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Culture Documents
RENR2342
RENR2342
August 2001
WARNING
SCROLL
HIGH
PUMP STARTING PUMP
COOLANT STOP AID RUN DISPLAY
TEMP
LOW
COOLANT
TEMP
CLEAR
LOW
LOW OIL OIL
PRESSURE MODE
PRESSURE
LOW
EMERGENCY FUEL DISPLAY
LEVEL
STOP
SYSTEM
NOT IN PANEL
HIGH WATER AUTO LH
LIGHTS
TEMP
LOW
BATTERY
ENGINE VOLTAGE RH
OVERSPEED
LH/RH
LOW
SELECT
COOLANT
LEVEL
OVERCRANK
EMERGENCY
STOP
STOP
FAULT R R OFF
SHUTDOWN RESET
FAULT
ALARM
AUT
COOLDOWN AUTO
ALARM STOP
PHASE ENGINE LAMP ALARM SERVICE SILENCE
EXIT
SELECT METER TEST CODES MODE
START
560-642 154-3045
LOW FUEL
LEVEL SHUTDOWN RELAY
GENERATOR RUNNING RELAY
FUSE BLOCKS
DIODE
AC TRANSFORMER BOX Volume 1: Electronic & AC/DC Panel Group and Schematic
CRANK RELAY
PWM MODULE © 2001 Caterpillar Printed in U.S.A.
All Rights Reserved
F11
F12
6 5 4 6 5 4 6 5 4 F13
3 2 1 3 2 1 3 2 1
3 2 1
CATERPILLAR
-B S D +B
TBC
B A B A B A
9 8 7 9 8 7 9 8 7
51 51
61 61
52 52
53 53
L1 L1
L3 L3 KILOWATT
80 80 ALARM
82 82
RELAY
RELAY
FUSE
DC TERMINAL
PUMP AC TERMINAL BLOCKS
STRIP DC PANEL RELAY STRIP
AC PANEL
AC TERMINAL
STRIP 6 5 4 6 5 4 6 5 4 ARMING
3 2 1 3 2 1 3 2 1 GROUND FAULT
RELAY
RELAY
F50 F51 F52
B A B A B A
WINDING OVER/UNDER
TEMPERATURE
9 8 7 9 8 7 9 8 7
RELAYS
3 2 1
ATR ATR B
9 8
A
O/UVR AR GNDFR
ABCDEFGHIJ ABCDEFGHIJ
GND 6
GND2
GND5
GND1
MOT2
MOT1
GND3
GND4
SP1A
adjust adjust
HC1
136
137
101
110
131
108
109
SP2
SP3
SP4
202
203
206
207
23A
SP1
157
159
14A
23A
70B
45A
BO
MT
ER
SV
SV
SV
SV
T0
D+
FP
50
50
50
EL
30
30
30
37
38
57
57
59
62
62
63
67
90
99
82
87
88
89
D-
10
10
11
12
15
16
39
17
22
18
19
67
80
PC
46
45
34
21
1
1
1
1
2
2
2
2
3
3
6
5
5
2
2
2
2
2
MERLIN GERIN
read read
multi 9
C60N
70
83
85
77
5
BLOCKS
ABCDEFGHIJ ABCDEFGHIJ
adjust adjust
set point
read
set point
read CIRCUIT HEATER
DC PANEL 12 567 12 567
BREAKER BC CONTACTOR
B
BTR ATR
GND
2
BEARING
2
3 AC PANEL TEMPERATURE BATTERY
DC CHASSIS 6
RELAY
F50 F51 F52
6 5 4 6 5 4 6 5 4
6
10
CHARGER
3 2 1 3 2 1 3 2 1
30 6 5 4
31
3 2 1
54
B A B A B A
9 8 7 9 8 7 9 8 7
9 8 7
STRIP
MERLIN GERIN
multi 9
88
set point set point
read read
89
CONNECTOR 90 F16 F17 F18 MCB1 F21 F22 F32 F33
HC
91 6 5 4 6 5 4 6 5 4
ABCDEFGHIJ ABCDEFGHIJ
96
3 2 1 3 2 1 3 2 1
97
adjust adjust
set point set point
read read
98
12 567 12 567
BTR ATR 99
D+
BC
D-
AC DC
RDM
47
48
B A B A B A
49
231A 9 8 7 9 8 7 9 8 7
232A
233A
DC TERMS
231B
232B
AC 40 PIN 233B
CONNECTOR 231C (TBD 2) (TBA 2)
232C
233C
AC TERMS
GND
SP1
SP2
SP3
SP4
10
10
30
30
36
71
72
74
81
81
84
2
2
2
3
6
RFI
GND1
GND2
GND
EF1
EF2
101
108
109
110
131
131
136
137
157
159
202
203
206
207
132
140
142
209
210
120
122
124
VOLTAGE
REGULATOR (TBD 2) 132 133 133 139 148 GND
132 131 133 GNDGND
GROUND
7W-9799
(TBA 2)
VIEW B-B
154
B 156 CHASSIS ONLY SHOWN
CUSTOMER MARSHALLING BOX
GROUND BAR (FRONT VIEW)
CUSTOMER TERMINAL STRIP
(TBC)
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
+ - REGULATOR
VOLTAGE REGULATOR TERMINAL CHART
1600 OHM
2 1 NOTE P 208 USE E-D 1760 OHM
6
A
C C C C T1 T2 T3 ATR1 37 21 240 USE E-C 2400 OHM
3200 OHM
5 74 B
LAMP 1 4 WH 171 1 300 USE E-B 5600 OHM
GND 132 131 133 7 30
