20 GY-20
3
OG-20 OG-20
JT WH LEFT GRIP WARMER
C3 2
BRAKE SIGNAL INPUT WH-20 WH-20 BN-20
C4 1
EMERGENCY CUT-OFF INPUT BK/YE-20 BK-20 OG-20
D1
START / RER SIGNAL BG-20

(-H-5)
B1
E EMERGENCY CUT-OFF GROUND BK/YE-20 E

FUEL PUMP
MULTIFUNCTION GAUGE JT BK 2
FP EMERGENCY ENGINE CUT OFF SWITCH
4
12V
MG MG
VT/BU-18 +
M1 3 M 1
FUEL PUMP POWER CONTROL BN/PK-18 BN/PK-18 CTRL 14 U12V POWER RD/BG-16
- WH/BK-20 CAN LO
2
BU-20 (+) 13
MAIN RELAY CTRL
H2 (-B-6) 1
(-)
WH/BG-20 CAN HI STR 6P
OG/BU-20 RY1 CTRL FB2-15 BK/BU-20 11 6
L3 VT/PK-20 S12V WAKE-UP BK/YE-20 BK-20
FORWARD RELAY CTRL BG/YE-20
(-B-9)
RY2 CTRL FB2-17 THROTTLE LEVER WARMER
8 10 5
J4 BK/BU-20 FUEL LEVEL GROUND LEVER (+) BN-20 BN-20 BN-20
FAN RELAY CTRL OG/YE-20 RY3 CTRL FB2-20
3 20 JT OG 4
F1 (-B-9) BU-20 FUEL LEVEL SIGNAL GRIPS(+) OG-20 OG-20 OG-20
REVERSE RELAY CTRL BG/RD-20 RY4 CTRL FB2-22
3
J2 BK/YE-20 BK-20
ACCESSORY RELAY CTRL OG/WH-20
(-B-7)
RY5 CTRL FB2-25 RIGHT GRIP WARMER
2
G1 BK-20 BN-20
LIGHTNING RELAY CTRL OG/GN-20 RY6 CTRL FB2-27
1
BK-20 OG-20

FORWARD POSITION

(-H-5)

(-H-5)
PRESSURE RELEASE
F SWITCH F
F3 SENSOR VALVE COMPRESSOR RELAY
BU/GY-20 FPS2 HIC_RV-2
G4
+ - JT BK 2 JT BK 2
BK/OG-20 FPS1 HIC_RV-5 START / RER SWITCH
- s
+ M
BK-20
87a

REVERSE POSITION
87
30

86
85
COMP

RD/VT-20 BACK LIGHT


SWITCH
RV

RY
PS

H3
GN/BG-20 RPS2 HIC_RV-3
MULTIFUNCTION SWITCH RD/GN-20
87
30

86
85
3
2
1

2
1

1
2

H1
ACS SH
BK/RD-20
BU/YE-20
RD-20

RD-18

RD-16

BK/VT-20
BK-20

RPS1 HIC_RV-6
6 9 2 1 JT BK
OG-16 OG/BU-20 OG/BU-20 COMPRESSOR RELAY CONTROL GROUND BK-18 BK-20 BK-20
5 19 2
YE/BU-18 YE/BU-18 RELEASE VALVE CONTROL BG-20 RD/GN-20
VEHICULE SPEED SENSOR JT RD 4 17 3
RD-16 VT/YE-16 LEVER DOWN BN/YE-20 BN/YE-20 BN/YE-22 LEVER DOWN
VSS 3 5 18 4
K2 3 BU/YE-20 BU/YE-20 PRESSURE SENSOR SIGNAL GRIP DOWN OG/VT-20 OG/VT-20 OG/YE-22 GRIP DOWN
RD/BK-20 5V 2 12 4 5 SET
G2 2 BK/RD-20 BK/RD-20 PRESSURE SENSOR GROUND SET YE/GN-20 YE/GN-20 YE/GN-22
BK/RD-20 GND HALL JT BK 1 6
F4 1 BK-16 BK-16 BK-16 GY/OG-16 GY/OG-16 BACK LIGHT BACK LIGHT
GN/WH-20 SIGNAL 7 JT RD
RD/OG-16 RD-16
8
G RD/BN-20 RD/VT-20 G
THROTTLE ACCELERATOR SENSOR 6 9
LEVER UP BN/GY-20 BN/GY-20 BN-22 LEVER UP
TAS 7 10
J3 A GRIP UP OG/WH-20 OG/WH-20 OG/WH-22 GRIP UP
VT/BN-20 5V 15 11 MODE
B3 B MODE YE/BN-20 YE/BN-20 YE/BN-22
BK/BN-20 GND HALL 16 12
A3 C HIGH BEAM GY/WH-20 GY/WH-16 GY/WH-16
WH/BN-20 SIGNAL2
K1 D
VT/BU-20 5V DIMMER SWITCH
K3 E GY/OG-16
BK/BU-20 GND HALL
E1 F HEADLAMP 1 GY/WH-16
WH/BU-20 SIGNAL1
HL1 RD-16
C
GY/WH-18 HIGH BEAM
ECO A
GY/OG-18 LOW BEAM
D3
YE-20
4 SPORT GND JT BK 1 JT BK 2 JT BK 3 JT BK 4 B
UP BK-10 BK-10 BK-12 BK-12 BK-18 GROUND
ECO / SPORT
A1 2

JT GY/WH
JT GY/OG
MODE SWITCH
BK/GY-20
BK-10

BK-16

BK-16

BK-16

BK-20

BK-20

BK-20

BK-16

BK-16

BK-16

BK-16

BK-18
E3 1 ECO DOWN
YE/RD-20 HEADLAMP 2
H H
HL2
C
GY/WH-18 HIGH BEAM
(-D-8)

(-D-5)

(-C-8)

(-D-8)

(-D-8)

(-D-3)
(-B-3)

(-B-9)

(-B-9)

(-E-8)

(-B-8)
(-F-8)

(-F-7)

L1 A
BK-18 GY/OG-18 LOW BEAM
B
M2 BK-18 GROUND
REG-3

TL-1

FB2-4

FB2-9

COM-3

ACC1-1

ACC2-1

JSCC(1)-2
STR 4P-1

STR 6P-1

STR 6P-2

ACC HE-1
FAN-A

BK-18

M3
BK-18 PAGE 01
REF: 515178939 REV: 1
1 2 3 4 5 6 7 8 9 10
2021
1 2 3 4 5 6 7 8 9 10

Main Harness
A Renegade X and XRS F3
A
RY3 RY1
F4
F9 F1
F10 F2
ECM
FAN RELAY LIGHTING RELAY ACCESSORY RELAY MAIN RELAY TAILLIGHT RFID
BAT+ STARTER
RY3 RELAY COILS RY4 RY2 RY1 BRAKE O2 SENSOR ENGINE
FAN CLUSTER START ACCESSORY HEADLAMP PAC CAPS FUEL PUMP
SD+ MOTOR FA: 40A F9 : 15A F8 : 15A F1 : 5A F2 : 15A F10 : 20A F3 : 10A F4 : 10A F7 : 10A
RD-6 F7
RY4 RY2

STARTER SOLENOID

MAIN FUSE
F8

FUSEBOX

30

87

30

87

30

87

30

87
85

86

85

86

85

86

85

86
M

FB1
FA

A1
D1
D2

F1
E2
E1
F2

A3
A4

D5
D6

C5
C6

C1
C2

B1
A2

B2

B5
A6
A5
B6

F5
E6
E5
F6

F3
F4

E3
E4

B3
B4
B
A
FAN

OG/WH-20
RD/WH-12

RD/WH-16

RD/WH-16

RD/WH-16

RD/WH-16

RD/WH-14

RD/WH-14
OG/GN-20

RD/OG-16
RD/GN-16

RD/GN-16

OG/BU-20

VT/WH-16
OG/YE-20

RD/BG-16

RD/GY-14

RD/GY-14
RD/BN-20

RD/BN-16

RD/BN-20

RD/BN-20

RD/BN-20
RD/YE-16

VT/GN-14

VT/GN-16

VT/GN-16

VT/GN-14
RD/VT-16

RD/VT-16

VT/BU-14
VT/PK-16
RD-12
B +
SD ENGINE RD-16
A M
B B

B
A
BK-16 -
JT VT/GN

(-C-3)
CHASSIS

(-B-9) (-B-3)
VT/BU-18 S12V JT VT/BU JT BK 3 VT/BU-18 S12V SD-A

OG/BK-18 JT RD/BN (-E-2)


RECTIFIER/REGULATOR VT/BU-18 S12V FP-4
REG
1 JT RD/WH 1 JT RD/WH 2

JT VT/WH

JT VT/BU
JT VT/PK
RD/WH-12 RD/WH-12
HARNESS INTER CONNECTION
HIC
3 JT BK 1 JT BK 2 JT BK 3 1
BK-12 BK-12 BK-12 VT/BU-18 12 VOLTS FOR IGNITION COILS
2
VT/BU-18 12 VOLTS FOR INJECTORS + WASTE GATE (T03 ONLY)
3
GND
BK-16

BK-16

BK-20

BK-20

BK-20

BK-18

BK-18

BK-18

BK-18

BK-16

BK-16

BK-20

BK-18

BK-18

BK-18
4
BK-12 VT/PK-18 12 VOLTS FOR CAPS
(-D-8)

(-H-2)

(-H-2)

(-H-2)

(-D-8)

(-D-8)

(-H-8)

(-H-8)

(-H-6)

(-D-5)
(-E-6)

(-E-8)

(-B-5)
(-F-8)

(-F-7)

(-F-8)
(-D-2)
C VT/PK-20 S12V RFID-D C
TL-1

COM-3

STR 4P-1

STR 6P-1

ECMB-M3
STR 6P-2

ECMB-M2

ECMB-L1

SH-1
ACC HE-1

ACC1-1

MG-2

JSCC-2
FAN-A

HL1-B

HL2-B
ECMB (-D-2)
VT/PK-18 S12V ECMB-M4

JT RD/YE
(-F-2)
VT/PK-18 S12V HO2S1-C
L4
STARTER SOLENOID CTRL OG/BK-18
J4 ACC HE VT/PK-20 S12V MG-10
FAN RELAY CTRL OG/YE-20 2
G1 RD/YE-18
LIGHTING RELAY CTRL OG/GN-20 1
J2 BK-18
ACCESSORY RELAY CTRL OG/WH-20
H2
MAIN RELAY CTRL OG/BU-20
JT BK 3 DRIVER ACCESSORY
ACC1
JOYSTICK CONSOLE 2
RD/YE-16 12 VOLTS ACC2
CONTROL 1 2
RF IDENTIFICATION KEY JSCC BK-16 GROUND RD/YE-16 S12V

(-C-3)
4 1
RFID WH/BK-20 CAN LO BK-16 GND
(-C-9) D 3
JT VT/PK S12V VT/PK-20 S12V WH/BG-20 CAN HI JT BK 3
D TL D
B2 C 2
WH/GY-20 DATA BK-20 GND 4
E4
BK/WH-20
B
CONTACT VT/WH-20
1
S12V COMMUNICATION
RD/YE-16 RD/YE-16 TAIL LIGHT
3 B
HALL VT/WH-18 RD/OG-18 RD/OG-18 S12V

(-C-3)
F2 A CONNECTOR
BK/GN-20 GROUND 2 C
COM WH-18 WH-18 WH-18 BRAKE
JT BK 3 6 1 JT BK A
M4 (-C-9)
VT/WH-16 12 VOLTS BK-16 BK-16 BK-16 GND
S12V ECM POWER VT/PK-18 S12V JT VT/PK
5
RD/WH-16 12 VOLTS

(-C-2)
A2 4
DIAGNOSTIC POWER WH/VT-20 WH/VT-20 ECM POWER IN
3 BRAKE SWITCH
BK-16 GROUND

(-C-2)
C2 JT WH/BK 2 JT BK 1
CAN LO WH/BK-20 WH/BK-20 CAN LO
C1 JT WH/BG JT BK 1 1 STR 4P
CAN HI WH/BG-20 WH/BG-20 CAN HI 4
VT/WH-20 GY-20
3
OG-20 OG-20
JT WH LEFT GRIP WARMER
C3 2
BRAKE SIGNAL INPUT WH-20 WH-20 BN-20
C4 1
EMERGENCY CUT-OFF INPUT BK/YE-20 BK-20 OG-20
D1
E START / RER SIGNAL BG-20 E

(-C-2)
B1
EMERGENCY CUT-OFF GROUND BK/YE-20
EMERGENCY ENGINE CUT OFF SWITCH
FUEL PUMP MULTIFUNCTION GAUGE
JT BK 2
FP MG
(-B-9) 4
JT VT/BU S12V VT/BU-18 12V + 13
M1 3
CTRL
M CAN HI WH/BG-20 STR 6P
BN/PK-18 14 6
- WH/BK-20 BK/YE-20 BK-20
(-F-6) 2 CAN LO THROTTLE LEVER WARMER
MG-15 LEVEL (+) BU-20 (+) 10 5
(-F-6) 1 LEVER (+) BN-20 BN-20 BN-20
MG-12 GROUND BK/BU-20 (-) 20 JT OG 4
GRIPS(+) OG-20 OG-20 OG-20
3
OXYGEN SENSOR BK/YE-20 BK-20
RIGHT GRIP WARMER
2
HO2S1 BK-20 BN-20
L2 D 1
WH

BN/GN-18 HEATER BK-20 OG-20


D
_

(-C-9) C
WH

VT/PK-18 12V
+

JT VT/PK
C

S12V
1
RD/BG-16
02

S12V POWER

(-C-2)

(-C-2)
D2 B
S

SIGNAL
BK

WH/PK-20
B

SENSOR

J1 A
GND
GY

BK/PK-20
A

F F
_

11 JT BK 2 JT BK 2
S12V WAKE UP VT/PK-20 S12V JT VT/PK
START / RER SWITCH
VEHICULE SPEED SENSOR
VSS BK-20
K2 3 3 (-E-2)
RD/BK-20 5V FUEL LEVEL SIGNAL BU-20 LEVEL + FP-2 RD/VT-20 BACK LIGHT
G2 2
BK/RD-20 GND HALL MULTIFUNCTION SWITCH RD/GN-20

(-C-3)
F4 1
GN/WH-20 SIGNAL 8 (-F-2) SH
SIGNAL GROUND BK/BU-20 SGROUND FP-1
1 JT BK
BK-20 BK-20
THROTTLE ACCELERATOR SENSOR JT BK 3 2
BG-20 RD/GN-20
TAS 17 3
J3 A LEVER DOWN BN/YE-20 BN/YE-20 BN/YE-22 LEVER DOWN
VT/BN-20 5V 18 4
B3 B GRIP DOWN OG/VT-20 OG/VT-20 OG/YE-22 GRIP DOWN
BK/BN-20 GND HALL 4 5 SET
A3 C SET YE/GN-20 YE/GN-20 YE/GN-22
WH/BN-20 SIGNAL2 6
K1 D GY/OG-16 GY/OG-16 BACK LIGHT BACK LIGHT
VT/BU-20 5V 7 JT RD
K3 E RD/OG-16 RD-16
BK/BU-20 GND HALL 8
E1 F RD/BN-20 RD/VT-20
G WH/BU-20 SIGNAL1 6 9 G
LEVER UP BN/GY-20 BN/GY-20 BN-22 LEVER UP
ECO / SPORT 7 10
ECO MODE SWITCH GRIP UP OG/WH-20 OG/WH-20 OG/WH-22 GRIP UP
15 11 MODE
D3 4 MODE YE/BN-20 YE/BN-20 YE/BN-22
YE-20 SPORT 16 12
UP HIGH BEAM GY/WH-20 GY/WH-16 GY/WH-16

A1 2
BK/GY-20 DIMMER SWITCH
E3 1 DOWN
YE/RD-20 ECO HEADLAMP 1 GY/OG-16
HL1 GY/WH-16
LINE TYPES
C
GY/WH-18 HI 55 / 60 VOLTS
RD-16
RPS2- REVERSE POSITION SWITCH 2 A
H3 GROUND BK-18 GY/OG-18 LO 12 VOLTS SWITCHED
GN/BG-20 B
BK-18 GND 12 VOLTS UNSWITCHED
RPS1-
(-C-3)

(-C-3)
H1
BK/OG-20 5 OR 3.3 VOLTS

JT GY/WH
JT GY/OG
HEADLAMP 2 DIGITAL SIGNAL
L1 JT BK 3 JT BK 3
BK-18 HL2 POWER CONTROL
M2 C
BK-18 GY/WH-18 HI ANALOG SIGNAL
H H
M3 A
BK-18 GY/OG-18 LO COMMUNICATION
(-C-2)

(-C-2)

(-C-2)

B
BK-18 GND A-D GROUND

(-C-3)
POWER GROUND
JT BK 2 JT BK 2 JT BK 2
AC VOLTAGE
JT BK 3
PAGE 01
REF: 515178964 REV: 1
1 2 3 4 5 6 7 8 9 10
2021
1 2 3 4 5 6 7 8 9 10

LINE TYPES
55 / 60 VOLTS

Main Harness
12 VOLTS SWITCHED
F4 F8 12 VOLTS UNSWITCHED
F3 F7 5 OR 3.3 VOLTS

A Grand Touring Limited (900ACE and 900ACE Turbo) F2 F6 F10


RY1 RY2 RY3 RY4 RY5 RY6 DIGITAL SIGNAL
POWER CONTROL
A

Renegade Enduro (900ACE and 900ACE Turbo)


