Professional Documents
Culture Documents
Multiphase Interleaved Converter For Lithium Battery Active Balancing
Multiphase Interleaved Converter For Lithium Battery Active Balancing
Multiphase Interleaved Converter For Lithium Battery Active Balancing
6, JUNE 2014
I. INTRODUCTION
ITHIUM-BASED battery stacks need effective battery
L management systems to prevent the premature state of
health diminution and failures. Active balancing techniques are
Fig. 1. Structure of the natural cell balancing device.
considered [1]–[5] to guarantee voltage balance among series to the parallel nature of the topology. In order to compensate
connected cells. Moreover, active balancing which involves bal- in real time, the imbalances created by the load current of the
ancing currents comparable to the nominal battery usage current battery, balancing systems with high power capabilities are re-
is known as “real-time active balancing.” It enables access to quired. This is called real-time active balancing, and it is aimed
all available energy in the stack if the storage capabilities of the to take advantage of unequally stored amount of energies in the
elementary cells are not identical stack during its charge or discharge phases.
The main principles of balancing techniques are pre- Based on the synchronous buck–boost converter topology,
sented in [1]. For high-current balancing systems, inductor- or each phase is connected at the potential available between two
transformer-based converters are mandatory. Therefore, strate- consecutive battery cells through an inductor, as shown in Fig. 1,
gies to downsize the passive components are crucial to ensure and is able to maintain and regulate its potential to a fraction of
technological and economic viability of such active balancing the total voltage available across the battery stack.
systems. Fig. 1 below presents the topology and its connections to a
This paper presents a multiphase active balancing topology, battery stack. The topology is able to transfer energy from any
based on a natural balancing control strategy. This topology al- cell(s) to any cell(s) with seamless implementation. Compared
lows transferring high-energy quantities from any overcharged to cell to cell active balancing systems such as in [5], this ar-
cell(s) to any undercharged cell(s) without using transformers. chitecture is able to provide real-time balancing feature under
This can be done under any operating conditions applied to the higher efficiency especially for large battery stacks (greater than
stack, charging or discharging, high- or low-power rates, thanks four cells in series for example).
N
VOUTm = VCELLi (4)
Fig. 3. Converter legs input and output voltage definition. i=m +1
Authorized licensed use limited to: INDIAN INSTITUTE OF TECHNOLOGY ROORKEE. Downloaded on January 20,2023 at 07:00:31 UTC from IEEE Xplore. Restrictions apply.
2876 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 29, NO. 6, JUNE 2014
αm · VINm − (1 − αm ) · VOUTm
IL m = (7)
αm · (RCINm + RT (2m −1) ) + (1 − αm ) · (RCOUTm + RT 2m ) + RL m
Authorized licensed use limited to: INDIAN INSTITUTE OF TECHNOLOGY ROORKEE. Downloaded on January 20,2023 at 07:00:31 UTC from IEEE Xplore. Restrictions apply.
MESTRALLET et al.: MULTIPHASE INTERLEAVED CONVERTER FOR LITHIUM BATTERY ACTIVE BALANCING 2877
Fig. 8. One balancing leg and its interleaved version with q phases.
Fig. 7. Balancing current evolution for eight cells.
Authorized licensed use limited to: INDIAN INSTITUTE OF TECHNOLOGY ROORKEE. Downloaded on January 20,2023 at 07:00:31 UTC from IEEE Xplore. Restrictions apply.
2878 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 29, NO. 6, JUNE 2014
the previous model (see Section II-C), except the switching fre-
quency f = 250 kHz, the magnetizing inductance Lm = 20 μH,
and the leakage inductance Lf = 3.8 μH. The voltage conver-
gence of the cells is comparable to the results presented in Fig. 6.
The output current ripple observed in Fig. 10(b) depends on the
duty cycle value according to Fig. 9. In our case, the selected
values of magnetizing and leakage inductances at a duty cycle
of 50% give a current ripple value of 0.66 A in each phase of
the interleaved converter and an output current ripple value of
0.5 A. The greater number of legs allows the opportunity to han-
Fig. 10. Current wave forms of an interleaved equalizer leg: (a) current in dle larger current while reducing greatly the size of the passive
each phase of an interleaved leg and (b) output current of an interleaved leg.
components.