TC4 380 USE E-B 5600 OHM
GENERATOR RUNNING RELAY ELS RD 172 2 C
1 2
640 OHM
9 400 USE E-B 5600 OHM
NOTE S
WH 173 416 USE E-A 7200 OHM
10 AMP 8 75 D
1760 OHM
57 31 TC1 480 USE E-A 7200 OHM
GRR RD 174
NOTE BM 87 87 LAMP 2 10 30
C
7 4
15 E
17 38 CR 66 19
58 32
132 136 136 136 137 137 131 GRR 14 SP2
F16 HC 88 88
2 AMP 2 8 A1 A2 C
7 1 16 30
59 33 LAMP 3
131 89 89
131 C
SPACE HEATER GOVERNOR TERMINAL CHART
HC
J 132
F17
135 140 140 140 GOVERNOR TERMINAL DESTINATION CROSS REFERENCE J
1 2 120 VAC 240 VAC 3 2 A B C D E F G H J K
8 AMP H1 H3 +G -H
L A COMMON ALARM SHUTDOWN LAMP 4
6 PWM S D B- B- B+ 3 2 1 - -
NOTE X
ATR2
N B 5 LOADSHARE 19 - 21 16 15 28 27 26 14 13
ALR 74
H2 H4 64 181 1
7 4 7 30
HC TC5
133 141 142 142 142 182 2
F18 ALR
65 ENCLOSURE LIGHTING 9
3 4 240 VAC
8 AMP BATTERY BATTERY 7 1 NOTE BT WH 183 8 75
30
OFF/RESET
CONTACTS
CHARGER CHARGER NOTE M TC2
66 RD 184
MANUAL
MCB1 NOTE K 10 30 OFF
SEE CHART 2
AUTO
STOP
RESET
32 AMP NOTE W BELOW NOTE Z 2 11 15
HC
132 138 148 148 1L1 JACKET
1 2 5 6 WATER INTERNAL FLYBACK 27 RM27 2
2 14 SP2 1 X X X X
1
HEATER CIRCUITRY 2 X AUT
10 1 16 30
4 240 VAC BATTERY CHARGER TERMINAL CHART AUXILIARY CIRCUIT BREAKER CONTACT 3 X COOLDOWN
AWG 10 AWG 2 RM32 RM5 RM19 37
AUTO
4 X STOP
BATTERY CHARGER DESIGNATION F4
10 AWG FIRST CIRCUIT BREAKER NOTE AK ASR 5 X
10A
A B BREAKER AUX 12 6 X X X X
1 RM16 A B
HC 233 38
GRR
MAN
139 139 10 AMP NON-UL 0 240 C 233A 7 X
133 134 3 1 11 14 CTR 8 X START
7 8 1L2 3 2
3 4 5 AMP NON-UL L N RM30 RM17 +G -H
BREAKER AUX 9 X
231 F1
C 231A 6 10 X
RM3
I 131
11 12 10A CTR
NOTE S
ATR3
5
I
232 74
C 232A 191 1
99 7 30
SECOND CIRCUIT BREAKER TC6
AUTOMATIC FUEL TRANSFER SYSTEM 192 2
BREAKER AUX RM36 RM23 9
5 36 PSPB 233 F7 OUTPUT LOAD SPECIFICATIONS
64 24 PR OL C 233B WH 193 8 75
132 207 207 207 206 206 205 204 131 11 14 10A RM9 RR FOR GSC RELAY MODULE
F22 PC 1 TC3
RD
1A 2A 9 6 95 96 BREAKER AUX 21 BK 194 10 30
2 AMP A1 A2 231 RELAY MODULE RATING FOR RATING FOR
1 1
33 C 231B MPU TERMINAL NO. RESISTIVE INDUCTIVE
22 RD 15
11 12 GSC 2 LOADS LOADS
2 14
232 SP2 13, 14, 0-.45A, 24VDC *N/A
C 232B NOTE BF
16 30 15, 16, 10A, 24VDC 10A, 24VDC
THIRD CIRCUIT BREAKER ESTS
17, 18,
PSL 70 BREAKER AUX ESPB
PC 3 42 233 11 1L1 1L2 12 19, 21, 20,
207 203 203 203 131 C 233C RM35 RM8 RM24 T1 T2 T3 22, 24,
R 11 14 39 39 1L1 1L2 11 12 2
F6 CR RHLH
61 62 A 23, 36, 10A, 24VDC 5A, 24VDC
BREAKER AUX 10A RR B
231 34 1R1 1R2 4 CLR NOTE AB OR 110VAC 7.5A,110VAC
C 231C 6
11 12 RM33 RM6 RM18 14 1R1 1R2 4
PC 1 40
PRL F3
34 4 4 SMM 3 SRV SP2 * DO NOT CONNECT INDUCTIVE LOADS TO
E 30
NFPA 110 SPARE SPARE BCF
99
NOTE AN
E
30 15 16
57 IC 8 SPARE FAULT INPUT LED #1
57 30 30
OVER/UNDER C C 99
1+ 9 SPARE FAULT INPUT LED #2
MANUAL SYNCHRONIZING MODULE VOLTAGE 90
15 51 SL2 SLR2 RELAY 10 SPARE FAULT INPUT LED #3
6 3
156 159 160 162 110 PL1 CUSTOM ALARM MODULE
C F33 2 11 SPARE FAULT INPUT LED #4
8 6 1 12 NOTE AD
3 OR 4 POLE 108 10
2 AMP 11 23 PLS 2 1 NOTE AL 3 SPARE FAULT INPUT LED #5
OPTIONAL MOLDED 154 157 161 163 RM12 RM39 74
108 10 10 10 9 8
CASE CIRCUIT C F32 8 109 2 F10 PL2 GEN WINDING OVERTEMP ALARM 20 4 SPARE FAULT INPUT LED #6
BREAKER 3 2 2 12 TEST
