TP48300/A-N07A3 V100R001

Quick Installation Guide

Issue: 03
Part Number: 31505186
Date: 2014-09-20

HUAWEI TECHNOLOGIES CO., LTD.

Precautions
■ Safety Precautions
 Before device installation, see the related user manuals to understand the product information and the
safety.
 To ensure safety of humans and the equipment, pay attention to the safety symbols on the equipment and
all the safety instructions in this document. The "NOTE", "CAUTION", and "WARNING" marks in other
documents do not represent all the safety instructions. They are only supplements to the safety instructions.
When operating Huawei equipment, in addition to following the general precautions in this document,
follow the specific safety instructions given by Huawei. Huawei will not be liable for any consequences that
are caused by the violation of safety regulations and design, production, and usage standards.

■ Local Safety Regulations

When operating Huawei equipment, you must follow the local laws and regulations.

■ Personnel Requirements
Only trained and qualified personnel are allowed to install, operate, and maintain Huawei equipment.
You can modify default parameters only after being granted approval from Huawei technical support.

■ Symbols
Alerts you to a potentially hazardous situation that could, if not avoided, result in equipment
damage, data loss, performance deterioration, or unanticipated results.

Provides additional information to emphasize or supplement important points in the main text.

■ Human Safety
To ensure human safety, connect the ground cable first when connecting cables.
To prevent electric shock, get the tool insulated and wear insulated gloves when connecting cables.

Tools

Flat-head Phillips
screwdriver screwdriver
(M3 and M4) (M3 and M4) Adjustable wrench Claw hammer Diagonal pliers COAX crimping tool

Wire stripper Hydraulic pliers Fuse extracting unit PVC insulation tape Clamp meter Electrician's knife

Hammer drill
and drill bit Heat gun Socket wrench Marker Heat shrink tubing Cable cutter

Cable tie Torque wrench Paint brush Vacuum cleaner Protective gloves Insulated gloves

1 Copyright © Huawei Technologies Co., Ltd. 2014. All rights reserved.

 TP48300/A

220 V AC input

Positive direct current

(DC) output busbar
Negative terminals of Load low voltage
storage batteries disconnection (LLVD)
circuit breaker
Battery low voltage
disconnection (BLVD)
circuit breaker

AC surge protection
Alternating current (AC) device (SPD)
input circuit breaker
Ground bar
N wiring terminal

Power monitor unit

(PMU)

Power supply unit (PSU)

110 V AC input

Positive direct current

(DC) output busbar
Negative terminals of Load low voltage
storage batteries disconnection (LLVD)
Battery low voltage circuit breaker
disconnection (BLVD)
circuit breaker
AC surge protection
device (SPD)
Alternating current (AC)
Ground bar
input circuit breaker
N wiring terminal

Power monitor unit

(PMU)

Power supply unit (PSU)

2
 Installing the TP48300/A
According to actual conditions, use one of the following modes to install the cabinet: installing the cabinet on the rack of
storage batteries, installing the cabinet on the ground, installing the cabinet on the 19-inch open rack, installing the cabinet
on the BTS cabinet.

1. Installing the Cabinet on the Rack of Storage Batteries

Install the rack-mounting ears to the cabinet.

Move the cabinet to the installation position on the rack of storage batteries. Align the expansion bolt holes on the base
in the front of the cabinet with the installation holes for the bolt holes on the rack of storage batteries.Fix the bolts into
the holes and fasten the bolts.

Align the first bolt hole on the base with the bolt hole on the storage rack, and then install other bolts in the proper holes.

2. Installing the Cabinet on the Ground

Determine the installation position of the cabinet, and then mark the positions of the holes to be drilled 1 with a marking pen.

Cabinet outline

Installation hole

3
Drill holes at the hole positions, feed expansion bolts into the holes, and then secure (hammer and then tighten) the
expansion bolts.

Nut
Spring washer
Flat washer

Expansion tube
Expansion trough

Cone-head
bolt

Install the rack-mounting ears to the cabinet. Place the cabinet on the expansion bolts, and then tighten the bolts.

