Download as pdf or txt
Download as pdf or txt
You are on page 1of 7

STEAM

SOLUTIONS
The Most Complete Range of
Cutting Edge, High-Efficiency
Steam Solutions
Take Optimization to the Limit
Cleaver-Brooks complete system integration produces the most efficient,
reliable solutions in the world. Our systems offer a lifetime of trouble-free
service, because they are designed, engineered, manufactured, integrated
and serviced by one company.

Boilers Exhaust Solutions High-Pressure Surge Tanks Chemical Feed Water Softeners
» Firetubes » Draft calculations and design Condensate Systems » Collects and stores condensate Systems » Removes minerals that will create
» Watertubes » Single-source solution » Improves overall system efficiency » Reduces makeup water and » Chemicals treat the boiler system scale within boilers
» Modular Steam » UL listed stack products » Integrated controls for high- chemical usage to maintain peak efficiency and » Ensures long equipment life
» Electric pressure operation reliability
Economizers Duo Tank Systems » Variety of options available Blowdown Separators
Advanced Controls » Non-condensing Deaerators » Combines spray-type deaerator
depending on system specifics and Tanks
» Hawk boiler controls » C2X-HE – 94% efficient » Pre-heats boiler feedwater and surge tank » Cools blowdown water to safe
» Prometha® IoT Solutions » Condensing » Removes dissolved gases » Simplifies installation temperature for discharge to drain
» Advanced deaerator controls » Improves lifespan and efficiency » Required by code for most steam
» Master panel of boilers systems
2 3
Steam Solutions

ClearFire-H Modular Boilers CBEX


10-80 HP 100-2500 HP

The ClearFire-H steam boiler is a compact, horizontal firetube boiler offering The Cleaver-Brooks CBEX firetube boiler featuring EX technology is
best-in-class operating efficiency and excellent steam quality. a completely integrated boiler, burner, and controls system.

» Natural gas, propane or combination » Up to 10:1 fully modulating turndown » Natural gas/propane, #2 light oil, combination » Sub 5 ppm NOx without SCR available
» 15 or 150 psig design pressure » Standard sub 20 ppm NOx, less than » Waterback or Dryback design » Meets 10 ppm CO requirement
» Up to 85% efficient 10 ppm CO » Offers 30 ppm NOx with 3% O2 across the 10:1
turndown range

CBT Modular Boilers CBLE


Up to 50 HP 50-800 HP

The CBT tubeless vertical boiler provides 99+% steam quality – low or high Proven by 70 years of experience, the CBLE not only has a history of
pressure – all delivered in a compact, easy to service vertical design to being reliable, but offers a compact footprint, maximum safety, easy
effectively and reliably meet your steam process requirements. maintenance and long life.

» Compact footprint with side mounted burner » 15 or 150 psig design » Natural gas/propane, #2 and #6 oil, combination » 60 ppm, 30 ppm, 9 ppm and 5 ppm NOx
» Natural gas, propane » Up to 84% efficient » Alternate fuel capability emission rates are available
» Waterback or Dryback design

Integrated Skid Package CBJT


Solutions 50-1600 HP

Cleaver-Brooks pre-engineered, skid-mounted steam boiler solutions The Cleaver-Brooks CBJT firetube boiler has been designed to serve
offer a simple way to get up and running in less time, with less effort, a wide range of applications, the ideal choice when an external jet
than traditional field installed systems. burner preferred.

» Plug-and-Play, reduced installation cost » Standard skid solutions to meet your needs » Natural gas/propane, #2 light oil, #6 oil » Dryback or Waterback design
» Eliminate field piping and wiring errors » Custom engineered systems available to meet or combination » Available to <9 ppm NOx emissions on 4
» Designed for trouble-free operation almost and system requirement » Available to < 30 ppm NOx emissions on pass models
2, 3 & pass models

4 5
Packaged Watertube Electric Steam Boilers
Steam Boilers
Model S
To 228 HP

The Cleaver-Brooks Model S is an immersion-element steam electric boiler


with a vertical, insulated vessel. This boiler is designed for the heavy-duty,
Flextube® continuous demand of commercial and industrial applications.

Watertube Boilers
1,500-25,000 MBH Input » Small footprint » Up to 7,875 lb/hr
» 12 to 2250 kW » Nearly 100% efficient at all operating points
Versatility marks the Model FLX boiler providing steam solutions from
1,200 PPH to 20,000 PPH. A UL listed package boiler that can handle
both commercial and Industrial applications.

» Natural gas, #2 light oil, propane, » Available to <9 ppm NOx Model CR
digester gas » Factory-built package or field erectable To 57 HP
» 15-250 psig Design Pressure
Simailr to Model S, the Model CR is an immersion-element vertical steam
boiler, but includes a condensate collection tank and boiler feed pump.
This boiler also is designed for the heavy-duty, continuous demand of
commercial and industrial applications.