4 1 10A
2 AMP
SL1 SLR1 12 10 110 13 5 SPARE FAULT INPUT LED #7
3 2 NOTE AM
SS 2 1 68
45 12 9 13 SILENCE
NOTE F TO E-1 71 12 6 SPARE FAULT INPUT LED #8
NOTE E 10 10 GEN BEARING OVERTEMP ALARM
SHEET 8 C 69 30
14 HORN -7
GROUND FAULT RELAY OUVR 15
12
2 GNDFR NOTE G
2 10 73
AR RM34 RM7 RM22 6 10 R9 13 R9
6 6 11
NOTE G B A F5 C 14 11
15
GROUND FAULT OUTPUTS
AR GFR 14
122 10A 10
118
A1 CAM
T0 T1 T2 T3 7 4 COMMON ALARM SHUTDOWN LFLS NOTE BH 18
9
120 70 NOTE AT
EF2 A2 108 NOTE X 11 16
5 6 R8 R8 8
L A B LOW FUEL LEVEL ALARM REMOTE
T1 T11 ALR NOTE BQ OUTPUTS 3 HORN INPUT 1
GNDFCT EF1 17 NFPA 99
H1 T1 X1 J1-1 91 35 7 99
K GNDFR 16 LIGHT
F11 10 30 1+
-7 21
D 10
6
D
PR1
7 32 a 1+ 19 4 HORN INPUT 2
T1 T2 T12 H2 X2 SH 75 NOTE AL R7 R7 5 NOTE BG
J1-2 92 3
F12 11 TC GEN WINDING OVERTEMP SHUTDOWN OUTPUTS
20 8
90
SHUNT TRIP CB 5 6 7 9 10 11
5 2 DATA
T2 32 a 24
SH NOTE AM 14 13 12 11 10 9 8
109
TC 4
9 T3 T13 H1 T2 X1 SHUNT TRIP CB 76 R6 22 12 TEST
T3 GEN BEARING OVERTEMP SHUTDOWN R6 ELECTRONIC CONTROL
OUTPUTS
F13 32 a 23 GROUP
SH 13 SILENCE
PR1
14 38
TC 27 7 6 5 4 3 2 1
8 H2 X2 J1-3 93 SHUNT TRIP CB 30
TO TO 101 101 NOTE Y 63 14 HORN - 7
12 34 12 1 4 3 2
110 R5 25
SP4 R5
5 OUTPUTS
26
50 12 4
OVER/UNDER VOLTAGE RELAY 30
20 3
CT 1 B 12 TEST 10
51 1 51 151 51 51 62 62T R4 28
4 5 H1 T3 J1-4 94 SENSOR V- 31 OUVR 15 R4
NOTE E 2 8 SPARE FAULT INPUT LED #1
4 68 44 11 OUTPUTS
A 13 SILENCE 36 OUVR 29 99
BK BR 1+
11 67 67T COOLANT 70B 16 9 SPARE FAULT INPUT
PR1
70B LED #2
50 61 SENSOR V+ 9 ECTS 69 33
1
C
TEMP 14 HORN
10 SPARE FAULT INPUT LED #3
CT 2 2 16 16
52 BK PU COOLANT TEMP 7 NOTE BL 31
LOADSHARE R3 R3 SPARE FAULT INPUT
11 LED #4
OUTPUTS
10 4 MODULE 15 C 32
50 15 3 SPARE FAULT INPUT LED #5
OIL PRESSURE 8 LFSR
36 2
52 152 52 52 A 20 4 SPARE FAULT INPUT LED #6
CT 3 3 6 7 H1 T4 J1-5 95 67P OIL RDM
C 53
BK BR
5 EOPS
PRESSURE
4 7
R2 34
R2
C
12 TEST
5 SPARE FAULT INPUT LED #7
C
B OUTPUTS 68
PR1
33 W 50 50 50 11 C 8 7 A B 1 NOTE AU
J1-7 97 19 NOTE BR NOTE BJ
16
BK PU REMOTE
12 A 3 HORN INPUT 1
J1-8 98 67 67O 99 NFPA 110
T1 T2 T3 17 1+ 16 LIGHT
V W
U ATB 62 10 B
62O
NOTE BG 4 HORN INPUT 2
90
VOLTAGE REGULATOR 7 7 2 DATA
RDM RDM
NOTE D 30
122
T4 T5 T6
5A VAR 12 TEST
J 82 82 1
A 124 NOTE AA
VOLTAGE ADJUST
2 13 SILENCE
6A 80 80 POTENTIOMETER 19 19 30
B S B
3 120 19
D+ D+ D- D-
C
D+
DATA + 14 HORN -7 B
T7 T8 T9 RFI FILTER 20 20
3 D-
NOTE A
NOTE H
NOTE C
D-
NOTE B
D- DATA-
20 C
22 22 K PF/KVAR D+ D+
60 CCM
GENERATOR
REGULATOR
2 4
C ADJUST 1 2 3 SP1 99
L NOTE BK 1 SP1A SP1 B+
RFI
S N 2 AMP
LS2
13 PMG 120 NOTE BS
F50 LS1
M
2 AMP 120
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
SP4-TBD1-SP4T
T1-AC CONN-7 F11 108-TBA1-108T
GND-CHASSIS STUD
1-TBD1-1DT
1-TBD1-1CT
GND-AC CONN-4
50-TBA1-GND5T
GND-70 WAY-68
50-AC CONN-10
50-AC CONN-11
50-AC CONN-12
101-70 WAY-14
109-70 WAY-10
110-70 WAY-12
131-70 WAY-70
136-70 WAY-38
137-70 WAY-66
202-70 WAY-40
203-70 WAY-42
206-70 WAY-64
207-70 WAY-36
157-70 WAY-23
159-70 WAY-51
T0-AC CONN-8
51-AC CONN-1
52-AC CONN-2
53-AC CONN-3
T2-AC CONN-5 F12 109-TBA1-109T
50-TBA1-50AT
108-70 WAY-8
SP2-TBD1-SP2BB
206-PSPB-2A
207-PSPB-1A
51-LSGOV-4