ANALOG SIGNAL
F1 F5 F9 COMMUNICATION
A-D GROUND
POWER GROUND
MAIN RELAY LIGHTING RELAY ACCESSORY RELAY FAN RELAY REVERSE RELAY FORWARD RELAY
TAILLIGHT FUEL PUMP ECM / RFID
BRAKE ENGINE O2 SENSOR RELAY COILS RY1 RY6 RY5 RY3 RY4 RY2 AC VOLTAGE
ACS PAC STARTER CAPS CLUSTER E-REVERSE FAN ACCESSORY HEADLAMP START
BAT+ STARTER
FA: 40A F9 : 15A F3 : 10A F5 : 10A F4 : 10A F8 : 15A F10 : 30A F6 : 15A F7 : 15A F2 : 20A F1 : 5A

SD+ MOTOR
RD-6

MAIN FUSE

FUSEBOX

87a

87a
30

87

30

87

30

87

30

87

30

87

30

87
85

86

85

86

85

86

85

86

85

86

85

86
FB1

FB2
STARTER SOLENOID

FA
M

A5
A6

C1
C2

A3
A4

D1
D2

D3
D4

B5

15
16

14
B6

B3
B4

C3
C4

B1
B2

A1
A2

27
28
13

12
25
26
11

20
21

10
22

24

17

19
B
A

3
OG/WH-20
RD/WH-16

RD/WH-14

RD/WH-16

RD/WH-16

RD/WH-14

RD/WH-16

RD/WH-14

OG/GN-20

RD/OG-16
VT/WH-16

RD/GN-16

OG/BU-20

RD/GN-16
RD/BG-16

RD/GY-14

RD/GY-14

OG/YE-20

BG/RD-20
RD/BU-14

RD/BN-16

RD/BN-20

RD/BN-20

RD/BN-20

RD/BN-20

VT/OG-20

RD/BU-16

VT/OG-20

RD/BU-16
VT/GN-16

VT/GN-16

VT/GN-14

VT/GN-14

RD/YE-16

RD/YE-16

BG/YE-20
RD/VT-16

RD/VT-16
VT/BU-14

BK/YE-16
VT/PK-16
RD-12

BK-16

BK-16
RD/WH-12
SD ENGINE

(-H-5)

(-H-5)
(-E-2)

(-E-2)
(-F-2)

(-F-2)

(-F-2)
B B

B
A
(-E-2)

ECMB-G1

ECMB-J2
RY6 CTRL

RY5 CTRL

RY3 CTRL

RY4 CTRL

RY2 CTRL
CHASSIS ECMB-H2 RY1 CTRL
JT BK 2 JT BK 2
JT VT/GN REVERSE MOTOR
RECTIFIER/REGULATOR
JT RD/BN FAN RV
REG

ECMB-J4

ECMB-F1

ECMB-L3
B 1
1 JT RD/WH 1 JT RD/WH 2 RD-16 FAN POWER MOTOR CTRL
ECMB RD/WH-10 RD/WH-10 A
GROUND
2
MOTOR CTRL
BK-16

JT RD/YE
RD/WH-14
3
BK-10

(-H-6)
JT VT/WH

JT VT/BU

JT VT/PK
JT BK 4
JT BK 1

L4 JT RD/BU
STARTER SOLENOID CONTROL OG/BK-18 VT/BU-18

M4 JT VT/OG
S12V ECM POWER VT/PK-18

C C
ACC1
RF IDENTIFICATION KEY 2
RD/YE-16 S12V
RFID HARNESS INTER CONNECTION 1
D BK-16 GND
VT/PK-20 12V HIC

(-H-6)
B2 C 4 JT BK 4
WH/GY-20 DATA VT/PK-18 12 VOLTS FOR CAPS ACC2
E4 B 3 2
BK/WH-20 CONTACT VT/OG-18 12 VOLTS FOR REVERSE RELAY COILS RD/YE-16 S12V
F2 A HALL 2 1
BK/GN-20 GROUND VT/BU-18 12 VOLTS FOR INJECTORS + WASTE GATE (T03) BK-16 GND

(-H-6)
1
VT/BU-18 12 VOLTS FOR IGNITION COILS JT BK 4
ACC3
2
OXYGEN SENSOR RD/YE-16 S12V
1
HO2S1 BK-16 GND
L2 D TL
WH

BN/GN-18 HEATER
D

4
_

C RD/YE-16 RD/YE-16 TAIL LIGHT


WH

VT/PK-18 12V
+
C

3 B
VT/WH-18 S12V
02

D2 B RD/OG-18 RD/OG-18
S

SIGNAL
BK

WH/PK-20
B

SENSOR

2 C
J1 A COMMUNICATION WH-18 WH-18 WH-18 BRAKE
D GND D
GY

BK/PK-20
A

CONNECTOR 1 JT BK A
_

BK-16 BK-16 BK-16 GND


COM
6
VT/WH-16 12 VOLTS

(-H-4)
5
RD/WH-16 12 VOLTS
A2 4
DIAGNOSTIC POWER WH/VT-20 WH/VT-20 ECM POWER IN JT BK 1 BRAKE SWITCH
3
BK-16 GROUND

(-H-6)
C2 JT WH/BK 2
CAN LO WH/BK-20 WH/BK-20 CAN LO STR 4P
C1 JT WH/BG JT BK 3 1 4
CAN HI WH/BG-20 WH/BG-20 CAN HI VT/WH-20 GY-20
3
OG-20 OG-20
JT WH LEFT GRIP WARMER
C3 2
BRAKE SIGNAL INPUT WH-20 WH-20 BN-20
C4 1
EMERGENCY CUT-OFF INPUT BK/YE-20 BK-20 OG-20
D1
START / RER SIGNAL BG-20

(-H-5)
B1
EMERGENCY CUT-OFF GROUND BK/YE-20

FUEL PUMP
E MULTIFUNCTION GAUGE JT BK 2 E
FP EMERGENCY ENGINE CUT OFF SWITCH
4 MG MG
VT/BU-18 12V +
M1 3 M 1
FUEL PUMP POWER CTRL BN/PK-18 BN/PK-18 CTRL 14 U12V POWER RD/BG-16
- WH/BK-20 CAN LO
2
BU-20 (+) 13
H2 (-B-6) 1 WH/BG-20 CAN HI STR 6P
MAIN RELAY CTRL OG/BU-20 RY1 CTRL FB2-15 BK/BU-20 (-) 11 6
L3 VT/PK-20 S12V WAKE-UP BK/YE-20 BK-20
FORWARD RELAY CTRL BG/YE-20
(-B-9)
RY2 CTRL FB2-17 THROTTLE LEVER WARMER
8 10 5
J4 (-B-8) BK/BU-20 FUEL LEVEL GROUND LEVER (+) BN-20 BN-20 BN-20
FAN RELAY CTRL OG/YE-20 RY3 CTRL FB2-20
3 20 JT OG 4
F1 (-B-9) BU-20 FUEL LEVEL SIGNAL GRIPS(+) OG-20 OG-20 OG-20
REVERSE RELAY CTRL BG/RD-20 RY4 CTRL FB2-22
3
J2 BK/YE-20 BK-20
ACCESSORY RELAY CTRL OG/WH-20
(-B-7)
RY5 CTRL FB2-25 RIGHT GRIP WARMER
2
G1 (-B-7) BK-20 BN-20
LIGHTING RELAY CTRL OG/GN-20 RY6 CTRL FB2-27
1
BK-20 OG-20

(-H-5)

(-H-5)
F3
FPS2- FPS1-

BU/GY-20 FORWARD SWITCH PRESSURE RELEASE


SENSOR VALVE COMPRESSOR RELAY

F G4 + - JT BK 2 JT BK 2 F
BK/OG-20 START / RER SWITCH
- s
+ M
BK-20
87a
87
30

86
85
COMP

RD/VT-20 BACK LIGHT


RV

RY
PS

H3
RPS2- REVERSE SWITCH
MULTIFUNCTION SWITCH RD/GN-20
87
30

86
85
3
2
1

2
1

1
2

GN/BG-20
ACS SH
BK/RD-20
BU/YE-20
RD-20

RD-18

RD-16

BK-20

H1
RPS1- 6 9 2 1 JT BK
BK/OG-20 OG-16 OG/BU-20 OG/BU-20 COMPRESSOR RELAY CONTROL GROUND BK-18 BK-20 BK-20
5 19 2
YE/BU-18 YE/BU-18 RELEASE VALVE CONTROL BG-20 RD/GN-20
VEHICULE SPEED SENSOR JT RD 4 17 3
RD-16 VT/YE-16 LEVER DOWN BN/YE-20 BN/YE-20 BN/YE-22 LEVER DOWN
VSS 3 5
PRESSURE SENSOR SIGNAL GRIP DOWN
18 4
K2 3 BU/YE-20 BU/YE-20 OG/VT-20 OG/VT-20 OG/YE-22 GRIP DOWN
RD/BK-20 5V 2 12 4 5 SET
G2 2 BK/RD-20 BK/RD-20 PRESSURE SENSOR GROUND SET YE/GN-20 YE/GN-20 YE/GN-22
BK/RD-20 GND HALL JT BK 1 6
F4 1 BK-16 BK-16 BK-16 GY/OG-16 GY/OG-16 BACK LIGHT BACK LIGHT
GN/WH-20 SIGNAL 7 JT RD
RD/OG-16 RD-16
8
RD/BN-20 RD/VT-20
THROTTLE ACCELERATOR SENSOR 6 9
LEVER UP BN/GY-20 BN/GY-20 BN-22 LEVER UP
G TAS GRIP UP
7 10 G
J3 A OG/WH-20 OG/WH-20 OG/WH-22 GRIP UP
VT/BN-20 5V 15 11 MODE
B3 B MODE YE/BN-20 YE/BN-20 YE/BN-22
BK/BN-20 GND HALL 16 12
A3 C HIGH BEAM GY/WH-20 GY/WH-16 GY/WH-16
WH/BN-20 SIGNAL2
K1 D
VT/BU-20 5V DIMMER SWITCH
K3 E GY/OG-16
BK/BU-20 GND HALL
E1 F HEADLAMP 1 GY/WH-16
WH/BU-20 SIGNAL1
HL1 RD-16
C
GY/WH-18 HIGH BEAM
ECO A
LOW BEAM
D3 4 SPORT GND GY/OG-18
YE-20 JT BK 1 JT BK 2 JT BK 3 JT BK 4 B
UP BK-10 BK-10 BK-12 BK-12 BK-18 GROUND
ECO / SPORT
A1 2

JT GY/WH
JT GY/OG
MODE SWITCH
BK/GY-20
BK-10

BK-16

BK-16

BK-16

BK-20

BK-20

BK-20

BK-16

BK-16

BK-16

BK-16
E3 1 ECO DOWN
YE/RD-20 HEADLAMP 2
HL2
C
GY/WH-18 HIGH BEAM
(-D-8)

(-D-5)

(-C-8)

(-D-8)
(-B-3)

(-B-9)

(-B-9)

(-E-8)

(-B-8)

H H
(-F-8)

(-F-7)

L1 A
BK-18 GY/OG-18 LOW BEAM
B
M2 BK-18 GROUND
REG-3

TL-1

FB2-4

FB2-9

COM-3

ACC1-1

ACC2-1
STR 4P-1

STR 6P-1

STR 6P-2

FAN-A

BK-18

M3
BK-18

PAGE 01
REF: 515178731 REV: 1
1 2 3 4 5 6 7 8 9 10
2021
1 2 3 4 5 6 7 8 9 10

Main Harness
Expedition LE / SE (600R E-TEC)
CLUSTER WAKE UP
RFID PAC RY2
: FAN
A BATTERY STARTER ACS HEADLAMP TAILLIGHT ACCESSORY FAN CLUSTER START / RER A
FA: 40A F4 : 10A F7 : 15A F2 : 20A F8 : 10A F5 : 15A F6 : 15A F3 : 15A F1 : 5A
F6 RY2

Expedition Xtreme (850 E-TEC) F5 FAN LINE TYPES

FUSEBOX

30

87
85

86
BAT+ 55 / 60 VOLTS

FA

FB
STARTER

Skandic WT (600R E-TEC)


SD+ MOTOR 12 VOLTS SWITCHED

B3

B6
B4

A5
A6

B1
B2

B5

C3
C4

C6
D5
D6
C5

D4
D3

A3
A4

A1
A2
B
A
RD-6 F2 F4 F8 12 VOLTS UNSWITCHED

RD/WH-12

RD/WH-18

RD/WH-16

RD/WH-16

RD/WH-16
VT/WH-16

OG/YE-20
VT/OG-16

RD/BN-16
VT/GN-18

VT/GN-16

VT/GN-16

VT/GN-16

VT/GN-16
RD/YE-16

RD/VT-16
VT/PK-18

VT/YE-16
STARTER SOLENOID

RD-12
F1 F3 F7 5 OR 3.3 VOLTS

RD-16
M DIGITAL SIGNAL
POWER CONTROL
ECMB ANALOG SIGNAL
SD ENGINE
COMMUNICATION

B
A
JT RD/WH 2
CHASSIS RD/WH-12
ACC 1 A-D GROUND

VT/PK-18
STARTER SOLENOID
A1
OG/BK-18 RD/YE-16
2
S12V POWER GROUND
FAN
BK-16
1
GND AC VOLTAGE

JT VT/WH

JT RD/YE
JT VT/PK
B B
+
B
L1
RD/WH-16 M
A
L2 JT RD/WH 1 BK-16 -
BATTERY CHARGING RD/WH-16
L3 JT BK 1 ACC 2
RD/WH-16 2
J2 RD/YE-16
JT BK 1 1
BK-16

M1 TAIL LIGHT 1
VT/GN-16 2
M2 JT VT/GN VT/WH-18 S12V
VEHICULE LOADS VT/GN-16 JT BK 1 1
M4 WH-18 BRAKE

ACC3
VT/GN-16 3
BK-18 GND

SOCKET
PIN
COMMUNICATION
CONNECTOR TL
4
COM RD/YE-16 RD-16 TAIL LIGHT 2
6 3 JT VT/WH 2
VT/WH-16 12 VOLTS VT/WH-18 VT/WH-18 VT/WH-18 S12V
5 2 JT WH 1
RD/WH-16 12 VOLTS WH-18 WH-18 WH-18 BRAKE
C A2 4 1 JT BK 1 3 C
DIAGNOSTIC POWER RD/BU-18 ECM POWER IN BK-16 BK-16 BK-18 GND

(-H-5)
3
BK-16 GROUND
2
WH/BK-20 CAN LO

(-H-5)
1 JT BK 2
WH/BG-20 CAN HI

JT BK 2

BRAKE SWITCH
H3 JT WH
BRAKE SIGNAL INPUT WH-20
STR 4P
4
VT/WH-20 GY-20
3
OG-20 OG-20
RF IDENTIFICATION KEY LEFT GRIP WARMER
2
RFID WH-18 BN-20
D 1
VT/PK-20 S12V BK-20 OG-20

(-H-6)
K3 C
DATA WH/GY-20 DATA
D K2 B D
CONTACT BK/WH-20 CONTACT
J3 A HALL JT BK 1

VT/PK-20
GROUND BK/GN-20 GROUND

EXHAUST GAS TEMPERATURE SENSOR


EMERGENCY ENGINE CUT OFF SWITCH
EGTS GAUGE GAUGE
C3 A
EGTS SIGNAL BG/GY-20 SIGNAL MG MG
D3 B
GROUND BK/BU-20 GND
11 1
S12V WAKE UP U12V POWER STR 6P
(-E-3) 6
ECMB-G3 CONTROL BK/YE-20 BK-20
JT WH/BK THROTTLE LEVER WARMER
C2 14 10 5
CAN LO WH/BK-20 WH/BK-20 CAN LO HEATED LEVER OUTPUT BN-20 BN-20 BN-20
C1 JT WH/BG 13 20 JT OG 4
CAN HI WH/BG-20 WH/BG-20 CAN HI HEATED GRIPS OUTPUT OG-20 OG-20 OG-20
(-E-3) 3
ECMB-G4 GND BK/BU-20 BK-20
RIGHT GRIP WARMER
PRESSURE 2
RELEASE BK-20 BN-20
SENSOR VALVE COMPRESSOR RELAY 1
E BK-20 OG-20 E
+ -

(-H-6)

