Job No. IDN 42.

23 Item Main Structure Revision 00

SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B1 Checker CTH

I. MATERIAL
Anchor bolt
Grade 4.6
Ultimate strength of bolt Fbu = 40 kN/cm2
Nominal tensile strength Fnt = 0.75 Fu = 30 kN/cm2
Nominal shear strength Fnv = 0.45 Fu = 18 kN/cm2
Plate
Material A572 Gr 50
Ultimate strength Fu = 44.8 kN/cm2
Yield strength Fy = 34.5 kN/cm2
Weld
Weld material E7XT
Weld metal strength FEXX = 48.3 kN/cm2
Concrete
Concrete type B25
Compressive strength f'c = 2.00 kN/cm2

II. REACTION FORCE

COMBINATION LOAD V (kN) Fz (kN)

Max compression 267.68 3701.77
Max shear with compression -291.09 434.00
Max tension -101.53 -560.98
Max shear with tension 286.81 -337.16

III. INPUT PARAMETERS

Column section
Height d= 500 mm
Width bf = 500 mm
Web thickness tw = 20 mm
Flange thickness tf = 35 mm

Base Plate Dimension

Extended outside of flange do = 40 mm
Width B= 580 mm
Height N= 580 mm
Thickness tp = 35 mm
Stiffeners support column flange
Stiffeners outside of column
Height hs = 150 mm
Thickness ts = 14 mm
Stiffeners inside of column
Number of inside column stiffener ssi = 2
Spacing of inside column stiffener nsi = 160 mm
Stiffener at center of web of column
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B1 Checker CTH

Welds height
Column web to base plate hw,w = 20 mm
Column flange to base plate hw,f = 35 mm
Stiffeners to column hw,s = 9 mm

Concrete bearing
Height Nc = 680 mm
Width Bc = 680 mm

Anchor Bolt
Type Headed
Anchor Bolt Diameter db = M36
Effective embedment depth hef = 750 mm

Bolt group inside of flange

Number of Bolts/1 row nbi = 2
Total number of symetrical rows nri = 2 >= 2
Distance from bolt to vertical edge Lh = 130 mm
Horizontal bolt spacing si = 0 mm
Vertical bolt spacing gi = 240 mm
Distance from bolt to horizontal edge Lv = 170 mm
Distance of 2 innermost bolt rows sd = 320 mm
Bolt row at center
Total number of bolt rows ntt,bi = 3

Shear lug NO
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B1 Checker CTH

IV. CHECK CAPACITY AISC 360-10, AISC Design Guide 1, 4, 16, ACI318-11
Base plate area
A1 = B.N = 336400 mm2
Max area of portion of the supporting surface
A2 = min(4A1, Bc.Nc) = 462400 mm2
The maximum concrete bearing strength
𝐴
𝑓 ( ) = min 0.85𝑓 𝐴 , 1.7𝑓 ∅ = 0.013 kN/mm2

Φc = 0.65
𝑞 =𝑓 ( )𝐵 = 7.51 kN/mm
𝑃 ( ) =𝑓 ( ) 𝐵𝑁 = 4358.12 kN
Base plate cantilever dimension
𝑁 − 0.95𝑑
𝑚= = 52.50 mm
2
𝐵 − 0.8𝑏
𝑛= = 90.00 mm
2
Moment strength of 1 stiffener
M s = F cr .S x = 18099 kNmm
2
S x = t s .h s /6 = 52500 mm3
F cr = 0.345 kN/mm2
The nominal strength of stiffener weld
𝑅 , =𝐹 𝐴 = 553 kN
𝐹 = 0.6𝐹 1 + 0.5 sin 𝜃 . = 0.29 kN/mm2
𝐴 = 2. 2/2. ℎ , 𝑙 = 1909 mm2
le = 150 mm
Total moment strength of base plate and stiffener outside of column at bearing interface
M tt,c = M n,c + n.M s = 30617 kNmm
n= 0
Moment strength of base plate outside of column at bearing interface
M n,c = F y .b ef .t p 2 /4 = 30617 kNmm
Total moment strength of base plate and stiffener inside of column at bearing interface
M tt,c = M n,c + n sie .M s = 40798 kNmm
n sie = 1
Moment strength of base plate inside of column at bearing interface
M n,c = F y .b sef .t p 2 /4 = 22699 kNmm
The nominal strength of weld of column web and base plate bearing shear
𝑅 , =𝐹 , 𝐴 = 4201 kN
𝐹 , = 0.6𝐹 1 + 0.5 sin 𝜃 . = 0.29 kN/mm2
θ= 0.00 rad
𝐴 = (2. 2/2 ℎ , + 2/2. 𝑤 )𝑙 = 14496 mm2
wg = 10 mm
le = 410 mm
l = h w - 20 = 410 mm
Effective width of bolts to flange column
𝑛 𝑏 𝑡 𝑛
𝑏 , = min( . 2ℎ , ; − ; − 1 𝑔 + 2ℎ , )= 110 mm
2 2 2 2
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B1 Checker CTH

h bef,f =
55 mm
The nominal strength of flange weld and base plate bearing tension
𝑅 , =𝐹 , 𝐴 = 2959 kN
𝐹 , = 0.6𝐹 1 + 0.5 sin 𝜃 . = 0.43 kN/mm2
𝐴 = (2. 2/2 ℎ , + 2/2. 𝑤 )𝑙 = 6806 mm2
wg = 17.5 mm
le = 110 mm
l = b bef,f = 110 mm
Effective width of bolts to web column
𝑏 , = min(𝑛 , . 2ℎ , ; ℎ − 20; 2𝑥 + 2ℎ , )= 410 mm
h bef,w = 120 mm

1. COMBO : MAX COMPRESSION

Capacity of concrete
𝑃
= 0.85 ≤ 1.00 OK
𝑃 ( )