52-LSGOV-6
53-LSGOV-8
202-PRL-X1
131-PSL-X2
203-PSL-X1
50-TBC-50
136-CR-2
137-CR-8
157-SS-4
159-SS-6
T3-AC CONN-9 110-TBA1-110T
108-F11
109-F12
110-F13
F13
87-TBD1-87T
136-TBA1-136T
13-RM-15
86-CAM-6
88-TBD1-88T
L
43-SP-1
44-SP-2
42-SP-3
TBC
6 5 4 6 5 4 6 5 4 50-TBA1-50BT 50
3 2 1 3 2 1 3 2 1 T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
51-AC CONN-1 51
T OR 151-LSGOV-5
61
F15 F23 52-AC CONN-2
CR GRR LFSR OR 152-LSGOV-7 52
53-AC CONN-3 53
D1
OR 153-LSGOV-9 TBA1
3 2 1 L1 B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B
B A B A B A
CATERPILLAR L3
9 8 7 9 8 7 9 8 7 NOTE D
36-70 WAY-49
211-PSPB-1B
OR 84-70 WAY-4
38-TBD1-38L
80
72-70 WAY-17
12-TBD1-12B
2-CR-A OR
-B S D +B T1
2-LFSR-B OR 2-GRR-B
2-TBD1-2AB
2-LFSR-B OR
2-CR-B
30-TBD1-30DB
30-LFSR-7
30-LFSR-9
82
89-TBD1-89T
137-TBA1-137T
3-TBD1-3BB
2-GRR-B
GND5
131
GND6
101
202
203
206
207
108
109
110
136
137
157
159
T0
51
50
50
50
52
53
SP2-TBD1-SP2BT
91-GSC-10
92-GSC-11
93-GSC-12
94-GSC-4
95-GSC-5
96-GSC-6
97-GSC-16
98-GSC-17
L L
D-SPD-PEEC-37
S-SPD-PEEC-8
30-TBD1-30CT
10-PLS-3
108-SLR1
110-SLR2
30-PWM-B- OR 30-LSGOV-16
CHASSIS STUD
GND-CHASSIS STUD
HC1-EMSII CONN-3
BO-EMSII CONN-27
MT-EMSII CONN-28
FP-EMSII CONN-38
EL-EMSII CONN-10
SV-EMSII CONN24
ER-EMSII CONN-8
GND-DOOR STUD
2-EMSII CONN-31
2-EMSII CONN-12
2-EMSII CONN-16
2-EMSII CONN-22
GND1-70 WAY-47
45A-DC CONN1-5
23A-DC CONN2-9
23A-DC CONN2-5
19-DC CONN1-11
62-DC CONN1-10
67-DC CONN1-12
2-EMSII CONN-2
2-EMSII CONN-6
2-DC CONN2-11
2-DC CONN2-12
45-DC CONN1-4
10-DC CONN2-8
18-DC CONN1-8
30-DC CONN2-4
59-DC CONN2-3
62-DC CONN1-7
67-DC CONN1-9
70B-TBD1-30DT
D(+)-70 WAY-19
70B-TBD1-70BT
SP1-70 WAY-60
SP2-70 WAY-61
SP3-70 WAY-62
SP4-70 WAY-63
GND-GSC-GND
70B-70 WAY-44
2-TBD1-GND1T
D(-)-70 WAY-20
1-DC CONN2-1
1-DC CONN2-2
3-DC CONN2-7
4-DC CONN2-6
10-70 WAY-45
30-70 WAY-16
57-70 WAY-30
99-70 WAY-35
87-70 WAY-57
88-70 WAY-58
89-70 WAY-59
SP1A-GSC-23
46-ESPB-2R1
45-ESPB-2R2
34-ESPB-1R2
MPU-SHIELD
11-ESPB-1L2
17-ESPB-1L3
30-ESPB-1L4
39-ESPB-1L1
MT(-)-AIMT-2
2-70 WAY-15
5-70 WAY-48
63-70 WAY-6
90-70 WAY-5
VAR-SHIELD
D(+)-GSC-19
SP2-GSC-24
SP3-GSC-25
2-TBD1-2DT
D(-)-GSC-20
SP2-LFSR-4
3-70 WAY-3
6-70 WAY-2
17-GSC-38
18-GSC-13
57-GSC-33
62-GSC-31
63-GSC-36
90-GSC-35
SP2-D1-T1
30-LFSR-7
87-GRR-4
88-GRR-1
89-GRR-7
15-GSC-8
16-GSC-7
67-GSC-9
21-GSC-1
22-GSC-2
10-RM-39
30-RM-28
38-RM-16
39-RM-24
30-ECS-1
57-ECS-4
SP4-D1-L
80-VAR-3
82-VAR-1
37-RM-19
59-SAS-2
10-PLS-3
1-RM-30
1-RM-36
2-RM-27
6-RM-22
12-CR-A
99-RM-9
1-ECS-6
5-ECS-9
2-SCS-2
1-F15-T
1-F23-T
2-PL2-1
2-PL1-1
1-RM-2
2-CR-B
5-RM-1
3-CR-9
GND-REAR COVER
GND-TBA1-GND6B
3412C EMCP II For PEEC Engines
Electrical System
TBD1 T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
CHASSIS STUD
PTL1-UP
B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B
GND-BODY STUD
GND-TBD1-GND3T
9EP1-UP
GND1
MOT1
GND2
HC1
GND3
GND4
BO
MT
MOT2
SP1A
ER
SP1
14A
11
FP
SP2
SP2
SP3
SP4
D+
10
10
70B
EL
12
15
16
17
18
19
SV
SV
SV
SV
23A
45A
21
30
30
30
30
46
45
34
37
38
39
57
57
59
62
62
63
80
90
22
82
87
88
89
67
67
99
D-
1
1
1
1 BCW1-UP
2
2
2
2
5
5
3
3
4
2
2
2
2
2
L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L