Installation
hole

Rack-mounting ears

4
3. Installing the Cabinet on the 19-inch Open Rack (IMU)
Fix the rack-mounting ears into the bolt holes at both sides of the cabinet. Ensure that the base of the rack-mounting ears.
install direction faces the front of the cabinet.
Determine the installation position of the cabinet on the 19-inch open rack, and then install the Ф6 floating nuts at the holes
for bolts. The recommended installation height of the cabinet is 1.5 m. The actual installation height of the cabinet must be
determined according to the stature of installation personnel and installation requirements.

Floating nut

Side of the
cabinet

Move the cabinet to the installation position of the 19-inch open rack, and then install the cabinet on the open rack.

A minimum of three persons are required for safe

installation on the 19-inch open rack. Otherwise, the
cabinet may fall and cause injury.

5
4. Installing the Cabinet on the BTS Cabinet
Install the rack-mounting ears to the cabinet.

Install the conversion board on BTS cabinet.

Rack-mounting ears

Operation side

Align the expansion bolt holes on the base in the front of the cabinet with the installation holes for the bolt holes on the
conversion board.

Fix the bolts into the holes and fasten the bolts.

6
 Installing PSUs

 Do not put your hands into rectifier slots, avoiding electric shocks.
 When a rectifier is running, a high temperature is generated around the air exhaust vent at the rear. Do not touch the vent or
cover the vent with cables or other objects.

The TP48300/A is configured with two PSUs by default. The rated output current of each PSU is 50 A or 30A. The number of
PSUs depends on actual capacity requirements for the TP48300/A.

Fully
configured

(Optional) Installing Sensors

(Optional) Installing the Ambient Temperature and Humidity Sensor

The sensor is installed on the wall, close to and level with the air inlet of the Huawei communications equipment.

Shelter
M4 x 35
wall
Expansion bolt

Ambient
temperature
and humidity Communications
sensor equipment

Ambient temperature and

humidity sensor

7
 Installing Cables
Network Diagram
Diesel
EMS
AC power cable (a) generator Sensor
DC power cable (d)
Signal cable (s)
Ground cable (g)

ACDB
s1 s2
d2 Secondary load
a1

g1 d1 Primary load
Site ground bar TP48300/A
d3

Storage batteries

Cable Cable Diameter and Color Terminal

(g1) Ground cable Cross-sectional area: 25 mm2 (0.04 in.2) OT terminal

Color: yellow and green cable

(a1) AC input power cable Three-phase: 220 V Cord end terminal or OT

Cross-sectional area: 16 mm2 (0.02 in.2) terminal
Color: black jacket; red, yellow, green, and black core
wires (four core wires with equal cross-sectional areas)

Single-phase: 220 V Cord end terminal or OT

Cross-sectional area: 25 mm2 (0.04 in.2) terminal
Color: black jacket; brown and blue core wires (two core
wires with equal cross-sectional areas)

Dual-live wire: 110 V Cord end terminal or OT

Cross-sectional area: 25 mm2 (0.04 in.2) terminal
Color: black, red, and yellow and green cables

(d1) DC Power cable to Not provided Cord end terminal or OT

the primary load terminal

(d2) DC Power cable to Not provided Cord end terminal or OT

the secondary load terminal

(d3) DC Power cable to Cross-sectional area: 35 mm2 (0.05 in.2) OT terminal

storage batteries Color: blue cable and black cable

(s1) Dry contact, sensor, Not provided Cord end terminal (for dry
or surge protection device contact signal cables); multi-
(SPD) signal cable pin socket (for sensor signal
cables)

(s2) RS485, RS232 or fast Not provided RJ45

Ethernet (FE) cable

8
 Prepare terminals as required before connecting cables.

COAX crimping tool Hydraulic pliers

Heat gun

Cord end terminal Heat shrink tubing OT terminal

 Cables should be more than 20 mm away from heat source components or area, preventing direct damage (melting) to the insulation
layer or functional degradation (aging or broken).
 The bending radius of cables should be greater than or equal to five times the diameter of the cables.
 Cables of the same type should be bound together. Cables of different types should keep a minimum distance of 30 mm from each other to
avoid tangles.
 Cables that are bound together should be close to each other, neat, and free of damage.
 The protection ground cables must not be bound to or tangled with the signal cables. An appropriate distance should be left between them
to minimize interruption.
 AC power cables, DC power cables, signal cables, and communications cables must be bound separately.
 Power cables must be routed straightly. No joint or weld can be found in a power cable. In case of insufficient cable length, use a longer
cable.

