Typical Manual of the GEHO Touch Panel

TZPM

Document description Document nr.

00 Initial issue HAA 02-01-08 PWL Typical Manual HMI Panel 814.200000.22
Rev Change desc. Prepared Date Issued by Sheet 1 of 28
Copyright by Weir Minerals Netherlands b.v., all rights reserved. This Weir Minerals Netherlands
document is protected by copyright laws and international copyright treaties as
well as other intellectual property laws and treaties. This document should not b.v.
be reproduced without the prior written permission by Weir Minerals P.O. Box 249
Netherlands b.v. NL – 5900 AE Venlo
 CHAPTER INDEX
1. MANUAL GEHO TOUCH PANEL 3
1.1 INTRODUCTION 3
1.2 PANEL SOFTWARE PROGRAM 4
1.3 OPERATING MODE 7
1.3.1 MAIN OPERATING SCREEN 7
1.3.2 PROPELLING LIQUID/FLUSHING SCREEN 11
1.3.3 LUBRICATION OIL SCREEN 13
1.3.4 AIR SUPPLY SYSTEM SCREEN 14
1.3.5 ALARM LIST SCREEN 15
1.3.6 EVENT LIST SCREEN 16
1.3.7 POPUP ALARM 17
1.3.8 SETPOINTS 18
1.4 CHANGE SETPOINTS 19
1.5 GRAPHICS 21
1.6 MAINTENANCE OPERATIONS 24
1.7 ALARM LIST CLEAR 26
1.8 EVENT LIST CLEAR 27
1.9 PUMP MANUAL 28

Page 2
1. MANUAL GEHO TOUCH PANEL

1.1 INTRODUCTION
This manual gives general instructions how to use the HMI panel for the GEHO TZPM piston
diaphragm pumps.
The screens used within this typical manual serves as an example only and may be different from the
actual screens for each application.
The screens and menu structure as programmed within the graphic display are self explaining and
does not require support from a user manual other than general instructions.

Page 3
1.2 PANEL SOFTWARE PROGRAM
The HMI panel program is a compose of several screens. Each has it’s own specific functionality. In
figure 1.2.2 on the next page, a survey of all screens is given.
When the panel is startup, the main screen will appear (figure 1.2.1). From this point the user can
easily switch to the main menu (figure 1.2.2). A group of screens can be distinguished called
operating screens.
These screens normally will be active during operation of the pump. In §1.3 the working of the
operation screens will be explained. The other screens contain additional information about the pump
and functions to influence the pump control. These screens will be explained in §1.4 through §1.8.

Figure 1.2.1
Language To main menu (see
selection figure 1.2.2)

Page 4
Figure 1.2.2
To operating To additional To startup
screens info screens screen

Page 5
 START UP
SCREEN

MAIN MENU

OPERATING MODE

PUMP ALARM LIST EVENT LIST

OPERATION VIEW VIEW

PROP.LIQ./
FLUSH SYSTEM SUPERVISOR ALARM LIST SUPERVISOR EVENT LIST
PASSWORD CLEAR PASSWORD CLEAR
LUBRICATION
SYSTEM

AIR SUPPLY
SYSTEM 1 HOUR TREND
SPEED/DISCH.
PRESSURE GRAPH
ALARM LIST
MENU FILL/OUT 24 HOUR
DIAPHRAGM 1 TREND GRAPH
EVENT LIST
MENU FILL/OUT HIGH/LOW
DIAPHRAGM 2 DISCH.PRESS.

FILL/OUT
DIAPHRAGM 3

TREND
GRAPHS MENU

PUMP MANUAL MANUAL PART

MENU

SUPERVISOR CHANGE MANUAL PART

PASSWORD SETPOINTS

MAINTENANCE MAINTENANCE MANUAL PART

PASSWORD Figure 1.2.3
OPERATIONS

Page 6
1.3 OPERATING MODE
In the next paragraphs all variable parts of screen layouts will be showed and explained.

1.3.1 MAIN OPERATING SCREEN

In figure 1.3.1.1 through 1.3.1.5 the layouts of the operating screens are given. The screens contain
several indication lamps and marks. You find an explanation of these items in the figures below.