Base plate and stiffener at bearing interface

Stress of compression applied to concrete
f p = P r / (B.N) = 0.011 kN/mm2
*Base plate at bearing interface outside with "m"
𝑀 ,
= 0.16 ≤ 1.00 OK
𝑀 , ∅
Φs = 0.9
The required moment of the base plate at bearing interface with "m"
𝑀 , =𝑓 𝑙 2 𝑏 = 4397.85 kNmm
l=m = 52.50 mm
b ef = 290 mm
*Stiffener weld at bearing interface outside of column with "m"
𝑅 ,
= 0.00 ≤ 1.00 OK
𝑛𝑅 , ∅
Φw = 0.75
Required strength of stiffener weld
𝑅 , = 𝑓 . 𝑚. 𝑏 = 0.00 kN
*Base plate at bearing interface outside with "n"
𝑀 ,
= 0.47 ≤ 1.00 OK
𝑀 , ∅
Φs = 0.9
The required moment of the base plate at bearing interface with "n"
𝑀 , =𝑓 𝑙 2 𝑏 = 8021.97 kNmm
l=n= 90.00 mm
b ef = 180 mm
*Stiffener weld at bearing interface outside of column with "n"
𝑅 ,
= 0.00 ≤ 1.00 OK
𝑛𝑅 , ∅
Φw = 0.75
Required strength of stiffener weld
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B1 Checker CTH

𝑅 , = 𝑓 . 𝑚. 𝑏 = 0.00 kN
*Base plate at bearing interface inside of column
𝑀 ,
= 0.50 ≤ 1.00 OK
𝑀 , /Ω
Φs = 0.9
The required moment of the base plate at bearing interface

𝑀 , =𝑓 𝑙 2 𝑏 = 18483.41 kNmm

l = λn' = 125.00 mm
𝑑. 𝑏
𝜆𝑛′ = 𝜆 = 125.00 mm
4
2 𝑋
𝜆 = min( ; 1) = 1.00
1+ 1−𝑋
4𝑑𝑏 𝑃
𝑋= = 0.85
(𝑑 + 𝑏 ) 𝑃 ( )

b sef = 215 mm
*Weld of base plate and column web bearing shear
𝑉
= 0.08 ≤ 1.00 OK
𝑅 , ∅

Φw = 0.75
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B1 Checker CTH

*Stiffener weld at bearing interface inside of column

𝑅 ,
= 0.71 ≤ 1.00 OK
𝑛 𝑅 , ∅
Φw = 0.75
Required strength of stiffener weld
𝑅 , = 𝑓 . 𝑙. 𝑏 = 295.73 kN

Anchor bolts and shear lug

*Capacity of bolts shear
𝑉
𝑓𝑟 = = 0.41 ≤ 1.00 OK
(𝑛 𝑅 )∅
Φb = 0.75
Anchor bolt R nv = 0.8.F nv .A b = 147 kN

*Capacity of shear lug bearing shear

V/(Rl/Φb)= 0.00 ≤ 1.00 OK
Φb = 0.90
Shear lug R l = 0.8.f' c .A l = 216 kN
*Capacity of shear lug bearing moment
Mr/ (Mn/Φ) = 0.00 ≤ 1.00 OK
Mr = V .(G + d/2) = 25430 kNmm

*Capacity of weld of shear lug

V/(Rnw/Φ) = 0.00 ≤ 1.00 OK
Φ= 0.75
R nw = F nw A we = 2217 kN
F nw = 0.6F EXX (1.0 + 0.5sin 1.5 θ) = 0.43 kN/mm2
θ= 1.57 rad
𝐴 = (2. 2/2 ℎ , + 2/2. 𝑤 )𝑙 = 4243 mm2
wg = 0 mm
ls = 300 mm
h w,l = 10 mm
F nw = 0.6F EXX (1.0 + 0.5sin 1.5 θ) = 0.29 kN/mm2
θ= 0.00 rad
𝐴 = (2. 2/2 ℎ , + 2/2. 𝑤 )𝑙 = 1287 mm2
wg = 0 mm
ls = 130 mm
h w,l = 7 mm
2. COMBO : MAX SHEAR WITH COMPRESSION
Capacity of concrete
𝑃
= 0.10 ≤ 1.00 OK
𝑃 ( )

Base plate and stiffener at bearing interface

Stress of compression applied to concrete
f p = P r / (B.N) = 0.001 kN/mm2
*Base plate at bearing interface outside with "m"
𝑀 ,
= 0.02 ≤ 1.00 OK
𝑀 , ∅
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B1 Checker CTH

Φs = 0.9
The required moment of the base plate at bearing interface with "m"
𝑀 , =𝑓 𝑙 2 𝑏 = 515.61 kNmm
l=m = 52.50 mm
b ef = 290 mm
*Stiffener weld at bearing interface outside of column with "m"
𝑅 ,
= 0.00 ≤ 1.00 OK
𝑛𝑅 , ∅
Φw = 0.75
Required strength of stiffener weld
𝑅 , = 𝑓 . 𝑚. 𝑏 = 0.00 kN
*Base plate at bearing interface outside with "n"
𝑀 ,
= 0.05 ≤ 1.00 OK
𝑀 , ∅
Φs = 0.9
The required moment of the base plate at bearing interface with "n"
𝑀 , =𝑓 𝑙 2 𝑏 = 940.50 kNmm
l=n= 90.00 mm
b ef = 180 mm
*Stiffener weld at bearing interface outside of column with "n"
𝑅 ,
= 0.00 ≤ 1.00 OK
𝑛𝑅 , ∅
Φw = 0.75
Required strength of stiffener weld
𝑅 , = 𝑓 . 𝑚. 𝑏 = 0.00 kN
*Base plate at bearing interface inside of column
𝑀 ,
= 0.01 ≤ 1.00 OK
𝑀 , ∅
Φs = 0.9
The required moment of the base plate at bearing interface

