Professional Documents
Culture Documents
Journal - November 2014
Journal - November 2014
V
O
CPSI JOURNAL
L
U
M
E A MAGAZINE BY THE COAL PREPARATION SOCIETY OF INDIA
Number - 16
VI
Government is ready with draft rules for auction of 74 coal block out of
blocks 210 recently cancelled by the Apex Court and timelines have been
fixed for ensuring time bound allocation through a transparent, fair and
flawless E auction process.
Piyush Goyal
Hon'ble Minister of State (Independent Charge) for Power,
Coal and New & Renewable Energy, Government of India
Coal washing will be made mandatory. This will require setting up large
number of washeries. Therefore, the environment ministry is finalising
the terms of reference for setting up coal washeries. This will make
getting environmental clearance for setting up washeries a less
cumbersome process. This move may help India defend using coal as a key
energy source at a time global climate talks are moving towards the need
for its phase out. The country has made it clear that its electricity needs
preclude that option.
Prakash Javadekar
Environment Minister
n f e rence s
C o
on ing B usines
ia – Emerg llenges"
hing in In ities & Cha
d
Wa s rior
"Coal ortunity : P -17 April 201 elhi - India
5
Opp 16
ok, N
ew D
sh
otel The A
H
About Coal Preparation Society of India (CPSI)
Coal Preparation Society of India (CPSI) is a non- and R&D institutions-domestic and international
government and non-profit body of coal washing, coal etc.
mining and allied industries. CPSI is dedicated Government - Industry Inter phase:
l
towards promotion of beneficiation of Indian coal in
order to make it clean and environmentally acceptable Regulatory issues, facilitating Members'
energy resource. clarifications on queries and concerns on important
issues.
Main objectives of CPSI
Independent
l Platform for sharing knowledge and
To promote
l the concept and cause of preparation/ experience:
beneficiation/cleaning of coal and making Coal-
Energy chain clean and environment friendly. Offers opportunities to participate in technical/
commercial/entrepreneurial seminars, workshops,
To act
l as a facilitator for the public and private conferences, round-table discussions, and training
sector companies, government and non- programs.
government agencies to work together for long-
term national objectives such as development of Access to international experts and up-to-date
state-of-art coal-preparation infrastructure in India. industry database.
Global Network:
l
To act
l as a clearing-house for mining, material
handling, beneficiation, blending, loading and Creates opportunity to develop international
allied technologies. business through contacts with International Coal
Preparation Congress (ICPC), which is held once
To establish
l an effective network amongst coal
every three years.
producers, consumers, coal washery operators,
washery design engineers, equipment manufac- CPSI co-hosts the Coal Prep Show held in last
turers, material handling and transport groups, week of April every year in Lexington, Kentucky,
technical and research organizations and academic USA.
institutions, venture capitalists, traders both Provides opportunity to join business delegations
domestic and international. of different countries to explore possibilities for
To provide an independent platform for deliberating
l enhancing bilateral trade and joint ventures.
important issues - pertaining to technological, Disseminates commercial and economic
operational, financial, commercial, and policy information including trade enquiries/tenders
aspects of the Indian Coal Preparation Industry. received from abroad.
CPSI
l is registered under the Societies Registration CPSI has a bilateral tie up with the Coal Preparation
Act, XXI of 1860 and its head office is located in New Society of Ukraine (CPSU) for technical exchange of
Delhi. Currently, the Society has 41 Corporate Life journals, books, participation in conferences and
Members, over 100 individual life members and seminars.
over 20 international members.
CPSI
l is a Member of the International Organizing For becoming a Member of CPSI, Please contact :
Committee (IOC) of the International Coal Secretary General
Preparation Congress (ICPC) that is held once Coal Preparation Society of India
every three years in different parts of the world. 1332 A/B, Vasant Kunj,
Benefits to Members New Delhi - 110 070 (India)
Tele/Fax: 91-11-26136416
Networking
l the coal professionals and staying
Mob. : +91-9810302360, 9999104023
connected
E-mail : hl.sapru@monnetgroup.com
Networking and liaison with members, industry kbtrehan@yahoo.com
clients, PSUs and private companies in coal, power, rksachdev01@gmail.com
iron & steel, cement and allied industries, academic Website : www.cpsi.org.in
CPSI JOURNAL From the President
VOLUME - 6, NUMBER - 16, NOVEMBER 2014 Dear Industry colleagues,
Indian coal industry has come out of over two year's long ordeal of
investigative phase and if I am permitted to say, it has been a 'Koyla
Samudra Manthan'. Finally, facilitated by the Hon'ble Supreme Court,
Contents the Government has now decided to start with a clean slate. As a result,
coal industry in the country is abuzz with policy consultations for
meeting the challenges and cashing on the opportunities emerging out of new situation. The
l From the President developers of captive coal mines, particularly those, whose allocations have been impacted
l Editorial Note by the Supreme Court Judgment of 25th August, 2014 read with its order dated 24th
September 2014 are working on various options as to how to keep the down-stream plants
l From the Vice President running? At the same time, the coal majors like Coal India Ltd, and Singareni Collieries
l From the Secretary General Company Ltd, have also started brainstorming as how they would face the challenge of the
new situation emerging out of Government having opened the coal sector albeit partially
l The First FGX Unit in the for mining and sale of coal. New avenue of business has been opened for E - auction related
European Union experts and service providers. Coal India is reported to be worried as to how to safe guard
– Dr. Ireneusz BAIC, Blaschke against poaching of skilled operators, qualified/DGMS certified statutory personnel and
Wiesław, Szafarczyk Józef efficient officers by the private developers at higher pay packets and perks?
New team in the Ministry of Coal under able stewardship Shri Anil Swarup who recently
l Organic Efficiency, Tromp took over as the Coal Secretary is burning the midnight oil to initiate action to start the
Curve and its Interpretation of auctioning process so that the domestic coal output does not take a hit. Government needs to be
Coal Washing Units complimented for having lost no time in framing the Draft Rules to be notified under the Coal
– K.M.P. Singh, U.S. Mines (Special Provisions) Ordinance 2014 and putting these on Ministry's web site for
Chattopadhyay, T. Gouri seeking public comments. It is amply clear from the manner in which the Draft Rules have
Charan been framed, that the new policy of allocation of coal blocks is not a revenue-maximizing
approach but a sincere attempt to keep the electricity tariff low, bring in a transparency,
l Moving forward with the fairness and equity in the allocation process. It is also creditable for the coal ministry to set
Huaneng GreenGen IGCC the timelines for completing the allocation process within the current financial year.
demonstration With regard to the coal preparation scenario in the country, there are quite a few positive
– Xu Shisen developments. It is heartening to know that the Prime Minister's Office has asked the Coal
Ministry for time-bound schedule for developing coal washeries, including timelines for
l Technical Evalution of an both tendering and commissioning.
operating mini flotation plant -
I consider it my privilege to inform the coal, coal prep and allied industries that the 19th
A Case Study
International Coal Preparation Congress (ICPC) will be held in the year 2019 in New
– U.S Chattopadhyay, T. Gouri Delhi. As is well known, ICPC is held once in three years in different parts of the World.
Charan, R. Venugopal 17th ICPC was held in 2013 in Istanbul, Turkey. Next in the series 18th ICPC will be held in
l Conference on "Coal Washing
St. Petersburg, Russia. A unanimous decision to this effect was taken at the meeting of the
International Organizing Committee (IOC) held during 6-12 October 2014. It is now time
in India – Emerging Business
for the industry to gear itself up, for hosting this very prestigious international event which
Opportunity : Priorities & will provide an opportunity for accessing the best coal washing and allied technologies
Challenges" 16 -17 April, 2015 most suited for our coals, both thermal and coking.
New Delhi - India
Before I conclude, I extend greetings and best wishes to all our Members and industry
l First Meeting of the Inter- colleagues and other friends and their families for a very happy, bright and prosperous New
national Organizing Committee Year 2015.
of the XVIII International Coal Jai Bharat Mata!
Preparation Congress (2016) Warms regards,
held at St. Petersburg during
October 06–12, 2014
R. K. Sachdev
Government Notification
CPSI Journal welcomes readers' comments, letters to the editors, and articles on
Coal Statistics the topical issues. Interesting events, photographs and news are also welcome.
Please post your comments at E-mail : infodesk@cpsi.org.in
News For more details about CPSI & regarding membership please log on to www.cpsi.org.in
or contact rksachdev01@gmail.com
Authors' Profile Published by the Coal Preparation Society of India, New Delhi, www.cpsi.org.in
Disclaimer : CPSI does not take any responsibility of the opinions expressed and information
Corporate Members contained in the articles published in this Journal. (For restricted circulation only)
CPSI Journal
I
consumption in 2013-14 was 643 MT against the indigenous
production of 462 MT (mostly from Coal India Limited). The coal
Udaya Bhaskar Kodukula
washing capacity from all the 52 washing plants is 131Mtpa,
T indicating that around 30% of the coal is being washed before it is used for power
generation. In contrast, the US has 660 MT washing capacity for a total coal production
of 1.1 BT (60% of the coal mined). The environmental, logistic and power plant
R expenses. Now the MOEF enforcements coupled with the integration of the coal and
power sectors in one ministry, the paradigm of who will bear the washing expense
I
would boil down to overall benefit rather than piecewise thinking process.