(-H-6)
- s
+ M
G3 (-E-8)
ENGINE CUT OFF CONTROL INPUT BK/YE-20 CONTROL STR 6P-6

87a
87
30

86
85
COMP

JT BK 1 JT BK 1
RV

RY
PS

G4 (-E-8)
ENGINE CUT OFF CONTROL GROUND BK/BU-20 GND STR 6P-3
87
30

86
85
3
2
1

2
1

1
2

ACS
BK/RD-20
BU/YE-20
RD-20

RD-18

RD-16

A3 (-F-7) BK-20 6 6 9
START/RER CONTROL BG-20 START/RER SH-2 OG-16 OG/BU-20 OG/BU-20 COMPRESSOR RELAY
5 5 19 START / RER SWITCH
YE/BU-18 YE/BU-18 RELEASE VALVE
J1 (-F-7) JT RD 4 4
STEERING HARNESS GROUND BK-20 SH GND SH-1 RD-16 VT/YE-16 BK-20
3 3 5
BU/YE-20 BU/YE-20 SUSPENSION PRESSURE RD/VT-20 BACK LIGHT
2 2 12
BK/RD-20 BK/RD-20 PRESSURE SIGNAL GROUND RD/GN-20
JT BK 1 1
BK-16 BK-16 BK-16 SH
(-F-3) 1 JT BK
ECMB-J1 SH Ground BK-20 BK-20
FUEL PUMP (-E-3) 2
ECMB-A3 START/RER BG-20 RD/GN-20
JT BK 2
F FP LEVER DOWN
17 3 F
L4 4 BN/YE-20 BN/YE-22 LEVER DOWN
55 V FOR FUEL PUMP WH/RD-18 55V + 18 4
M3 3 M GRIP DOWN OG/VT-20 OG/YE-22 GRIP DOWN
FUEL PUMP PWM CTRL BN/PK-18 CTRL 4 5 SET
- SET YE/GN-20
2 YE/GN-22
BU-18 (+) 6
1 GY/OG-16 GY/OG-16 BACK LIGHT BACK LIGHT
BK/BU-20 (-) 7 JT RD
VT/OG-16 RD-16
8 8
BK/BU-20 SIGNAL GROUND RD/VT-16 RD/VT-20
3 6 9
BU-18 FUEL LEVEL SIGNAL LEVER UP BN-20 BN-22 LEVER UP
7 10
GRIP UP OG/WH-20 OG/WH-22 GRIP UP
15 11 MODE
MODE YE/BN-20 YE/BN-22
VEHICLE SPEED SENSOR
16 12
VSS HIGH BEAM GY/WH-20 GY/WH-16 GY/WH-16
D2 3
5 VOLTS RD/BK-20 5V
F2 2 DIMMER SWITCH
GROUND BK/BU-20 GND HALL
GY/OG-16
E2 1
SPEED SIGNAL INPUT GN/WH-20 SS
GY/WH-16
2 HEADLAMP 1 RD-16
G GROUND BK-18 G
HL1
C
GY/WH-18 HI
A
GY/OG-18 LO
MANIFOLD AIR PRESSURE TEMP SENSOR
B
MAPTS BK-18 GND
F3 4 ENGINE
INTAKE MANIFOLD PRESSURE SIGNAL WH/BU-20 PS CHASSIS
E4 3
5 VOLTS PK/BU-20 5V

JT GY/WH
JT GY/OG
B2 2 GND
INTAKE MANIFOLD TEMP. SIGNAL WH/OG-20 TS JT BK 2 JT BK 1
BK-12 BK-12 HEADLAMP 2
F4 1
GROUND BK/BU-20 GND HL2
BK-16

BK-16

BK-16

BK-20

BK-20

BK-20

BK-16

BK-16

BK-16
C
GY/WH-18 HI
CHASSIS
A
GY/OG-18 LO
(-C-4)

(-C-8)

(-D-8)
(-E-8)

(-E-8)

(-B-7)

(-B-8)

(-B-8)
(-F-5)

B
BK-18 GND
COM-3

ACS-1

TL-1

ACC 1-1

ACC 2-1
STR 6P-2

STR 4P-1

STR 6P-1

FAN-A

H H

PAGE 01
REF: 515178956 REV:
1 2 3 4 5 6 7 8 9 10
2021
1 2 3 4 5 6 7 8 9 10

Main Harness
A Expedition SE (600R E-TEC) A

CLUSTER WAKE UP

With Large Panoramic


RY1
: MAIN RFID PAC RY2
: FAN F6
JOYSTICK ACS HEADLAMP TAILLIGHT ACCESSORY FAN CLUSTER START / RER
BATTERY
FA: 40A F4 : 10A F7 : 15A F2 : 20A F8 : 10A F5 : 15A F6 : 15A F3 : 15A F1 : 5A RY1 RY2
F5

7.8" Wide LCD Display


LINE TYPES

FUSEBOX

30

87

30

87
85

86

85

86
BAT+ F2 F4 F8 55 / 60 VOLTS

FA

FB
STARTER
SD+ MOTOR 12 VOLTS SWITCHED

C2
D1
D2
C1

B3
B4

A5
A6

B1
B2

B5
B6

C3
C4

C6
D5
D6
C5

D4
D3

A3
A4

A1
A2
B
A
RD-6 F1 F3 F7
12 VOLTS UNSWITCHED

OG/WH-20
RD/WH-12

RD/WH-18

RD/WH-16

RD/WH-18

RD/WH-16

RD/WH-16

RD/WH-18
VT/WH-16
RD/GY-16

RD/GY-18

RD/GY-16

OG/YE-20

RD/BG-16
VT/OG-16

RD/BN-16

RD/BN-16
VT/GN-16

VT/GN-16

VT/GN-16
RD/YE-16

RD/VT-18
VT/PK-18

VT/YE-16
STARTER SOLENOID

RD-12

RD-16
5 OR 3.3 VOLTS
M DIGITAL SIGNAL
JT RD/GY
POWER CONTROL
ECMB ANALOG SIGNAL
B SD ENGINE ACC HE B
2 COMMUNICATION

B
A
JT RD/WH 2 RD/YE-18
CHASSIS RD/WH-12
BK-18
1 A-D GROUND

VT/WH-18
STARTER SOLENOID
A1
OG/BK-18 POWER GROUND
FAN
AC VOLTAGE
JT BK 1 ACC 1

JT VT/WH

JT RD/YE
JT VT/PK
+
B
L1 2
RD/WH-16 M RD/YE-16 S12V
A
L2 JT RD/WH 1 BK-16 -
1
BATTERY CHARGING RD/WH-16 BK-16 GND
L3
RD/WH-16
K1 ACC 2
OG/WH-20 JT BK 1 JT BK 1 2
J2 RD/YE-16
OG/YE-20 1
M1 BK-16 TAIL LIGHT 1
VT/GN-16 2
M2 JT VT/GN VT/WH-18 S12V
VEHICULE LOADS VT/GN-16 1
M4 JT BK 1 WH-18 BRAKE

ACC3
VT/GN-16 3
BK-18 GND

SOCKET
PIN
C COMMUNICATION C
CONNECTOR TL
4
COM RD/YE-16 RD-16 TAIL LIGHT 2
6 3 JT VT/WH 2
VT/WH-16 12 VOLTS VT/WH-18 VT/WH-18 VT/WH-18 S12V
5 2 JT WH 1
RD/WH-16 12 VOLTS WH-18 WH-18 WH-18 BRAKE
A2 4 1 JT BK 1 3
DIAGNOSTIC POWER RD/BU-18 ECM POWER IN BK-16 BK-16 BK-18 GND

(-H-5)
3
BK-16 GROUND
2
WH/BK-20 CAN LO

(-H-5)
1 JT BK 2
WH/BG-20 CAN HI

JT BK 2

C4
VT/PK-20 BRAKE SWITCH
H3 JT WH
BRAKE SIGNAL INPUT WH-20
STR 4P
4
VT/WH-20 GY-20
D JOYSTICK CONSOLE
OG-20
3
OG-20
D
RF IDENTIFICATION KEY CONTROL LEFT GRIP WARMER
2
RFID JSCC WH-18 BN-20
D 1 1
VT/PK-20 S12V VT/PK-20 S12V POWER BK-20 OG-20

(-H-6)
K3 C 2
DATA WH/GY-20 DATA BK-20 GROUND
K2 B 3
CONTACT BK/WH-20 CONTACT WH/BG-20 CAN HI
J3 A HALL 4 JT BK 2

VT/PK-20
GROUND BK/GN-20 GROUND JT BK 1 WH/BK-20 CAN LO

EXHAUST GAS TEMPERATURE SENSOR


EMERGENCY ENGINE CUT OFF SWITCH
EGTS GAUGE GAUGE
C3 A
EGTS SIGNAL BG/GY-20 SIGNAL MG MG
D3 B
GROUND BK/BU-20 GND
11 1
S12V WAKE UP U12V POWER RD/BG-16 STR 6P
(-E-3) 6
ECMB-G3 CONTROL BK/YE-20 BK-20
JT WH/BK THROTTLE LEVER WARMER
C2 14 10 5
E CAN LO WH/BK-20 WH/BK-20 CAN LO HEATED LEVER OUTPUT BN-20 BN-20 BN-20 E
C1 JT WH/BG 13 20 JT OG 4
CAN HI WH/BG-20 WH/BG-20 CAN HI HEATED GRIPS OUTPUT OG-20 OG-20 OG-20
(-E-3) 3
ECMB-G4 GND BK/BU-20 BK-20
RIGHT GRIP WARMER
PRESSURE 2
RELEASE BK-20 BN-20
SENSOR VALVE COMPRESSOR RELAY 1
BK-20 OG-20
+ -

(-H-6)

(-H-6)
- s
+ M
G3 (-E-8)
ENGINE CUT OFF CONTROL INPUT BK/YE-20 CONTROL STR 6P-6
87a
87
30

86
85
COMP

JT BK 2 JT BK 2
RV

RY
PS

G4 (-E-8)
ENGINE CUT OFF CONTROL GROUND BK/BU-20 GND STR 6P-3
87
30

86
85
3
2
1

2
1

1
2

ACS
BK/RD-20
BU/YE-20
RD-20

RD-18

RD-16

BK-20

A3 (-F-7) 6 6 9
START/RER CONTROL BG-20 START/RER SH-2 OG-16 OG/BU-20 OG/BU-20 COMPRESSOR RELAY
5 5 19 START / RER SWITCH
YE/BU-18 YE/BU-18 RELEASE VALVE
J1 (-F-7) JT RD 4 4
STEERING HARNESS GROUND BK-20 SH GND SH-1 RD-16 VT/YE-16 BK-20
3 3 5
BU/YE-20 BU/YE-20 SUSPENSION PRESSURE RD/VT-20 BACK LIGHT
F 2 2 12
PRESSURE SIGNAL GROUND
F
BK/RD-20 BK/RD-20 RD/GN-20
JT BK 1 1
BK-16 BK-16 BK-16 SH
(-F-3) 1 JT BK
ECMB-J1 SH Ground BK-20 BK-20
FUEL PUMP (-E-3) 2
ECMB-A3 START/RER BG-20 RD/GN-20
JT BK 2
FP LEVER DOWN
17 3
L4 4 BN/YE-20 BN/YE-22 LEVER DOWN
55 V FOR FUEL PUMP WH/RD-18 55V + 18 4
M3 3 M GRIP DOWN OG/VT-20 OG/YE-22 GRIP DOWN
FUEL PUMP PWM CTRL BN/PK-18 CTRL 4 5 SET
- SET YE/GN-20
2 YE/GN-22
BU-18 (+) 6
1 GY/OG-16 GY/OG-16 BACK LIGHT BACK LIGHT
BK/BU-20 (-) 7 JT RD
VT/OG-16 RD-16
8 8
BK/BU-20 SIGNAL GROUND RD/VT-18 RD/VT-20
3 6 9
BU-18 FUEL LEVEL SIGNAL LEVER UP BN-20 BN-22 LEVER UP
7 10
GRIP UP OG/WH-20 OG/WH-22 GRIP UP
15 11 MODE
MODE YE/BN-20 YE/BN-22
VEHICLE SPEED SENSOR
16 12
G
VSS HIGH BEAM GY/WH-20 GY/WH-16 GY/WH-16
G
D2 3
5 VOLTS RD/BK-20 5V
F2 2 DIMMER SWITCH
GROUND BK/BU-20 GND HALL
GY/OG-16
E2 1
SPEED SIGNAL INPUT GN/WH-20 SS
GY/WH-16
2 HEADLAMP 1 RD-16
GROUND BK-18
HL1
C
GY/WH-18 HI
A
GY/OG-18 LO
MANIFOLD AIR PRESSURE TEMP SENSOR
B
MAPTS BK-18 GND
F3 4 ENGINE
INTAKE MANIFOLD PRESSURE SIGNAL WH/BU-20 PS CHASSIS
E4 3
5 VOLTS PK/BU-20 5V

JT GY/WH
JT GY/OG
B2 2 GND
INTAKE MANIFOLD TEMP. SIGNAL WH/OG-20 TS JT BK 2 JT BK 1
BK-12 BK-12 HEADLAMP 2
F4 1
GROUND BK/BU-20 GND HL2
BK-16

BK-16

BK-16

BK-20

BK-20

BK-20

BK-16

BK-16

BK-16
C
GY/WH-18 HI
CHASSIS
A
H GY/OG-18 LO H
(-C-5)

(-C-8)

(-D-8)

(-D-4)
(-E-8)

(-E-8)

(-B-7)

(-B-8)

(-B-8)

(-B-8)
(-F-5)

B
BK-18 GND
COM-3

ACS-1

TL-1

JSCC-2
STR 6P-2

STR 4P-1

STR 6P-1

ACC 1-1

ACC 2-1

ACC HE-1
FAN-A

PAGE 01
REF: 515178944 REV:
1 2 3 4 5 6 7 8 9 10
2021
1 2 3 4 5 6 7 8 9 10

Main Harness
A Expedition SWT (600R E-TEC) BATTERY
FA: 40A
CLUSTER WAKE UP
RFID
STARTER
F4 : 10A
HEADLAMP
F2 : 20A
PAC
TAILLIGHT
F8 : 10A
ACCESSORY
F5 : 15A
RY2
: FAN
FAN
F6 : 15A
CLUSTER
F3 : 15A
START / RER
F1 : 5A F6 RY2
A

Skandic SWT (600R E-TEC) F5 FAN LINE TYPES

FUSEBOX

30

87
85

86
BAT+ 55 / 60 VOLTS

FA

FB
STARTER
SD+ MOTOR F2 F4 F8 12 VOLTS SWITCHED

B3
B4

B1
B2

B5

B6

C3
C4

C6
D5
D6
C5

D4
D3

A3
A4

A1
A2
B
A
RD-6
12 VOLTS UNSWITCHED

RD/WH-12

RD/WH-18

RD/WH-16

RD/WH-16

RD/WH-16
F1 F3

VT/WH-16

OG/YE-20
VT/OG-16

RD/BN-16
VT/GN-18

VT/GN-16

VT/GN-16

VT/GN-16
RD/YE-16

RD/VT-16
VT/PK-18
STARTER SOLENOID

RD-12
5 OR 3.3 VOLTS

RD-16
M DIGITAL SIGNAL
POWER CONTROL
ECMB ANALOG SIGNAL
SD ENGINE
COMMUNICATION

B
A
JT RD/WH 2
CHASSIS RD/WH-12
ACC 1 A-D GROUND

VT/PK-18
STARTER SOLENOID
A1
OG/BK-18 RD/YE-16
2
S12V POWER GROUND
FAN
BK-16
1
GND AC VOLTAGE

JT VT/WH

JT RD/YE
JT VT/PK
B B
+
B
L1
RD/WH-16 M
A
L2 JT RD/WH 1 BK-16 -
BATTERY CHARGING RD/WH-16
L3 JT BK 1 ACC 2
RD/WH-16 2
J2 RD/YE-16
JT BK 1 1
BK-16

M1 TAIL LIGHT 1
VT/GN-16 2
M2 JT VT/GN VT/WH-18 S12V
VEHICULE LOADS VT/GN-16 JT BK 1 1
M4 WH-18 BRAKE

ACC3
VT/GN-16 3
BK-18 GND

SOCKET
PIN
COMMUNICATION
CONNECTOR TL
4
COM RD/YE-16 RD-16 TAIL LIGHT 2
6 3 JT VT/WH 2
VT/WH-16 12 VOLTS VT/WH-18 VT/WH-18 VT/WH-18 S12V
5 2 JT WH 1
RD/WH-16 12 VOLTS WH-18 WH-18 WH-18 BRAKE
C A2 4 1 JT BK 1 3 C
DIAGNOSTIC POWER RD/BU-18 ECM POWER IN BK-16 BK-16 BK-18 GND

(-H-5)
3
BK-16 GROUND
2
WH/BK-20 CAN LO

(-H-5)
1 JT BK 2
WH/BG-20 CAN HI

JT BK 2

BRAKE SWITCH
H3 JT WH
BRAKE SIGNAL INPUT WH-20
STR 4P
4
VT/WH-20 GY-20
3
OG-20 OG-20
RF IDENTIFICATION KEY LEFT GRIP WARMER
2
RFID WH-18 BN-20
D 1
VT/PK-20 S12V BK-20 OG-20

(-H-6)
K3 C
DATA WH/GY-20 DATA
D K2 B D
CONTACT BK/WH-20 CONTACT
J3 A HALL JT BK 1

VT/PK-20
GROUND BK/GN-20 GROUND

EXHAUST GAS TEMPERATURE SENSOR


EMERGENCY ENGINE CUT OFF SWITCH
EGTS GAUGE GAUGE
C3 A
EGTS SIGNAL BG/GY-20 SIGNAL MG MG
D3 B
GROUND BK/BU-20 GND
11 1
S12V WAKE UP U12V POWER STR 6P
(-E-3) 6
ECMB-G3 CONTROL BK/YE-20 BK-20
JT WH/BK THROTTLE LEVER WARMER
C2 14 10 5
CAN LO WH/BK-20 WH/BK-20 CAN LO HEATED LEVER OUTPUT BN-20 BN-20 BN-20
C1 JT WH/BG 13 20 JT OG 4
CAN HI WH/BG-20 WH/BG-20 CAN HI HEATED GRIPS OUTPUT OG-20 OG-20 OG-20
(-E-3) 3
ECMB-G4 GND BK/BU-20 BK-20
RIGHT GRIP WARMER
2
BK-20 BN-20
1
E BK-20 OG-20 E

(-H-6)