𝑀 , =𝑓 𝑙 2 𝑏 = 227.26 kNmm
l = λn' = 40.48 mm
𝑑. 𝑏
𝜆𝑛′ = 𝜆 = 40.48 mm
4
2 𝑋
𝜆 = min( ; 1) = 0.32
1+ 1−𝑋
4𝑑𝑏 𝑃
𝑋= = 0.10
(𝑑 + 𝑏 ) 𝑃 ( )
b sef = 215 mm
*Weld of base plate and column web bearing shear
𝑉
= 0.09 ≤ 1.00 OK
𝑅 , ∅
Φw = 0.75

*Stiffener weld at bearing interface inside of column

𝑅 ,
= 0.03 ≤ 1.00 OK
𝑛 𝑅 , ∅
Φw = 0.75
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B1 Checker CTH

Required strength of stiffener weld

𝑅 , = 𝑓 . 𝑙. 𝑏 = 11.23 kN

Anchor bolts and shear lug

*Capacity of bolts shear
𝑉
𝑓𝑟 = = 0.44 ≤ 1.00 OK
(𝑛 𝑅 )∅
Φb = 0.75
Anchor bolt R nv = 0.8.F nv .A b = 147 kN

*Capacity of shear lug bearing shear

V/(Rl/Φb)= 0.00 ≤ 1.00 OK
Φb = 0.90
Shear lug R l = 0.8.f' c .A l = 216 kN
*Capacity of shear lug bearing moment
Mr/ (Mn/Φ) = 0.00 ≤ 1.00 OK
Mr = V .(G + d/2) = 27653 kNmm
*Capacity of weld of shear lug
V/(Rnw/Φ) = 0.00 ≤ 1.00 OK
Φ= 0.75
R nw = F nw A we = 2217 kN

3. COMBO : MAX TENSION

Base plate and stiffener bearing tension of anchor bolts
*Base plate bearing tension of bolt inside of column
𝑀 ,
= 0.30 ≤ 1.00 OK
𝑀 , ∅
Φs = 0.9
The required moment of the base plate bearing tension of bolt
𝑀 , = 𝑠𝑢𝑚(𝑇 . 𝑥 ) = 30854 kNmm
The moment strength of the base plate and stiffeners bearing tension of bolt
M tt,ti = M n,ti + n si,e .M s = 115682 kNmm
n si,tt = 4
The moment strength of the base plate bearing tension of bolt
M n,ti = F y .b bef,w .t p 2 /4 = 43286 kNmm
*Weld of base plate and column flange bearing tension
𝑇 ,
= 0.04 ≤ 1.00 OK
𝑅 , ∅
Φw = 0.75
Required strength of flange weld bearing tension
𝑇 , = 93.50 kN
*Weld of base plate and column web bearing tension and shear
𝑉,
= 0.12 ≤ 1.00 OK
𝑅 , ∅
Φw = 0.75
Required strength of weld bearing tension and shear

𝑉 , = 𝑇 , +𝑉 = 570.10 kN

T w,w = 560.98 kN
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B1 Checker CTH

The nominal strength of weld

𝑅 , =𝐹 , 𝐴 = 6251 kN
𝐹 , = 0.6𝐹 1 + 0.5 sin 𝜃 . = 0.43 kN/mm2
θ= 1.39 rad
𝐴 = (2. 2/2 ℎ , + 2/2. 𝑤 )𝑙 = 14496 mm2
wg = 10 mm
le = 410 mm
l = b bef,w = 410 mm
*Stiffener weld inside of column
𝑇 ,
= 0.34 ≤ 1.00 OK
𝑛 , 𝑅 , ∅
Φw = 0.75
Anchor bolts and shear lug
*Steel capacity of bolts in tension
𝑇
𝑓𝑟 = = 0.41 ≤ 1.00 OK
𝑅 ∅
Φb = 0.75
Maximum tension on 1 bolt
T bmax = 93.50 kN
Tensile strength of 1 bolt
R nt = F' nt .A b = 305 kN
2
A b = πd b /4 = 1018 mm2
*Pullout capacity of bolts in tension
𝑇
𝑓𝑟 = = 0.37 ≤ 1.00 OK
𝑁 ∅
Φbc = 0.70
The nominal pullout strength of 1 anchor
N pn = Ψ c,p .N p = 358.8 kN
Ψ c,p = 1.40
Headed anchor N p = 8.A brg .f' c = 256.3 kN
A brg = 1602 mm2

*Capacity of bolts shear

𝑉
𝑓𝑟 = = 0.15 ≤ 1.00 OK
(𝑛 𝑅 )∅
Φb = 0.75
Anchor bolt R nv = 0.8.F nv .A b = 147 kN

*Capacity of bolts bearing tension and shear

max(𝑓𝑟 , 𝑓𝑟 ) + 𝑓𝑟 = 0.56 ≤ 1.20 OK
*Capacity of shear lug bearing shear
V/(Rl/Φb)= 0.00 ≤ 1.00 OK
Φb = 0.90
Shear lug R l = 0.8.f' c .A l = 216 kN
*Capacity of shear lug bearing moment
Mr/ (Mn/Φ) = 0.00 ≤ 1.00 OK
Mr = V .(G + d/2) = 9645 kNmm
*Capacity of weld of shear lug
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B1 Checker CTH

V/(Rnw/Φ) = 0.00 ≤ 1.00 OK

Φ= 0.75
R nw = F nw A we = 2217 kN

4 COMBO : MAX SHEAR WITH TENSION

Base plate and stiffener bearing tension of anchor bolts
*Base plate bearing tension of bolt inside of column
𝑀 ,
= 0.18 ≤ 1.00 OK
𝑀 , ∅