In the last ten years, Coal India Limited has increased the production capacity from 303
MT to 472 MT, an increase by more than 55% of its capacity. While this is a commendable
A increase, Indian coal demand also increased at a higher rate which resulted in increased
imports from 21.7 MT to 170 MT during the same time period.
L To cater the rising needs of the day, reforms in the Indian coal sector (captive or
commercial coal mining by private players) are imminent: There is a great need for both
domestic and international expertise, cutting-edge technologies, and the best practices
in coal mining and preparation (wash plants, material handling, logistics, environment
etc.)
N CPSI sincerely appreciates the government's efforts: Attracting state equity holders to
help accelerate land acquisition issues, inviting both Indian and foreign investors, global
T
As a loyal society for coal preparation development in India, CPSI is hosting an
international conference on coal preparation during the 16th and 17th of April 2015.
CPSI invites technologists, academicians, researchers, industrial partners, and investors
E from India and around the globe to the “Coal washing in India – Emerging Opportunity:
Priorities and Opportunities.”
We are extremely lucky to have Hon'ble Prime Minister Shri Narendra Modi as our leader, who is
very keen and has a great appetite for industrial development; and we are sure that Coal and Power
industries would now grow faster. Bringing three ministries (Power, Coal & Renewable Energy)
under one umbrella is an excellent idea, thereby ensuring complete cohesiveness, working in
tandem and faster delivery..
The 10 point road map provided by the Hon'ble Prime Minister would certainly place increased
focus on Infrastructure, improve Coal production and steer the economy towards betterment.
Amongst other points, the 10 point agenda includes reforms in the Infrastructure & Investment
areas, Energy as one of the priority areas, sorting out inter- ministerial issues, addressing concerns
related to economy, executing policies in a time bound manner etc. Reforms initiated by the
Government are bound to trigger more and more investment in infrastructure that would make the
country an attractive investment destination and push the growth of India on a very high pedestal
in the coming years.
Our Hon'ble Coal Minister has repeatedly emphasized and put stress on improving the quality of
coal supplies through coal washing. In this direction, CPSI has been taking several initiatives and
putting all its available resources for promoting building up of country's washing capacities.
In the present scenario of coal shortage fast growth in domestic coal production is a must, I seek
support and assistance from all concerned to achieve our objectives and make the coal - energy chain
economically viable and environment friendly to fulfill country's needs.
We at CPSI look forward to more and more Companies joining in our efforts.
K.B. Trehan
On the coal washing front also the government is showing very positive signs. Recently,
the Prime Minister's Office is reported to have asked the Ministry of Coal to closely
monitor the progress of setting up of coal washeries. PMO is also seriously watching at the
delays that are happening in tendering process of coal washeries.
In line with the current thinking in the government, CPSI is organizing a Conference on
the topical theme “Coal Washing in India – Emerging Business Opportunity: Priority &
Challenges”.
Let us hope that the New Year 2015 ushers in a bright future for India's coal industry
making our country economically string and less dependent on coal imports.
H L Sapru
The purchased FGX-1 unit is the first of this type The air concentrating table of the FGX-1 type was
installation in Poland, as well as in the European complemented with the Polish auxiliary units. The
Union. power supply module, scales, systems for raw coal
transport and for discharging the obtained separation
2. Application of the FGX unit products were constructed. A screen extracting the
The Tangsan Shenzou Machinery Co. Ltd. produces grains exceeding, determined at a given stage of tests,
series of ten models of the air concentrating tables of size (+50, +25, +6) was installed. A crushing machine
the FGX type. Out of these models the IMBiGS chose grinding the feed of raw coal to the required grain class
the FGX-1 model with the lowest capacity (up to 10 was also built-up.
Mg/h). The choice of this model was determined by The block diagram and view of the research
the assumption that it will be a unit designed for the installation are shown in the picture 1, 2 and 3.
research purposes. The capacity of the FGX-1 allows to
use it to the quarter- and semi-industrial tests. The unit equipped with the air concentrating table of
the FGX-1 type enables to conduct the comprehensive
LABORATORY
CONTROL UNIT
UNIT
crushing machine
calorimeter
termogravimeter
raw coal (steam
coal, coking
coal), material
from the
landfill + 50 m m
SUPPLY CLASSIFICATION SHREDDING FGX - 1
UNIT UNIT UNIT SCOPE OF
TESTS
Qrt
< 50 m m Ar
r
Wt
combustible parts
<6m m
Picture 1 : The block diagram of the test stand for preliminary dry hard coal deshaling.
Picture 2 : The research installation for preliminary Picture 3 : Air concentrating tables of the FGX type.
dry coal cleaning.
studies on coal from the different coal mines in order to particular fractions of raw coal output from the Polish
determine its susceptibility to the dry cleaning coal mines.
process.
So far, the studies were conducted on samples from the
3. The ways of conducting tests several coal mines. Some of the results are presented
below.
As known form the Chinese experience, in case of the
air concentrating table of the FGX type, the most 4. The tests aiming at obtaining clean refuse
effective is separation of the grains of the limit size 80-6
According to information received from the
mm. The grain class 80-0 mm may also be a subject to
manufacturer the air concentrating tables of FGX type
enrichment process under the assumption that the
enables to the separate from the coal output the clean
share of the grain class 6-0 mm in total feed directed to
refuse products that can be substitutes for the natural
the process does not exceed 10 (15) %.
aggregates used in engineering and construction
On the test unit, equipped with the air concentrating works. As a part of the works conducted by the
table of the FGX-1 type, that belongs to the IMBiGS the IMBiGS the possibilities of obtaining such products
operating parameters are set separately for each type were analyzed. The exemplary results of the tests are
of tested coal. For this purpose, from the point of view summarized in the table 1. The criterion of the process
of a given research objective, the optimal values of the effectiveness was the ash content in the refuse
following parameters are determined experimentally: products at a level exceeding 80%. During the series of
tests the quality parameters of the other separation
l angles of inclination of the separation deck,
products were a secondary (resulting) problem.
l amount of air supplied to the separation zones,
5. Tests aiming at obtaining the possible cleanest
l frequency of vibration of the separation deck, coal products
l height of the baffle plate in the discharge zone of The experience gained by the IMBiGS has shown that
the rock, middling's and coal. there is a possibility of producing clean coal
The researches on coal deshaling that lasted almost a concentrates that can be treated like an ecological fuel.
year (we do not conduct the tests during the winter The results of this type of research are summarized in
period, as well as during the days of heavy rain) the table 2. As a result of the air separation process the
enabled to gain a rich experience in conducting very clean concentrates with low ash content (ap.
separation processes and to develop a research 20%), as well as middling's that contained big amount
methodology for obtaining optimal separation for the of coal grains were obtained. These products,
Table 1 : Tests results for the raw steam coal of granulation of 25-8 mm.
Table 2 : Tests results for the raw steam coal of granulation of 20-0 mm.
depending on the ash content, can become a tradable results of tests on increasing the calorific value of the
product that is sold to the power industry, they can be raw coal in the grain class of 20-0 mm are shown in
enriched on the simultaneously operating air the table 3.
concentrating table or they can also be directed to the
wet enrichment processes. In Poland very clean 7. Analyzing the possibilities of removing sulphur
concentrates are sought in order to heat the houses that from the coal output.
are equipped with the appropriate boilers. Hard coal deposits located in the eastern part of the
Upper Silesian Coal Basin are characterized by high
6. Tests aiming at obtaining products of high
sulphur content. In Poland high sulphur content is
calorific value.
considered to be the level exceeding 1,2%. There are
A part of raw hard coal in the grain class 20-0 mm also coal deposits in Poland that sulphur content
extracted in Poland has relatively low calorific value. It exceeds 4%. There is even one coal seam in which the
varies in the range of 16-19 MJ/kg. Currently, the sulphur content is higher than 12%. Obviously such
Polish power sector is searching for coal with a seams are not extracted. Sulphur in this kind of coal
calorific value of 22 MJ/kg. The tests conducted by the seam is mainly in the form of pyrite. Pyrite of a density
IMBiGS on the FGX unit have shown that the removal higher than density of coal is possible to remove by
of even small amount of rock allows to increase the using gravity methods. The IMBiGS conducted the
calorific value to the level required by the power research on possibility of removal pyrite by using the
plants and thermal power plants. The exemplary owned unit equipped with the air concentrating table
Table 3 : Tests results for the raw steam coal of granulation of 20-0 mm.