(-H-6)
G3 (-E-8)
ENGINE CUT OFF CONTROL INPUT BK/YE-20 CONTROL STR 6P-6

JT BK 1 JT BK 1
G4 (-E-8)
ENGINE CUT OFF CONTROL GROUND BK/BU-20 GND STR 6P-3

A3 (-F-7)
START/RER CONTROL BG-20 START/RER SH-2

START / RER SWITCH


J1 (-F-7)
STEERING HARNESS GROUND BK-20 SH GND SH-1 BK-20
RD/VT-20 BACK LIGHT

RD/GN-20

SH
(-F-3) 1 JT BK
ECMB-J1 SH Ground BK-20 BK-20
FUEL PUMP (-E-3) 2
ECMB-A3 START/RER BG-20 RD/GN-20
F FP LEVER DOWN
17 3 F
L4 4 BN/YE-20 BN/YE-22 LEVER DOWN
55 V FOR FUEL PUMP WH/RD-18 55V + 18 4
M3 3 M GRIP DOWN OG/VT-20 OG/YE-22 GRIP DOWN
FUEL PUMP PWM CTRL BN/PK-18 CTRL 4 5 SET
- SET YE/GN-20
2 YE/GN-22
BU-18 (+) 6
1 GY/OG-16 GY/OG-16 BACK LIGHT BACK LIGHT
BK/BU-20 (-) 7 JT RD
VT/OG-16 RD-16
8 8
BK/BU-20 SIGNAL GROUND RD/VT-16 RD/VT-20
3 6 9
BU-18 FUEL LEVEL SIGNAL LEVER UP BN-20 BN-22 LEVER UP
7 10
GRIP UP OG/WH-20 OG/WH-22 GRIP UP
15 11 MODE
MODE YE/BN-20 YE/BN-22
VEHICLE SPEED SENSOR
16 12
VSS HIGH BEAM GY/WH-20 GY/WH-16 GY/WH-16
D2 3
5 VOLTS RD/BK-20 5V
F2 2 DIMMER SWITCH
GROUND BK/BU-20 GND HALL
GY/OG-16
E2 1
SPEED SIGNAL INPUT GN/WH-20 SS
GY/WH-16
2 HEADLAMP 1 RD-16
G GROUND BK-18 G
HL1
C
GY/WH-18 HI
A
GY/OG-18 LO
MANIFOLD AIR PRESSURE TEMP SENSOR
B
MAPTS BK-18 GND
F3 4 ENGINE
INTAKE MANIFOLD PRESSURE SIGNAL WH/BU-20 PS CHASSIS
E4 3
5 VOLTS PK/BU-20 5V

JT GY/WH
JT GY/OG
B2 2 GND
INTAKE MANIFOLD TEMP. SIGNAL WH/OG-20 TS JT BK 2 JT BK 1
BK-12 BK-12 HEADLAMP 2
F4 1
GROUND BK/BU-20 GND HL2
BK-16

BK-16

BK-20

BK-20

BK-20

BK-16

BK-16

BK-16
C
GY/WH-18 HI
CHASSIS
A
GY/OG-18 LO
(-C-4)

(-C-8)

(-D-8)
(-E-8)

(-E-8)

(-B-7)

(-B-8)

(-B-8)
B
BK-18 GND
COM-3

TL-1

STR 6P-2

STR 4P-1

STR 6P-1

ACC 1-1

ACC 2-1
FAN-A

H H

PAGE 01
REF: 515178957 REV:
1 2 3 4 5 6 7 8 9 10
2021
1 2 3 4 5 6 7 8 9 10

Main Harness
A Grand Touring Limited (600R E-TEC) A

Renegade Enduro (600R and 850 E-TEC) RER


LINE TYPES
55 / 60 VOLTS
BATTERY ACS CLUSTER START LOADS BAT+
FA: 30A F3 : 15A F4 : 15A F1 : 5A F2 : 25A 12 VOLTS SWITCHED
SD+
RD-6 12 VOLTS UNSWITCHED
5 OR 3.3 VOLTS

FUSEBOX

STARTER SOLENOID
STARTER

FA

FB
ECMB M DIGITAL SIGNAL
MOTOR

A
B

G
H

B
A
F

C
POWER CONTROL

RD/WH-12

RD/WH-12

RD/WH-12

RD/OG-12
ANALOG SIGNAL

RD/GN-12

RD/GN-12
RD/BU-16

RD/YE-16

RD/VT-16
RD-12 SD ENGINE
COMMUNICATION
L1

B
A
RD/WH-16
JT RD/WH CHASSIS
A-D GROUND
L2
BATTERY CHARGING RD/WH-16
POWER GROUND
L3
RD/WH-16
AC VOLTAGE
B B
ACC2

RD/OG-18
A1 2
STARTER SOLENOID OG/BK-18 OG/BK-18 RD/YE-16 S12V
1
BK-16 GND

M1
RD/GN-16 TL
M2 JT RD/GN JT RD/OG 2 4
VEHICULE LOADS RD/GN-16 RD/OG-16 RD/YE-16 TAIL LIGHT
M4 3 B
RD/GN-16 RD/OG-18 RD/OG-18 RD/OG-18 S12V
2 C
WH-18 WH-18 WH-18 BRAKE
1 JT BK A
BK-16 BK-16 BK-16 GND

(-H-5)
COMMUNICATION
CONNECTOR
JT BK 2
COM
6
12 VOLTS
ACC 1
RD/OG-16 2
RD/OG-16 S12V

RD/OG-12
5
RD/WH-16 12 VOLTS 1
C A2 4 BK-16 GND C
DIAGNOSTIC POWER RD/BU-18 RD/BU-18 ECM POWER IN
3
BK-16 GROUND
2 JT BK 1
WH/BK-20 CAN LO

(-H-5)
1
CAN HI
ACC 2
WH/BG-20 2
RD/OG-16 S12V
JT BK 2 1
BK-16 GND

H3 BRAKE SWITCH
BRAKE SIGNAL INPUT WH-20 WH-20
JT BK 1
STR 4P
JT RD/OG 1 4
RD/OG-18 GY-20
3
OG-20 OG-20
RF IDENTIFICATION KEY LEFT GRIP WARMER
JT WH 2
RFID WH-18 BN-20
D 1
RD/OG-20 S12V OG-20

(-H-6)
K3 C GAUGE
DATA WH/GY-20 DATA
D K2 B MG MG D
CONTACT BK/WH-20 CONTACT GAUGE
J3 A HALL JT BK 2
GROUND BK/GN-20 GROUND

C2 JT WH/BK 14
CAN LO WH/BK-20 WH/BK-20 CAN LO
JT WH/BG EMERGENCY ENGINE CUT OFF SWITCH
C1 13
CAN HI WH/BG-20 WH/BG-20 CAN HI

EGTS
C3 1 STR 6P
EGTS SIGNAL BG/GY-20 SIGNAL (-E-3) 6
D3 2 EXHAUST GAS TEMPERATURE SENSOR 11 ECMB-G3 CONTROL BK/YE-20 BK-20
GROUND BK/BU-20 GND RD/OG-18 S12V WAKE UP THROTTLE LEVER WARMER
10 5
HEATED LEVER OUTPUT BN-20 BN-20 BN-20
1 20 JT OG 4
RD/YE-16 U12V POWER HEATED GRIPS OUTPUT OG-20 OG-20 OG-20
(-E-3) 3
ECMB-G4 GND BK/BU-20 BK-20
RIGHT GRIP WARMER
2
BN-20
PRESSURE 1
E RELEASE OG-20 E
SENSOR VALVE COMPRESSOR RELAY

(-H-6)

(-H-6)
G3 (-E-8)
+ -
ENGINE CUT OFF CONTROL INPUT BK/YE-20 CONTROL STR 6P-6
M
s
- +

JT BK 2 JT BK 2

87a
G4 87
30

86
85
(-E-8)
COMP

ENGINE CUT OFF CONTROL GROUND BK/BU-20 GND STR 6P-3


RV

RY
PS

87
30

86
85
3
2
1

2
1

1
2

A3 (-F-7)
ACS
BK/RD-20

START/RER CONTROL
BU/YE-20
RD-20

RD-18

RD-16

BG-20 START/RER SH-2 BK-20


6 6 9 START / RER SWITCH
OG-16 OG/BU-20 OG/BU-20 COMPRESSOR RELAY
J1 (-F-7) 5 5 19
STEERING HARNESS GROUND BK-20 SH GND SH-1 YE/BU-18 YE/BU-18 RELEASE VALVE BK-20
JT RD 4 4
RD-16 RD/BU-16 RD/VT-20 BACK LIGHT
3 3 5
BU/YE-20 BU/YE-20 SUSPENSION PRESSURE RD/GN-20
2 2 12
BK/RD-20 BK/RD-20 PRESSURE SIGNAL GROUND SH
JT BK 1 1 (-F-3) 1 JT BK
BK-16 BK-16 ECMB-J1 SH Ground BK-20 BK-20
FUEL PUMP (-E-3) 2
ECMB-A3 START/RER BG-20 RD/GN-20
F FP LEVER DOWN
17 3 F
L4 4 BN/YE-20 BN/YE-22 LEVER DOWN
55 V FOR FUEL PUMP WH/RD-18 55V + JT BK 2
18 4
M3 3 M GRIP DOWN OG/VT-20 OG/YE-22 GRIP DOWN
FUEL PUMP PWM CTRL BN/PK-18 CTRL 4 5 SET
- SET YE/GN-20
2 YE/GN-22
BU-18 (+) 6
1 GY/OG-16 GY/OG-16 BACK LIGHT BACK LIGHT
BK/BU-20 (-) 7 JT RD
RD/OG-16 RD-16
8 8
BK/BU-20 SIGNAL GROUND RD/VT-16 RD/VT-20
3 6 9
BU-18 FUEL LEVEL SIGNAL LEVER UP BN-20 BN-22 LEVER UP
7 10
GRIP UP OG/WH-20 OG/WH-22 GRIP UP
15 11 MODE
MODE YE/BN-20 YE/BN-22
VEHICLE SPEED SENSOR
16 12
VSS HIGH BEAM GY/WH-20 GY/WH-16 GY/WH-16
D2 3
5 VOLTS RD/BK-20 5V
F2 2 DIMMER SWITCH
GROUND BK/BU-20 GND HALL
GY/OG-16
E2 1
SPEED SIGNAL INPUT GN/WH-20 SS
GY/WH-16
2 HEADLAMP 1 RD-16
G GROUND BK-18 G
HL1
C
GY/WH-18 HI
A
GY/OG-18 LO
MANIFOLD AIR PRESSURE TEMP SENSOR
B
MAPTS BK-18 GND
F3 4 CHASSIS ENGINE
INTAKE MANIFOLD PRESSURE SIGNAL WH/BU-20 PS
E4 3
5 VOLTS PK/BU-20 5V

JT GY/WH
JT GY/OG
B2 2 GND
INTAKE MANIFOLD TEMP. SIGNAL WH/OG-20 TS JT BK 2 JT BK 1
BK-12 BK-12 HEADLAMP 2
F4 1
GROUND BK/BU-20 GND HL2
BK-16

BK-16

BK-16

BK-20

BK-20

BK-20

BK-16

BK-16
C
GY/WH-18 HI
CHASSIS
A
GY/OG-18 LO
(-C-5)

(-C-8)

(-D-8)

(-C-8)

(-C-8)
(-E-8)

(-E-8)
(-F-5)

B
BK-18 GND
COM-3

ACS-1

TL-1

STR 6P-2

STR 4P-1

STR 6P-1

ACC 1-1

ACC 2-1
H H

PAGE 01
REF: 515178647 REV:
1 2 3 4 5 6 7 8 9 10
2021
1 2 3 4 5 6 7 8 9 10

LINE TYPES
55 / 60 VOLTS

Main Harness 850 E-TEC


12 VOLTS SWITCHED
A 12 VOLTS UNSWITCHED A
5 OR 3.3 VOLTS

SHOT Start DIGITAL SIGNAL


POWER CONTROL

Backcountry (X and XRS)


ANALOG SIGNAL
COMMUNICATION
ECMB A-D GROUND

Manual Start
ONLY WITH SHOT START SYSTEM POWER GROUND
AC VOLTAGE
UCAP

Backcountry
6
WAKE-UP SIGNAL BG-18 RER ACCESSORY
CHARGE SIGNAL 5 CLUSTER START LOADS
BU/WH-18 F4 : 15A F1 : 5A F2 : 25A

(STD, X and XRS)


4
55 VOLTS WH/RD-14
3
12 VOLTS FROM UCAP RD/WH-18

FUSEBOX
B B

FB
2

MZX (TNT, X and XRS)


DISCHARGE SIGNAL OG/BK-18
1

E
F

C
D

G
H

B
A
GROUND BK-14

RD/WH-12

RD/WH-12

RD/OG-12
RD/GN-12
RD/YE-16

RD/VT-18
Renegade (Adrenaline,

YE-18
SD
L1

B
A
RD/WH-16
L2 JT RD/WH

TNT, X and XRS)


BATTERY CHARGING RD/WH-16
L3
RD/WH-16

ACC2

RD/OG-18
A1
STARTER SOLENOID OG/BK-18 OG/BK-18 2
RD/YE-16 S12V
1
M1 BK-16 GND

(With 4.5" or 7.2"


RD/GN-16
M2 JT RD/GN
VEHICULE LOADS RD/GN-16 TL
M4 JT RD/OG 2 4
RD/GN-16 RD/OG-16 RD/YE-16 TAIL LIGHT

Digital Display)
3 B
RD/OG-18 RD/OG-18 RD/OG-18 S12V
C 2 C C
WH-18 WH-18 WH-18 BRAKE
A3 (-F-7) 1 JT BK A
START/SHOT/RER CONTROL BG-20 START/RER SH-2 BK-16 BK-16 BK-16 GND

(-H-6)
COMMUNICATION
H1 CONNECTOR
START BUTTON 12V SUPPLY YE-18 JT BK 2
COM
6
RD/OG-16 12 VOLTS

RD/OG-12
5
RD/WH-16 12 VOLTS
A2 4
DIAGNOSTIC POWER RD/BU-18 RD/BU-18 ECM POWER IN ACC 1
3 2
BK-16 GROUND RD/OG-16 S12V
2 1
WH/BK-20 CAN LO BK-16 GND

(-H-5)

(-H-6)
1
WH/BG-20 CAN HI

JT BK 2
JT BK 1

H3 BRAKE SWITCH
BRAKE SIGNAL INPUT WH-20 WH-20
D D

STR 4P
JT RD/OG 1 4
RD/OG-18 GY-20
3
OG-20 OG-20
RF IDENTIFICATION KEY LEFT GRIP WARMER
JT WH 2
RFID WH-18 BN-20
D 1
RD/OG-20 S12V BK-20 OG-20

(-H-5)
K3 C
DATA WH/GY-20 DATA
K2 B
CONTACT BK/WH-20 CONTACT
J3 A HALL JT BK 2
GROUND BK/GN-20 GROUND

EMERGENCY ENGINE CUT OFF SWITCH

GAUGE
MG MG
GAUGE
STR 6P
C2 JT WH/BK 14 (-F-3) 6
E CAN LO WH/BK-20 WH/BK-20 CAN LO ECMB-G3 CONTROL BK/YE-20 BK-20 E
JT WH/BG THROTTLE LEVER WARMER
C1 13 10 5
CAN HI WH/BG-20 WH/BG-20 CAN HI HEATED LEVER OUTPUT BN-20 BN-20 BN-20
20 JT OG 4
HEATED GRIPS OUTPUT OG-20 OG-20 OG-20
(-F-3) 3
ECMB-G4 GND BK/BU-20 BK-20
FUEL PUMP RIGHT GRIP WARMER
2
FP BK-20 BN-20
L4 4 11 1
55 V FOR FUEL PUMP WH/RD-18 55V + RD/OG-18 S12V WAKE UP BK-20 OG-20
M3 3 M
FUEL PUMP PWM CTRL BN/PK-18 CTRL

(-H-5)

(-H-5)
-
2
BU-18 (+)
1 1
BK/BU-20 (-) RD/YE-16 U12V POWER JT BK 2 JT BK 2

8
BK/BU-20 FUEL LEVEL GROUND
3 START / RER SWITCH
BU-18 FUEL LEVEL SIGNAL
BK-20
F RD/VT-20 BACK LIGHT F
G3 (-E-8)
ENGINE CUT OFF CONTROL INPUT BK/YE-20 CONTROL STR 6P-6 RD/GN-20

SH
G4 (-E-8) (-F-3) 1 JT BK
ENGINE CUT OFF CONTROL GROUND BK/BU-20 GND STR 6P-3 ECMB-J1 SH Ground BK-20 BK-20
(-C-3) 2
ECMB-A3 START/RER BG-20 RD/GN-20
17 3
LEVER DOWN BN/YE-20 BN/YE-22 LEVER DOWN
18 4
GRIP DOWN OG/VT-20 OG/YE-22 GRIP DOWN
J1 (-F-7) 4 5 SET
STEERING HARNESS GROUND BK-20 SH GND SH-1 SET YE/GN-20 YE/GN-22
6
GY/OG-16 GY/OG-16 BACK LIGHT BACK LIGHT
7 JT RD
RD/OG-16 RD-16
EXHAUST GAS TEMPERATURE SENSOR 8
RD/VT-18 RD/VT-20
EGTS LEVER UP
6 9
C3 1 BN-20 BN-22 LEVER UP
EGTS SIGNAL BG/GY-20 SIGNAL 7 10
D3 2 GRIP UP OG/WH-20 OG/WH-22 GRIP UP
GROUND BK/BU-20 GND 15 11 MODE
MODE YE/BN-20 YE/BN-22
G 16 12 G
HIGH BEAM GY/WH-20 GY/WH-16 GY/WH-16