Φs = 0.9
The required moment of the base plate bearing tension of bolt
𝑀 , = 𝑠𝑢𝑚(𝑇 . 𝑥 ) = 18544 kNmm
The moment strength of the base plate and stiffeners bearing tension of bolt
M tt,ti = M n,ti + n si,e .M s = 115682 kNmm
n si,tt = 4
The moment strength of the base plate bearing tension of bolt
M n,ti = F y .b bef,w .t p 2 /4 = 43286 kNmm
*Weld of base plate and column flange bearing tension
𝑇 ,
= 0.03 ≤ 1.00 OK
𝑅 , ∅
Φw = 0.75
Required strength of flange weld bearing tension
𝑇 , = 56.19 kN
*Weld of base plate and column web bearing tension and shear
𝑉,
= 0.11 ≤ 1.00 OK
𝑅 , ∅
Φw = 0.75
Required strength of weld bearing tension and shear

𝑉 , = 𝑇 , +𝑉 = 442.64 kN

T w,w = 337.16 kN
The nominal strength of weld
𝑅 , =𝐹 , 𝐴 = 5597 kN
𝐹 , = 0.6𝐹 1 + 0.5 sin 𝜃 . = 0.39 kN/mm2
θ= 0.87 rad
𝐴 = (2. 2/2 ℎ , + 2/2. 𝑤 )𝑙 = 14496 mm2
wg = 10 mm
le = 410 mm
l = b bef,w = 410 mm
*Stiffener weld at tension interface inside of column
𝑇 ,
= 0.20 ≤ 1.00 OK
𝑛 , 𝑅 , ∅
Φw = 0.75

Anchor bolts and shear lug

*Steel capacity of bolts in tension
𝑇
𝑓𝑟 = = 0.25 ≤ 1.00 OK
𝑅 ∅
Φb = 0.75
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B1 Checker CTH

Maximum tension on 1 bolt

T bmax = 56.19 kN
Tensile strength of 1 bolt
R nt = F' nt .A b = 305 kN
A b = πd b 2 /4 = 1018 mm2

*Pullout capacity of bolts in tension

𝑇
𝑓𝑟 = = 0.22 ≤ 1.00 OK
𝑁 ∅
Φbc = 0.70
The nominal pullout strength of 1 anchor
N pn = Ψ c,p .N p = 358.8 kN
Ψ c,p = 1.40

*Capacity of bolts shear

𝑉
𝑓𝑟 = = 0.43 ≤ 1.00 OK
(𝑛 𝑅 )∅
Φb = 0.75
Anchor bolt R nv = 0.8.F nv .A b = 147 kN

*Capacity of bolts bearing tension and shear

max(𝑓𝑟 , 𝑓𝑟 ) + 𝑓𝑟 = 0.68 ≤ 1.20 OK
*Capacity of shear lug bearing shear
V/(Rl/Φb)= 0.00 ≤ 1.00 OK
Φb = 0.90
Shear lug R l = 0.8.f' c .A l = 216 kN
*Capacity of shear lug bearing moment
Mr/ (Mn/Φ) = 0.00 ≤ 1.00 OK
Mr = V .(G + d/2) = 27247 kNmm
*Capacity of weld of shear lug
V/(Rnw/Φ) = 0.00 ≤ 1.00 OK
Φ= 0.75
R nw = F nw A we = 2217 kN

Reinforcement concrete contract must check capacity of reinforcement concrete follow this design.
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B2 Checker CTH

I. MATERIAL
Anchor bolt
Grade 4.6
Ultimate strength of bolt Fbu = 40 kN/cm2
Nominal tensile strength Fnt = 0.75 Fu = 30 kN/cm2
Nominal shear strength Fnv = 0.45 Fu = 18 kN/cm2
Plate
Material A572 Gr 50
Ultimate strength Fu = 44.8 kN/cm2
Yield strength Fy = 34.5 kN/cm2
Weld
Weld material E7XT
Weld metal strength FEXX = 48.3 kN/cm2
Concrete
Concrete type B25
Compressive strength f'c = 2.00 kN/cm2

II. REACTION FORCE

COMBINATION LOAD V (kN) Fz (kN)

Max compression -46.77 350.49
Max shear with compression -48.55 305.46
Max tension 46.30 -242.04
Max shear with tension 46.30 -242.04

III. INPUT PARAMETERS

Column section
Height d= 300 mm
Width bf = 298 mm
Web thickness tw = 10 mm
Flange thickness tf = 20 mm

Base Plate Dimension

Extended outside of flange do = 20 mm
Width B= 340 mm
Height N= 340 mm
Thickness tp = 20 mm
Stiffeners support column flange
Stiffeners outside of column
Height hs = 150 mm
Thickness ts = 6 mm
Stiffeners inside of column
Number of inside column stiffener ssi = 0
Spacing of inside column stiffener nsi = 120 mm
Stiffener at center of web of column
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B2 Checker CTH

Welds height
Column web to base plate hw,w = 10 mm
Column flange to base plate hw,f = 20 mm
Stiffeners to column hw,s = 5 mm

Concrete bearing
Height Nc = 440 mm
Width Bc = 440 mm

Anchor Bolt
Type Headed
Anchor Bolt Diameter db = M24
Effective embedment depth hef = 460 mm

Bolt group inside of flange

Number of Bolts/1 row nbi = 2
Total number of symetrical rows nri = 2 >= 2
Distance from bolt to vertical edge Lh = 110 mm
Horizontal bolt spacing si = 0 mm
Vertical bolt spacing gi = 160 mm
Distance from bolt to horizontal edge Lv = 90 mm
Distance of 2 innermost bolt rows sd = 120 mm
Bolt row at center
Total number of bolt rows ntt,bi = 2

Shear lug NO
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B2 Checker CTH

IV. CHECK CAPACITY AISC 360-10, AISC Design Guide 1, 4, 16, ACI318-11
Base plate area
A1 = B.N = 115600 mm2
Max area of portion of the supporting surface
A2 = min(4A1, Bc.Nc) = 193600 mm2
The maximum concrete bearing strength
𝐴
𝑓 ( ) = min 0.85𝑓 𝐴 , 1.7𝑓 ∅ = 0.014 kN/mm2