C. Simulation results
IV. EXPERIMENTAL RESULTS AND DISCUSSION
The converter is simulated with the following parameters:
eight-cell battery stack (24 V nominal voltage), five interleaved A. Realization of Eight-Cell Balancing Device
phases connected to the central potential of the stack and operat- First, a noninterleaved active cell balancing converter module
ing under 50% duty cycle. The control signal of each interleaved for eight cells (24 V), 5 A maximum balancing current, 0.5 A
phase is phase shifted by 2.π/5. As detailed in [13], the number maximum balancing current ripple, and 100 kHz switching fre-
of interleaved legs has been set to five because it is a solution quency is designed and built. The picture in Fig. 11 shows a
compromising between the number and size of coupled induc- view of the prototype. For the tests, the control signals of each
tors and the control complexity. converter leg are generated by a microcontroller.
As shown in Fig. 5, the respective duty cycles of each leg of The cell balancing functionality is experimentally tested and
the equalizer are multiples of 1/8. In this case and according to validated. Fig. 12 presents the voltage variations for eight un-
Fig. 9, 10%, 30%, 50%, 70%, and 90% duty cycles are the worst balanced cells of 10Ah for 60 min of voltage equalization. In
cases because they force the leakage inductance to be maximal this experiment, the entire stack is not charging or discharging.
for a given current ripple. In other words, for the same inductor, The cells are in an idle state.
the other duty cycles different from these values will produce In another testing condition, the variation of the balancing
a smaller ripple. The operation of the converter in forced or current (see IL 2 in Fig. 5) between two voltage unbalanced
natural active balancing will always operate with such a design. cells under a heavy unbalance of 0.5 V is presented in Fig. 13.
Fig. 10(a) presents the simulation results of the phase cur- The absolute value of the balancing current decreases with the
rents of an interleaved leg under an active, natural balancing voltage equalization of the cells which confirms the theoretical
operation. The simulation parameters are identical to those in analysis and the simulation results of the topology.
Authorized licensed use limited to: INDIAN INSTITUTE OF TECHNOLOGY ROORKEE. Downloaded on January 20,2023 at 07:00:31 UTC from IEEE Xplore. Restrictions apply.
MESTRALLET et al.: MULTIPHASE INTERLEAVED CONVERTER FOR LITHIUM BATTERY ACTIVE BALANCING 2879
Fig. 15. Volume optimized prototype of one leg of the first balancing device.
Fig. 14. Comparison between ETD29 and E95 magnetic core sizes.
Authorized licensed use limited to: INDIAN INSTITUTE OF TECHNOLOGY ROORKEE. Downloaded on January 20,2023 at 07:00:31 UTC from IEEE Xplore. Restrictions apply.
2880 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 29, NO. 6, JUNE 2014
Fig. 18. Efficiency of the basic converter leg and of the interleaved converter.
Fig. 19. Eight-cell balancing device prototype with one leg replaced by an
An efficiency analysis is carried out for both structures. One interleaved converter unit.
converter leg of the first prototype and the interleaved converter
leg have been tested under different power levels and a fixed
duty cycle of 50%. As it can be observed in Fig. 18, the struc-
ture of the single phase converter is more efficient for lower
power rates (up to 2/3 of nominal power). This is essentially
due to the reduced consumption of the single driver with only
one supply. On the other hand, the five- leg interleaved con-
verter has a greater number of drivers, supplies, and isolation
units, increasing permanent losses independent of the load level.
Thus, the one leg converter seems more adapted to the natural Fig. 20. Voltage of each cell upon time during equalization of an eight-cell
active balancing principle, where the device is permanently op- battery stack.
erating and the small cell voltage mismatches cannot produce
high balancing currents values in the cells, i.e., the converter 100 mV. If this system has no power losses, it could operate
does not reach its maximum power operating point. Moreover, continuously during the lifetime of the battery. In practice, when
the structure of the interleaved converter is more efficient for the cell voltages are equal, the mean value of the balancing
higher power rates—its bad efficiency at low output power is current in each balancing leg is zero. However, there is an energy
easily explained by its higher switching losses. Thus, it is more exchange between the cells due to the current ripple in the
adapted to the forced balancing operation since the converter is inductors while the converter is still operating. In this case,
always running at its maximum power operating point in order the equalizing process will generate more losses than gain. In
to equalize the cell voltage mismatches in the shortest time. other words, the device has to be stopped when the differences
The structure proposed in this paper offers an alternative between the cell voltages are very small.
for transformer-based architectures for energy transfer between There are parasitic resistances in the circuits due to fuses
cells [1]–[5]. It gives similar efficiency of 90–94% compared to and many connections for the protection of the cells and the
the other balancing structures [5], [15], [16]. The coast of this converters; these equalization durations could be improved by
architecture is comparable to the coast of the other active balanc- further reducing of these parasitic resistances. Another way to
ing topologies. However, for series production, the integration reduce the balancing duration is via implementing the forced
of the active components can make it cost attractive. balancing principle which increases the balancing currents. This
Fig. 19 presents a picture of the single-phase active cell bal- work is left for the future.