VEHICLE SPEED SENSOR


DIMMER SWITCH
VSS GY/OG-16
D2 3
5 VOLTS RD/BK-20 5V
GY/WH-16
F2 2
GROUND BK/BU-20 GND HALL 2 HEADLAMP 1
GROUND BK-18 RD-16
E2 1
SPEED SIGNAL INPUT GN/WH-20 SS HL1
C
GY/WH-18 HI
A
GY/OG-18 LO
MANIFOLD AIR PRESSURE TEMP SENSOR
B
MAPTS BK-18 GND
F3 4
INTAKE MANIFOLD PRESSURE SIGNAL WH/BU-20 PS ENGINE CHASSIS
E4 3
5 VOLTS PK/BU-20 5V

JT GY/WH
JT GY/OG
B2 2 GND
INTAKE MANIFOLD TEMP. SIGNAL WH/OG-20 TS JT BK 2 JT BK 1
BK-12 BK-12 HEADLAMP 2
F4 1
GROUND BK/BU-20 GND HL2
BK-16

BK-20
BK-20

BK-20

BK-16

BK-16
C
GY/WH-18 HI
H CHASSIS H
A
GY/OG-18 LO
(-C-5)

(-D-8)

(-C-8)
(-E-8)

(-E-8)

B
GND

(-C-8)
BK-18
COM-3

TL-1
STR 6P-2

STR 4P-1

STR 6P-1

ACC 1-1
PAGE 01
REF: 515178889 REV:
1 2 3 4 5 6 7 8 9 10
2021
1 2 3 4 5 6 7 8 9 10

Main Harness 600R and 850 E-TEC


Electric Start
A
Backcountry (STD, X and XRS) A

MXZ (TNT, X and XRS)


LINE TYPES
RER ACCESSORY 55 / 60 VOLTS
BATTERY CLUSTER START LOADS BAT+
12 VOLTS SWITCHED

Renegade (Adrenaline, Enduro, X and XRS)


F3 : 30A F4 : 15A F1 : 5A F2 : 25A
SD+
RD-6 12 VOLTS UNSWITCHED
5 OR 3.3 VOLTS

FUSEBOX

STARTER SOLENOID
STARTER

FB
ECMB M MOTOR
DIGITAL SIGNAL

E
F

C
D

G
H

B
A
POWER CONTROL

RD/WH-12

RD/WH-12

RD/WH-12

RD/OG-12
ANALOG SIGNAL

RD/GN-12
RD/YE-16

RD/VT-16
RD-12 SD ENGINE ENGINE CHASSIS COMMUNICATION
L1

B
A
RD/WH-16
CHASSIS
A-D GROUND
L2 JT RD/WH
BATTERY CHARGING RD/WH-16
POWER GROUND
L3
RD/WH-16
AC VOLTAGE
B A1 B
STARTER SOLENOID OG/BK-18 OG/BK-18
ACC2

RD/OG-18
M1
RD/GN-16 2
M2 JT RD/GN RD/YE-16 S12V
VEHICULE LOADS RD/GN-16 1
M4 BK-16 GND
RD/GN-16

TL
JT RD/OG 2 4
RD/OG-16 RD/YE-16 TAIL LIGHT
3 B
RD/OG-18 RD/OG-18 RD/OG-18 S12V
2 C
WH-18 WH-18 WH-18 BRAKE
1 JT BK A
BK-16 BK-16 BK-16 GND

(-H-6)
COMMUNICATION
CONNECTOR
JT BK 2
COM
6
RD/OG-16 12 VOLTS

RD/OG-12
5
RD/WH-16 12 VOLTS
C A2 4 C
DIAGNOSTIC POWER RD/BU-18 RD/BU-18 ECM POWER IN ACC 1
3 2
BK-16 GROUND RD/OG-16 S12V
2 1
WH/BK-20 CAN LO BK-16 GND

(-H-5)

(-H-6)
1
WH/BG-20 CAN HI

JT BK 2
JT BK 1

H3 BRAKE SWITCH
BRAKE SIGNAL INPUT WH-20 WH-20

STR 4P
JT RD/OG 1 4
RD/OG-18 GY-20
3
OG-20 OG-20
RF IDENTIFICATION KEY LEFT GRIP WARMER
JT WH 2
RFID WH-18 BN-20
D 1
RD/OG-20 S12V BK-20 OG-20

(-H-5)
K3 C
DATA WH/GY-20 DATA
D K2 B D
CONTACT BK/WH-20 CONTACT
J3 A HALL JT BK 2
GROUND BK/GN-20 GROUND

EMERGENCY ENGINE CUT OFF SWITCH

GAUGE
MG MG
GAUGE
STR 6P
C2 JT WH/BK 14 (-F-3) 6
CAN LO WH/BK-20 WH/BK-20 CAN LO ECMB-G3 CONTROL BK/YE-20 BK-20
JT WH/BG THROTTLE LEVER WARMER
C1 13 10 5
CAN HI WH/BG-20 WH/BG-20 CAN HI HEATED LEVER OUTPUT BN-20 BN-20 BN-20
20 JT OG 4
HEATED GRIPS OUTPUT OG-20 OG-20 OG-20
(-F-3) 3
ECMB-G4 GND BK/BU-20 BK-20
FUEL PUMP RIGHT GRIP WARMER
2
FP BK-20 BN-20
L4 4 11 1
E 55 V FOR FUEL PUMP WH/RD-18 55V + RD/OG-18 S12V WAKE UP BK-20 OG-20 E
M3 3 M
FUEL PUMP PWM CTRL BN/PK-18 CTRL

(-H-5)

(-H-5)
-
2
BU-18 (+)
1 1
BK/BU-20 (-) RD/YE-16 U12V POWER JT BK 2 JT BK 2

8
BK/BU-20 FUEL LEVEL GROUND
3 START / RER SWITCH
BU-18 FUEL LEVEL SIGNAL
BK-20
RD/VT-20 BACK LIGHT
G3 (-E-8)
ENGINE CUT OFF CONTROL INPUT BK/YE-20 CONTROL STR 6P-6 RD/GN-20

SH
G4 (-E-8) (-F-3) 1 JT BK
ENGINE CUT OFF CONTROL GROUND BK/BU-20 GND STR 6P-3 ECMB-J1 SH Ground BK-20 BK-20
(-F-3) 2
ECMB-A3 START/RER BG-20 RD/GN-20
F A3 (-F-7) 17 3 F
START/RER CONTROL BG-20 START/RER SH-2 LEVER DOWN BN/YE-20 BN/YE-22 LEVER DOWN
18 4
GRIP DOWN OG/VT-20 OG/YE-22 GRIP DOWN
J1 (-F-7) 4 5 SET
STEERING HARNESS GROUND BK-20 SH GND SH-1 SET YE/GN-20 YE/GN-22
6
GY/OG-16 GY/OG-16 BACK LIGHT BACK LIGHT
7 JT RD
RD/OG-16 RD-16
EXHAUST GAS TEMPERATURE SENSOR 8
RD/VT-16 RD/VT-20
EGTS LEVER UP
6 9
C3 1 BN-20 BN-22 LEVER UP
EGTS SIGNAL BG/GY-20 SIGNAL 7 10
D3 2 GRIP UP OG/WH-20 OG/WH-22 GRIP UP
GROUND BK/BU-20 GND 15 11 MODE
MODE YE/BN-20 YE/BN-22
16 12
HIGH BEAM GY/WH-20 GY/WH-16 GY/WH-16

VEHICLE SPEED SENSOR


DIMMER SWITCH
VSS GY/OG-16
D2 3
5 VOLTS RD/BK-20 5V
GY/WH-16
F2 2
GROUND BK/BU-20 GND HALL 2 HEADLAMP 1
G GROUND BK-18 RD-16 G
E2 1
SPEED SIGNAL INPUT GN/WH-20 SS HL1
C
GY/WH-18 HI
A
GY/OG-18 LO
MANIFOLD AIR PRESSURE TEMP SENSOR
B
MAPTS BK-18 GND
F3 4
INTAKE MANIFOLD PRESSURE SIGNAL WH/BU-20 PS
E4 3
5 VOLTS PK/BU-20 5V

JT GY/WH
JT GY/OG
B2 2 GND
INTAKE MANIFOLD TEMP. SIGNAL WH/OG-20 TS JT BK 2 JT BK 1
BK-12 BK-12 HEADLAMP 2
F4 1
GROUND BK/BU-20 GND HL2
BK-16

BK-20
BK-20

BK-20

BK-16

BK-16
C
GY/WH-18 HI
CHASSIS
A
GY/OG-18 LO
(-C-5)

(-D-8)

(-C-8)
(-E-8)

(-E-8)

B
GND
(-C-8)

BK-18
COM-3

STR 6P-2

TL-1
STR 4P-1

STR 6P-1

ACC 1-1

H H

PAGE 01
REF: 515178605 REV:
1 2 3 4 5 6 7 8 9 10
2021
1 2 3 4 5 6 7 8 9 10

Main Harness
A Backcountry X and XRS 850 E-ETC A

MXZ X and XRS 850 E-ETC LINE TYPES


55 / 60 VOLTS

Renegade X and XRS 850 E-ETC 12 VOLTS SWITCHED


12 VOLTS UNSWITCHED
RY1 MAIN RELAY 5 OR 3.3 VOLTS
RER
MAIN LOADS CLUSTER START BATTERY BAT+ DIGITAL SIGNAL
F2 : 10A F4 : 25A F3 : 15A F5 : 5A F1 : 30A
POWER CONTROL

With Large Panoramic 7.8" Wide LCD Display


SD+ 15A
RD-6 MAIN ANALOG SIGNAL

30

87
85

86
5A

FUSEBOX

STARTER SOLENOID
STARTER COMMUNICATION

FB
M MOTOR 25A A-D GROUND
30A 10A

C3
C4

B5
A6
B6
A5

C1
C2

A3
A4

B1
B2

C5
C6
POWER GROUND
ECMB

OG/WH-20
RD/WH-16

RD/WH-16

RD/WH-12

RD/WH-12
RD/OG-12
RD/GN-12

RD/BG-16
RD/BN-18

RD/BN-20

RD/BN-18
RD/YE-18

RD/VT-16
AC VOLTAGE

RD-12
B SD ENGINE
B

B
A
CHASSIS

RD/OG-18
OG/BK-18
JT RD/BN
L1
RD/WH-16
L2 JT RD/WH
BATTERY CHARGING RD/WH-16
L3
RD/WH-16
K1
MAIN RELAY CTRL OG/WH-20 ACC2
A1 2
STARTER SOLENOID OG/BK-18 RD/YE-16 S12V
1
BK-16 GND

M1
RD/GN-16 TL
M2 JT RD/GN JT RD/OG 4
VEHICULE LOADS RD/GN-16 RD/OG-16 RD/YE-16 TAIL LIGHT
M4 3 B
RD/GN-16 RD/OG-18 RD/OG-18 RD/OG-18 S12V
2 C
WH-18 WH-18 WH-18 BRAKE
1 JT BK A

JT RD/YE
C BK-16 BK-16 BK-16 GND C

(-H-5)
COMMUNICATION
CONNECTOR

COM JT BK 2
C4 6
RD/YE-20 RD/OG-16 12 VOLTS ACC HE
5 2
RD/WH-16 12 VOLTS RD/OG-18
A2 4 1
DIAGNOSTIC POWER RD/BU-18 RD/BU-18 ECM POWER IN BK-18
3
BK-16 GROUND
2
WH/BK-20 CAN LO

(-H-5)
JT BK 1
1
CAN HI
ACC 1
WH/BG-20 2
RD/OG-16 S12V
JT BK 2 1
BK-16 GND

H3 BRAKE SWITCH
BRAKE SIGNAL INPUT WH-20 WH-20
JT BK 1

D STR 4P D
4
RD/OG-18 GY-20
JOYSTICK CONSOLE 3
OG-20 OG-20
RF IDENTIFICATION KEY CONTROL LEFT GRIP WARMER
JT WH 2
RFID JSCC WH-18 BN-20
D 1 1
RD/YE-20 S12V RD/YE-20 S12V OG-20

(-H-6)
K3 C 2 GAUGE
DATA WH/GY-20 DATA BK-20 GND
K2 B 3 MG MG
CONTACT BK/WH-20 CONTACT WH/BG-20 CAN HI GAUGE
J3 A HALL 4 JT BK 2
GROUND BK/GN-20 GROUND JT BK 1 WH/BK-20 CAN LO
1
U12V POWER

C2 JT WH/BK 14
CAN LO WH/BK-20 WH/BK-20 CAN LO
JT WH/BG EMERGENCY ENGINE CUT OFF SWITCH
C1 13
CAN HI WH/BG-20 WH/BG-20 CAN HI

EGTS
E C3 1 STR 6P E
EGTS SIGNAL BG/GY-20 SIGNAL (-E-3) 6
D3 2 EXHAUST GAS TEMPERATURE SENSOR 11 ECMB-G3 CONTROL BK/YE-20 BK-20
GROUND BK/BU-20 GND RD/YE-20 S12V WAKE UP THROTTLE LEVER WARMER
10 5
HEATED LEVER OUTPUT BN-20 BN-20 BN-20
20 JT OG 4
HEATED GRIPS OUTPUT OG-20 OG-20 OG-20
(-E-3) 3
ECMB-G4 GND BK/BU-20 BK-20
RIGHT GRIP WARMER
2
BN-20
1
OG-20

(-H-6)

(-H-6)
G3 (-E-8)
ENGINE CUT OFF CONTROL INPUT BK/YE-20 CONTROL STR 6P-6

JT BK 2 JT BK 2
G4 (-E-8)
ENGINE CUT OFF CONTROL GROUND BK/BU-20 GND STR 6P-3

A3 (-F-7)
START/RER CONTROL BG-20 START/RER SH-2

START / RER SWITCH


J1 (-F-7)
F STEERING HARNESS GROUND BK-20 SH GND SH-1 BK-20 F
RD/VT-20 BACK LIGHT

RD/GN-20

SH
(-F-3) 1 JT BK
ECMB-J1 SH Ground BK-20 BK-20
FUEL PUMP (-E-3) 2
ECMB-A3 START/RER BG-20 RD/GN-20
FP LEVER DOWN
17 3
L4 4 BN/YE-20 BN/YE-22 LEVER DOWN
55 V FOR FUEL PUMP WH/RD-18 55V + 18 4
M3 3 M GRIP DOWN OG/VT-20 OG/YE-22 GRIP DOWN
FUEL PUMP PWM CTRL BN/PK-18 CTRL 4 5 SET
- SET YE/GN-20
2 YE/GN-22
BU-18 (+) 6
1 GY/OG-16 GY/OG-16 BACK LIGHT BACK LIGHT
BK/BU-20 (-) 7 JT RD
RD/OG-16 RD-16
8 8
BK/BU-20 SIGNAL GROUND RD/VT-16 RD/VT-20
3 6 9
BU-18 FUEL LEVEL SIGNAL LEVER UP BN-20 BN-22 LEVER UP
7 10
GRIP UP OG/WH-20 OG/WH-22 GRIP UP
15 11 MODE
G MODE YE/BN-20 YE/BN-22 G
VEHICLE SPEED SENSOR
16 12
VSS HIGH BEAM GY/WH-20 GY/WH-16 GY/WH-16
D2 3
5 VOLTS RD/BK-20 5V
F2 2 DIMMER SWITCH
GROUND BK/BU-20 GND HALL
GY/OG-16
E2 1
SPEED SIGNAL INPUT GN/WH-20 SS
GY/WH-16
2 HEADLAMP 1 RD-16
GROUND BK-18
HL1
C
GY/WH-18 HI
A
GY/OG-18 LO
MANIFOLD AIR PRESSURE TEMP SENSOR
B
MAPTS BK-18 GND
F3 4 CHASSIS ENGINE
INTAKE MANIFOLD PRESSURE SIGNAL WH/BU-20 PS
E4 3
5 VOLTS PK/BU-20 5V

JT GY/WH
JT GY/OG
B2 2 GND
INTAKE MANIFOLD TEMP. SIGNAL WH/OG-20 TS JT BK 2 JT BK 1
BK-12 BK-12 HEADLAMP 2
F4 1
GROUND BK/BU-20 GND HL2
H H
BK-16

BK-16

BK-20

BK-20

BK-20

BK-16

BK-18
C
GY/WH-18 HI
CHASSIS
A
GY/OG-18 LO
(-C-5)

(-C-8)

(-D-8)

(-C-8)

(-D-4)

(-C-8)
(-E-8)

(-E-8)

B
BK-18 GND
COM-3

TL-1

ACC 1-1

JSCC-2
STR 6P-2

STR 4P-1

STR 6P-1

ACC HE-1
PAGE 01
REF: 515178841 REV:
1 2 3 4 5 6 7 8 9 10
2021
1 2 3 4 5 6 7 8 9 10

Main Harness
A Freeride and Summit A

(Manual and SHOT start ) LINE TYPES


55 / 60 VOLTS
12 VOLTS SWITCHED
ECMB
12 VOLTS UNSWITCHED
ONLY WITH SHOT START SYSTEM
5 OR 3.3 VOLTS
DIGITAL SIGNAL
UCAP
WAKE-UP SIGNAL BG-18
6 POWER CONTROL
RER ACCESSORY
CHARGE SIGNAL BU/WH-18
5 START CLUSTER LOADS ANALOG SIGNAL
F1 : 5A F4 : 15A F2 : 25A
55 VOLTS WH/RD-14 4 COMMUNICATION
12 VOLTS FROM UCAP RD/WH-18 3 A-D GROUND