Φc = 0.65
𝑞 =𝑓 ( )𝐵 = 4.86 kN/mm
𝑃 ( ) =𝑓 ( ) 𝐵𝑁 = 1653.08 kN
Base plate cantilever dimension
𝑁 − 0.95𝑑
𝑚= = 27.50 mm
2
𝐵 − 0.8𝑏
𝑛= = 50.80 mm
2
Moment strength of 1 stiffener
M s = F cr .S x = 4968 kNmm
2
S x = t s .h s /6 = 22500 mm3
F cr = 0.221 kN/mm2
The nominal strength of stiffener weld
𝑅 , =𝐹 𝐴 = 307 kN
𝐹 = 0.6𝐹 1 + 0.5 sin 𝜃 . = 0.29 kN/mm2
𝐴 = 2. 2/2. ℎ , 𝑙 = 1061 mm2
le = 150 mm
Total moment strength of base plate and stiffener outside of column at bearing interface
M tt,c = M n,c + n.M s = 5861 kNmm
n= 0
Moment strength of base plate outside of column at bearing interface
M n,c = F y .b ef .t p 2 /4 = 5861 kNmm
Total moment strength of base plate and stiffener inside of column at bearing interface
M tt,c = M n,c + n sie .M s = 4482 kNmm
n sie = 0
Moment strength of base plate inside of column at bearing interface
M n,c = F y .b sef .t p 2 /4 = 4482 kNmm
The nominal strength of weld of column web and base plate bearing shear
𝑅 , =𝐹 , 𝐴 = 1230 kN
𝐹 , = 0.6𝐹 1 + 0.5 sin 𝜃 . = 0.29 kN/mm2
θ= 0.00 rad
𝐴 = (2. 2/2 ℎ , + 2/2. 𝑤 )𝑙 = 4243 mm2
wg = 5 mm
le = 240 mm
l = h w - 20 = 240 mm
Effective width of bolts to flange column
𝑛 𝑏 𝑡 𝑛
𝑏 , = min( . 2ℎ , ; − ; − 1 𝑔 + 2ℎ , )= 140 mm
2 2 2 2
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B2 Checker CTH

h bef,f =
70 mm
The nominal strength of flange weld and base plate bearing tension
𝑅 , =𝐹 , 𝐴 = 2152 kN
𝐹 , = 0.6𝐹 1 + 0.5 sin 𝜃 . = 0.43 kN/mm2
𝐴 = (2. 2/2 ℎ , + 2/2. 𝑤 )𝑙 = 4950 mm2
wg = 10 mm
le = 140 mm
l = b bef,f = 140 mm
Effective width of bolts to web column
𝑏 , = min(𝑛 , . 2ℎ , ; ℎ − 20; 2𝑥 + 2ℎ , )= 240 mm
h bef,w = 80 mm

1. COMBO : MAX COMPRESSION

Capacity of concrete
𝑃
= 0.21 ≤ 1.00 OK
𝑃 ( )

Base plate and stiffener at bearing interface

Stress of compression applied to concrete
f p = P r / (B.N) = 0.003 kN/mm2
*Base plate at bearing interface outside with "m"
𝑀 ,
= 0.04 ≤ 1.00 OK
𝑀 , ∅
Φs = 0.9
The required moment of the base plate at bearing interface with "m"
𝑀 , =𝑓 𝑙 2 𝑏 = 194.89 kNmm
l=m = 27.50 mm
b ef = 170 mm
*Stiffener weld at bearing interface outside of column with "m"
𝑅 ,
= 0.00 ≤ 1.00 OK
𝑛𝑅 , ∅
Φw = 0.75
Required strength of stiffener weld
𝑅 , = 𝑓 . 𝑚. 𝑏 = 0.00 kN
*Base plate at bearing interface outside with "n"
𝑀 ,
= 0.13 ≤ 1.00 OK
𝑀 , ∅
Φs = 0.9
The required moment of the base plate at bearing interface with "n"
𝑀 , =𝑓 𝑙 2 𝑏 = 397.47 kNmm
l=n= 50.80 mm
b ef = 102 mm
*Stiffener weld at bearing interface outside of column with "n"
𝑅 ,
= 0.00 ≤ 1.00 OK
𝑛𝑅 , ∅
Φw = 0.75
Required strength of stiffener weld
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B2 Checker CTH

𝑅 , = 𝑓 . 𝑚. 𝑏 = 0.00 kN
*Base plate at bearing interface inside of column
𝑀 ,
= 0.06 ≤ 1.00 OK
𝑀 , /Ω
Φs = 0.9
The required moment of the base plate at bearing interface

𝑀 , =𝑓 𝑙 2 𝑏 = 262.07 kNmm

l = λn' = 36.47 mm
𝑑. 𝑏
𝜆𝑛′ = 𝜆 = 36.47 mm
4
2 𝑋
𝜆 = min( ; 1) = 0.49
1+ 1−𝑋
4𝑑𝑏 𝑃
𝑋= = 0.21
(𝑑 + 𝑏 ) 𝑃 ( )

b sef = 130 mm
*Weld of base plate and column web bearing shear
𝑉
= 0.05 ≤ 1.00 OK
𝑅 , ∅

Φw = 0.75
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B2 Checker CTH

*Stiffener weld at bearing interface inside of column

𝑅 ,
= 0.00 ≤ 1.00 OK
𝑛 𝑅 , ∅
Φw = 0.75
Required strength of stiffener weld
𝑅 , = 𝑓 . 𝑙. 𝑏 = 14.37 kN

Anchor bolts and shear lug

*Capacity of bolts shear
𝑉
𝑓𝑟 = = 0.24 ≤ 1.00 OK
(𝑛 𝑅 )∅
Φb = 0.75
Anchor bolt R nv = 0.8.F nv .A b = 65 kN