Table 4 : Tests results for the raw steam coal of granulation of 25-6 mm
of the FGX-1 type. For this purpose, the operation It is obvious that by using dry coal separation method
parameters were selected in a way enabling to remove it is impossible to obtain the concentrates of an ash
pyrite in a maximum extent. The quality parameters of content lower than 7,5% without very big coal losses in
the other products of the separation process were a the middling's. Therefore, this method will not replace
secondary (resulting) problem. The results of tests on the wet methods of coking coal enrichment in the
reducing sulphur content in raw coal from one of the heavy medium, jigs and flotation machines. These
Polish coal mine in which extracted coal has a processes are, however, very expensive. In order to
sulphur content above 1,8% are summarized in the reduce the total costs of coking coal production the
table 4. IMBiGS conducted the tests aiming at examining the
possibilities of removing a part of refuse grains from
8. Tests of deshaling coking coal coking coal. Their removal will enable to reduce the
The coking coal users require that the ash content of load of jigs and flotation machines and at the same
trading product should not exceed 7-7,5 %. It is time it will increase the efficiency of these processes.
connected with the necessity of obtaining coke of high The tests results of coking coal deshaling are
quality. It is worth-mentioning here that Poland is summarized in the table 5. The obtained results have
currently the biggest exporter of coke. Therefore, it has shown the possibilities of applying the air separation
to fulfil the highest quality standards. process as a bypass element in the system of a wet
enrichment.
Table 5 : Tests results for the raw coking coal of granulation of 50-25 mm
Table : 6 Tests results for the raw coking coal of granulation of 25-6 mm
Table : 7 Tests results for the raw coking coal of granulation of 25-0 mm
References:
1. 1. SCHCN L., 2002 - The compound dry cleaning machine and its application. Proceedings of XIV
International Coal Preparation Congress and Exhibition. Johannesburg-Sandton. RPA, p. 419-423.
2. LI GONGAMIN, 2006 Coal compound dry cleaning technique-study and practice. Proceedings of XV
International Coal Preparation Congress. Pekin. Chiny, Vol II, p. 439-447.
3. Li Gongmen, Yang Yunsong, 2006 - Development and application of FGX series compound dry coal cleaning
system. China Coal – Technology monograph of the Tangsan Shenzou Machinery Co. Ltd. No 1.2006.
4. Baic I., Blaschke W., Góralczyk S., Sobko W., Szafarczyk J, 2013 - Odkamienianie urobku węglowego metodą
suchej separacji. Monografia „Innowacyjne i przyjazne dla środowiska techniki i technologie przeróbki
surowców mineralnych” Wyd. ITG KOMAG, Gliwice, s. 99-108.
5. Baic I.,. 2013 - Wykorzystanie powietrznych stołów koncentracyjnych do otrzymywania substytutów
kruszyw oraz produktów węglowych; Materiały konferencyjne – Szkoła Górnictwa Odkrywkowego,
Akademia Górniczo-Hutnicza im. S. Staszica w Krakowie, Kraków.
6. Blaschke W., 2013 - Nowa generacja powietrznych stołów koncentracyjnych. Zeszyty Naukowe IGSMiE
PAN, Kraków, s. 67-74.
7. Baic I., Blaschke W., 2013 - Analiza możliwości wykorzystania powietrznych stołów koncentracyjnych do
otrzymywania węglowych paliw kwalifikowanych i substytutów kruszyw. Polityka Energetyczna, Tom 16
Zeszyt 3, s. 247-260.
8. Blaschke W., Baic I., 2013 - Wykorzystanie powietrznych stołów koncentracyjnych do otrzymywania
substytutów kruszyw metodą deshalingu. Kruszywa Nr 3/2013s. 48-50.
9. Blaschke W., Baic I., 2013 - Otrzymywanie substytutów kruszyw z wykorzystaniem metody deshalingu.
Proceeding International Conferences – The New Mineral Policy and Progressive Technologies in Mining,
Geology and Environment. Demanowska Dolina, Słowacja, s. 121-125.
10. Blaschke W., Baic I., Szafarczyk J., 2014 - Ograniczenie kosztów produkcji węgla kamiennego poprzez
wdrożenie technologii suchej separacji; Materiały konferencyjne XXIII Szkoły Eksploatacji Podziemnej,
SESJA – Nowe techniki i technologie w eksploatacji podziemnej złóż, Kraków.
11. Baic I., Blaschke W., Sobko W., Szafarczyk J., Okarmus P., 2014 - Badania możliwości usuwania kamienia z
urobku węgla koksowego na powietrznych stołach koncentracyjnych; Monografia – Innowacyjne i
Przyjazne dla Środowiska Techniki i Technologie Przeróbki Surowców Mineralnych – Bezpieczeństwo -
Jakość – Efektywność – ITG KOMAG, Gliwice, s. 65-79
12. Blaschke W., Okarmus P., Ziomber S., 2014 - Skuteczność suchego odkamieniania węgla koksowego metodą
separacji na powietrznych stołach koncentracyjnych. Monografia – Innowacyjne i Przyjazne dla Środowiska
Techniki i Technologie Przeróbki Surowców Mineralnych – Bezpieczeństwo - Jakość – Efektywność – ITG
KOMAG, Gliwice, s. 81-91
13. Baic I., Blaschke W., Sobko W., 2014 - Ekologiczne oczyszczanie urobku węgla kamiennego za pomocą
powietrznych stołów koncentracyjnych. Na mokro czy na sucho? Kwartalnik Ekologia Nr1/69/2014, Wyd.
Polska Izba Ekologii, ISSN 15704994, s.32-34
14. Ghost T., Patil D., Parek B.K., Honaker R.Q., 2013: Uprading low Rank Coal Using A Dry, Density – Based
Separator Technology. Proceedings of the 17th International Coal Preparation Congress. Istambuł, p. 295 - 308
15. Yang Yunsong, 2006 – Application practice of FGX -24 compound dry coal cleaning machine. China Coal –
Technology monograph of the Tangsan Shenzou Machinery Co. Ltd. No 1.2006.
16. Yang Wensheng, Zhang Shaopeng, 2006 – Combined coal cleaning process of compound dry cleaning – water
medium cyclone. China Coal – Technology monograph of the Tangsan Shenzou Machinery Co. Ltd. No 1.2006.
17. You Zhiwen, An Wenhua, 2006 – Thinking about using Romjig – dry cleaning combined process for
separating the injection coal for blast furnace. China Coal – Technology monograph of the Tangsan Shenzou
Machinery Co. Ltd. No 1.2006.
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Xinyi Mine. China Coal – Technology monograph of the Tangsan Shenzou Machinery Co. Ltd. No 1.2006.
19. Xu Bo, 2006 – Application of compound dry coal cleaning technology in Jixi Mining Group Co. Ltd. China
Coal – Technology monograph of the Tangsan Shenzou Machinery Co. Ltd. No 1.2006.
20. Chen Li, 2006 – New process for improving fuel coal quality of the power plants. China Coal – Technology
monograph of the Tangsan Shenzou Machinery Co. Ltd. No 1.2006.
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Technology monograph of the Tangsan Shenzou Machinery Co. Ltd. No 1.2006
IMC says CIL should set up washeries near reject based power plants
Inter Ministerial Committee (IMC) set up by Ministry of Coal for formulation of policy for allocation of
washery rejects has recommended that Coal India Ltd, should set up washery reject based power plants near
the coal washery site, doing away with the need to transport these rejects over long distances. Presently, CIL
generates about 1.30 million tonnes of washery rejects. With more and more coal washeries coming up,
volumes of rejects would also increase.
Background of the development The two main measures of plant efficiency are the
organic efficiency and the Ecart Probable Moyen
The yield and quality of the clean-coal product
(EPM) that is derived from the partition curve.
from an industrial coal preparation plant and the
Organic efficiency measures the overall
theoretical yield and quality determined from
performance of the washing process whilst the
washability curves are known to be different. In
EPM reflects the performance of the separating
the ideal cleaning process, all coal particles lower
unit only.
in density than the density of separation would be
recovered in the clean product, while all material Organic Efficiency
of greater density would be rejected as refuse.
Under these conditions the product yield and The organic efficiency is a measure of the actual
quality from the actual concentration process and yield obtained from a washing process compared
the yield and quality expected from the to the theoretical yield obtainable from the specific
washability curves would be identical. coal at the same ash content. It is defined as follows:
criterion and is much influenced by the washability clean coal and refuse can be calculated from an ash
of coal. It is possible to obtain a high organic balance worked out from the ash contents of the
efficiency even when the separating efficiency as feed, clean coal and the refuse i.e.,
measured by partition data is quite poor.
Yield of clean coal
The Construction of the Tromp Curve Ash% in refuse - Ash% in feed
= × 100 ... (2)
In order to determine the metallurgical Ash% in refuse - Ash% in clean coal
performance of a coal washer, samples of the Reconstituted feed is then calculated by adding
feed, product and tailings are taken and applied values of percent weights of feed coal for clean
to a sink-float analysis. Discrete Tromp partition coal and refuse at each specific gravity range.
factors are then calculated in the conventional Mean relative density/ Nominal specific gravity
way [1-6] is determined by averaging lowest and highest
specific gravity at each gravity range.