FUSEBOX
POWER GROUND

FB
2
DISCHARGE SIGNAL OG/BK-18
1 AC VOLTAGE

E
F

H
G

D
C

B
A
GROUND BK-14
B B

RD/WH-12

RD/WH-12

RD/OG-12
RD/GN-12
RD/YE-16
RD/VT-18
SD

YE-18
L1

B
A
RD/WH-16
L2 JT RD/WH
BATTERY CHARGING RD/WH-16
L3
RD/WH-16

ACC2

RD/OG-18
A1
STARTER SOLENOID OG/BK-18 OG/BK-18 2
RD/YE-16 S12V
1
M1 BK-16 GND
RD/GN-16
M2 JT RD/GN
VEHICULE LOADS RD/GN-16 TL
M4 JT RD/OG 2 4
RD/GN-16 RD/OG-16 RD/YE-16 TAIL LIGHT
START / RER 3 B
RD/OG-18 RD/OG-18 RD/OG-18 S12V
2 C
WH-18 WH-18 WH-18 BRAKE
1 JT BK A
C BK-16 BK-16 BK-16 GND C

(-H-6)
COMMUNICATION
RER
CONNECTOR

1
2
JT BK 2
COM
A3 6
START/RER CONTROL BG-20 RD/OG-16 12 VOLTS

RD/OG-12
H1 5
START BUTTON 12V SUPPLY YE-18 RD/WH-16 12 VOLTS
A2 4
DIAGNOSTIC POWER RD/BU-18 RD/BU-18 ECM POWER IN ACC 1
3 2
BK-16 GROUND RD/OG-16 S12V
2 1
WH/BK-20 CAN LO BK-16 GND

(-H-5)

(-H-6)
1
WH/BG-20 CAN HI

JT BK 2
JT BK 1

H3 BRAKE SWITCH
BRAKE SIGNAL INPUT WH-20 WH-20

D STR 4P D
JT RD/OG 1 4
RD/OG-18 GY-20
3
OG-20 OG-20
RF IDENTIFICATION KEY LEFT GRIP WARMER
JT WH 2
RFID THCM WH-18 BN-20
D 1 1
RD/OG-20 S12V WH/BG-20 CAN HI BK-20 OG-20

(-H-5)
K3 C 2 THERMO-
DATA WH/GY-20 DATA WH/BK-20 CAN LO
COUPLE
K2 B 3 +
CONTACT BK/WH-20 CONTACT RD/OG-20 S12V MODULE
J3 A HALL 4 JT BK 2
GROUND BK/GN-20 GROUND BK-20 GND -

EMERGENCY ENGINE CUT OFF SWITCH


JT BK 1
GAUGE
MG MG
GAUGE
STR 6P
C2 JT WH/BK 14 (-F-3) 6
CAN LO WH/BK-20 WH/BK-20 CAN LO ECMB-G3 CONTROL BK/YE-20 BK-20
JT WH/BG THROTTLE LEVER WARMER
C1 13 10 5
CAN HI WH/BG-20 WH/BG-20 CAN HI HEATED LEVER OUTPUT BN-20 BN-20 BN-20
E 20 JT OG 4 E
HEATED GRIPS OUTPUT OG-20 OG-20 OG-20
(-F-3) 3
ECMB-G4 GND BK/BU-20 BK-20
RIGHT GRIP WARMER
2
BK-20 BN-20
1
BK-20 OG-20
FUEL PUMP
FP

(-H-5)

(-H-5)
L4 4 11
55 V FOR FUEL PUMP WH/RD-18 55V + RD/OG-18 S12V WAKE UP
M3 3 M
FUEL PUMP PWM CTRL BN/PK-18 CTRL JT BK 2 JT BK 2
-
2
BU-18 (+)
1 1
BK/BU-20 (-) RD/YE-16 U12V POWER

GRIP AND LEVER HEATER

BK/BU-20
8
FUEL LEVEL GROUND
GRIP CONTROL SWITCH

3 7 8
BU-18 FUEL LEVEL SIGNAL GRIP/LEVER UP OG/WH-20
UP
F F
G3 (-E-8)
ENGINE CUT OFF CONTROL INPUT BK/YE-20 CONTROL STR 6P-6
6
BK-20
18 DOWN
5
G4 (-E-8)
GRIP/LEVER DOWN OG/VT-20
ENGINE CUT OFF CONTROL GROUND BK/BU-20 GND STR 6P-3

HEADLAMP
DIMMER DIMMER SWITCH
16 4
EXHAUST GAS TEMPERATURE SENSOR HIGH BEAM GY/WH-20 GY/WH-16
HI
EGTS
C3 1 2
EGTS SIGNAL BG/GY-20 SIGNAL RD/OG-16
D3 2 LO
1
GROUND BK/BU-20 GND GY/OG-16

G G

JT GY/WH
JT GY/OG
VEHICLE SPEED SENSOR
VSS
D2 3
5 VOLTS RD/BK-20 5V
F2 2
GROUND BK/BU-20 GND HALL 2 HEADLAMP 1
E2 1 GROUND BK-18
SPEED SIGNAL INPUT GN/WH-20 SS HL1
C
GY/WH-18 HI
A
GY/OG-18 LO
MANIFOLD AIR PRESSURE TEMP SENSOR
B
MAPTS ENGINE CHASSIS
BK-18 GND
F3 4
INTAKE MANIFOLD PRESSURE SIGNAL WH/BU-20 PS
E4 3
5 VOLTS PK/BU-20 5V
B2 2 GND
INTAKE MANIFOLD TEMP. SIGNAL WH/OG-20 TS JT BK 2 JT BK 1
BK-12 BK-12 HEADLAMP 2
F4 1
GROUND BK/BU-20 GND HL2
BK-16

BK-20
BK-20

BK-20

BK-16

BK-16

BK-20
C
GY/WH-18 HI
CHASSIS
A
GY/OG-18 LO
H H
(-C-5)

(-D-8)

(-C-8)

(-D-5)
(-E-8)

(-E-8)

B
GND

(-C-8)
BK-18
COM-3

TL-1

ACC 1-1

THCM(1)-4
STR 6P-2

STR 4P-1

STR 6P-1

PAGE 01
REF: 515178794 REV:
1 2 3 4 5 6 7 8 9 10
2021
1 2 3 4 5 6 7 8 9 10

Main Harness
A Freeride and Summit A

(Electric start) RER ACCESSORY


LINE TYPES
55 / 60 VOLTS
BATTERY START CLUSTER LOADS BAT+
F3 : 30A F1 : 5A F4 : 15A F2 : 25A 12 VOLTS SWITCHED
SD+
RD-6 12 VOLTS UNSWITCHED
5 OR 3.3 VOLTS

FUSEBOX

STARTER SOLENOID
STARTER

FB
M MOTOR
DIGITAL SIGNAL
ECMB

E
F

H
G

D
C

B
A
POWER CONTROL

RD/WH-12

RD/WH-12

RD/WH-12

RD/OG-12
ANALOG SIGNAL

RD/GN-12
RD/YE-16
RD/VT-16
RD-12 SD ENGINE ENGINE CHASSIS COMMUNICATION
L1

B
A
RD/WH-16
CHASSIS
A-D GROUND
L2 JT RD/WH
BATTERY CHARGING RD/WH-16
POWER GROUND
L3
RD/WH-16
AC VOLTAGE
B A1 B
STARTER SOLENOID OG/BK-18 OG/BK-18
ACC2

RD/OG-18
M1
RD/GN-16 2
M2 JT RD/GN RD/YE-16 S12V
VEHICULE LOADS RD/GN-16 1
M4 BK-16 GND
RD/GN-16

TL
JT RD/OG 2 4
RD/OG-16 RD/YE-16 TAIL LIGHT
START / RER 3 B
RD/OG-18 RD/OG-18 RD/OG-18 S12V
2 C
WH-18 WH-18 WH-18 BRAKE
1 JT BK A
BK-16 BK-16 BK-16 GND

(-H-6)
COMMUNICATION
RER
CONNECTOR

1
2
JT BK 2
COM
A3 6
BG-20 RD/OG-16 12 VOLTS

RD/OG-12
5
RD/WH-16 12 VOLTS
C A2 4 C
DIAGNOSTIC POWER RD/BU-18 RD/BU-18 ECM POWER IN ACC 1
3 2
BK-16 GROUND RD/OG-16 S12V
2 1
WH/BK-20 CAN LO BK-16 GND

(-H-5)

(-H-6)
1
WH/BG-20 CAN HI

JT BK 2
JT BK 1

H3 BRAKE SWITCH
BRAKE SIGNAL INPUT WH-20 WH-20

STR 4P
JT RD/OG 1 4
RD/OG-18 GY-20
3
OG-20 OG-20
RF IDENTIFICATION KEY LEFT GRIP WARMER
JT WH 2
RFID THCM WH-18 BN-20
D 1 1
RD/OG-20 S12V WH/BG-20 CAN HI BK-20 OG-20

(-H-5)
K3 C 2 THERMO-
DATA WH/GY-20 DATA WH/BK-20 CAN LO
COUPLE
D K2 B 3 + D
CONTACT BK/WH-20 CONTACT RD/OG-20 S12V MODULE
J3 A HALL 4 JT BK 2
GROUND BK/GN-20 GROUND BK-20 GND -

JT BK 1 EMERGENCY ENGINE CUT OFF SWITCH

GAUGE
MG MG
GAUGE
STR 6P
C2 JT WH/BK 14 (-F-3) 6
CAN LO WH/BK-20 WH/BK-20 CAN LO ECMB-G3 CONTROL BK/YE-20 BK-20
JT WH/BG THROTTLE LEVER WARMER
C1 13 10 5
CAN HI WH/BG-20 WH/BG-20 CAN HI HEATED LEVER OUTPUT BN-20 BN-20 BN-20
20 JT OG 4
HEATED GRIPS OUTPUT OG-20 OG-20 OG-20
(-F-3) 3
ECMB-G4 GND BK/BU-20 BK-20
FUEL PUMP RIGHT GRIP WARMER
2
FP BK-20 BN-20
L4 4 11 1
E 55 V FOR FUEL PUMP WH/RD-18 55V + RD/OG-18 S12V WAKE UP BK-20 OG-20 E
M3 3 M
FUEL PUMP PWM CTRL BN/PK-18 CTRL

(-H-5)

(-H-5)
-
2
BU-18 (+)
1 1
BK/BU-20 (-) RD/YE-16 U12V POWER JT BK 2 JT BK 2

8
BK/BU-20 FUEL LEVEL GROUND
3
BU-18 FUEL LEVEL SIGNAL GRIP AND LEVER HEATER
GRIP CONTROL SWITCH

7 8
GRIP/LEVER UP OG/WH-20
UP
G3 (-E-8)
ENGINE CUT OFF CONTROL INPUT BK/YE-20 CONTROL STR 6P-6
6
BK-20
18 DOWN
5
G4 (-E-8)
GRIP/LEVER DOWN OG/VT-20
ENGINE CUT OFF CONTROL GROUND BK/BU-20 GND STR 6P-3

F F

HEADLAMP
DIMMER DIMMER SWITCH
16 4
EXHAUST GAS TEMPERATURE SENSOR HIGH BEAM GY/WH-20 GY/WH-16
HI
EGTS
C3 1 2
EGTS SIGNAL BG/GY-20 SIGNAL RD/OG-16
D3 2 LO
1
GROUND BK/BU-20 GND GY/OG-16

JT GY/WH
JT GY/OG
VEHICLE SPEED SENSOR
VSS
D2 3
5 VOLTS RD/BK-20 5V
F2 2
GROUND BK/BU-20 GND HALL 2 HEADLAMP 1
G E2 1 GROUND BK-18 G
SPEED SIGNAL INPUT GN/WH-20 SS HL1
C
GY/WH-18 HI
A
GY/OG-18 LO
MANIFOLD AIR PRESSURE TEMP SENSOR
B
MAPTS BK-18 GND
F3 4
INTAKE MANIFOLD PRESSURE SIGNAL WH/BU-20 PS
E4 3
5 VOLTS PK/BU-20 5V
B2 2 GND
INTAKE MANIFOLD TEMP. SIGNAL WH/OG-20 TS JT BK 2 JT BK 1
BK-12 BK-12 HEADLAMP 2
F4 1
GROUND BK/BU-20 GND HL2
BK-16

BK-20
BK-20

BK-20

BK-16

BK-16

BK-20
C
GY/WH-18 HI
CHASSIS
A
GY/OG-18 LO
(-C-5)

(-D-8)

(-C-8)

(-D-5)
(-E-8)

(-E-8)

B
GND
(-C-8)

BK-18
COM-3

TL-1

ACC 1-1

THCM(1)-4
STR 6P-2

STR 4P-1

STR 6P-1

H H

PAGE 01
REF: 515178793 REV:
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A
2021 Accessories Harnesses
CELLPHONE HARNESS
HEATER CONTROLLED
A
All except WITH THERMOSWITCH
HE ACC HE
Grand Touring Limited 2
WH-20
2
S12V FROM VEHICULE
1 1
Renegade Enduro BK-20 GND FROM VEHICULE

USB MG (CONNECTOR B)
GN 8
DRIVER HEATED VISOR GN-22
WH 9
B WH-22 B
RD 20
3A RD-22
ACC RESETABLE FUSE 1321
BK
BK-22
10

SEAT SWITCH
SWSEAT-8- 2
RD-18 RD-18 SHIELD
GY-22
11
1
BK-18 GND
RD/YE-16

SWSEAT-5- DIODE
HI LO DRIVER HEATED SEAT
C YE-16
ACC_IN C
SWSEAT-6- 1
BK-18
2
RD-16 RD/YE-18

FRONT SEAT
VISOR GND SWITCH SEAT HEATER
BK-20 1
BK-18
3A
D D
VISOR FR REAR SEAT HEATER RD-18
2
HI
+ 1 3
RD-20 RD-20 BK-20 YE-18 LO
2 6
RD/YE-20 HI RD/YE-18
3
YE-20 LO
SW-6- RB LOW HIGH
GRIP SWITCH
6
RD/YE-20 RD/YE-20
RD-20
5
YE-20 YE-20
E SW-8- JT RD(2) 4 JT RD E
RD-16 RD-16 RH RIGHT HAND HEATER
JT OG 3 3 8
LO HI OG-20 OG-20 OG-20 OG-20 HI RD-18
JT OG/VT
SW-5- OG/VT-20
2
OG/VT-20 OG/VT-20
2
LO D1
JT BK(2) 1 JT BK 1
BK-16 BK-16 BK-20
OG/VT-20
RD-16

BK-16

LEFT HAND HEATER LH(1) 5


3
YE-18
HI OG-20
SOCKET
ACC2 IN

F 2 F
LO OG/VT-20
PIN

1
BK-20
AIR CONTROLLED SUSPENSION
PRESSURE RELEASE
ACC2

TAIL LIGHT 1 SENSOR VALVE COMPRESSOR RELAY


2
SOCKET

S12V
PIN

VT/WH-18 + -
WH-18
1
BRAKE
- s
+ M
LINE TYPES
3
GND

87a
BK-18
55 / 60 VOLTS
RD-16

BK-16

87

30

86
85
COMP
G G

RV

RY
PS
12 VOLTS SWITCHED
TL

87

30

86

85
12 VOLTS UNSWITCHED
ACS

BK/RD-20
BU/YE-20

RD-20

RD-18

RD-16

BK-20
4
5 OR 3.3 VOLTS 12 VOLTS RD-16 TAIL LIGHT 2 6
3 JT VT/WH 2
OG-16 OG/BU-20
DIGITAL SIGNAL 12 VOLTS VT/WH-18 VT/WH-18 S12V
5
2 JT WH 1
YE/BU-18
POWER CONTROL BRAKE WH-18 WH-18 BRAKE JT RD 4
1 JT BK 1 3
RD-16
ANALOG SIGNAL GROUND BK-16 BK-18 GND
3
BU/YE-20
COMMUNICATION 2
H BK/RD-20 H
A-D GROUND JT BK 1
BK-16 BK-16
POWER GROUND
AC VOLTAGE 2
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

2021
LINE TYPES
55 / 60 VOLTS
Accessories Harnesses 12 VOLTS SWITCHED
A Grand Touring Limited 12 VOLTS UNSWITCHED A

Renegade Enduro 5 OR 3.3 VOLTS


DIGITAL SIGNAL
POWER CONTROL
DRIVER HEATED SEAT Y ADAPTER FOR PASSENGER HEATED SEAT ANALOG SIGNAL
ACC_IN COMMUNICATION
FRONT A-D GROUND
1
B BK-18 B
2 POWER GROUND

3
RD/YE-18
AC VOLTAGE

RD-18

RD-18
BK-18
SWITCH
SEAT REAR
1 1 JT BK 1
6 BK-18 BK-18 BK-18
RD/YE-18
2 2 JT RD 2
RD-18 RD-18 YE-18
3 3 JT YE 3
YE-18 YE-18 YE-18
C REAR ONLY (GT) FRONT + REAR (GT) C
DRIVER HEATED VISOR
LOW (ENDURO) HIGH (ENDURO) D1 3A
8
RD-18
ACC RESETABLE FUSE 1321
2
RD-18 RD-18
1
5
YE-18
BK-18 GND

D D

PASSENGER HATED ACCESSORIES


HEATED BOOTS
1
RD-20
2
BK-20

E
VISOR GND
AIR CONTROLLED SUSPENSION HARNESS E
BK-20
3A
VISOR FR PRESSURE RELEASE
+
RD-20 RD-20 SENSOR VALVE COMPRESSOR RELAY
+ -
- s
+ M
SW-6

87a
GRIP SWITCH

87
30

86
85
COMP
F F

RV

RY
PS
RD-18
RB
SW-8

87
30

86

85
JT RD(3) 4 4 JT RD(2)
RD-16 RD-16 RH RIGHT HAND HEATER ACS

BK/RD-20

BU/YE-20

RD-20

RD-18

RD-16

BK-20
JT OG 3 3 3 6
OG-18 OG-20 OG-20 OG-20 HI OG-16 OG/BU-20
LO HI JT OG/VT 2 2 2 5
SW-5 OG/VT-20 OG/VT-20 OG/VT-20 LO YE/BU-18
JT BK(3) 1 1 JT BK(2) 1 JT RD(4) 4
BK-16 BK-16 BK-20 RD-16
OG/VT-18
3
BU/YE-20
RD-16