ancing converter where one of its legs has been replaced by an
interleaved leg and the system is running under natural cell bal-
ancing principle mode. Therefore, the eight-cell conventional V. CONCLUSION
balancing device is connected to a battery stack except one leg In this paper, a multiphase converter for cell active balancing
which is replaced by the interleaved optimized leg. is proposed. The topology is based on the natural cell balancing
The battery used for this experiment has the following speci- operating principle, where the energy flows naturally into the
fications: LiFePO4 24 V – 10 A.h. At its initial state in Fig. 23, cells as needed without any voltage or current sensing. A struc-
there is one heavily unbalanced cell at 2.9 V while the voltages ture for balancing of eight cells is designed and built. Simulation
of all other cells are between 3.25 and 3.35 V. and experimental results demonstrate its functionality. The main
The experimental results on Fig. 20 correspond to what could disadvantage of this structure is the direct dependence of the in-
be expected in terms of functionality. 60 min after the beginning ductor volume to the converter parameters such as maximum
of the operation, all the cells have a voltage difference less than current, switching frequency, and nominal dc bus voltage.
Authorized licensed use limited to: INDIAN INSTITUTE OF TECHNOLOGY ROORKEE. Downloaded on January 20,2023 at 07:00:31 UTC from IEEE Xplore. Restrictions apply.
MESTRALLET et al.: MULTIPHASE INTERLEAVED CONVERTER FOR LITHIUM BATTERY ACTIVE BALANCING 2881
A solution based on interleaved converters with coupled in- [15] J. Cao, N. Schofield, and A. Emadi, “Battery balancing methods: A com-
ductors is proposed. The increase in the number of active devices prehensive review,” in Proc. IEEE Veh. Power Propulsion Conf., Sep. 3–5,
2008, pp. 1–6.
greatly reduces the volume of the passive magnetic components. [16] C. Karnjanapiboon, K. Jirasereeamornkul, and V. Monyakul, “High effi-
Thanks to functional and hybrid integration, this approach could ciency battery management system for serially connected battery string,”
be very attractive for active balancing of lithium-based batteries. in Proc. IEEE Int. Symp. Ind. Electron., Jul. 5–8, 2009, pp. 1504–1509.
The proposed system and method are not limited to lithium-
based batteries. Every battery type can be used since the goal
of natural balancing is to equalize the cell voltages. In order to
accelerate the balancing or to control the state of charge of each
cell, forced balancing can be used to regulate the currents, i.e., Fabien Mestrallet received the Graduate degree in
the charge. engineering from the Grenoble Institute of Technol-
ogy, Valence, France, in 2010, where he is currently
working toward the Ph.D. degree.
ACKNOWLEDGMENT His research interests include battery manage-
ment systems and more particularly on active bal-
The authors would like to thank the French government for ancing, and its effects on electrochemical cells. His
its Ph.D. founding as well as Gravit and CNRS institution for concern focuses on energy management systems, de-
velopment of innovative concepts and products.
their supports.
REFERENCES
[1] N. H. Kutkut and D. M. Divan, “Dynamic equalization techniques for
series battery stacks,” in Proc. 18th Int. Telecommun. Energy Conf., Oct. Lyubomir Kerachev received the Graduate degree in
6–10, 1996, pp. 514–521. engineering from the Technical University of Sofia,
[2] J. Cao, N. Schofield, and A. Emadi, “Battery balancing methods: A com- Sofia, Bulgaria, in 2009, and he received the M.S
prehensive review,” in Proc. IEEE Vehicle Power Propulsion Conf., Sep. degree from the Grenoble Institute of Technology,
3–5, 2008, pp. 1–6. Valence, France. He is currently working toward
[3] W. M. Stephen and P. J. Schneider, “A review of cell equalization methods the Ph.D. degree from the Grenoble Electrical Engi-
for lithium ion and lithium polymer battery systems,” presented at the SAE neering Laborary, University of Grenoble, Grenoble,
World Congr., 2001. France.
[4] S.-H. Park, K.-B. Park, H.-S. Kim, G.-W. Moon, and M.-J. Youn, “Single- His research interests include the integration of
magnetic cell-to-cell charge equalization converter with reduced number low-power conversion structures for battery and pho-
of transformer windings,” IEEE Trans. Power Electron., vol. 27, no. 6, tovoltaic systems.
pp. 2900–2911, Jun. 2012.