The Tromp curve is constructed by taking the
representative samples of clean coal and rejects The partition co-efficient is calculated as fraction
separately from the convenient point after the of percent weights of feed coal for clean coal to the
washing system operated under steady state. The reconstituted feed at each nominal specific
individual samples of clean coal and refuse are gravity and multiplied the resultant figures with
subjected to complete float and sink analysis. The 100. The partition co efficient can also be
samples of clean coal and refuse are divided into a calculated as fraction of percent weights of feed
number of specific gravity fractions and two coal for refuse to the reconstituted feed at each
products (clean coal and refuse) are expressed on nominal specific gravity and multiplied the
percent basis which obviously add up to 100. The resultant figures with 100. Then the tromp curve
percent weights of the fractions totaling 100 (in case can be constructed by plotting the partition
of both clean coal and refuse) are then expressed as coefficient against the nominal specific gravity.
percent weight of the feed coal by multiplying the
Table 1 shows the calculated values for drawing
individual weights by the actual yield percentages
Tromp Curve for 60% yield of clean coal and 40%
of clean coal and refuse and dividing the resultant
yield of refuse.
figures by 100. The actual yield percentages of
Column 3 - Weight percentage of the reject fractions Partition coefficient for Rejects = Column 5 × 100
similar to column 2, this is a series of direct Column 6
calculations of percentage with reference to the The tromp curve may be constructed by plotting
summation of the weights of all the reject mean relative .density (column 7) as abscissa
fractions, e.g. wt. percentage of the 1.50-1.55 r.d. against ordinate of partition coefficient (column
fraction of reject = 18.0%. 8) or (column 9).
Column 4 - Percentage of feed reporting to clean-coal
The following important parameters are derived
direct calculations of the percentage of each
from the tromp curve:
density fraction of clean coal referred to a basis of
the original feed and calculated as: Partition density : This is the relative density
corresponding to a partition number of 50 on the
% of feed reporting to Clean =
Tromp curve. It is also referred to as the ''cut point
Column 2 x % yield of clean coal density'' and is usually denoted as d50.
100 Ecart Probable Moyen : The Ecart Probable
Column 5 - Percent of feed reporting to reject Moyen (EPM) or probable mean error is defined
Similarly, direct calculations of the percentage of as follows:
each density fraction of reject referred to a basis of EPM = (d75 ~ d25)/2
the original feed and calculated as:
Where, d75 is the relative density corresponding to
% of feed reporting to Clean =
a partition coefficient of 75 and d25 is the relative
Column 3 x % yield of reject density corresponding to a partition coefficient of
100 25.
Distribution Ratio.
60
Imperfection (I) = EPM/(d50 - 1) ...for wet process
50
Imperfection (I) = EPM/d50
40
The more efficient a process, the sharper the
separation will be and the steeper the slope of the 30
shown in Figure-1.
Figure-2 : Error Curve in Gravity Separation
100
The area marked in fig: 1 & 2 as a b c and c d e are
90 the error area, b and d of the fig 2 represent the
same point value i.e. 0.0.
80
60
influenced by the particle size of the coal the so-called anomalies are also quite significant,
processed and the density at which the coal is as they often help in detecting or interpreting
processed. Several other factors also influence the irregularities of any washing operation.
tromp curve and these include:
Precautions
l The feed rate of coal into the unit;
The efficiency evaluation for any washing unit a
l The specific operating conditions employed. higher degree of accuracy is always desired; to
Error area suffers from the disadvantage that achieve this some important precaution must be
high-density separations often include low- taken in to consideration as below.
partition coefficients even at high densities, and a (a) Sample collection:
very extensive range of float-sink liquids is
required to get a complete curve. 1. The plant must be operating under stable
condition.
Interpretation of the Tromp Curve
2. The collection of sample should be taken over
According to the definition, generally accepted, the full period of plant operation.
the Tromp curve indicates the percentage of each
3. The increment weight and frequency should
density fraction of the feed coal that is recovered
be as per stander and the quantities of the
in one of the products of separation for example,
samples taken up for tests are at least double
the sinks. The shape and gradient of the Tromp
of those indicated for normal washability
curve is a measure of the sharpness of separation
tests on raw coals, to ensure that the sample
in any washing system. The steeper the slope of
for test is large enough to provide in each
the Tromp curve, the more precise or sharper is
specific gravity fraction a reasonable number
the mode of separation. For an ideal separation,
of particles of the size-fraction submitted to
the misplaced materials in either of the resulting
test.
products (cleans or sinks) being zero, the curve is
represented by a straight vertical line. On the 4. To achieve the requirement of minimum
other hand, a Tromp curve tending to be breakage, large dreg should be avoided while
horizontal throughout its length signifies an collecting the samples. As far as possible
extreme case in which practically no separation mechanical samplers (automatic or semi-
can be achieved. However, most of the Tromp automatic) should employed, preference
curves remain in between these two extremes. being given to those systems of automatic
The shape of the tails or the loops at the samplers, where the entire coal stream in
extremities of the Tromp curve are also of much motion is correctly sampled.
significance in so far as they indicate the amount 5. Collected samples should be Transport with
of high-ash refuse materials and low-ash coal utmost care from the sampling points in the
fractions misplaced in the clean coal and sink washery to laboratory. If so possible, F-S
products respectively. The shorter the length of testing should be done at site.
the tails, the better is the efficiency of separation.
These tails have sometimes peculiar and irregular 6. Samples should be stored in a clean & dry
shapes and are often referred to as anomalies of place with proper labeling.
the Tromp curve. Recent studies have shown that 7. The containers should be such that minimum
risk is involved for size-degradation of the 4. Any screening of samples for float and sink
samples or loss of fines during handling and tests should be conducted by a skilled
transportation. operator, with proper care. Sometimes it is
desirable to perform this screening operation
(b) Test procedure: after float and sink analyses of the samples are
1. The float and sink analysis of the washed completed.
products must be done with out most care, 5. All washed fractions submitted to float & sink
especially near the specific gravity range, analysis should be air-dried gently before
where the separation is supposed to take testing.
place. Quite often, it is considered to maintain
a density interval of 0.02 over the density Limitations :
range of ±0.10 near the assumed cut point. The
The efficiency values derived from the invariably
indirect methods may be used to generate
linear/most favorable part of the curve i.e. d75~d25.
intermediate data (washability curve/
Hence, values derived for the purpose of setting
interpolation).
guarantees of performance for a separator may
2. For higher densities of cut (say sp.gr. 1.60 or often not represent much of a challenge to the
above), F-S tests on washed fractions should separator when required to treat a relatively
normally be extended to above 2.20 sp. gr. to easily cleaned coal. The situation frequently
obtain a full scale partition curve. occurs where, at a low density of separation, the
sharpness of separation (as recorded by a low
3. A n y u n d e r s i z e f r a c t i o n , p r o d u c e d
e.p.m.) will be good, yet the recovery organic
involuntarily during handling and transport
efficiency will be very poor. The reverse is true at
of the samples should be screened out before
a high-density of separation.
submitted to float and sink test.
References
1. K. F. Tromp, "New Methods of Computing the Washability of Coals", Gluckauf, 37, 125-131, 151-
156. Excerpts in Colliery Guardian. t54, 955-959, 1009 (1937).
2. K. F. Tromp, "Modified Methods of Assessing Separation Efficiency". Mine and Quarry 10, 6, 49-50
(1981).
3. A. Terra, "Significance of Anamorphosed Partition Curve and the Ecart Probable Error in Washery
Control", Contribution C-3, Proceedings the 2nd International Coal Preparation Congress, Essen,
West Germany (1954).
4. K. Aso, "On the Theory of Partition Curve and its Applications to Coal Preparation or Mineral
Dressing", Memoirs, Faculty of Engineering, Kyushu University.Fukuoka, Japan, 17, I (1957).
5. B. S. Gottfried and P. S. Jacobsen, "A generalized distribution curve for characterizing the
performance of coal cleaning equipment", Bur. Mines Rl8238 (1977).
6. A. I. A. Salama and M. W. Mikhail, A Method for Evaluating Density Separation Efficiency, Mine
and Quarry II, 12,28-30 (1982).
low-heat-value syngas turbines for IGCC power separation of H2 and CO2 (i.e., pre-combustion CO2
stations. One ongoing project, however, is focused on capture), fuel cell power generation, and CCUS. In
the research, development, demonstration, and Phase III, the plan is to build a 400-MW GreenGen
deployment necessary to advance Chinese IGCC demonstration project that will include full integration
systems. of key technologies, realising high-efficiency coal
utilisation with near-zero emissions. During all phases
The GreenGen plan the emphasis is on improving the technical reliability
In 2004, China Huaneng Group (CHNG) took the lead and economic feasibility of the GreenGen system in
in putting forward the GreenGen Plan and joined with preparation for eventual deployment and widespread
several power generation and coal-producing commercial use.
enterprises to launch an effort to demonstrate a coal-
Progress to date
based power generation system with increased
efficiency and near-zero emissions. The purpose of this From 2004 to 2008, CHNG completed the system
plan was to research, develop, and demonstrate a new design, equipment bidding, and all preliminary work
coal-based system that would include hydrogen for the 250-MW IGCC demonstration power station,
production from coal gasification, power generation which was sited in Tianjin. In May 2009, the project
based on combined-cycle hydrogen turbines and fuel was approved by the National Development and
cells, and carbon capture, utilisation, and storage Reform Commission, which made it clear that the core
(CCUS). The plan garnered support from China's technologies should be domestically sourced.