BK-16

2
G LEFT HAND HEATER LH BK/RD-20 G
JT BK(4)
ACC2 IN

1
SOCKET

3
HI OG-20 BK-16 BK-16
PIN

2
LO OG/VT-20
1
BK-20
ACC2
SOCKET

PIN

TL
4 JT RD(1)
BK-16

12 VOLTS RD-16 RD-16 TAIL LIGHT


H 3 B H
12 VOLTS RD/OG-18 RD/OG-18 S12V
2 C
BRAKE WH-18 WH-18 BRAKE
1 JT BK(1) A
GROUND BK-16 BK-18 GND
2
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A
2021 Engine Harness
600 EFI A

INJECTOR CYLINDER 1
HIC MPFI_1
12 JT VT/GN 1
VT/GN-16 VT/GN-18 12 VOLTS
E1 11 2
MPFI_1 CTRL BN/BU-18 BN/BU-18 BN/BU-18 BN/BU-18 CONTROL

B INJECTOR CYLINDER 2 B
MPFI_2
1
VT/GN-18 12 VOLTS
F1 10 2
MPFI_2 CTRL BN/GN-18 BN/GN-18 BN/GN-18 BN/GN-18 CONTROL

IGNITION COIL
CYLINDER 1
COIL_1
C D C
VT/GN-18 12 VOLTS
J3 9 C
COIL_1 CTRL OG/BU-18 OG/BU-18 OG/BU-18 OG/BU-18 CONTROL
K3 8 B
COIL_2 CTRL OG/GN-18 OG/GN-18 OG/GN-18 BK/BU-18 CTRL GND
A
BK-18 GROUND

IGNITION COIL
CYLINDER 2
D A1 7 D
CPS SIGNAL BU/YE-18 BU/YE-18 BU/YE-18 COIL_2
B1 1 D
CPS GROUND WH/YE-18 WH/YE-18 WH/YE-18 VT/GN-18 12 VOLTS
C
OG/GN-18 COUNTROL
MANIFOLD AIR PRESSURE TEMP SENSOR
B
MAPTS CRANKSHAFT BK/BU-18 CTRL GND
MANIFOLD AIR PRESSURE SIGNAL F3 4 POSITION SENSOR A
WH/BU-20 PS BK-18 GROUND
H2 JT PK/BU 3
5V
CPS
5V SUPPLY PK/BU-18 PK/BU-20 1
G3 2 SIGNAL
E MANIFOLD AIR TEMPERATURE SIGNAL WH/OG-20 TS E
2
1 GROUND THROTTLE POSITION SENSOR
GND
TPS
5 3
PK/BU-18 PK/BU-18 PK/BU-18 5V
2 GROUND
BK/BU-18
H4 4 1
THROTTLE POSITION SIGNAL WH/BN-18 BK/BU-20 WH/BN-18 WH/BN-18 WH/BN-18 SIGNAL

ENGINE COOLANT TEMPERATURE SENSOR


F F
ECTS
E4 3 1
ENGINE COOLANT TEMPERATURE SIGNAL BG/OG-18 BG/OG-18 BG/OG-18 BG/OG-18 SIGNAL
H3 JT BK/BU 2 JT BK/BU 2
SIGNAL GROUND BK/BU-18 BK/BU-18 BK/BU-18 BK/BU-18 GROUND

EXHAUST GAS TEMPERATURE SENSOR


EGTS 6 JT BK
1 BK-18 BK-18
BK/BU-20 GND
F2 2 LINE TYPES
G EXHAUST GAS TEMPERATURE SIGNAL BG/GY-20 SIGNAL G
55 / 60 VOLTS
L4 JT BK 1
GROUND 12 VOLTS SWITCHED
12 VOLTS UNSWITCHED
GROUND M4
5 OR 3.3 VOLTS
DIGITAL SIGNAL
BK-18

BK-18

POWER CONTROL
ANALOG SIGNAL
COMMUNICATION
A-D GROUND
POWER GROUND
H JT BK 1 JT BK 1 H
AC VOLTAGE

1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A
2021 Engine Harness
600RS A

RAVE POSITION SENSOR RAVE ACTUATOR


ECMA ECMA
RPS E-RAVE
3 F3 E4 1
5 VOLTS PK/VT-18 PK/BG-18 SENSOR 5 VOLTS
2 E3 F4 2
SIGNAL WH/VT-18 BK/BG-18 SENSOR GROUND
B GROUND 1
BK/VT-18
E2 D4
WH/BG-18
3
SENSOR SIGNAL B
G4 JT BG/RD 4
BG/RD-18 BG/RD-18 ACTUATOR (+/-)
JT BG/BN
THROTTLE POSITION SENSOR H4
BG/RD-18 BG/BN-18
5
ACTUATOR (-/+)
TPS J4
BG/BN-18
3 D2
5 VOLTS PK/BR-18
K4
BG/BN-18
GROUND 2
BK/BN-18
C2 THROTTLE BODY INJECTOR MAG

SIGNAL 1
WH/BN-18
D3 INJ TB MAG
A3 1
BN/BU-18 CONTROL
C A4 2 C
VT/BU-18 12 VOLTS
KNOCK SENSOR
KS THROTTLE BODY INJECTOR PTO
2 G1
SIGNAL YE/BU-18 INJ TB PTO
1 H1 A2 1
GROUND BG/BU-18 BN/GN-18 CONTROL
A1 2
VT/GN-18 12 VOLTS
COOLANT TEMPERATURE SENSOR
CTS
D GROUND 2
BK/OG-18
B1 D
1 C1
SIGNAL BG/OG-18

DIRECT INJECTOR MAG.


L1 JT WH/RD

CRANKSHAFT POSITION SENSOR


WH/RD-14 INJ DI MAG
M1 2
CPS BU-16 CONTROL
1 K2 1
SIGNAL BU/YE-18 WH/RD-16 55 VOLTS
2 K1
GROUND WH/YE-18

DIRECT INJECTOR PTO


E E
INJ DI PTO
M2 2
GN-16 CONTROL
1
WH/RD-16 55 VOLTS

MAGNETO
IGNITION COILS
MAG COILS
L3 JT B K 1 1
YE-12 BK-16 BK-16 GROUND
F J3 2
CONTROL MAG F
YE-12 OG/BU-18 LINE TYPES
3
YE-12 WH/RD-16 55 VOLTS 55 / 60 VOLTS
M3 JR BK 2 4
BK-16 BK-16 GROUND 12 VOLTS SWITCHED
K3 5
OR/GN-18 CONTROL PTO 12 VOLTS UNSWITCHED
6
WH/RD-16 55 VOLTS 5 OR 3.3 VOLTS
DIGITAL SIGNAL
BK-16

CAPACITOR BK-16
POWER CONTROL
G (+) GROUND G
ANALOG SIGNAL
WH/RD-12

(-) L4 COMMUNICATION
BK-16
BK-12
M4
ENGINE
A-D GROUND
BK-16
POWER GROUND
AC VOLTAGE

H H

REF 864 451 REV 1


1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A
2021 Engine Harness
600 ACE A

ECMA ECMA CAMSHAFT POSITION SENSOR


CAPS
D4 1
BK/GN-18 GROUND
E2 2
YE/GN-18 SIGNAL
ELECTRONIC THROTTLE CONTROL OR/GN-18 3
12 VOLTS
ETC
B 3.3 VOLTS 6
BG/YE-18 K4 B
5 L1
MOTOR (+) BG/RD-18

4 K3
SIGNAL 2 BG/GN-18
HARNESS INTER CONNECTOR
3
MOTOR (-) BG/BK-18 L2
HIC
2 A2 4
GROUND BG/GY-18 OR/GN-18 12 VOLTS
1 F3 C1 3
SIGNAL 1 BG/WH-18 OG/BU-18 REVERSE ENABLE
2
VT/BU-16 12 VOLTS
C 1
C
VT/GN-16 12 VOLTS

MANIFOLD ABSOLUTE PRESSURE


AND TEMPERATURE SENSOR INJECTOR CYLINDER 1
MAPTS INJ_1
4 G4 1
PRESSURE SIGNAL WH/BU-18 VT/BU-18 12 VOLTS
3 B4 J1 2
5 VOLTS PK/BU-18 BN/RD-18 CONTROL
D D
2 H3
TEMP. SIGNAL WH/GY-18
1 H2
GROUND BK/BU-18

JT VT/BU
INJECTOR CYLINDER 2
INJ_2
1
VT/BU-18 12 VOLTS
COOLANT TEMPERATURE SENSOR K1
BN/BU-18
2
CONTROL
E CTS E
1 J2
SIGNAL BK/OG-18
2 A1
GROUND BG/OG-18

IGNITION COIL
CYLINDER 1
COIL_1
F ENGINE 1 F
VT/GN-16 12 VOLTS
CRANKSHAFT POSITION SENSOR
CPS
1 H1 M1 3
SIGNAL BU/YE-18 BN/BK-16 CONTROL LINE TYPES
2 K2
SIGNAL YE/WH-18 55 / 60 VOLTS
12 VOLTS SWITCHED
12 VOLTS UNSWITCHED
JT VT/GN
5 OR 3.3 VOLTS
G G
DIGITAL SIGNAL
OIL PRESSURE SWITCH IGNITION COIL POWER CONTROL
OPS CYLINDER 2
ANALOG SIGNAL
E3 ENGINE COIL_2
SIGNAL LT BU-18
1
COMMUNICATION
VT/GN-16 12 VOLTS
A-D GROUND
M2 3
POWER GROUND
BN/OG-16 CONTROL
H AC VOLTAGE H

REF 864 347 REV


1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A
2021 Engine Harness
600R E-TEC (Manual and Electric Start) A

RAVE POSITION SENSOR RAVE ACTUATOR


ECMA ECMA
RPS E-RAVE
3 F3 E4 1
5 VOLTS PK/VT-18 PK/BG-18 SENSOR 5 VOLTS
2 E3 F4 2
SIGNAL WH/VT-18 BK/BG-18 SENSOR GROUND
1 E2 D4 3
GROUND BK/VT-18 WH/BG-18 SENSOR SIGNAL
G4 JT BG/RD 4
BG/RD-18 BG/RD-18 ACTUATOR (+/-)
B JT BG/BN B
THROTTLE POSITION SENSOR H4
BG/RD-18 BG/BN-18
5
ACTUATOR (-/+)
TPS J4
BG/BN-18
3 D2
5 VOLTS PK/BR-18
K4
BG/BN-18
2 C2
GROUND BK/BN-18
1 D3
SIGNAL WH/BN-18

KNOCK SENSOR
C KS C
2 G1 OIL PUMP FEEDBACK SWITCH
SIGNAL YE/BU-18
1 H1
E1
BK/WH-18 PC1
GROUND BG/BU-18
F1
BG/BK-18 PC2
COOLANT TEMPERATURE SENSOR OIL PUMP
CTS OP
2 B1 B4 1
GROUND BK/OG-18 GN/YE-18 CONTROL
1 C1 2
SIGNAL BG/OG-18 WH/RD-18 55 VOLTS
D D

CRANKSHAFT POSITION SENSOR DIRECT INJECTOR MAG.


L1 JT WH/RD
CPS WH/RD-14 INJ DI MAG
1 K2 M1 2
SIGNAL BU/YE-18 BU-16 CONTROL
2 K1 1
GROUND WH/YE-18 WH/RD-16 55 VOLTS

OIL LEVEL SENSOR DIRECT INJECTOR PTO


E OLS INJ DI PTO E
1 F2 M2 2
SIGNAL LT BU-18 GN-16 CONTROL
2 G3 1
GROUND BK/BU-18 WH/RD-16 55 VOLTS

IGNITION COILS
COILS
L3 JT B K 1 1
BK-16 BK-16 GROUND
J3 2
OG/BU-18 CONTROL MAG
F F
WH/RD-16
3
55 VOLTS
LINE TYPES
MAGNETO JR BK 2 55 / 60 VOLTS
M3 4
BK-16 BK-16 GROUND
MAG K3 5 12 VOLTS SWITCHED
OR/GN-18 CONTROL PTO
YE-12 6 12 VOLTS UNSWITCHED
WH/RD-16 55 VOLTS
YE-12 5 OR 3.3 VOLTS

BK-16

BK-16
YE-12 DIGITAL SIGNAL
GROUND POWER CONTROL
G G
ANALOG SIGNAL
L4
BK-16
COMMUNICATION
M4 ENGINE
BK-16
A-D GROUND
CAPACITOR
POWER GROUND
(+) AC VOLTAGE
WH/RD-12

(-)
BK-12
H H

REF 864 449 REV 1


1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A
2021 Engine Harness
600R E-TEC A
(SHOT Start) THROTTLE POSITION SENSOR
ECMA ECMA RAVE ACTUATOR
TPS E-RAVE
3 D2 E4 1
5 VOLTS PK/BR-18 PK/BG-18 SENSOR 5 VOLTS
2 C2 F4 2
GROUND BK/BN-18 BK/BG-18 SENSOR GROUND
1 D3 D4 3
SIGNAL WH/BN-18 WH/BG-18 SENSOR SIGNAL
G4 JT BG/RD 4
BG/RD-18 BG/RD-18 ACTUATOR (+/-)
B KNOCK SENSOR H4
BG/RD-18
JT BG/BN
BG/BN-18
5
ACTUATOR (-/+) B
KS J4
BG/BN-18
2 G1
SIGNAL YE/BU-18
K4
BG/BN-18
1 H1
GROUND BG/BU-18

COOLANT TEMPERATURE SENSOR


CTS
2 B1 OIL PUMP FEEDBACK SWITCH
GROUND BK/OG-18
C 1 C1
E1
BK/WH-18 PC1 C
SIGNAL BG/OG-18
F1
BG/BK-18 PC2
CRANKSHAFT POSITION SENSOR OIL PUMP
CPS OP
1 K2 B4 1
SIGNAL BU/YE-18 GN/YE-18 CONTROL
2 K1 2
GROUND WH/YE-18 WH/RD-18 55 VOLTS

D OIL LEVEL SENSOR DIRECT INJECTOR MAG. D


L1 JT WH/RD
OLS WH/RD-14 INJ DI MAG
1 F2 M1 2
SIGNAL LT BU-18 ECMA BU-16 CONTROL
2 G3 MAGNETO 1
GROUND BK/BU-18 WH/RD-16 55 VOLTS
ECMB

RAVE POSITION SENSOR DIRECT INJECTOR PTO


RPS INJ DI PTO
3 JT PK/VT F3 M2 2
5 VOLTS PK/VT-18 PK/VT-18 GN-16 CONTROL
E 2 E3 1
E
SIGNAL WH/VT-18 SHOT UCAP WH/RD-16 55 VOLTS
1 JT BK/VT E2 MODULE
GROUND BK/VT-18 BK/VT-18

IGNITION COILS
ABSOLUTE CRANKSHAFT POSITION SENSOR COILS
L3 JT B K 1 1
ACPS BK-16 BK-16 GROUND
1 J3 2
GROUND BK/VT-18 OG/BU-18 CONTROL MAG
2 3
5 VOLTS PK/VT-18 WH/RD-16 55 VOLTS
F JR BK 2 F
SIGNAL 1 3
BG/GN-18
G2 M3
BK-16 BK-16
4
GROUND LINE TYPES
SIGNAL 2 4
YE/GN-18
H2 K3
OR/GN-18
5
CONTROL PTO 55 / 60 VOLTS
WH/RD-16
6
55 VOLTS 12 VOLTS SWITCHED
12 VOLTS UNSWITCHED

BK-16

BK-16
MAGNETO
5 OR 3.3 VOLTS
MAG GROUND DIGITAL SIGNAL
YE-12
POWER CONTROL
G YE-12
L4
BK-16 G
M4
ANALOG SIGNAL
YE-12 BK-16 ENGINE
COMMUNICATION
A-D GROUND
CAPACITOR POWER GROUND
AC VOLTAGE
(+)
WH/RD-12
H (-) H
BK-12

REF 864 447 REV 1


1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A
2021 Engine Harness
850 E-TEC (Except SHOT and Turbo) A

BELT TEMPERATURE SENSOR RAVE ACTUATOR


ECMA ECMA
BELT_T E-RAVE
2 D1 E4 1
SIGNAL OG/WH-18 PK/BG-18 SENSOR 5 VOLTS
1 F4 2
GROUND BK/OG-18 BK/BG-18 SENSOR GROUND
D4 3
ENGINE COOLANT WH/BG-18 SENSOR SIGNAL
JT BG/RD
TEMPERATURE SENSOR G4
BG/RD-18 BG/RD-18
4
ACTUATOR (+/-)
B ECTS H4 JT BG/BN 5
B
JT BK/OG BG/RD-18 BG/BN-18 ACTUATOR (-/+)
2 B1
GROUND BK/OG-18 BK/OG-18
J4
BG/BN-18
1 C1
SIGNAL BG/OG-18
K4
BG/BN-18
THROTTLE BODY INJECTOR MAG
INJ TB MAG
RAVE POSITION SENSOR A3 1
BN/BU-18 CONTROL
RPS A4
VT/BU-18
2
12 VOLTS
3 F3
5 VOLTS PK/VT-18
C SIGNAL 2
WH/VT-18
E3 THROTTLE BODY INJECTOR PTO C
1 E2 INJ TB PTO
GROUND BK/VT-18
A2 1
BN/GN-18 CONTROL
A1 2
VT/GN-18 12 VOLTS
THROTTLE POSITION SENSOR
TPS
3 D2
5 VOLTS PK/BR-18
2 C2
GROUND BK/BN-18
1 D3 OIL PUMP FEEDBACK SWITCH
D SIGNAL WH/BN-18 D
E1
BK/WH-18 PC1
KNOCK SENSOR F1
BG/BK-18 PC2
KS
SIGNAL 2
YE/BU-18
G1 OIL PUMP
1 H1 OP
GROUND BG/BU-18
B4 1
GN/YE-18 CONTROL
2
WH/RD-18 55 VOLTS
CRANKSHAFT POSITION SENSOR
E CPS E
SIGNAL 1
BU/YE-18
K2 DIRECT INJECTOR MAG.
L1 JT WH/RD
2 K1
WH/RD-14 INJ DI MAG
GROUND WH/YE-18
M1 2
BU-16 CONTROL
1
WH/RD-16 55 VOLTS
OIL LEVEL SENSOR
OLS
SIGNAL 1
LT BU-18
F2 DIRECT INJECTOR PTO