1. Installing the Ground Cable

Unlock and open the cabinet door, and then remove the cover plate of the cable window on the top of the cabinet.

Cable window
Top cover

9
Remove battery fuses using a fuse extracting unit. Switch all circuit breakers to the OFF position.

10
BLVD circuit
breaker

OFF OFF

Battery
fuse

OFF

AC input
circuit
breaker

10
Route the ground cable through the cable window along the cabinet interior panel, connect the ground cable to the ground bar
in the cabinet, and bind the ground cable.

Ensure that the ground cable is installed securely. If devices are not properly grounded, damage to devices or human
injuries may occur.

Site ground bar

11
2. (Optional) Installing Signal Cables and Communications Cable

1. The signal cables and communication cable vary according to scenarios.

2. Functions of dry contact points.

Alarm Type Default Function Description

ALM1 AC power-off alarm AC input power-cut alarm port (AC Fail)

ALM2 DC input overvoltage and DC input undervoltage alarm port (DC Low)
undervoltage

ALM3 Power supply system fault alarm Rectifier module fault alarm port (PSU Fail)

ALM4 Surge protector failure alarm Surge protector alarm port (SPD Fail)

ALM5 Fuse disconnection alarm Fuse disconnection alarm port (Fuse Alarm)

ALM6 Battery protection Battery low-voltage isolation disconnection

alarm port (Batt.LVD)

ALM7 Standby dry contact output 1 Reserved dry contact 1 (Reserve 1)

Ctr11 Control for the diesel generator 1 Port for starting and stopping the Generator 1

Ctr12 Control for the diesel generator 2 Port for starting and stopping the Generator 2

Status Detection for the running Port for detecting the running status of the
status of the diesel generator diesel generator

Status1 Detection for the start/stop Port for detecting the start. stop signals of
control signals of diesel generator 1 diesel generator 1

Status2 Detection for the start/stop Port for detecting the start. stop signals of
control signals of diesel generator 2 diesel generator 2

Status, Status1, Status2 are three circuits for the input of the detection signals of the diesel generator. Ctrl1 and Ctrl2
are two circuits for the output of the control signals of the diesel generator. ALM1-ALM7 are seven circuits for the
output of the alarm signals of the diesel generator. Each circle represents the corresponding wiring terminal. The black
circles are the common terminals of the constant-enabled ports and constant-disabled ports on the relays.NC
represents constant-disabled port and NO represents constant-enabled port. By default, the output of the dry contact is
set to OFF.

a (Optional) Installing Dry Contact, Sensor and SPD Signal Cables

Lead the dry contact signal cables and communication cables into the cabinet through the cable window, and then route the
cables along the panels of the cabinet.

12
 Press the white plate of a dry contact using a flat-head screwdriver, insert a dry contact signal cable into the small hole
under the plate, and then remove the screwdriver to fasten the cable. Then connect other dry contact signal cables in the
same manner.

Dry contact
White plate

b (Optional) Installing the RS232, RS485, or FE Cable

All ports in this manual are protected by a security mechanism.

According to the actual installation requirements, insert the communication cables into the RJ45 ports on the monitoring
backplane.

Do not connect the power system and the BBU with an Ethernet cable or RJ45 communication cable. If the
customer requires in-band NMS management of the power system, the NMS management requires setting of the
storage battery capacity. For the details of NMS setting, please see the NMS User Guide.

RJ45 port

When out-of-band monitoring is required and the TP48300/A is configured with an SNMP module, connect the FE port on
the SNMP module to the communications equipment over a cable with an RJ45 connector.

RTN+

-48V

13
3. (Optional) Installing Signal Cables of sensors
According to the actual installation requirements, Insert the temperature and humidity sensor signal cable and battery
temperature sensor signal cable.

To storage batteries

Ambient temperature Battery temperature sensor

and humidity sensor

4. Installing DC Power Cables to DC-Powered Loads

Install the DC output cable (d1) between the primary load and the TP48300/A and then the DC output cable (d2) between
secondary load and the TP48300/A.

1. Use a torque wrench to tighten bolts on fuse holders to the torque of less than 10 Nm (88.51 lbf.in.).
2. To secure a cable to a circuit breaker, tighten the screw.