National 863 Program in the 11th and 12th Five-Year Construction began in July 2009 and was completed by
Plans. September 2012. In November 2014 the plant
successfully passed the standard test of 72 hours of
The core technology for GreenGen is power generation
continuous operation with another 24 hours of
based on IGCC - a well-known technology that
operation at full load. The IGCC facility was formally
includes gasification of coal to produce syngas, which
put into commercial operation in December 2012.
is purified before being combusted to drive an
Thus, as of late 2012, China joined the ranks of those
electricity-generating gas turbine. The high-
countries that have mastered IGCC power station
temperature exhaust gas from the gas turbine is
design, construction, and operation. This achievement
utilised by a pre-boiler to produce steam, which then
marked a major breakthrough in China's strategic
drives a steam turbine to produce additional
effort to advance its clean coal power generation.
electricity. Compared with supercritical pulverised
coal combustion power generation, IGCC can be more The overall system is based on a 2000-t/d two-stage
efficient, may offer greater potential for improve- dry pulverised coal pressurised gasification
ments, and can be used to realise near-zero emissions, technology, a proprietary IGCC process design, and a
including increased ease of CO2 capture. Moreover, it power island with an E-class multi-shaft combined-
can be combined with coal-derived hydrogen and fuel cycle generating unit. This project realised
cell power generation technologies to form a more independent development, design, manufacture, and
advanced and diversified energy production system. construction. Many technologies had to be mastered to
For these reasons, development of IGCC technologies reach this stage, including the design of a large IGCC
is an important direction for the future of coal-based power station, gasification, purification, air
clean energy power generation in China. separation, heat recovery boiler, and steam turbine
power generation, all of which are important to further
GreenGen is being carried out in three phases. In Phase promoting clean coal power generation in China. As
I, a 250-MW IGCC power station with proprietary the technologies used for GreenGen were domestically
technologies was constructed. In Phase II (currently sourced, China has also gained an enhanced capacity
under way), the key technologies involved in for independent innovation from project experience.
GreenGen will be further researched, developed, and Currently, the GreenGen IGCC demonstration power
demonstrated. Examples of key technologies include station has realised steady operation at high capacity
hydrogen production from coal gasification, the (maximum 92% of design) for 29 consecutive days.
Since the successful completion of Phase I of the rated H-class gas turbines are subsequently employed,
GreenGen Plan, CHNG has been actively pursuing the efficiency of the GreenGen IGCC power station
Phase II: researching and developing the key will increase markedly. In terms of parasitic power, the
technologies within GreenGen. Specifically, with the power consumption from the IGCC power station
support awarded under the 863 Program, CHNG is remains quite high as the air compressor and
developing a pilot-scale system that will draw about supercharger units of the power station are currently
7% of the syngas from the GreenGen IGCC power driven by electricity. If gas-fueled drives are adopted,
station, shift CO and H2O to CO2 and H2, and then the station's power consumption rate is expected to fall
separate the CO2 from the H2 after desulphurisation. from 28% to just 5%, making the plant even more
The CO2 will be liquefied and used to explore how to efficient.
enhance oil recovery with the end fate of the CO2 being The 1000-MW ultra-supercritical power plant of the
geological storage. The separated H2-rich gas will be Phase III Shanghai Waigaoqiao Power Plant, the 1000-
sent to the gas turbine for mixed firing after MW ultra-supercritical air-cooled Ningxia Lingwu
compression. Power Plant, and the GreenGen 250-MW IGCC power
About 60,000-100,000 tonnes per year of CO2 will be plant. Currently, the GreenGen IGCC demonstration
captured and stored under the Phase II (CCUS) power station is competitive with the most advanced
demonstration. Phase II will lay the foundation for ultra-supercritical units in several technical indices.
subsequent research on CO2 capture for the entire Similar to the standard coal consumption, use of
IGCC power plant. higher-rated turbines would further improve the
technical indices of the GreenGen IGCC facility.
This demonstration of pre-combustion CCUS will
boast the largest capacity and the most comprehensive Currently, the GreenGen IGCC Power Station emits
process evaluation underway in China when it is in 0.9, 47.87, and 0.6 mg/Nm3 of SO2, NOx, and
operation. Experiments will be undertaken under particulate matter, respectively. The emission rates are
various loads and other operating conditions, paving far below the emissions of some of the most advanced
the way for the exploration of low-energy coal-fired power stations in China and are competitive
consumption, high-recovery CCUS. With the research, with advanced gas-fired units. With further possibility
development, and design of the demonstration plant to improve on performance as the scale of the
for the CO2 capture technology already complete, the technology is increased, the GreenGen project has
construction under Phase II began in early 2014. Since already demonstrated that gasification can be an
the sites for the oil displacement wells and CO2 storage efficient, low-emissions option for coal utilisation in
were determined previously, CO2-EOR and CO2 China and the world.
storage experiments will be conducted as soon as the Plans for future development
CO2 capture plant is ready.
Industry-wide concepts
Analysis of IGCC's technical features Compared with the widely used and fully commercial
pulverised coal-fired power plants, IGCC is less
The designed power generation output is 265 MW,
developed and in the demonstration stage in China.
generating efficiency is 48%, power-supply efficiency
The high construction and operating costs are among
is 41%, and coal consumption for power supply is 299
the main obstacles for future development and
g/kWh.
deployment. It is a top priority to speed up
Compared with sub-critical and most supercritical development and demonstration of IGCC technology
coal-fired units, GreenGen's designed standard coal in China and to promote the technology based on the
consumption of power supply is superior. However, it following:
consumes more coal than a 1000-MW ultra-
l Use high-temperature and high-pressure gas
supercritical coal-fired unit. This can be attributed to
turbines to improve IGCC efficiency. If G-class or
the fact that the GreenGen IGCC power plant employs
even H-class gas turbines are used, IGCC power
E-class turbines. If F-class, G-class, or even the higher-
stations could become much more efficient Phase II and Phase III are detailed below:
(reaching 58%), making IGCC increasingly
l Phase II (2013-2017): Carry out trial operations and
competitive.
optimise to improve the existing systems and key
l Reduce the construction costs for IGCC power equipment and further improve the operating
stations. Increasing the scale of equipment safety, stability, and reliability of the individual
produced in China, coupled with standardised units within the overall process. Research and
designs and integration of chemical and power develop IGCC-based CCUS technologies and
industry standards, will considerably reduce advance fuel cell and hydrogen-enriched gas
construction costs and thus accelerate the combustion technologies. Conduct feasibility
commercialisation process. studies on large-capacity, high-parameter IGCC
and CCUS. Begin preliminary preparations for
l Increase the rate of the development of IGCC
GreenGen Phase III.
technology and the building of demonstration
projects through support of several large-scale l Phase III (2018-2025): The plan is to build a 400-
IGCC commercial demonstration power stations. 600-MW GreenGen demonstration plant that will
This will advance relevant technologies and the include integration of key technologies such as
mass production of equipment, so as to bring IGCC, CCUS, fuel cell power generation, and
down specific investments and power generation combined-cycle power generation based on
costs. hydrogen-rich turbines and polygeneration. This
demonstration plant will realise efficient coal-
l Develop integrated IGCC/polygeneration
fired power generation with near-zero emissions
systems to realise diversified production of
of all major pollutants and CO2. Meanwhile,
chemical products, fuels, and power as end
efforts will be made to continuously improve the
products and thus improve the overall cost-
cost-effectiveness and competitiveness of
effectiveness of the IGCC system.
GreenGen-based IGCC units in preparation for
l Strengthen research into and demonstration of widespread commercial deployment.
IGCC-based CCUS technologies to lay a solid
foundation to scale up coal-based energy power A Common Objective
generation with near-zero emissions and drastic With Phase I complete and Phase II successfully under
reductions of greenhouse gases in the future. way, the GreenGen project team is moving forward
Future plans for GreenGen with the objective that this project can become the
benchmark for commercial-scale, cost-effective, near-
Based on the success of GreenGen Plan Phase I, CHNG zero emissions, coal-based power generation. This is a
is now executing Phase II with plans to subsequently goal that, if realised, would offer much strategic value
move forward with Phase III. The steps involved in not only to China, but to the world.