4BZ1-UP
1A-TBD1-5AL
2A-TBD1-2EL
1A-TBD1-1DL
45A-TBD1-45AL
45A-TBD11-46L
3-SAS-1
34A-TBD1-34L
34A-TBD1-4L
10-EMSII CONN-1
11A-TBD1-12L
11A-TBD1-11L
15-EOPS-C
16-ECTS-C
30-TBD1-GND2L
38-GRR-A
62-EOPS-B
62-ECTS-B
67-EOPS-A
67-ECTS-A
90-ALM-2
SP1A-TBD1-SP1AL
SP1A-TBD1-SP1L
SP4-CAM-5
21-MPU-1
30-TBD1-30DL
22-MPU-2
82-VR3F-7
OR 82-DVR-7
80-VR3F-6
OR 80-DVR-45
2A-TBD1-2DL
BO(-)-AIP-B
ER(-)-REMT-B
EL(-)-LEMT-B
FP(-)-FPS-B
BO(+)-AIP-A
ER(+)-REMT-A
EL(+)-LEMT-A
FP(+)-FPS-A
BO-AIP-C
ER-REMT-C
EL-LEMT-C
MT-AIMT-1
FP-FPS-C
BODY STUD
GND-CHASSIS STUD
D(+)-TBD1-D(+)B
D(-)-TBD1-D(-)B
207-TBA1-207B
108-TBA1-108B
157-TBA1-157B
109-TBA1-109B
110-TBA1-110B
203-TBA1-203B
101-TBA1-101B
57-TBD1-57BB
30-TBD1-30AT
RDM-GSC-30
90-TBD1-90B
63-TBD1-63B
2-TBD1-2BT
3-TBD1-3AT
23A-TBD1-23AT
84-PRPB-3
81-PRPB-4
6-TBD1-6B
72-LFSR-A
67-TBD1-67AB
62-TBD1-62AB
50-TBA1-50CB
67-TBD1-67AT
62-TBD1-62AT
10-TBD1-10BT
50-TBA1-50BB
50-TBA1-50AB
71-CAM-9
74-CAM-8
84-F23-B
18-TBD1-18B
T0-TBA1-T0T
2-TBD1-2BB
2-TBD1-2AT
3-TBD1-3BT
19-TBD-19B
20-RM-14
T3-F13
T1-F11
12 11 10 9 8 7 12 11 10 9 8 7 12 11 10 9 8 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14
57 58 59 60 61 62 63 64 65 66 67 68 69 70
41-RM 13
41-RM 13
45-TBD1-45T
45A-TBD1-45AT
1-TBD1-1AT
1-TBD1-1AB
59-TBD1-59B
30-TBD1-30AB
23A-TBD1-23AB
4-TBD1-4B
51-TBC-51
OR 51-TBA1-51B
52-TBC-52
OR 52-TBA1-52B
53-TBC-53
OR 53-TBA1-53B
GND-TBA1-GND5B
T2-F12
87-TBD1-87B
70B-TBD1-70BB
88-TBD1-88B
89-TBD1-89B
10-TBD1-10AB
SP1-TBD1-SP1B
GND-TBD1-GND1B
SP2-TBD1-SP2AB
SP3-TBD1-SP3B
5-TBD1-5AT
SP4-TBD1-SP4B
36-F15-B
99-TBD1-99B
206-TBA1-206B
159-TBA1-159B
136-TBA1-136B
137-TBA1-137B
202-TBA1-202B
GND-TBA1-GND6T
131-TBA1-131B
NOTE D © 2001 Caterpillar Printed in U.S.A.
All Rights Reserved
40 30 20 10 EL-TBD1-ELT
39 29 19 9
5-TBD1-5BT
30-TBD1-30BT
5-ECS-10
FP-TBD1-FPT RHLH-RHLH-3
5-ECS-8
5-ECS-10
10-TBD1-10AT
11-TBD1-11B
14-RM-18
5-ECS-9
ALM CAM 18
39-TBD1-39T
38 28 8
1-TBD1-1BB
45-TBD1-45B
46-TBD1-46B
ER-TBD1-ERT
1-TBD1-1BT
17-TBD1-17T
34-TBD1-34B MT-TBD1-MTT
-
10-ALM-1
30-TBD1-30CB
57-TBD1-57AT
1-TBD1-1DB
5-TBD1-5BB
1-TBD1-1CB
37 27 17 7
56-GSC-40
BO-TBD1-BOT
Failure Mode Identifiers (FMI)¹
+
55-GSC-39 10 7 8 9 36 26 16 6 2-TBD1-2JT
58-GSC-32 FMI No. Failure Description
NOTE B 1L1 NC 1L2 6
2-TBD1-2GT
13-CR-6 15
B+
1 1L3 NO 1L4 0 Data valid but above normal operational range.
38-TBD1-38T 16 29 2 1R1 NC 1R2
35 25 15 5 1 Data valid but below normal operational range.
1
30 3 2R1 NC 2R2
CONTROL PANEL
17 F1 SV-TBD1-SVAT
14-ESPB-1R1 18 31 4 5 2 34 24 14 4
2 Data erratic, intermittent, or incorrect.
F2 3 4
S-SPD-PEEC-8
30-TBD1-30CT
2-TBD1-2EB 31 21 11 1 10-TBD1-10BL
23 36 F7 9
9 2 90-TBD1-90L 71-70 WAY-1 9 2 3
RHLH-CAT MONITORING
SYSTEM CONN-18
6 Current above normal or grounded circuit.
39-TBD1-39B 24 37 F8 10 10-CAM-1
8 1 74-70 WAY-21 8 1 10-ALM-1 2 2-MCS-5 7 Mechanical system not responding properly.
10-PLS-3
25 38 F9 11 10-RM-39
42-SP-3
44-SP-2
43-SP-1
1
GND-TBD1-GND4T
SP-SHIELD
2-RHLH-2 5 2 2-MCS-5
RM
20-DC CONN2-10
41-DC CONN1-1
41-DC CONN1-2
CLR-MCS-6 4 1 2-SCS-2
11 Failure mode not identifiable.
30-ALM-7 12 Bad device or component.