*Capacity of shear lug bearing shear

V/(Rl/Φb)= 0.00 ≤ 1.00 OK
Φb = 0.90
Shear lug R l = 0.8.f' c .A l = 216 kN
*Capacity of shear lug bearing moment
Mr/ (Mn/Φ) = 0.00 ≤ 1.00 OK
Mr = V .(G + d/2) = 4443 kNmm

*Capacity of weld of shear lug

V/(Rnw/Φ) = 0.00 ≤ 1.00 OK
Φ= 0.75
R nw = F nw A we = 2217 kN
F nw = 0.6F EXX (1.0 + 0.5sin 1.5 θ) = 0.43 kN/mm2
θ= 1.57 rad
𝐴 = (2. 2/2 ℎ , + 2/2. 𝑤 )𝑙 = 4243 mm2
wg = 0 mm
ls = 300 mm
h w,l = 10 mm
F nw = 0.6F EXX (1.0 + 0.5sin 1.5 θ) = 0.29 kN/mm2
θ= 0.00 rad
𝐴 = (2. 2/2 ℎ , + 2/2. 𝑤 )𝑙 = 1287 mm2
wg = 0 mm
ls = 130 mm
h w,l = 7 mm
2. COMBO : MAX SHEAR WITH COMPRESSION
Capacity of concrete
𝑃
= 0.18 ≤ 1.00 OK
𝑃 ( )

Base plate and stiffener at bearing interface

Stress of compression applied to concrete
f p = P r / (B.N) = 0.003 kN/mm2
*Base plate at bearing interface outside with "m"
𝑀 ,
= 0.03 ≤ 1.00 OK
𝑀 , ∅
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B2 Checker CTH

Φs = 0.9
The required moment of the base plate at bearing interface with "m"
𝑀 , =𝑓 𝑙 2 𝑏 = 169.86 kNmm
l=m = 27.50 mm
b ef = 170 mm
*Stiffener weld at bearing interface outside of column with "m"
𝑅 ,
= 0.00 ≤ 1.00 OK
𝑛𝑅 , ∅
Φw = 0.75
Required strength of stiffener weld
𝑅 , = 𝑓 . 𝑚. 𝑏 = 0.00 kN
*Base plate at bearing interface outside with "n"
𝑀 ,
= 0.11 ≤ 1.00 OK
𝑀 , ∅
Φs = 0.9
The required moment of the base plate at bearing interface with "n"
𝑀 , =𝑓 𝑙 2 𝑏 = 346.41 kNmm
l=n= 50.80 mm
b ef = 102 mm
*Stiffener weld at bearing interface outside of column with "n"
𝑅 ,
= 0.00 ≤ 1.00 OK
𝑛𝑅 , ∅
Φw = 0.75
Required strength of stiffener weld
𝑅 , = 𝑓 . 𝑚. 𝑏 = 0.00 kN
*Base plate at bearing interface inside of column
𝑀 ,
= 0.05 ≤ 1.00 OK
𝑀 , ∅
Φs = 0.9
The required moment of the base plate at bearing interface

𝑀 , =𝑓 𝑙 2 𝑏 = 195.89 kNmm
l = λn' = 33.77 mm
𝑑. 𝑏
𝜆𝑛′ = 𝜆 = 33.77 mm
4
2 𝑋
𝜆 = min( ; 1) = 0.45
1+ 1−𝑋
4𝑑𝑏 𝑃
𝑋= = 0.18
(𝑑 + 𝑏 ) 𝑃 ( )
b sef = 130 mm
*Weld of base plate and column web bearing shear
𝑉
= 0.05 ≤ 1.00 OK
𝑅 , ∅
Φw = 0.75

*Stiffener weld at bearing interface inside of column

𝑅 ,
= 0.00 ≤ 1.00 OK
𝑛 𝑅 , ∅
Φw = 0.75
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B2 Checker CTH

Required strength of stiffener weld

𝑅 , = 𝑓 . 𝑙. 𝑏 = 11.60 kN

Anchor bolts and shear lug

*Capacity of bolts shear
𝑉
𝑓𝑟 = = 0.25 ≤ 1.00 OK
(𝑛 𝑅 )∅
Φb = 0.75
Anchor bolt R nv = 0.8.F nv .A b = 65 kN

*Capacity of shear lug bearing shear

V/(Rl/Φb)= 0.00 ≤ 1.00 OK
Φb = 0.90
Shear lug R l = 0.8.f' c .A l = 216 kN
*Capacity of shear lug bearing moment
Mr/ (Mn/Φ) = 0.00 ≤ 1.00 OK
Mr = V .(G + d/2) = 4612 kNmm
*Capacity of weld of shear lug
V/(Rnw/Φ) = 0.00 ≤ 1.00 OK
Φ= 0.75
R nw = F nw A we = 2217 kN

3. COMBO : MAX TENSION

Base plate and stiffener bearing tension of anchor bolts
*Base plate bearing tension of bolt inside of column
𝑀 ,
= 0.55 ≤ 1.00 OK
𝑀 , ∅
Φs = 0.9
The required moment of the base plate bearing tension of bolt
𝑀 , = 𝑠𝑢𝑚(𝑇 . 𝑥 ) = 9077 kNmm
The moment strength of the base plate and stiffeners bearing tension of bolt
M tt,ti = M n,ti + n si,e .M s = 18210 kNmm
n si,tt = 2
The moment strength of the base plate bearing tension of bolt
M n,ti = F y .b bef,w .t p 2 /4 = 8274 kNmm
*Weld of base plate and column flange bearing tension
𝑇 ,
= 0.04 ≤ 1.00 OK
𝑅 , ∅
Φw = 0.75
Required strength of flange weld bearing tension
𝑇 , = 60.51 kN
*Weld of base plate and column web bearing tension and shear
𝑉,
= 0.18 ≤ 1.00 OK
𝑅 , ∅
Φw = 0.75
Required strength of weld bearing tension and shear