W1
W2
S1 D K
SLURRY CONDITIONER
10 TPH
F1
FLOTATION CELLS
FOR
T1 T2 T3 T4 BRIQUETTING
SETTLING
C1 C2 C3 C4 PONDS
W3
C5
VACUUM
S3
FILTER
S2
S5 FILTRATE
C!,C2,C3,C4,C5 : Concentrate
WELL C6 : Filter Cake
C6 T1,T2,T3,T4 : Tailings
W1,W2,W3 : Water
S1 : Raw Slurry
S2 : Filtrate
S3, S5 : Overflow
CLEANS D: : Diesel Tank
K : Frother Tank
Ash% Solid%
Mass
Sl. No Stream Flow Expt Adj Expt Adj Water
1 100.0 27.0 26.8 80.0 80.0 25.0
2 Feed 116.2 25.0 25.8 21.2 21.2 432.0
3 C1 45.5 12.1 11.9 52.7 52.6 41.0
4 T1 70.7 34.6 34.7 14.1 15.3 391.0
5 C2 36.4 18.3 17.9 49.6 49.5 37.1
6 T2 34.3 52.3 52.5 10.2 8.8 354.0
7 C3 1.8 23.9 21.3 11.1 11.1 8.0
8 T3 33.3 53.5 53.6 15.9 8.8 346.0
9 C4 1.0 21.9 23.8 12.5 12.3 13.0
10 T4 33.5 56.4 55.2 16.1 8.6 333.0
11 C5 84.7 14.2 14.8 64.8 46.1 99.0
12 S4 16.2 19.8 19.6 10.2 9.3 157.0
13 Cake 68.5 14.0 13.7 73.5 73.5 25.0
Figure 4 : Variation of Cleans Yield and Figure 5: Variation of Tailings Yield and
Ash with Cell No Ash with Cell No
Figure 6 : Variation of Ash Rejection with Cell No Figure 7: Variation of Efficiency Index with Cell No
Results and Discussion floatability, the first and second cell may be used as
additional conditioners for better yield of concentrate.
It may be seen from the Figures 2 & 3 that the plant data
is very consistent in this particular case, with just a few The recovery of coal is optimum in the first two cells
outliners. The mass balance data shown in Table – 1 for with significant drop in recovery of coal in the third
the different stream shows that the majority of coal is and final cell as depicted in figure 4. It may be due to
floated in the cell 1 and 2 and which is clearly shown in the proper conditioning and high flotatbility of the
Figure 4. The coal particles carried by each tailing coal particles. Moreover the flotation feed carrying a
streams are entering in the next cell where it is further lot of vitrinite enriched materials which are highly
processed and thereby recovering some coal particles. floatable in nature. It is also observed that the recovery
The total concentrate is recovered from the cells of last cell is slightly high than the third cell which
sometimes from the first two cells or from the four may be due to the recovery of some coarser particles
cells. Thus depending on relative cell levels the cut which were present in the feed and achieved the
points from each cell may be expected to vary. The maximum retention time.[Crosbie. R. et al October,
pulp from cell 1 may be loosely equated to feed (say 25- 2009].
30% ash) where as cell 4 may be equated to tailings (65-
The recovery of tailings is also showing reverse trends
70% ash) with intermediate pulp from cell 2 to 3. It may
(Figure: 5). In case of first cell the recovery is less
be seen that the first two cell recovers the finest
compare to third and fourth cell. It indicates that all the
concentrate where as the coarsest comes from the last
cells are performing well.
cell. Depending upon the nature of slurry and its
The efficiency number of the first two cells is high does not allow mineral laden water to overflow into
which indicates the best performance of the two cells froth collecting launder to prevent contamination of
compare to the last two cells as depicted in figure. 7. mineral rich pulp. The critical pulp level determines
The ash rejection of the first two cells as depicted in the final quality of concentrate.
figure. 6 is minimum, which indicates that the stability
The size distribution and size wise ash determination
of froth is more compared to the last cells. [Crosbie.R,
of the individual cell was carried out to know the
et al October, 2009] It may be observed that depth of
optimum liberation behaviour of the individual size.
the froth is greatest at the initial cells where it is most
From figure 8 it indicates that the liberation of dirtiest
stable and least in the final cells where bubble usually
material takes place in cell no 3 and 4. Similarly, from
coalesce. The pulp level in the cell is the most
figure. 9 it reveals that the recovery of low ash cleans
significant variable affecting cell performance for
takes place in cell one and two, whereas the recovery of
particular slurry. Each flotation cell has individual
coarsest material reported in cell three and four.
pulp level control which helps proper froth depth and
Conclusions cells is high and the ash rejection is low which indicates
the best performance of the first two cells compared to
The raw slurry used as feed material in the operating
the last two cells.
mini flotation plant consists of 25% ash. It was
observed from the mass balancing data that the yield at Acknowledgements
14% ash level is about 69%. The mass balance data for
the different stream shows that the majority of coal is The authors are thankful to the Director CIMFR,
floated in the cell 1 and 2. The recovery of first and Dhanbad for giving his consent to publish this paper in
second cell is 45.5% and 36.4% at an ash of 12.1% and the journal. The authors are also thankful to all the staff
18.3% respectively while the recovery of the 3rd and members of the Coal Preparation division for providing
4th cell is low. The efficiency number of the first two valuable support at various stages of this work.
References
1. Sinha. K.M.K., Chattopadhay.U.S. and Sen. K., Recycling and treatment of Settling pond fines- A Challenge
to industry and environment , International Symposium: Processing of Fines (2), Nov.,2000.,National
Metallurgical Laboratory, Jamshedpur, India : 831007, page no. 416-422.
2. Kumar. A., and Sen. K., Design and Construction aspects of mini coal flotation plant, International
Symposium: Processing of Fines (2), Nov.,2000.,National Metallurgical Institute, Jamshedpur,India : 831007,
page no. 388-402
3. Sen Kalyan, Das Chowdhury. K.P., Chatterjee. T.K., and Chakravarti A.K. : Optimisation of Coal Flotation
Process in Composite Washery, Fuel Sci. & Tech., Vol. 3, No.3, July. 1984.
4. Kalyan Sen, B K. Dutta, U. S. Chattopadhyay, , K. M. K. Sinha; A. Kumar, Dr D. K. Chakraborty, S. K. Kabiraj
Scientist, Central Fuel Research Institute, Dhanbad, India “Some Design Aspects on the Mini Coal Slurry
Flotation Plants”. XIV Int. Coal Preparation Congress and Exhibition, 11-15th March, 2002.
5. Smith, H.W. and Frew J.A., (1983), Design and analysis of sampling experiments – A sensitivity approach,
International Journal of Mineral Processing, 11, pp. 267–284.
6. Crosbie. R, Runge. K, Brent. C, Korte. M, and Gibbons. T, “An Integrated Optimisation Study of the Barrick
Osborne Concentrator : Part B – Flotation, 10th Mill Operators Conference, Adelaide, SA, Oct, 2009.
Timelines fixed by MoC for allotting coal blocks under new Rules :
l December 22' 2014 – Request for Proposals. l February 11' 2015 – Bid submission due date.
l March 3' 2015 – Qualification of technical bids. l March 6' 2015 – Price bidding through e - auction.
l March 16' 2015 – Allotment letters to successful bidders.
Theme:
Coal Washing in India - Emerging Business Opportunity:
Experience...
Priorities & Challenges
CLEAN COAL
to a new level !
Coal washing will be made mandatory.This will require setting up large number of
washeries.Therefore,the environment ministry is finalizing the terms of reference
for setting up coal washeries.This will make getting environmental clearance for
setting up washeries a less cumbersome process.
Shri Prakash Javadekar
Hon’ble Environment Minister, Govt. of India
TATA STEEL NTPC SAIL CMPDI NMDC JINDAL STEEL & POWER MONNET ISPAT & ENERGY MAHANADI COALFIELDS ACB INDIA
ULTRA TECH CEMENT BATEMAN ENGINEERING VOLTAS GLOBAL COAL & MINING BEVCON WAYORS ARDEE HI-TEC KSN TECH VENTURES R&S ENGINEERING SARDA ENERGY & MINERALS
TATA PROJECTS M.N. DASTUR & COMPANY MAGNETIC RESOURCES MULTOTEC GMDC ADITYA BIRLA INDU PROJECTS SCHENCK PROCESS Neyveli Lignite Corpn. Ltd.
Industry Scenario GOVERNMENT OF INDIA
MINISTRY OF COAL
By 2020, India’s annual coal production is expected to touch one billion
tonne mark. This will necessarily mean more production from large
mechanized open cast mines.This is bound to impact the quality of run of ANIL SWARUP
SECRETARY
mine (ROM) coal due to increase in `out of seam’ dilution and accordingly
matching coal washing capacity would be needed.
Recent amendment to the Environment Protection Rules 2014 is a MESSAGE
positive development for the Indian coal preparation industry. Under the India is endowed with abundant coal resources but due to the
new provisions, besides the consumers, the coal producers / suppliers are very generic nature of their formation, our coal deposits have high
also responsible for ensuring that coal of ash content not exceeding 34% is inherent ash content. As electricity generation, iron & steel and
supplied to the power plants located beyond a distance of 750 KM and many other industries are heavily coal dependent, it is important
those located in urban and environmentally sensitive locations. This that the run of mine (ROM) coal should be beneficiated and ash
becomes effective from January 2015 and the distance will be further content brought down so as to meet the technological requirement
reduced to 500 KM effective June 5’ 2016. of the user industry and also to comply with the Environment
Protection Rules 2014 in respect of thermal coals.
Under the new dispensation the Central and State pollution control
enforcement agencies will now have some teeth to act against the coal I understand that the Coal Preparation Society of India (CPSI)
suppliers and the coal consumers who violate the mandate.At the same has been dedicatedly promoting washing / beneficiation of domestic
time this new mandate is bound to help in boosting up the pace of setting coal as a step towards a clean coal production - supply chain in the
up of new coal washeries in the country. country.