GROUND 2
BK/BU-18
G3 INJ DI PTO
F M2
GN-16
2
CONTROL F
LINE TYPES
1
WH/RD-16 55 VOLTS
55 / 60 VOLTS
MAGNETO 12 VOLTS SWITCHED
IGNITION COILS
MAG 12 VOLTS UNSWITCHED
COILS
YE-12
L3
BK-16
JT B K 1
BK-16
1
GROUND 5 OR 3.3 VOLTS
YE-12
J3
OG/BU-18
2
CONTROL MAG DIGITAL SIGNAL
YE-12 WH/RD-16
3
55 VOLTS POWER CONTROL
G G
M3
BK-16
JR BK 2
BK-16
4
GROUND ANALOG SIGNAL
K3
OR/GN-18
5
CONTROL PTO COMMUNICATION

CAPACITOR WH/RD-16
6
55 VOLTS A-D GROUND
POWER GROUND
(+)
BK-16

BK-16

WH/RD-12
AC VOLTAGE
(-) GROUND
BK-12
H H
L4
BK-16
M4 ENGINE
BK-16

REF 864 454 REV 1


1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A
2021 Engine Harness
850 E-TEC (SHOT Start except Turbo) A

BELT TEMPERATURE SENSOR RAVE ACTUATOR


ECMA ECMA
BELT_T E-RAVE
2 D1 E4 1
SIGNAL OG/WH-18 PK/BG-18 SENSOR 5 VOLTS
1 F4 2
GROUND BK/OG-18 BK/BG-18 SENSOR GROUND
D4 3
ENGINE COOLANT WH/BG-18 SENSOR SIGNAL
JT BG/RD
TEMPERATURE SENSOR G4
BG/RD-18 BG/RD-18
4
ACTUATOR (+/-)
B ECTS H4 JT BG/BN 5
B
JT BK/OG BG/RD-18 BG/BN-18 ACTUATOR (-/+)
2 B1
GROUND BK/OG-18 BK/OG-18
J4
BG/BN-18
1 C1
SIGNAL BG/OG-18
K4
BG/BN-18
THROTTLE BODY INJECTOR MAG
THROTTLE POSITION SENSOR
INJ TB MAG
TPS A3
BN/BU-18
1
CONTROL
3 D2
5 VOLTS PK/BR-18
A4 2
VT/BU-18 12 VOLTS
2 C2
GROUND BK/BN-18
C SIGNAL 1
WH/BN-18
D3 C
THROTTLE BODY INJECTOR PTO

KNOCK SENSOR INJ TB PTO


A2 1
KS BN/GN-18 CONTROL
2 G1 A1 2
SIGNAL YE/BU-18 VT/GN-18 12 VOLTS
1 H1
GROUND BG/BU-18

CRANKSHAFT POSITION SENSOR

D
CPS OIL PUMP FEEDBACK SWITCH
D
SIGNAL 1
BU/YE-18
K2 E1
BK/WH-18 PC1
2 K1 F1
GROUND WH/YE-18 BG/BK-18 PC2
ECMA
OIL LEVEL SENSOR MAGNETO OIL PUMP
ECMB
OLS OP
1 F2 B4 1
SIGNAL LT BU-18 GN/YE-18 CONTROL
2 G3 2
GROUND BK/BU-18 WH/RD-18 55 VOLTS

E E
RAVE POSITION SENSOR SHOT UCAP DIRECT INJECTOR MAG.
L1 JT WH/RD
RPS MODULE WH/RD-14 INJ DI MAG
3 JT PK/VT F3 M1 2
5 VOLTS PK/VT-18 PK/VT-18 BU-16 CONTROL
2 E3 1
SIGNAL WH/VT-18 WH/RD-16 55 VOLTS
1 JT BK/VT E2
GROUND BK/VT-18 BK/VT-18

DIRECT INJECTOR PTO


ABSOLUTE CRANKSHAFT POSITION SENSOR INJ DI PTO
F ACPS
M2 2
CONTROL F
GN-16
LINE TYPES
1 1
GROUND BK/VT-18 WH/RD-16 55 VOLTS 55 / 60 VOLTS
2
5 VOLTS PK/VT-18
12 VOLTS SWITCHED
SIGNAL 1 3 G2 IGNITION COILS
BG/GN-18
12 VOLTS UNSWITCHED
4 H2 COILS
SIGNAL 2 YE/GN-18 JT B K 1 5 OR 3.3 VOLTS
L3 1
BK-16 BK-16 GROUND
J3
OG/BU-18
2
CONTROL MAG
DIGITAL SIGNAL
MAGNETO 3
55 VOLTS
POWER CONTROL
G WH/RD-16 G
MAG M3 JR BK 2 4 ANALOG SIGNAL
BK-16 BK-16 GROUND
YE-12 K3 5 COMMUNICATION
OR/GN-18 CONTROL PTO
YE-12 6 A-D GROUND
WH/RD-16 55 VOLTS
YE-12 POWER GROUND
BK-16

BK-16

AC VOLTAGE
CAPACITOR
GROUND
H (+) H
L4
WH/RD-12 BK-16

(-) M4
BK-16 ENGINE
BK-12
REF 864 458 REV 1
1 2 3 4 5 6 7 8 9 10
2021
1 2 3 4 5 6 7 8 9 10

Engine Harness
A 850 E-TEC Turbo (Manual and SHOT Start) A

EXHAUST PRESSURE SENSOR


EPS
1
5 VOLTS PK/BG-18
WASTEGATE ACTUATOR
2 ECMA ECMA
GROUND BK/BG-18 WASTE
3 H3 1
SIGNAL BG/BU-18 PK/BG-18 SENSOR 5 VOLTS
2
BK/BG-18 SENSOR GROUND
BELT TEMPERATURE SENSOR B2
WH/BG-18
3
SENSOR SIGNAL
BELT_T J1
BG/RD-18
JT BG/RD 2 4
ACTUATOR (+/-)
B 2 D1 B
SIGNAL OG/WH-18
J2 5
BG/RD-18 ACTUATOR (-/+)
1
GROUND BK/OG-18
L2
BG/BN-18

ENGINE COOLANT RAVE ACTUATOR


TEMPERATURE SENSOR
E-RAVE
ECTS E4
PK/BG-18
JT PK/BG 1
SENSOR 5 VOLTS
2 JT BK/OG B1
GROUND BK/OG-18 BK/OG-18 JT BK/BG
F4 2
BK/BG-18 SENSOR GROUND
1 C1
SIGNAL BG/OG-18
D4 3
WH/BG-18 SENSOR SIGNAL
G4 JT BG/RD 1 4
C BG/RD-18 BG/RD-18 ACTUATOR (+/-) C
JT BG/BN 1
THROTTLE POSITION SENSOR H4
BG/RD-18 BG/BN-18
5
ACTUATOR (-/+)
TPS J4
BG/BN-18
3 D2
5 VOLTS PK/BR-18
K4
BG/BN-18
2 C2
GROUND BK/BN-18
THROTTLE BODY INJECTOR MAG
1 D3
SIGNAL WH/BN-18 INJ TB MAG
A3 1
BN/BU-18 CONTROL
KNOCK SENSOR
A4 2
KS VT/BU-18 12 VOLTS
2 G1
SIGNAL YE/BU-18
THROTTLE BODY INJECTOR PTO
D 1 H1 D
GROUND BG/BU-18 INJ TB PTO
A2 1
BN/GN-18 CONTROL
CRANKSHAFT POSITION SENSOR A1
VT/GN-18
2
12 VOLTS
CPS
1 K2
SIGNAL BU/YE-18
2 K1
GROUND WH/YE-18
OIL PUMP FEEDBACK SWITCH

OIL LEVEL SENSOR


E1
BK/WH-18 PC1
F1
OLS BG/BK-18 PC2
E SIGNAL 1
LT BU-18
F2 E
ECMA
GROUND 2
BK/BU-18
G3 MAGNETO OIL PUMP
ECMB
OP
B4 1
GN/YE-18 CONTROL
RAVE POSITION SENSOR
2
RPS WH/RD-18 55 VOLTS
3 JT PK/VT F3
5 VOLTS PK/VT-18 PK/VT-18

SIGNAL 2
WH/VT-18
E3 SHOT UCAP DIRECT INJECTOR MAG.
L1 JT WH/RD

GROUND 1
BK/VT-18
JT BK/VT
BK/VT-18
E2 MODULE WH/RD-14 INJ DI MAG
M1 2
BU-16 CONTROL
F 1 F
WH/RD-16 55 VOLTS
ABSOLUTE CRANKSHAFT POSITION SENSOR
ACPS
GROUND 1
BK/VT-18 DIRECT INJECTOR PTO
2 INJ DI PTO
5 VOLTS PK/VT-18
M2 2
GN-16 CONTROL LINE TYPES
3 G2
SIGNAL 1 BG/GN-18
1
WH/RD-16 55 VOLTS 55 / 60 VOLTS
4 H2
SIGNAL 2 YE/GN-18
12 VOLTS SWITCHED
IGNITION COILS
12 VOLTS UNSWITCHED
COILS
G
MAGNETO L3
BK-16
JT B K 1
BK-16
1
GROUND
5 OR 3.3 VOLTS G
MAG J3 2 DIGITAL SIGNAL
OG/BU-18 CONTROL MAG
YE-12
WH/RD-16
3
55 VOLTS
POWER CONTROL
BN-12 M3
BK-16
JR BK 2
BK-16
4
GROUND
ANALOG SIGNAL
OG-12 K3
OR/GN-18
5
CONTROL PTO
COMMUNICATION
WH/RD-16
6
55 VOLTS
A-D GROUND
BK-16

BK-16

POWER GROUND
CAPACITOR
GROUND AC VOLTAGE
(+)
BK-16

H ENGINE TURBO OIL PUMP H


M4
WH/RD-12 BK-16 TOILP
(-) L4
BK-16
JR BK 4 2
GROUND
BK-12
C3 1
YE/GN-18 CONTROL

REF: 864 446 REV: 1


1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A
2021 Engine Harness
900 ACE ECMA ECMA
CAMSHAFT POSITION SENSOR
A
CAPS
(except Turbo) D4 BK/GN-18 1 GROUND
E2 YE/GN-18 2 SIGNAL

OR/GN-18 3 12 VOLTS
ELECTRONIC THROTTLE CONTROL
ETC HARNESS INTER CONNECTOR
6 K4
3.3 VOLTS BG/YE-18
HIC
4
B MOTOR (+) 5
BG/RD-18
L1
OR/GN-18 12 VOLTS B
4 K3 C1 3
SIGNAL 2 BG/GN-18 VT/OG-18 REVERSE ENABLE
3 L2 2
MOTOR (-) BG/BK-18 VT/BU-16 12 VOLTS FOR INJECTORS
2 A2 1
GROUND BG/GY-18 VT/GN-16 12 VOLTS FOR IGNITION COILS

SIGNAL 1 1
BG/WH-18
F3 INJECTOR CYLINDER 1
INJ_1
VT/BU-18 1 12 VOLTS
B3 2 CONTROL
C BN/RD-18 C

MANIFOLD ABSOLUTE PRESSURE

JT VT/BU
AND TEMPERATURE SENSOR IGNITION COIL
MAPTS CYLINDER 1
4 G4
PRESSURE SIGNAL WH/BU-18 ENGINE COIL_1
3 B4 1
5 VOLTS PK/BU-18 VT/GN-16 12 VOLTS
2 H3
TEMP. SIGNAL WH/GY-18
D D
1 H2 M4 3
GROUND BK/BU-18 BN/BK-16 CONTROL

JT VT/GN
INJECTOR CYLINDER 2
INJ_2
1
VT/BU-18 12 VOLTS
COOLANT TEMPERATURE SENSOR
K1 2
CTS BN/BU-18 CONTROL
1 J2
E SIGNAL BK/OG-18 E
2 A1
GROUND BG/OG-18

IGNITION COIL
CYLINDER 2
ENGINE COIL_2
1
VT/GN-16 12 VOLTS

CRANKSHAFT POSITION SENSOR M2


BN/OG-16
3
CONTROL
F F
CPS
1 H1
SIGNAL BU/YE-18 LINE TYPES
2 K2 INJECTOR CYLINDER 3
SIGNAL YE/WH-18 55 / 60 VOLTS
INJ_3
1 12 VOLTS SWITCHED
VT/BU-18 12 VOLTS
J1 2 12 VOLTS UNSWITCHED
BN/GY-18 CONTROL
5 OR 3.3 VOLTS
DIGITAL SIGNAL
G G
OIL PRESSURE SWITCH POWER CONTROL
OPS
IGNITION COIL 3 ANALOG SIGNAL
E3
SIGNAL LT BU-18 ENGINE COIL_3 COMMUNICATION
1
VT/GN-16 12 VOLTS A-D GROUND
POWER GROUND
M1 3
BN/YE-16 CONTROL AC VOLTAGE
H H

REF 264422 REV


1 2 3 4 5 6 7 8 9 10
2021
1 2 3 4 5 6 7 8 9 10

Engine Harness
A 900 ACE Turbo A

ECMA ECMA
BOOST PRESSURE SENSOR
BPS
PRESSURE SIGNAL 3
BG/GY-18
G3 TURBO CONTROL VALVE (WASTEGATE SOLENOID)

GROUND 2
BK/BU-18
F2 TCV
M3 1
BN/BG-18 CONTROL
1
5 VOLTS PK/BU-18
VT/BU-18 2 12 VOLTS

B B

MANIFOLD ABSOLUTE PRESSURE

JT PK/BU
AND TEMPERATURE SENSOR CAMSHAFT POSITION SENSOR
MAPTS CAPS
4 G4 D4 1
PRESSURE SIGNAL WH/BU-18 BK/GN-18 GROUND
3 B4 E2 2
5 VOLTS PK/BU-18 PK/BU-18 YE/GN-18 SIGNAL
2 H3 3
TEMP. SIGNAL WH/GY-18 OR/GN-18 12 VOLTS
1 H2
GROUND BK/BU-18
HARNESS INTER CONNECTOR
C HIC C
OR/GN-18 4 12 VOLTS
C1 VT/OG-18 3 REVERSE ENABLE
KNOCK SENSOR
KS VT/BU-16 2 12 VOLTS FOR INJECTORS + WASTEGATE
1 G2 1
GROUND YE/BU-18 VT/GN-16 12 VOLTS FOR IGNITION COILS
2 C3
SIGNAL BG/BU-18

INJECTOR CYLINDER 1
INJ_1
VT/BU-18 1 12 VOLTS
D B3 2 D
BN/RD-18 CONTROL
ELECTRONIC THROTTLE CONTROL
ETC

JT VT/BU
IGNITION COIL
6 K4
3.3 VOLTS BG/YE-18 CYLINDER 1
5 L1
MOTOR (+) BG/RD-18 COIL_1
4 K3 1
SIGNAL 2 BG/GN-18 VT/GN-16 12 VOLTS
3 L2 2
MOTOR (-) BG/BK-18 GROUND
2 A2 M4 3
GROUND BG/GY-18 BN/BK-16 CONTROL
1 F3
SIGNAL 1 BG/WH-18
E E

JT VT/GN
INJECTOR CYLINDER 2
INJ_2
1
VT/BU-18 12 VOLTS
COOLANT TEMPERATURE SENSOR K1
BN/BU-18
2
CONTROL
CTS
1 J2
SIGNAL BK/OG-18
IGNITION COIL
2 A1
GROUND BG/OG-18 CYLINDER 2
F F
COIL_2
1
VT/GN-16 12 VOLTS
2
GROUND
M2 3
BN/OG-16 CONTROL
CRANKSHAFT POSITION SENSOR
CPS LINE TYPES
1 H1
SIGNAL BU/YE-18 55 / 60 VOLTS
2 K2
SIGNAL YE/WH-18
INJECTOR CYLINDER 3 12 VOLTS SWITCHED
INJ_3 12 VOLTS UNSWITCHED
G G
1
VT/BU-18 12 VOLTS 5 OR 3.3 VOLTS
J1 2
BN/GY-18 CONTROL DIGITAL SIGNAL
OIL PRESSURE SWITCH
POWER CONTROL
IGNITION COIL 3
OPS ANALOG SIGNAL
COIL_3
E3 1
COMMUNICATION
SIGNAL LT BU-18 VT/GN-16 12 VOLTS
2
A-D GROUND
GROUND
M1 3
POWER GROUND
BN/YE-16 CONTROL
AC VOLTAGE
H H

REF: 666 555 REV:


1 2 3 4 5 6 7 8 9 10

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