OR 43-LSGOV-28
OR 42-LSGOV-26
OR 44-LSGOV-27
SCS SRV-MCS-3
OR 10-LSGOV-15
NOTE C
3 SRV-CAT MONITORING
13 Out of calibration.
10-TBD1-10BB
SYSTEM CONN-23
43-PWM-3
42-PWM-1
44-PWM-2
10-PWM-B+
2 2-MCS-2
82-TBD1-82B
80-TBD1-80B
2-TBD1-2FT ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
159-TBA1-159T
157-TBA1-157T
110-TBA1-110L
108-TBA1-108L
1
15 16 17 18 19 20 21 22 23 24 25 26 27 28
WOODWAR D
3
WOODWAR D
PART NO. REV.
SERIAL NO.
SP 2 PLS VAR 3
2
1
3 1
2 LOAD
R SHARING
6 5 4 NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC MODULE
9-PL2-2
DROOP GAIN
21-TBD1-21B
3 2 1
22-TBD1-22B
94-ATB J1-4
95-ATB J1-5
96-ATB J1-6
10 = 10 AWG
0 10 0 10
SL2
WARNING
A
2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLY
161
SLR1
SLR2
15-TBD1-15T
1 2 3 4 5 6
91-ATB J1-1 NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT
For (EMCP II )
D
16-TBD1-16T 7 8 9 10 11 12
93-ATB J1-3 SL1 RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE CID DESCRIPTION
E
E
GND
2 1
13 14 15 97-ATB J1-7
16 17 18 NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP
18-TBD1-18T
"TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED.
110 Temperature Sensor (Engine Coolant)
98-ATB J1-8
D(-)-TBD1-D(-)T 111 Fluid Level Sensor (Engine Coolant)
122-TBA2-122U
124-TBA2-124U
120-TBA2-120U
51-TBA1-51T
151-TBC-51
52-TBA1-52T
152-TBC-52
53-TBA1-53T
153-TBC-53
232-TBC-232AT
233-TBC-233AT
19 20 21 22 SLM
D(+)-TBD1-D(+)T
168 Electrical System Voltage
SP2-TBD1-SP2AT
WIRING EXAMPLE
SP1A-TBD1-SP1AB
23 24 25 26 27 28 (IF REQUIRED) 190 Speed Sensor (Engine)
SPECIFIC TERMINAL BLOCK
203-TBA1-203T
206-TBA1-206T
202-TBA1-202T
131-PRL-X2
131-TBA1-131T
RDM-70 WAY-7
84--70 WAY-4
81-70 WAY-18
84-PSPB-2B
29 30 31 32 33 34 GND-TOP COVER
268 EMCP Electronic Control (Generator Set)
131-PSL-X2
3-TBD1-3AL
GND-CHASSIS STUD
62-TBD1-62BB 57-TBD1-57AB IS THE SIXTH BLOCK
35 36 37 38 39 40 269 Sensor Power Supply
90-TBD1-90T DEVICE TERMINAL NUMBER (IF REQUIRED)
TERMINAL CONNECTION POINT 333 Alarm Module Control
63-TBD1-63T PSL
2
PRL DEVICE ABBREVIATION T=TOP
B=BOTTOM CONTROL PANEL 334 Spare Output
REAR SUB PANEL
X1 X2 X1 X2 WIRE NO.
17-TBD1-17B
55-ECS-2
56-ECS-3
SAS L=LOWER
1A NC 2A 1 3 NO 4 336 Switch (Engine Control)
1B NC 2B
2 2 - TBD1 - 2 FT 441 Electronic Governor Relay
PSPB PRPB
442 Generator Fault Relay
443 Crank Termination Relay
444 Starting Motor Relay
SLR CHART 445 Run Relay
VOLT LINE
SYNCHRONIZING 446 Air Shutoff Relay
RESISTOR TAP
TO LINE
SETTING CHART 447 Fuel Control Relay
PL1 PL2 475 Relay Driver Module
1600 OHM
B
300 USE E-B 5600 OHM
566 Unexpected Shutdown
380 USE E-B 5600 OHM
C ¹ The CID is a diagnostic code that indicates which component is faulty.
640 OHM
10
14
14
10
14
10-DVR-B(+)
OR 3-BTR-G
120-LSGOV-3 @
122-LSGOV-1 @
124-LSGOV-2 @
OR 2-BTR-H
209-PUMP-T1/T3
210-PUMP-T2/T4
30-FRBS-2
120-TBA2-120T
122-TBA2-122T
124-TBA2-124T
10-LFLS-8
30-LFLS-6
72-LFLS-7
81-LFLS-4
81-LFLS-1
84-LFLS-3
83-LFLS-2
3-ATR1-G
2-ATR1-H
139-JWH-IL2
148-JWH-IL1
85-MV-2
GND-PUMP-GND
2-MV-1
77-FRBS-1
140-SPH-H1
142-SPH-H4
140-BC-L
131-BC-N
GND B T
64-TBD2-64B
85-TBD2-85B
81-TBD2-81T
49-TBC-49T
2-TBD2-2AT
205-OL-95
2-OUVR-13 L 2 B T
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC
65-TBD2-65B
47-TBC-47T
INSULATION WIRE UNLESS OTHERWISE INDICATED.
3 B T 3-TBD2-3B
U U U U U U U U U U U 10 = 10 AWG 3-TBC-233AT
14 = 14 AWG 6 B T 6-TBD2-6B
U 6-ALR-A
6 5 4 6 5 4 6 5 4 = COMPONENT LOCATED ON ENGINE OR BASE
@ = COMPONENT LOCATED IN THE CONTROL PANEL 10-OUVR-12 L 10 B T 10-TBD2-10B
SP1
SP2
SP3
SP4
NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR 31
70B B T
81
10
71
83
85
64
65
30
30
36
72
74
84
2
2
2
3
6
66
77
54 B T
KWR ALR PR NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH
57-DC CONN-30
GND1
GND
GND2
GND
101
110
117
131
131
AN OPTIONAL SE GENERATOR. 57
EF1
B T
108
109
136
137
157
158
159
178
202
203
206
207
132
140
142
209
210
EF2
132
133
133
139
148
120
122
124
N
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.