I am very happy to know CPSI is organising a Conference on a
very important and topical theme“CoalWashing in India - Emerging
Overview of the Event Business Opportunity:Priority & Challenges”.
In the above backdrop, the Coal Preparation Society of India (CPSI) – a I am sure this conference will be a good opportunity for all
participants and stakeholders to deliberate upon some of the key
non-government and non-profit professional body of the Coal Preparation
issues pertaining to the theme and also discuss how best our
Industry will organize a Conference during 16-17 April 2015 at New Delhi
country’s coal industry can deliver the required quantity of coal to
on topical theme: meet the requirement of the economy as a whole.
Coal Washing in India-Emerging Business Opportunity:
I look forward to some positive recommendations emerging
Priorities & Challenges out of the conference deliberations that would provide some
Focus of the event will be on current and projected coal scenario in the positive suggestions to the government in making new Coal Policy.
country, quality related compulsions, industry’s immediate concerns with I wish the conference a great success.
regard to existing as well as new coal washing facilities,planned as well as in
the pipeline. Policy and Regulatory aspects and associated issues will also
be covered. (Anil Swarup)
Concurrent to the Conference, Expo will be organised by TAFCON
Group, professional trade exhibitions organiser’s with an expertise and
experience of over 6 decades.TAFCON has been serving the mining and
allied industry for more than 20 years.
The Event will highlight Indian Coal Industry’s ambitious plans of increasing
coal making capacity matching with rapid increase in Coal Production in an
environment friendly manner.
Besides a large number of industry professionals the event has the assured
support and participation of 41 large companies who are corporate
Members of CPSI. Government policy makers, professional managers &
decision makers, from coal, power, iron & steel, cement and allied
industries from India and abroad will be participating in this important
conference.
The Conference aims at Technology Showcasing and New Business
Opportunities in India Coal Preparation Industry both for domestic and
international companies.
The conference will deliberate upon the pressing issues pertaining to the
Indian Coal,Coal Preparation,Power generation,Iron & Steel,Cement and
allied industries with a view to suggesting compatible solutions. Over 300
participants from more than 12 countries and trade delegates are
expected to participate in this event.
Positive recommendations and suggestions emerging from
Conference deliberations shall be compiled and forwarded to
the Government of India for considerations in making new coal
policies.
Views and Vision of the Government
“Coal India Ltd.should sell crushed and washed coal only,accordingly the Company has been asked to take steps
so that only such coal is sold by the end of the next three to four years”.
“Coal production in the last four years has hardly been growing by 1-1.5 per cent. I have an ambitious target of
nearly a billion tonnes in the next four years”
Shri Piyush Goyal
Hon’ble Minister of State (I/C) for
Coal, Power & New & Renewable Energy
Govt. of India
“Comprehensive measures for enhancing domestic coal Using Washed Coal may help India defend using coal as a key energy
production are being put in place along with stringent source at a time global climate talks are moving towards the need for
mechanism for quality control and environmental its phase out.The country has made it clear that its electricity needs
protection, which includes supply of crushed coal and preclude that option.
setting up of washeries” Shri Prakash Javadekar
Shri Arun Jaitley Hon’ble Environment Minister
Hon’ble Finance Minister Govt. of India
Govt. of India
In his Budget for 2014-15 speech
Participants Profile
Coal Bi-products and Chemicals Foreign Trade Missions
Coal Consumers Government Representatives & Policy Makers
Coal Preparation & allied Professionals Mining and Heath Safety Mining Recycling
Coal Producers, Importers and Traders Planning, Design and Consulting Organisations / Experts.
Consultants, R&D Experts & Academics. Power Generation companies, Utilities etc.
Economists, Financial and Capital Services Groups. Iron & Steel Companies
Engineering & Planning Cement and allied industry
Environment Industries & Professionals Research & Development Institutions
EPC Contractors, Maintenance Personnel and Solution Transport and Logistics Companies
Providers Washery, Coal Handling and allied Equipment Manufactures and
Equipment Manufacturer and Suppliers Suppliers
Exploration and Geological Services
Sponsorship Opportunities
Sponsorship Package with Exhibition Stall: Conference Sponsorship Package:
Sponsorship Amount Delegates Advt. in Exhibition Amount Advt. in
Sponsorship Category Delegates
Category INR (ˆ ) USD ($) Souvenir Stall INR (ˆ ) USD ($) Souvenir
Platinum Sponsor 7,50,000 15,000 8 1 Full Page 36 Lunch Sponsor (Each Day) - 2 Nos. 3,50,000 7,000 4 1 Full Page
Diamond Sponsor 6,00,000 12,000 1 Full Page Conference Proceeding (Exclusive) 4,00,000 Inside Back
6 24 8,000 4 Cover Page*
Gold Sponsor 4,00,000 8,000 4 1 Full Page 18 Conference Kits (Exclusive) 2,00,000 4,000 2 1 Full Page
Silver Sponsor 2,50,000 5,000 2 1 Full Page 12 Tea/ Coffee (each day) – 2 nos 1,25,000 2,500 1 1 Full Page
Bronze Sponsor 1,50,000 3,000 1 1 Full Page 9 Souvenirs (Exclusive) 1,00,000 2,000 1 1 Full Page
INR 10,000 per delegate USD 200 per delegate Complimentary Registrations for No participation fee for the
Members presenter author.
10% discount, in case of 3 and more 10% discount, in case of 3 and more
Delegates from an Organisation Delegates from an Organisation Incase of Co-Authors also participating,
50% delegate fee is chargeable
Industry Remarks
Hon’ble Minister for Coal
“Very good symposium on Coal Beneficiation organised by CPSI & TAFCON. Congratulations”
Ministry of Coal, Government of India
Chairman
“Impressive & Progressing exhibition”
Coal India Ltd.
Chairman
“Excellent exhibition of Coal Washeries’ capability. Best wishes”
Steel Authority of India
CMD
“ Excellent effort put together for a great Exhibition / Conference. Congratulations”
Monnet Ispat & Energy Ltd.
CMD
“Very good arrangement. Great Participation. Congratulations”
Mahanadi Coalfields Ltd.
About Organisers
Established in November 2000, Coal Preparation Society of India (CPSI) is a non-governmental and non-profit
body of coal washing,coal mining and allied industries. As a professional body,it is dedicated towards promotion of
beneficiation of Indian coal with a view to making it clean and environmentally acceptable energy source. CPSI is a
COAL PREPARATION SOCIETY OF INDIA
Member of the International Organizing Committee of the International Coal Preparation Congress (ICPC).With
a very broad-based membership CPSI always endeavors provide an independent platform for deliberating various critical issues relating to coal
washing and allied subjects. It aims to provide an independent and neutral expert opinion to the industry as well as to the government, as and when
called upon to do so.
TAFCON is a professionally managed company with over six decades of experience and expertise in organizing InternationalTrade Fairs
and Conferences in India and overseas, on various subjects namely Mining, Minerals & Metals; Materials Engineering Technology;
Environment; Packaging; Printing; Paper; Beauty; Lifestyle; Tot Teen & Mom; Education; Medical & Healthcare; Poultry, Dairy & Food
TAFCON Technology;Travel &Tourism;HeatTreat;Surface Engineering,Coating & Paint etc.
Contact us
For Conference,Contact For Exhibition,Contact:
COAL PREPARATION SOCIETY OF INDIA TAFCON PROJECTS (INDIA) PVT. LTD.
1332A/B, Vasant Kunj, New Delhi-110070 705 New Delhi House, 27 Barakhamba Road
COAL PREPARATION SOCIETY OF INDIA Tel/Fax: +91-11-2613 6416 New Delhi- 110001,INDIA
E-mail: rksachdev01@gmail.com Tel: +91-11-49857777
hl.sapru@monnetgroup.com TAFCON Fax: +91-11-49857778
Email: coalprep@tafcon.com
R.K. Sachdev K.B. Trehan H.K. Sapru
Mob: 09810302360 Mob: 09810074416 Mob: 09999104023
rksachdev01@gmail.com kbtrehan@yahoo.com hl.sapru@monnetgroup.com
www.cpsi.org.in www.tafcon.com
CPSI Journal
6. Johan de Korte (Republic of South Africa); 1. V.L. Trushko –Vice-Rector for Science of the
National Mineral Resources University
7. Xie Wenbo (People's Republic of China); (University of Mines), Doctor of Engineering,
8. Douglas Jenkinson (Great Britain); Professor;
9. Dr. Mel Laurila (USA). 2. A.P. Suslov – Vice-Rector for Property Operation;
3. T.N. Alexandrova – Head of Department of
Associate Member of the International Organizing
Mineral Processing of the National Mineral
Committee:
Resources University (University of Mines),
1. Prof. Dr. Ljudmilla Bokanyi (Hungary). Doctor of Engineering;
Members of the Russian National Organizing 4. V.Yu. Bazhin – Dean of Department of Chemistry
Committee: and Metallurgy of the National Mineral Resources
University (University of Mines), Doctor of
1. V.S. Litvinenko – Rector of the National Mineral
Engineering;
Resources University (University of Mines),
Doctor of Engineering Science, Professor 5. M.M. Verzilov – Head of General Information and
Analytical Office of the Department of Coal and
2. A.B. Yanovsky – Deputy Minister of Energy of the
Peat Industry;
Russian Federation;
6. Ph.D Eng. Zhang Shaoqiang (China);
3. L.A. Weisberg – Chairman of the Board of
Directors of Mekhanobr-Tekhnika Research and 7. T.D. Khayrullin – Deputy Head of Strategic
Production Corporation, Associate Member of the Cooperation Department of the Russian Energy
Russian Academy of Sciences, Doctor of Agency.