𝑉 , = 𝑇 , +𝑉 = 246.43 kN

T w,w = 242.04 kN
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B2 Checker CTH

The nominal strength of weld

𝑅 , =𝐹 , 𝐴 = 1828 kN
𝐹 , = 0.6𝐹 1 + 0.5 sin 𝜃 . = 0.43 kN/mm2
θ= 1.38 rad
𝐴 = (2. 2/2 ℎ , + 2/2. 𝑤 )𝑙 = 4243 mm2
wg = 5 mm
le = 240 mm
l = b bef,w = 240 mm
*Stiffener weld inside of column
𝑇 ,
= 0.52 ≤ 1.00 OK
𝑛 , 𝑅 , ∅
Φw = 0.75
Anchor bolts and shear lug
*Steel capacity of bolts in tension
𝑇
𝑓𝑟 = = 0.59 ≤ 1.00 OK
𝑅 ∅
Φb = 0.75
Maximum tension on 1 bolt
T bmax = 60.51 kN
Tensile strength of 1 bolt
R nt = F' nt .A b = 136 kN
2
A b = πd b /4 = 452 mm2
*Pullout capacity of bolts in tension
𝑇
𝑓𝑟 = = 0.58 ≤ 1.00 OK
𝑁 ∅
Φbc = 0.70
The nominal pullout strength of 1 anchor
N pn = Ψ c,p .N p = 150.1 kN
Ψ c,p = 1.40
Hooked anchor N p = 0.9.e h .d b .f' c = 32.8 kN
eh = 76 mm

*Capacity of bolts shear

𝑉
𝑓𝑟 = = 0.24 ≤ 1.00 OK
(𝑛 𝑅 )∅
Φb = 0.75
Anchor bolt R nv = 0.8.F nv .A b = 65 kN

*Capacity of bolts bearing tension and shear

max(𝑓𝑟 , 𝑓𝑟 ) + 𝑓𝑟 = 0.83 ≤ 1.20 OK
*Capacity of shear lug bearing shear
V/(Rl/Φb)= 0.00 ≤ 1.00 OK
Φb = 0.90
Shear lug R l = 0.8.f' c .A l = 216 kN
*Capacity of shear lug bearing moment
Mr/ (Mn/Φ) = 0.00 ≤ 1.00 OK
Mr = V .(G + d/2) = 4398 kNmm
*Capacity of weld of shear lug
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B2 Checker CTH

V/(Rnw/Φ) = 0.00 ≤ 1.00 OK

Φ= 0.75
R nw = F nw A we = 2217 kN

4 COMBO : MAX SHEAR WITH TENSION

Base plate and stiffener bearing tension of anchor bolts
*Base plate bearing tension of bolt inside of column
𝑀 ,
= 0.55 ≤ 1.00 OK
𝑀 , ∅

Φs = 0.9
The required moment of the base plate bearing tension of bolt
𝑀 , = 𝑠𝑢𝑚(𝑇 . 𝑥 ) = 9077 kNmm
The moment strength of the base plate and stiffeners bearing tension of bolt
M tt,ti = M n,ti + n si,e .M s = 18210 kNmm
n si,tt = 2
The moment strength of the base plate bearing tension of bolt
M n,ti = F y .b bef,w .t p 2 /4 = 8274 kNmm
*Weld of base plate and column flange bearing tension
𝑇 ,
= 0.04 ≤ 1.00 OK
𝑅 , ∅
Φw = 0.75
Required strength of flange weld bearing tension
𝑇 , = 60.51 kN
*Weld of base plate and column web bearing tension and shear
𝑉,
= 0.18 ≤ 1.00 OK
𝑅 , ∅
Φw = 0.75
Required strength of weld bearing tension and shear

𝑉 , = 𝑇 , +𝑉 = 246.43 kN

T w,w = 242.04 kN
The nominal strength of weld
𝑅 , =𝐹 , 𝐴 = 1828 kN
𝐹 , = 0.6𝐹 1 + 0.5 sin 𝜃 . = 0.43 kN/mm2
θ= 1.38 rad
𝐴 = (2. 2/2 ℎ , + 2/2. 𝑤 )𝑙 = 4243 mm2
wg = 5 mm
le = 240 mm
l = b bef,w = 240 mm
*Stiffener weld at tension interface inside of column
𝑇 ,
= 0.52 ≤ 1.00 OK
𝑛 , 𝑅 , ∅
Φw = 0.75

Anchor bolts and shear lug

*Steel capacity of bolts in tension
𝑇
𝑓𝑟 = = 0.59 ≤ 1.00 OK
𝑅 ∅
Φb = 0.75
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B2 Checker CTH

Maximum tension on 1 bolt

T bmax = 60.51 kN
Tensile strength of 1 bolt
R nt = F' nt .A b = 136 kN
A b = πd b 2 /4 = 452 mm2

*Pullout capacity of bolts in tension

𝑇
𝑓𝑟 = = 0.58 ≤ 1.00 OK
𝑁 ∅
Φbc = 0.70
The nominal pullout strength of 1 anchor
N pn = Ψ c,p .N p = 150.1 kN
Ψ c,p = 1.40

*Capacity of bolts shear

𝑉
𝑓𝑟 = = 0.24 ≤ 1.00 OK
(𝑛 𝑅 )∅
Φb = 0.75
Anchor bolt R nv = 0.8.F nv .A b = 65 kN

*Capacity of bolts bearing tension and shear

max(𝑓𝑟 , 𝑓𝑟 ) + 𝑓𝑟 = 0.83 ≤ 1.20 OK
*Capacity of shear lug bearing shear
V/(Rl/Φb)= 0.00 ≤ 1.00 OK
Φb = 0.90
Shear lug R l = 0.8.f' c .A l = 216 kN
*Capacity of shear lug bearing moment
Mr/ (Mn/Φ) = 0.00 ≤ 1.00 OK
Mr = V .(G + d/2) = 4398 kNmm
*Capacity of weld of shear lug
V/(Rnw/Φ) = 0.00 ≤ 1.00 OK
Φ= 0.75
R nw = F nw A we = 2217 kN