61 61-DC CONN-13
B T 61-KWR-A
WIRING EXAMPLE (IF REQUIRED) 63-DC CONN-6
B B B B B B B B B B B B B B B B B B B B B B B B B SPECIFIC TERMINAL BLOCK
63 B T
FOR WIRE NO. I.E.: 'A' IS
B A B A B A B B THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
87 B T
87-DC CONN-31
6-TBC-6B
61-TBC-61B
(IF REQUIRED)
2-TBD2-2CT
2-TBD2-2AB
83-TBD2-83T
DEVICE TERMINAL NUMBER 89-DC CONN-33
TERMINAL CONNECTION POINT
DEVICE ABBREVIATION T=TOP 89 B T
WIRE NO. B=BOTTOM 90-DC CONN-5
TBD2 U=UPPER 90
48-TBC-48T
B T
66-TBD2-66B
206-TBA2-206T
84-PR-7
84-TBD2-84T
84-PR-8
T T T T T T T T T T T T T T T T T T T T T T T T T 2 2 - TBD1 - 2 F T 91-DC CONN-39
91 B T
T T
TBA2 96-DC CONN-8
120-VR3F-20 OR 120-DVR-20
122-VR3F-22 OR 122-DVR-22
124-VR3F-24 OR 124-DVR-24
96 B T
T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
97-DC CONN-18
132-TBC-132B
132-MCB1-1
133-F18-T
10 133-TBC-133B
10 133-MCB1-3
10 139-HC-8
10 148-HC-6
10 GND-TBC-GNDB
97 B T
98-DC CONN-28
AC CHASSIS STUD
2-TBC-2T
2-PR-B
2-DVR-(B-)
2-DC CONN-35
2-ALR-B
2-BC-(-)
3-DC C0NN-3
3-TBC-3T
6-DC CONN-2
6-TBC-6T
10-DC CONN-12
10-TBC-10T
30B-DC CONN-15
30-TBC-30T
30-GNDFR-11
30-ATR1-7 OR 30-BTR-7
36-BC-(+)
36-DC CONN-11
71-BTR-5
71-DC CONN-16
72-DC CONN-17
74-ATR1-5
74-DC CONN-37
81-PR-4
81-DC CONN-9
84-PR-7
84-DC CONN-10
SP1-DC CONN-4
SP2-BTR-14 OR SP2-ATR1-14
SP2-DC CONN-14
SP3-DC CONN-24
SP4-OUVR-10
SP4-DC CONN-34
5-KWR-B
5-DC CONN-22
70B-OUVR-11
70B-DC CONN-36
83-PR-A
85-PR-5
64-ALR-4
65-ALR-1
98 B T
99-DC CONN-38
66-ALR-7
99 B T
D(+)-DC CONN-19
DC TERMS
10
D+ B T
101-AC CONN-38
108-OUVR-1
108-AC CONN-6
109-OUVR-2
109-AC CONN-8
110-OUVR-3
110-AC CONN-10
117-AC CONN-14
131-PC-3
131-AC CONN-33
131-TBC-131T
131-HC-A2
136-F16-B
136-AC CONN-17
137-HC-A1
137-AC CONN-19
157-F32-B
157-AC CONN-11
158-AC CONN-13
159-F33-B
159-AC CONN-15
N-AC CONN-36
178-AC CONN-29
202-PC-54
202-AC CONN-1
203-PC-62
203-AC CONN-3
206-PR-9
206-AC CONN-24
207-F22-B
207-AC CONN-5
132-F16-T
132-F21-T
140-BC-L
140-HC-2
142-BC-N
142-HC-4
209-OL-2
210-OL-4
EF1-GNDFR-K
EF2-GNDFR-L
120-F50-T
120-GNDFR-A2
122-F51-T
122-AR-A
124-F52-T
DC CHASSIS STUD
D- D(-)-DC CONN-20
10
B T
GND-AC CONN-21
RDM B T RDM-DC CONN-7
47 B T 47-KWR-1
DC CONN 48-KWR-7
GND-DC CONN-21
48 B T
AC CONN
(40 WAY) 49 B T 49-KWR-4
DROOP RESISTOR (40 WAY)
57-TBC-57T D(-)-TBC-D(-)T 231A B T
3-TBD2-3AU
2-TBD2-2AU
232-LSGOV-13 @ OR 14A-TBD1-14AB @
122-AR-A
D2 D1 232A B T
3-ATR2-G
3-ATR1-G
3-ATR3-G
84-TBD2-84B
2-ATR2-H
2-ATR1-H
2-ATR3-H
40 30 20 10 110-TBA2-110B 40 30 20 10
120-TBA2-120B
131-TBA2-131AT
5A-DVR-5 6A-DVR-6
30-TBD2-30BT
73-CAM-10 @
31-TBC-31T 233-LSGOV-14 @ OR 3-TBC-3B
110-TBA2-110T
B T
108-TBA2-108T
109-TBA2-109T
178-TBA2-178B 137-TBA2-137B D(+)-TBC-D(+)T 233A
39 29 19 9 91-TBC-91T 39 29 19 9 81-TBD2-81B
120-AR-B
131-PC-A2
118-AR-7
204-OL-96
231B B T
131-PC-3
98-TBC-98T
6 5 4
97-TBC-97T
208-F21-B
207-PC-61
101-TBA2-101B 38 28 18 8 109-TBA2-109B 99-TBC-99T 38 28 18 8 96-TBC-96T 232B B T
136-TBA2-136B 72-TBD2-72B
A B C D E F G H I J K L M N O P Q R S A B C D E F G H I J K L M N O P Q R S DROOP BOARD