[5] T. H. Phung, J. Crebier, A. Chureau, A. Collet, and T. Van Nguyen, “Opti-
mized structure for next-to-next balancing of series-connected lithium-ion
cells,” in Proc. 26th Annu. IEEE Appl. Power Electron. Conf. Expo., Mar.
6–11, 2011, pp. 1374–1381. Jean-Christophe Crebier received the B.S. degree
[6] T. Van Nguyen, P.-O. Jeannin, J.-C. Crebier, and J. Schanen, “A new com- in electrical engineering from the National Poly-
pact, isolated and integrated gate driver using high frequency transformer technical Institute of Grenoble, Grenoble, France,
for interleaved Boost converter,” in Proc. IEEE Energy Convers. Congr. in 1995, and the Ph.D. degree in power electron-
Expo. , Sep. 17–22, 2011, pp. 1889–1896. ics, electromagnetic compatibility, and power factor
[7] O. Deleage, J.-C. Crebier, M. Brunet, Y. Lembeye, and T. M. Hung, “De- correction from Laboratoire d’Electrotechnique de
sign and realization of highly integrated isolated DC/DC microconverter,” Grenoble, Institut National Polytechnique de Greno-
IEEE Trans. Ind. Appl., vol. 47, no. 2, pp. 930–938, Mar./Apr. 2011. ble, Grenoble, in 1999.
[8] B. Cougo, V. Costan, T. Meynard, F. Forest, and E. Laboure, “A new In 1999, he was a Postdoctoral student in the Cen-
intercell transformer for interleaved converters,” in Power Electron. Appl., ter for Power Electronics Systems, Blacksburg, VA,
2009. EPE ‘09. 13th Eur. Conf., Sep. 8–10, 2009, pp. 1–10. USA, doing research in system integration. In 2001,
[9] L. Ni, D. J. Patterson, and J. L. Hudgins, “High power current sensorless he was hired by the National Center for Scientific Research (CNRS), France,
bidirectional 16-phase interleaved DC-DC converter for hybrid vehicle as a Full-Time Researcher in power electronics. He is currently with Grenoble
application,” IEEE Trans. Power Electron., vol. 27, no. 3, pp. 1141–1151, Electrical Engineering Laboratory, Grenoble. His main research interests in-
Mar. 2012. clude system and functional, hybrid and monolithic integration and packaging
[10] I. G. Park and S. I. Kim, “Modeling and analysis of multi-interphase for medium-to-high-voltage active devices, and applications to the management
transformers for connecting power converters in parallel,” in Proc. 28th of multicell systems such as photovoltaic, batteries, and distributed systems.
Annu. IEEE Power Electron. Spec. Conf., Rec., Jun. 22–27, 1997, vol. 2,
pp. 1164–1170.
[11] K. Vladimirova, J. Crebier, Y. Avenas, C. Schaeffer, and T. Simonot,
“Single die multiple 600 V power diodes with vertical voltage terminations
and isolation,” in Proc. IEEE Energy Convers. Congr. Expo., Sep. 12–16,
2010, pp. 2200–2205.
[12] V. Nguyen, J. Crebier, and P. Jeannin, “Compact, isolated and simple Alexandre Collet received the Graduate degree in
to implement gate driver using high frequency transformer,” in Proc. engineering from the Grenoble Institute of Technol-
26th Annu. IEEE Appl. Power Electron. Conf. Expo., Mar. 6–11, 2011, ogy, Valence, France, in 2010.
pp. 1092–1098. He was a CNRS Research Engineer from 2010 to
[13] N. Bouhalli, E. Sarraute, T. Meynard, M. Cousineau, and E. Laboure, 2011. He is the CEO of Freemens, Grenoble since
“Optimal multi-phase coupled buck converter architecture dedicated to October 2011. His area of expertise covers power
strong power system integration,” in Proc. 4th IET Conf. Power Electron., electronics and battery management systems.
Mach. Drives, Apr. 2–4, 2008, pp. 352–356.
[14] P. Zumel, O. Garcia, J. A. Cobos, and J. Uceda, “Magnetic integration for
interleaved converters,” in Proc. 18th Annu. IEEE Appl. Power Electron.
Conf. Expo., , Feb. 9–13, 2003, vol. 2, pp. 1143–1149.
Authorized licensed use limited to: INDIAN INSTITUTE OF TECHNOLOGY ROORKEE. Downloaded on January 20,2023 at 07:00:31 UTC from IEEE Xplore. Restrictions apply.