Model 5 » Vertical steam boiler


» 12 to 563 kW
» Up to 1,969 lb/hr
» Nearly 100% efficient at all operating points
Watertube Boiler
1,500-25,000 MBH Input

The Model 5 membrane wall watertube boiler is a high-performance,


super-compact unit designed specifically to fit through a doorway. The
integral burner design is proven technology that is robust and can be HSB-Model
setup for dual fuel applications. The premix burner configuration enables To 330 HP

the boiler to attain <20 ppm NOx without FGR. The Cleaver-Brooks Model HSB is an immersion-element steam
boiler with a horizontal, insulated vessel. This boiler is designed for
larger applications.
» Natural gas, #2 light oil, propane » Ease of installation
» 15-500 psig Design Pressure » Integral or premix burner technology available
» Horizontal steam boiler » Up to 11,813 lb/hr
» 1560 to 3375 kW » Nearly 100% efficient at all operating points

6 7
Steam
Ancillary
Equipment

Extend the life and efficiency of your boiler system with


heat recovery and water systems.
Blowdown Heat Flash Tank Heat
Deaerator Systems Surge Tanks Stack Economizers Water Softeners Blowdown Systems Recovery Recovery
Efficient, pressurized systems Increases storage capacity Increases system efficiency Prevent Scale Build-up Safely Dispose Boiler Recovers 90% of energy Captures waste heat from
Removes oxygen and other Collects condensate for reuse Reduce fuel use and cost by Removes hardness preventing Blow-off normally lost blowdown process
dissolved gases in boiler feed in the boiler, greatly reducing recovering heat from flue gases scale buildup on heat transfer Blowdown separators and Transfers the blowdown heat to Compact, low-cost alternative to
and maintaining consistent energy usage and dependence that would otherwise be wasted surfaces while maintaining peak tanks use a safe, proven, the makeup, thereby decreasing the shell and tube design, while
temperature feedwater to your on replacing boiler system losses to preheat boiler feedwater. boiler efficiency. economical flash purification fuel costs; nearly 100% efficiency still offering waste heat recovery
steam boiler. with cold, untreated, raw water. process for facilitating blowdown at all operating points; saves to pre-heat make-up water,
effectiveness and disposal. chemical costs by reducing reducing operating costs for the
blowdown system.

Boiler Feed System Chemical Feed


DuoTank Systems (BFS) FSV/FSH Systems Dealkalizers Filtration Systems CRSS Sample Cooler Exhaust Solutions
Space saving packaged Designed for larger capacity Designed for smaller capacity Protect Against Corrosion & Improves Boiler Chemistry High Capacity Filtration Condensate Return System Efficient Sample Cooling Installation-Ready Exhaust
designed steam systems steam systems Scaling Removes more than 90% of Removes particulate and Improves energy efficiency, Sample coolers have a simple, Systems
Reduces installation complexity Helps maintain water Atmospheric feedwater system Helps protect steam or hydronic the bicarbonate alkalinity in a dissolved impurities from the reduces chemical costs, reduces easy-to-maintain design for any Provides the latest technology to
and can save footprint over two temperature and prolongs designed with a corrosion equipment and piping system softened water supply. make-up water make-up water costs, reduces boiler room with the capability to enhance the performance of your
tank systems. the life of your steam boiler; resistant stainless steel tank. against corrosion and scale. sewer system disposal costs, cool water for sampling. boiler; Perfect for venting gases
Robust construction and control and helps meet environmental from liquid, oil, or solid fuel-fire
options for the more demanding regulations. boilers for any application.
operations.

8 9 10
Integrated Controls

Hawk Boiler Plant


Controls Controls
» Packaged Firetube and Watertube » Master Panel provides total system interface,
» Provides complete boiler room data to Intelligent boiler control system
remote communication systems » Open control platform works with any
» Monitors and controls multiple aspects of boiler system
boiler control » Lead-lag control of multiple boilers and
» Advanced multi-touch screen monitors/controls ancillary boiler room
» User friendly interface equipment
» Steam or Hot Water » Interfaces with up to eight boiler controls
» Rockwell/Allen Bradley PLC platform » Isolation and primary pump control for hot
» Boiler status and alarms access by email, water applications
text messaging, internal network or Internet » Ties into external remote monitoring
or building automation systems

ADAC
» Deaerator and Surge Tank control system » Interfaces with local or remote monitoring
» Monitor and control all points on deaerator and building automation systems
and or surge tank » Local trending of process variables vs.
» Rockwell/Allen Bradley PLC platform set point and control outputs
» Easy to navigate color touch screen

Falcon Prometha®
» Boiler-burner management control » System collects critical boiler data every six
» Intuitive operator interface seconds; 24/7 boiler room monitoring system
» Lead-lag control provides sequencing and » Asset diagnostic tool and trend reports
staging for up to eight boilers » Realtime alerts and notifications
» Communicates with facility monitoring system » Shut down alarm texts and emails with
and process controls alarm history
» Steam or hot water » Secure data transmission over cellular;
» Designed for use on our premix burner designs keeps information safe

11
The Power of Total Integration is how Cleaver-Brooks
delivers the world’s broadest range of integrated, sustainable
boiler plant solutions. In addition to our products, this
includes our global representative and service network,
training resources, and trusted expertise that add significant
value to your Cleaver-Brooks investment.

Product designs, specifications and/or data in this document are provided for informational purposes only and are not warranties of any kind.
Product designs and/or specifications may be changed at any time without notice. The only warranties that apply to sales of products and
services are Cleaver-Brooks standard written warranties, which will be furnished upon request.
Cleaver-Brooks and other trademarks and service marks used herein are the property of The Cleaver-Brooks Company, Inc. Printed in the USA
©2022 Cleaver-Brooks, Inc
© 2022 The Cleaver-Brooks Company, Inc. All rights reserved.
CB-8281
1/22

You might also like