BLVD LLVD

5. Installing Power Cables to Storage Batteries (d3)

If there is an output circuit breaker in the battery rack or If there is no circuit breaker, remove one copper bar
cabinet, switch the circuit breaker to the OFF position. from each battery string.

14
 1. During battery installation, never short-circuit or reversely connect positive and negative battery terminals,BLVD
circuit breakers must be switched to the OFF position.
2. While connecting the negative terminal of storage batteries to the bolt, ensure that the exposed metal on the torque
wrench does not come in contact with the input terminal on the fuse and the RTN+ busbar. Otherwise, a short
circuit may occur.
3. Secure battery cables to a torque specified in battery documentation. Loose connections will result in excessive
voltage drop or cause batteries to burn out when the current is large.

Connect the positive terminal of storage batteries to the positive DC output busbar, and connect the negative terminal of
storage batteries to the bolt on a battery fuse holder.

Adjustable wrench (wrapped with PVC insulation tape)

1 2

RTN+
-48V -48V

BF1 BF2

Torque wrench (wrapped with PVC insulation tape) Torque wrench (wrapped with PVC insulation tape)

6. Installing AC Input Cables

1. Ensure that the upstream AC input circuit breaker is OFF, and attach labels such as "No operations allowed."
2. Switch off all circuit breakers before installing cables.
3. Remove the protective cover above the AC input circuit breaker before installing AC input cables and reinstall the
protective cover after installing the AC input cables.

a 220 V three-phase AC input

Connect the neutral wire to the N wiring terminal.

Connect L1, L2, and L3 phase wires to the input ports of the AC input circuit breaker.

ACDB

L1
L2
L3

15
b 220 V single-phase AC input

Connect the neutral wire to the N wiring terminal.

Short the three ports of AC input circuit breaker using two cables.

Connect live cable to the AC input circuit breaker.

Prepare the short cables as the figures below:

Short cables

1 2 3

c 110 V dual-live wire AC input

Connect the L1, L2 cables to the AC input circuit breaker.

ACDB

L1

L2

16
7. Cable Routing Principles

a The scenario with Cabling Rack

The power cable of the storage battery
DC output cable
PGND cable The ground cable, AC power cables,
AC input cable DC power cables, and signal cables
Dry contact signal cable must be bound separately. The
Battery temperature sensor distance between a signal cable and an
Temperature and humidity sensor signal cable AC power cable must be equal to or
Communication cable greater than 10 cm (3.94 in.).

Cutaway view：

Cable Cable Cable Cable

Rack Rack Rack

17
b The scenario without Cabling Rack

The power cable of the storage battery

DC output cable The ground cable, AC power cables,
PGND cable DC power cables, and signal cables
must be bound separately. The
AC input cable
distance between a signal cable and an
Dry contact signal cable AC power cable must be equal to or
Battery temperature sensor greater than 10 cm (3.94 in.).
Temperature and humidity sensor signal cable
Communication cable

Cutaway view：

Cable Cable Cable Cable

Rack Rack Rack

18
8. Verifying the Installation
Check that all screws, especially those used for electrical connections, are secured. Yes□ No□
Check that rectifiers are completely inserted into their respective slots and properly locked. Yes□ No□
Check that all circuit breakers are switched off. Yes□ No□
The ground cable is securely connected, and no short circuit occurs. Yes□ No□
Check that input power cables are connected correctly and securely, with no short circuit. Yes□ No□
Check that output power cables are connected correctly and securely, with no short circuit. Yes□ No□
Check that batteries and battery cables are connected correctly and securely, with no short circuit. Yes□ No□

1. The following commissioning procedure may result in power failure or alarm generation. Inform the alarm center
before and after the procedure.
2. The commissioning involves various technologies. Only trained personnel are allowed to perform commissioning.
Perform operations strictly in compliance with commissioning instructions.
3. The commissioning is performed with power on. During commissioning, stand on dry insulating objects, and
remove conductive articles such as watches and rings. Use insulated tools.
4. During operations, do not contact two electric bodies that have different currents.
5. During commissioning, check that the status of the related unit or component meets requirements before turning on
any switch.
6. When you are performing operations and do not want others to operate, attach the label "Do not turn on the switch
because operations are in process." to the power distribution device.
7. During commissioning, shut down the device immediately if any fault is detected. Rectify the fault and proceed
with the commissioning.