Engineering, Professor;
11. Discussion of requirements to abstracts, review 7. Preparation of the Congress shall take into account
thereof, submission deadlines, contacts with the problems that arose at the XVII International
authors. Coal Preparation Congress in Turkey in 2013.
12. Admission of a representative of the Republic of 8. The lecture halls of the National Mineral
Kazakhstan as an associate member of the Resources University meet the requirements set
International Organizing Committee. for the premises used for holding of the Congress
meetings.
13. Design of the Congress web-site.
9. To accept Raj Kumar Sachdev's proposal to hold procedure of issue of visas to the Congress
the XIX International Coal Preparation Congress delegates and exhibitors.
in India in 2019 (unanimous decision of the
17. To optimize the procedure of payment of
members of the International Organizing
registration fees (e.g. transfer from a bank account
Committee).
to the bank account of the Congress, etc.).
10. To hold the exhibition of coal preparation
technologies and equipment on the premises of 18. To ask the members of the International
the National Mineral Resources University Organizing Committee to assist with the
(University of Mines). organization of the advertising campaign of the
Congress in their countries.
11. The registration feel shall be USD 700 in case of
early registration (before March 1, 2016), USD 800 19. To prepare an advertising leaflet of the Congress
in case of late registration and USD 100 for and to send it to the members of the International
students. Organizing Committee (on or before October 24,
2014, responsible person: A.N. Shabarov, Doctor
12. To register an e-mail address of the Congress to of Engineering).
be used to contact the members of the
International Organizing Committee and receive 20. To finish designing of the Congress web-site (on or
applications. before October 24, 2014, responsible person: A.N.
Shabarov, Doctor of Engineering).
13. Abstracts shall be submitted on or before May 10,
2015. 21. To ask the members of the International
Organizing Committee to take steps in order to
14. Full texts of reports shall be submitted on or before ensure participation of young scientists and
November 15, 2015. experts from their countries in the Congress.
15. Registration fees for inclusion of reports in the 22. To admit the representative of the Republic of
Congress program and publishing thereof in the Kazakhstan as an associate member of the
Congress works shall be paid on or before March International Organizing Committee.
01, 2016.
23. To ask Prof. Dr. Gülhan Özbayoğlu and Dr. Mel
16. To request the Ministry of Energy of the Russian Laurila to provide the lists of delegates of the XVII
Federation and the Ministry of Foreign Affairs of and the XVI International Coal Preparation
the Russian Federation to establish a simplified Congress and exhibitors.
ove fica
G oti
N
a lS
Co Status of Coal Resources in India during Last 5 years
As a result of Regional, Promotional and detailed Exploration by GSI, CMPDI, SCCL, MECL, State Govts.
etc., the estimation of coal resources in India reached to 301.56 billion tones. The increase/upgradation of
coal resources in the country during last 5 years is furnished in table below:
There are positive indications that the government would reallocate 33 coal blocks back to the same
government companies and state PSUs for captive mining that stood cancelled by the Supreme Court order
of September 24th 2014. However, these companies shall have to pay the penalty of INR 295 per tonnes
fixed by the Supreme Court. These 33 coal blocks are likely to packaged in the total list of 74 blocks that the
Ministry of Coal is preparing to put on auction in December 2014.
This may be the beginning of the end of China's love The private negotiations were extensive, and
affair with coal but there is still a gap between the ultimately both Presidents Obama and Xi are giving a
politics and the science. signal that they are willing to overcome narrow
economic interests to recognise their shared
If the world wants to avoid the most damaging responsibility on this issue.
impacts of global climate change than China's
emission peak can and should happen much sooner. This bodes well for a global climate agreement at the
This year alone coal consumption has fallen by 1% to Paris summit in December 2015 – it's a sign that things
2% and the country's air pollution crisis has already can be done.
driven major, economic restructuring which has Source - www.greenpeace.org
He headed panel to identify and help restart the 215 large projects worth Rs 7 trillion were stalled for one
reason or other for years.
As the Director General for Labour Welfare, Shri Swarup developed the Rashtriya Swasthya Bima Yojana
(RSBY) has transformed the life of over 65 million people in the un-organised sector.
o r
t h Dr. Ireneusz Baic ispresently
Au Dr. Ireneusz Baic ispresently working as a Branch Director of Institute of Mechanized
Construction & Rock Mechanics in Warsaw, Poland.
His areas of specialization inter alia cover Environmental Protection Technologies,
Sustainable Development, of Natural Resources and Forestry etc. He has authored about
150 technical papers and has to his credit many patents and patent applications.
Dr. Baic is a highly acclaimed and decorated Research Professional of Mining Industry in
Poland. He has won many awards and distinctions including: Honorary Medal of "Merit
of Construction", Knight's Cross of Invention, Innovation, Brussels, Eureka Award 2010,
Silver badge of Honour - Merit for IMGiGS, Warsaw, 2010; Badge of Honour
"Distinguished for Polish Mining Industry" - 2011 and Officer's Cross of the Order of
Invention, Innovation Brussels Eureka Award, Bruissels - 2011 etc.
Besides being a Member of many professional bodies, Dr. Baic is also a Member of the Coal
Preparation Society of India.
Prof. R. Venugopal
Prof. Venugopal is Dean (Research & Development) - Indian School of Mines at Dhanbad.
K.M.P. Singh
K.M.P. Singh passed M.Phil (Applied Chensitry) from Indian School of Mines, Dhanbad
and joined Central Fuel Research Institute, (Central Institute of Mining and Fuel Research,
CIMFR), Dhanbad in the year 2001 as a Scientist and since then continuing to carry out R
& D work primarily in the area of Coal Preparation especially Fine Coal beneficiation. He
has published more than 30 papers in international, national Journals, seminar/
symposiums etc. He is life member of Indian Institute of Mineral Engineers, Jamshedpur,
Mining, Geological and Metallurgical Institute of India, Kolkata and Indian Institute of
Metals, Kolkata. His email Id is singh_kmp@yahoo.co.in
U.S. Chattopadhyay
U.S. Chattopadhyay, passed M.Tech in Mineral Engineering from Indian School of Mines,
Dhanbad and Joined Central Institute of Mining and Fuel Research, Dhanbad in the year
1997 and since then continuing to carry out R & D work primarily in the areas of Coal
Preparation especially Washability and Fine Coal Separation. Presently, he is holding the
rank of a Principal Scientist and in charge of Coal Washability Section. He is a life member
of Indian Institute of Mineral Engineers, Mining, Geological, Metallurgical Institute of
India, Indian Institute of Metals and Associate Member of Institute of Engineers.
T. Gouri Charan
T. Gouri Charan, is presently working as a Senior Principal Scientist and Head, Coal
Preparation Division, CSIR-Central Institute of Mining & Fuel Research (CIMFR),
Dhanbad. Before joining CIMFR he worked as a Mineral Engineer in a Chromite
Beneficiation Plant, FACOR- Bhadrak and as a Scientific Pool Officer at Regional Research
Laboratory, Bhubaneswar He had joined Central Institute of Mining & Fuel Research,
Dhanbad in the year 1989 as a Scientist in Coal Preparation Division. His main research
interests are in the areas of Coal Washability, Development of flow sheets for Beneficiation
of Coking and Non-coking coals, Fine Coal Beneficiation etc. He has published more than
90 papers in international journals and conferences. Mr. Charan had travelled to Poland,
Australia and Turkey under various scholarships. He is a life member of Indian Institute
of Metals, Indian Institute of Mineral Engineers, Mining, Geological, Metallurgical
Institute of India, and Coal Preparation society of India.
cmpdi
A Mini Ratna Company
Central Mine Planning & Design Institute Ltd. Mahanadi Coalfields Limited
(A subsidiary of Coal India Ltd.) Jagriti Vihar, Burla District
Gondwana Place, Kanke Road, Sambalpur - 768020, Orissa
Ranchi-834 031, Jharkhand, India Phone : 91-663-2542461 to 2542469,
Phone : +91 651 2231850-53 Fax : 91-663-2542770
Fax : +91 651 2231447 E-mail : pkmishracmpdi@gmail.com
E-mail : dirrdt@cmpdi.co.in Contact : Shri P K Mishra
Contact : Mr. V.K. Sinha
NMDC Limited
Head office :
Khanij Bhavan, Masab Tank,
Gujarat Mineral Development Corporation Ltd. Hyderabad-500028, INDIA
132 feet - Ring Road,Vastrapur, Phone : 040-23538713 - 21 Fax : 040-2353871
Ahmedabad - 380052, India E-mail : yatish@nmdc.co.in
Contact : Mr. A L Thakor Contact : Mr. Yatish Kumar