Warning
lamps and Indication Indication
numeric lamps lamp for
display proximity shaft
operating switches. Main motor protection.
pressure. status. Figure 1.3.1.1

Indication Daycounter Indication Indication Numeric Reset main Go to main

lamps for for running lamps of status display for alarms. menu.
general hours and valves auxiliary actual
pump number of filling/outlet motors speed
status. strokes. propelling M2/M6. (SPM).
liquid.

Page 7
 Overview of
analog
values.

Figure 1.3.1.2
Local/remote selection. In case of a HMI
failure use the “Force remote” to switch
to remote.

Figure 1.3.1.3

Page 8
 Pre start auxiliary motors/start main
motor when pump ready to run/stop
auxiliary- and main motor.

Figure 1.3.1.4

Pump speed increase,

decrease and go to
zero.

Figure 1.3.1.5

Page 9
If the push buttons analog values, start/stop or speed has been pressed the popup window shown in
figure 1.3.1.1 through 1.3.1.5 will appear. The popup window disappears after pressing the same
button again.
Not more than two local popups and one global popup can appear at the same time in the same
screen.

Page 10
1.3.2 PROPELLING LIQUID/FLUSHING SCREEN
In figure 1.3.2.1 through 1.3.2.2 the layout of the propelling liquid/flushing screen is given. The screen
contains indication lamps, marks and numeric displays. You find an explanation of these items in the
figures below.

Warning lamp and Indication Warning Indication lamps

numeric display lamps lamps piston valves filling/outlet
propelling liquid proximity flushing flow. propelling liquid.
pressure. switches. See §1.3.1.

Figure 1.3.2.1 Mark that indicates Mark that indicates Mark that indicates Push button that opens the
the status of the the status of the the status of the propelling liquid supply
propelling liquid flushing/propelling flushing/propelling valve for 15 minutes. This
supply valve. liquid valve. liquid pump. option is useful for filling
the diaphragm housings
with propelling liquid oil
before running the main
pump.

Page 11
If the push button “MANUAL FILL/OUT” is pressed the popup window shown in figure 1.3.2.2 will
appear. The popup window disappears after pressing this button again.
Not more than two local popups and one global popup can appear at the same time in the same
screen.

Figure 1.3.2.2 Manual filling/outlet

diaphragm housings.

Page 12
1.3.3 LUBRICATION OIL SCREEN
In figure 1.3.3.1 the layout of the lubrication oil screen is given. The screen contains indication lamps,
marks and numeric displays. You find an explanation of these items in the figure below.

Warning Indication of
lamps status
lubrication oil lubrication oil
flow. pump. See §1.3.1.

Figure 1.3.3.1

Page 13
1.3.4 AIR SUPPLY SYSTEM SCREEN
In figure 1.3.4.1 the layout of the air supply system screen is given. The screen contains indication
lamps, marks and numeric displays. You find an explanation of these items in the figure below.

Flashing
Warning Indication Indication when air Indication Indication
lamps air mark control mark control supply mark control mark control
pressure. valve SV15. valve HV15. disturbance. valve SV9. valve HV9. See §1.3.1.

Figure 1.3.4.1
Indication Indication Indication
lamps filling lamps outlet lamps
valves valves pneumatic
HV1/2/3. HV5/6/7. control valves
SV1/2/3/5/6/7.

Page 14
1.3.5 ALARM LIST SCREEN
Via the main menu option “Alarm list” you can open the alarm list with a button. The screen contains
the alarm list and several buttons. You find an explanation of these items in the figure below.
When an alarm is detected by the PLC a message will be placed in the alarm list immediately
independing what screen is open on that moment.
If an alarm message is high lighted it means that the message is still true.

Figure 1.3.5.1

Start button Stop button Reset main Buttons for See §1.3.1.
for scrolling for scrolling alarms scrolling.
true the alarm true the alarm
list. list.

Page 15
1.3.6 EVENT LIST SCREEN
Via the main menu option “Event list” you can open the event list with a button. The screen contains
the event list and several buttons. You find an explanation of these items in the figure below.
When an event is detected by the PLC a message will be placed in the event list immediately
independing what screen is open on that moment.
If an event message is high lighted it means that the message is still true.

Figure 1.3.6.1

Start button Stop button Reset main Buttons for See §1.3.1.
for scrolling for scrolling alarms scrolling.
true the event true the event
list. list.