Powering On and Commissioning the TP48300/A

a Connecting the Battery Route and Setting Parameters on the PMU

If there is an output circuit breaker in the battery rack or If there is no circuit breaker, reinstall the copper bar.
cabinet, switch the circuit breaker to the ON position.

Reinstall the battery fuses.

Battery fuse

19
Setting the PMU parameters.

The operating keyboard and status indicator on the PMU are shown in the following figure.

1. If the TP48300/A works properly and communicates normally with the communications equipment, the
ALM indicator on the PMU is off and the RUN indicator is blinking slowly. If the TP48300/A works
properly but fails to communicate with the communications equipment, the ALM indicator is off and the
RUN indicator is on. If major faults occur in the TP48300/A, the ALM indicator is on and the buzzer beeps.
Check and rectify the fault according to the TP48300/A Maintenance Guide.
2. Press ↓ and Enter to decrease the LCD contrast when the interface works in standby mode. Press ↑ and
Enter simultaneously to increase the LCD contrast.
3. On the menu setting screen, press ↓ or ↑ to browse the menus and set parameters. Press Enter on the standby
screen to access the main menu. Press Enter on the main menu to access the submenu. After you set the
submenu, press Enter to save the value. Press Cancel to return to the previous menu without saving the
value.
4. The main screen is displayed when the LCD is left unattended for five minutes and no alarm is generated.
The screen goes dark when the LCD is left unattended for eight minutes.
5. A customer password is required for accessing the Settings menu, and a Huawei engineer password is
required for accessing the Eng.Setting menu. The preset customer password and Huawei engineer password
are 0# and 11# respectively. Both passwords can be changed.

1 Ensure that System type is set to TP48300/A.

2 Set the number and capacity of battery strings.

3 Set temperature alarm parameters.

4 Set the date and time.

5 a. In out-of-band mode, when an SNMP module is configured, set the IP address, subnet mask, gateway address,
and server IP address according to the address assigned by the element management system (EMS).
b. In in-band mode, when multiple power systems exist, set the IP address, subnet mask, and gateway address
according to the address assigned by Huawei communications equipment.

1. Set the number of battery strings, battery capacity, temperature alarm thresholds, time, and date according to
actual conditions.
2. The number of battery strings can be set to 0, 1, or 2. If only one battery string is required, set the battery
capacity based on the fuse position. That is, if the battery string is connected to BAF1-, set Cap1; if the battery
string is connected to BAF2-, set Cap2. In this document, two battery strings are used.

20
1 2 3 4 5
English English English English

Enter Enter Enter Enter

2001-01-01 2001-01-01 2001-01-01 2001-01-01
53.6 V DC 227 V AC 53.6 V DC 227 V AC 53.6 V DC 227 V AC 53.6 V DC 227 V AC
Load: 0.2 A Load: 0.2 A Load: 0.2 A Load: 0.2 A
Batt: 0.0 A Batt: 0.0 A Batt: 0.0 A Batt: 0.0 A
Enter Enter Enter Enter
MAIN MENU MAIN MENU MAIN MENU MAIN MENU
Status Status Status Status
Maintenance Maintenance Maintenance Maintenance
Setting Setting Setting Setting
Enter 0# Enter Enter 0# Enter Enter 0# Enter Enter 0# Enter
Setting Setting Setting Setting
System Setting DC Setting DC Setting System Setting
Alarm Setting Batt Setting Batt Setting Alarm Setting
AC Setting AMB. Setting AMB. Setting AC Setting
Enter Enter Enter Enter
Address: 0 Batt Settings Batt Settings Address: 0
Text: English Batt Selection Batt Test Text: English
Comm Mode: Modem LVD Setting Temp Coeff Comm Mode: Modem
Band: 9600 Charge Band: 9600
Enter Enter Enter
Batt2 Shunt: Yes Batt Selection Temp Comp Basis: Date:
Disp Contrast: 3 Batt String: 1 Batt 1 2001-01-01
System Type: Cap 1: 400 Ah Temp Comp: Time:
TP48300/A Cap 2: 0 Ah 80 mV/°C 09:10
Enter Enter Enter Enter Enter Enter
Batt2 Shunt: Yes Batt Selection Low Temp Alarm: Date:
Pisp Contrast: 3 Batt String: 2 0°C 2001-01-01
System Type: Cap 1: 400 Ah High Temp Alarm: Time:
TP48300/A Cap 2: 30 Ah 50°C 09:10
Enter Enter Enter Enter
Batt Selection Low Temp Alarm: IP Address:
Batt String: 2 0°C xxx.xxx.xxx.xxx
Cap 1: 400 Ah High Temp Alarm: Subnet Mask:
Cap 2: 30 Ah 50°C xxx.xxx.xxx.xxx