37 27 17 7 74-TBD2-74B 37 27 17 7 RDM-TBC-RDMT 3 2 1 233B B T
A1 A2 T/R 11 12 14 A1 A2 231C B T
36 26 16 6 36 26 16 6 63-TBC-63T 1 2 3 4 5 6 7 8
13 5
N-TBA2-NB 108-TBA2-108B 70B-TBD2-70BB 13
232C B T
adjust adjust
GNDFR
276-DVR-44
275-DVR-45
PCB
71-TBD2-71B B T
AR
233C
set point ATR1 set point ATR2 D2 D1
159-TBA2-159B
53 61
read read
207-F22-B
207-PC-53
30-TBD2-30AT OUVR PC
35 25 15 5 207-TBA2-207B 2-TBD2-2BB 35 25 15 5 90-TBC-90T 54 62
206-TBA2-206B 117-TBA2-117B SP3-TBD2-SP3B SP2-TBD2-SP2B 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
34 24 14 34 24 14 SP1-TBD2-SP1B
203-TBA2-203T
3
2
1 4 SP4-TBD2-SP4B 4 9 10 11 12 13 14 15 16 M+ M- (K) (L) T/R 21 22 24
33 23 13
158-TBA2-158B
203-TBA2-203B 33 23 13
61-TBC-61T
3-TBD2-3T
B A
3 89-TBC-89T 3 OL
202-TBA2-202T
131-TBA2-131AB
6A-VR3F-6
5A-VR3F-5
PF/KVAR 10-TBD2-10T
5-TBD2-5B
9 8 7
EF1-TBA2-EF1B
EF2-TBA2-EF2B
120-GNDFR-A2
122-TBA2-122B
122-AR-4
32 22 12 2 88-TBC-88T 32 22 12 2
SP4-TBD2-SP4T
SP4-OUVR-15
70B-TBD2-70BT
70B-OUVR-16
10-TBC-10L
2-TBC-2L
SP4-OUVR-10
70B-OUVR-11
171-TC4-WH
172-TC4-RD
74-ATR2-5
74-TBD2-74T
30-ATR1-10
30-TBD2-30BB
75-ATR2-8
@ 75-CAM-3
30-ATR1-7
30-ATR1-16
SP2-TBD1-SP2T
SP2-ATR2-14
30-ATR1-10
30-ATR2-7
181-TC5-WH
182-TC5-RD
74-ATR1-5
74-ATR3-5
30-ATR1-16
30-ATR2-10
75-ATR1-8
75-ATR3-8
30-ATR2-7
30-ATR2-16
SP2-ATR1-14
SP2-ATR3-14
30-ATR2-10
30-ATR3-7
6-TBD2-6T
98 97 95 96
118-GNDFR-A1
31 21 11 1 202-TBA2-202B 87-TBC-87T 31 21 11 1
2 4 6
204-PC-A1
GND-AC CHASSIS STUD 157-TBA2-157B 54-TBC-54T
36-TBD2-36B
209-TBA2-209B
210-TBA2-210B
205-PR-6
GND-DC CHASSIS STUD
132 132-TBA2-132BT 10
NOTE C
AC TERMS
3-ATR2-G
2-ATR2-H
131-TBA2-131BT
DVR 131
3-BTR-G
2-BTR-H
10
10
6A-DROOP-D1
3-ATR3-G OR
80-TBD1-80L
2-ATR3-H OR
22-GEN
24-GEN
20-GEN
2-TBD2-2AU
3-TBD2-3U
10
132-TBA2-132BB
133-TBA2-133BB
132-TBA2-132AB
131-TBA2-131BB
132-TBA2-132AT
133-TBA2-133AT
137-TBA2-137T
154-TBC-154T
156-TBC-156T
GND-TBA2-GNDT 10
138-MCB1-2
GND
135-F17-B
141-F18-B
132-F17-T
132-F16-T
132-F22-T
132-F21-T
22 24 20 GND
A B C D E F G H I J K L M N O P Q R S
RFI FILTER 82-TBD1-82L @
1 2 3 4 5 6 7 8 9 10
154 B T 154-F32-T
22 24 20 6A-DROOP-D1 276-PF/KVAR-1
A B C D E F G H I J K L M N O P Q R S 80-TBD1-80L @ VOLTAGE 156-F33-T
A1 A2 156
adjust 5A-DROOP-D2 275-PF/KVAR-3 VR3F REGULATOR
114-5510
B T
24-VR3F-24
20-VR3F-20
multi 9
26-GEN PM
28-GEN PM
30-GEN PM
F1-GEN FIELD LEAD
F2-GEN FIELD LEAD
20-GEN
22-GEN
24-GEN
+
BC
191-TC6-WH
192-TC6-RD
74-ATR2-5
30-ATR2-16
30-ATR3-10
75-ATR2-8
30-ATR3-7
30-ATR3-16
SP2-ATR2-14
SP2-BTR-14
30-ATR3-10
30-BTR-7
2 4 36-TBD2-36T
F1-GEN FIELD LEAD
-
22-GEN OR 22-RFI-22 2-TBD2-2CB
163-BT1-RD
164-BT1-WH
71-TBD2-71T
30-ATR3-16 OR
30-TBD2-30BB
30-BTR-10
@ 76-CAM-4
30-BTR-7
30-BTR-16
SP2-ATR3-14 OR
SP2-TBD2-SP2T
30-BTR-10
140-TBA2-140B
142-TBA2-142B
10 148-TBA2-148B
136-TBA2-136T
135-HC-1
141-HC-3
10 138-HC-5
10 134-HC-7
208-PC-1
207-PC-61
207-TBA2-207T
157-TBA2-157T
159-TBA2-159T
26-GEN PM
NOTE E 28-GEN PM
140-TBA2-140T
N TBC
142-TBA2-142T
120-F50-B
122-F51-B
124-F52-B
30-GEN PM
NOTE E