Page 16
1.3.7 POPUP ALARM
When the PLC detects an alarm, a popup window with the alarm message will appear on the screen
immediately. This message disappears by pushing the popup window area. For a review of (active)
alarms you can always check the alarm list.
The popup alarm only appears while the operation mode is active. When the operation mode is not
active when the alarm occurs, the alarm message will still popup when you switch to the operation
mode.
The red light above the HMI panel will also give you the warning of a pre alarm (red light blinking) or
an alarm (red light on).

Figure 1.3.7.1 Popup window.

Page 17
1.3.8 SETPOINTS
When you have activated the analog values popup window, you can always read out the actual
setpoint values directly by pushing on the related text. A second popup window will appear as long as
the text is pressed.

Figure 1.3.8.1 Text to be

pushed to see
the related
setpoints.

Page 18
1.4 CHANGE SETPOINTS
A part of the pump control system works with setpoints defined by WEIR MINERALS
NETHERLANDS B.V.
These calculated setpoint values are based on system and environmental conditions, like
temperatures and pressures. Because these conditions can change or deviate, it sometimes may be
necessary to change some setpoints in order to get a better controlled pump.

The HMI panel contains a menu in order to change setpoint values called “the setpoint setup screen”.

Procedure:
Go to the main menu and press the button “Change setpoints”.
A keypad will appear. To go further you need to enter the correct password (supervisor password).
After you typed the correct password and push enter, the setpoint setup screen will appear.

Figure 1.4.1

Actual Press to go to See §1.3.1.

setpoints. separate
screen for
changing
related
setpoint.

Page 19
 Related Actual value
setpoint to be of related
changed. setpoint.
Figure 1.4.2

Go to Go to main
previous menu.
screen.

Type the new value of the related setpoint with the keypad and push enter. A popup window will
appear. In the popup window you confirm the new value of the related setpoint.
Be sure you have chose the correct setpoint and confirmed the correct new value.

Page 20
1.5 GRAPHICS
The HMI panel contains a section with information about the discharge pressure/pump speed and
filling/outlet counters of every diaphragm housing (in graphic form).

Figure 1.5.1
1 hour graphic display. See §1.4.
Sampling time 15
seconds.

Page 21
Figure 1.5.2
24 hour graphic display. See §1.4.
Sampling time 6
minutes.

Figure 1.5.3
5 days graphic display. See §1.4.
Sampling time 15
minutes.

Page 22
There is also a possibility to go to a screen named “Operating pressure highest/lowest value”. In that
screen you see the actual operating pressure and two reset buttons to start the measurement.
If you push the first reset button the actual date and time will appear and the measurement of the
discharge highest pressure will start.
If you push the second reset button the actual date and time will appear and the measurement of the
discharge lowest pressure will start.

Figure 1.5.4
See §1.4.

Page 23
1.6 MAINTENANCE OPERATIONS
In the maintenance control screens it is possible to start and stop every auxiliary motor, to activate
every valve, to see the accumulated value of the running hours and the number of strokes
(daycounter and total counter) and to activate/deactivate the automatic outlet program.

Figure 1.6.1
Go to second See §1.3.1.
maintenance
screen.

Page 24
Figure 1.6.2
Button to Highlighted Go to first
activate/deactivate when automatic maintenance
the automatic outlet outlet is active. screen.
program.

Page 25
1.7 ALARM LIST CLEAR
When you press in the main menu “Alarm list”, a screen with a push button “Alarm list view” and a
keypad “Alarm list clear use keypad” will appear. To go to the alarm list clear use the keypad and
enter the correct password.

Buttons for
scrolling.
Figure 1.7.1

Start button for Stop button for Clearing one or Reset main See §1.3.1.
scrolling scrolling all alarms in the alarms.
through the through the alarm list.
alarm list. alarm list.

Page 26
1.8 EVENT LIST CLEAR
When you press in the main menu “Event list”, a screen with a push button “Event list view” and a
keypad “Event list clear use keypad” will appear. To go to the event list clear use the keypad and
enter the correct password.

Buttons for
scrolling.
Figure 1.8.1

Start button for Stop button for Clearing one or Reset main See §1.3.1.
scrolling scrolling all events in the alarms.
through the through the event list.
event list. event list.

Page 27
1.9 PUMP MANUAL
When you press in the main menu “Pump manual” a screen with the manual menu appears.
From there you can go to the manual parts.

Buttons for
scrolling.
Figure 1.9.1

Manual text. Appears when you have reached See §1.4.

the last page with scrolling through
the manual.

Page 28