Enter Enter
Batt Selection IP Address:
Batt String: 2 xxx.xxx.xxx.xxx
Cap 1: 300 Ah Subnet Mask:
Cap 2: 30 Ah xxx.xxx.xxx.xxx

Enter Enter

Batt Selection Gateway:

Batt String: 2 xxx.xxx.xxx.xxx
Cap 1: 300 Ah Server Port:
Cap 2: 30 Ah 31220

Enter Enterer
Batt Selection ServerIP Address1:
Batt String: 2 xxx.xxx.xxx.xxx
Cap 1: 300 Ah ServerIP Address2:
Cap 2: 300 Ah xxx.xxx.xxx.xxx

Enterer

ServerIP Address1:
xxx.xxx.xxx.xxx
ServerIP Address2:
xxx.xxx.xxx.xxx

21
b Powering On the TP48300/A

To avoid damaging storage batteries, connect mains to the TP48300/A only after correctly setting the storage
battery parameters on the PMU.

Check whether the voltages between the RTN+ busbar and the –48 V copper bar check points 1, 2 and 3 are the same as
the storage battery voltage and the voltage displayed on the monitoring unit. If not, ask technical support to rectify the fault
by referring to the TP48300/A-N07A3 Maintenance Guide.

–48 V check point 1 –48 V check point 2 –48 V check point 3

Switch the AC input circuit breaker to the ON position, and perform step 1 again to check the voltage. The voltage must
range from 43.2 V to 57.6 V.

220 V three-phase AC input 220 V single-phase AC input

ON
ON

110 V dual-live wire AC input

ON

22
Switch the BLVD circuit breaker and LLVD circuit breaker to the ON position, and perform step 1 again to check the
voltage. The voltage must range from 43.2 V to 57.6 V. The rated voltage is 53.5 V. Check whether loads work
properly. If not, refer to the associated user guides.

ON ON

BLVD circuit LLVD circuit

breaker breaker

Switch the AC input circuit breaker, BLVD circuit breakers, and LLVD circuit breakers to the required positions.

Observe the TP48300/A for 15 minutes. During this period, if the LCD screen does not display alarm information
and the current and voltage parameters of storage batteries and loads are correct, Lock the cabinet, hand over the
key to the person in charge, and clean and leave the site.

23
 TP48300/A Parameter Settings

Second- Third-
Main
Level Level Forth Menu Value Range Default Value 1st Setting
Menu
Menu Menu

Settings System Date 0000-00-00~9999- 2001-01-01

Settings 12-31

Time 00:00~23:59 00:00

0.0.0.0~255.255.25 192.168.0.1
IP Address
5.255

Subnet 0.0.0.0~255.255.25 255.255.254.0

Mask 5.255

0.0.0.0~255.255.25 10.70.199.1
Gateway
5.255

Eng. Rect Sleep Yes or No No

Settings

Batt Batt Batt String 0~2 1

Settings Selection
Cap 1 30~1000 400Ah

Cap 2 30~1000 0Ah

LVD LLVD enable Yes or No Yes

Settings BLVD enable Yes or No Yes
LLVD (BLVD) voltage to 44.0V
DC undervoltage
alarm threshold
BLVD 35 V to (LLVD) 43.0V
voltage

Charge Float 43.2V~57.6V 53.5V

Boost 43.2V~57.6V 56.5V

Current Limit 0.05C10~0.25C10 0.10C10

Temp High Temp -50°C~100°C 50°C

Coeff Alarm

AMB. High -50°C~100°C 50°C

Settings Alarm

Site:

Engineering Representative： Customer Representative：

Date： Date：

24
HUAWEI TECHNOLOGIES CO., LTD.
Huawei Industrial Base Bantian Longgang
Shenzhen 518129
People’s Republic of China
www.huawei.com