Reinforcement concrete contract must check capacity of reinforcement concrete follow this design.
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B3 Checker CTH

I. MATERIAL
Anchor bolt
Grade 4.6
Ultimate strength of bolt Fbu = 40 kN/cm2
Nominal tensile strength Fnt = 0.75 Fu = 30 kN/cm2
Nominal shear strength Fnv = 0.45 Fu = 18 kN/cm2
Plate
Material A572 Gr 50
Ultimate strength Fu = 44.8 kN/cm2
Yield strength Fy = 34.5 kN/cm2
Weld
Weld material E7XT
Weld metal strength FEXX = 48.3 kN/cm2
Concrete
Concrete type B25
Compressive strength f'c = 2.00 kN/cm2

II. REACTION FORCE

COMBINATION LOAD V (kN) Fz (kN)

Max compression -24.77 83.48
Max shear with compression -24.77 83.48
Max tension 21.33 -32.66
Max shear with tension 24.61 -0.39

III. INPUT PARAMETERS

Column section
Height d= 200 mm
Width bf = 200 mm
Web thickness tw = 10 mm
Flange thickness tf = 16 mm

Base Plate Dimension

Extended outside of flange do = 20 mm
Width B= 240 mm
Height N= 240 mm
Thickness tp = 16 mm
Stiffeners support column flange
Stiffeners outside of column
Height hs = 150 mm
Thickness ts = 6 mm
Stiffeners inside of column
Number of inside column stiffener ssi = 0
Spacing of inside column stiffener nsi = 120 mm
Stiffener at center of web of column
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B3 Checker CTH

Welds height
Column web to base plate hw,w = 10 mm
Column flange to base plate hw,f = 16 mm
Stiffeners to column hw,s = 5 mm

Concrete bearing
Height Nc = 340 mm
Width Bc = 340 mm

Anchor Bolt
Type Headed
Anchor Bolt Diameter db = M20
Effective embedment depth hef = 375 mm

Bolt group inside of flange

Number of Bolts/1 row nbi = 2
Total number of symetrical rows nri = 2 >= 2
Distance from bolt to vertical edge Lh = 70 mm
Horizontal bolt spacing si = 0 mm
Vertical bolt spacing gi = 120 mm
Distance from bolt to horizontal edge Lv = 60 mm
Distance of 2 innermost bolt rows sd = 100 mm
Bolt row at center
Total number of bolt rows ntt,bi = 2

Shear lug NO
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B3 Checker CTH

IV. CHECK CAPACITY AISC 360-10, AISC Design Guide 1, 4, 16, ACI318-11
Base plate area
A1 = B.N = 57600 mm2
Max area of portion of the supporting surface
A2 = min(4A1, Bc.Nc) = 115600 mm2
The maximum concrete bearing strength
𝐴
𝑓 ( ) = min 0.85𝑓 𝐴 , 1.7𝑓 ∅ = 0.016 kN/mm2

Φc = 0.65
𝑞 =𝑓 ( )𝐵 = 3.76 kN/mm
𝑃 ( ) =𝑓 ( ) 𝐵𝑁 = 901.68 kN
Base plate cantilever dimension
𝑁 − 0.95𝑑
𝑚= = 25.00 mm
2
𝐵 − 0.8𝑏
𝑛= = 40.00 mm
2
Moment strength of 1 stiffener
M s = F cr .S x = 4968 kNmm
2
S x = t s .h s /6 = 22500 mm3
F cr = 0.221 kN/mm2
The nominal strength of stiffener weld
𝑅 , =𝐹 𝐴 = 307 kN
𝐹 = 0.6𝐹 1 + 0.5 sin 𝜃 . = 0.29 kN/mm2
𝐴 = 2. 2/2. ℎ , 𝑙 = 1061 mm2
le = 150 mm
Total moment strength of base plate and stiffener outside of column at bearing interface
M tt,c = M n,c + n.M s = 2648 kNmm
n= 0
Moment strength of base plate outside of column at bearing interface
M n,c = F y .b ef .t p 2 /4 = 2648 kNmm
Total moment strength of base plate and stiffener inside of column at bearing interface
M tt,c = M n,c + n sie .M s = 1853 kNmm
n sie = 0
Moment strength of base plate inside of column at bearing interface
M n,c = F y .b sef .t p 2 /4 = 1853 kNmm
The nominal strength of weld of column web and base plate bearing shear
𝑅 , =𝐹 , 𝐴 = 758 kN
𝐹 , = 0.6𝐹 1 + 0.5 sin 𝜃 . = 0.29 kN/mm2
θ= 0.00 rad
𝐴 = (2. 2/2 ℎ , + 2/2. 𝑤 )𝑙 = 2616 mm2
wg = 5 mm
le = 148 mm
l = h w - 20 = 148 mm
Effective width of bolts to flange column
𝑛 𝑏 𝑡 𝑛
𝑏 , = min( . 2ℎ , ; − ; − 1 𝑔 + 2ℎ , )= 68 mm
2 2 2 2
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B3 Checker CTH

h bef,f =
34 mm
The nominal strength of flange weld and base plate bearing tension
𝑅 , =𝐹 , 𝐴 = 836 kN
𝐹 , = 0.6𝐹 1 + 0.5 sin 𝜃 . = 0.43 kN/mm2
𝐴 = (2. 2/2 ℎ , + 2/2. 𝑤 )𝑙 = 1923 mm2
wg = 8 mm
le = 68 mm
l = b bef,f = 68 mm
Effective width of bolts to web column
𝑏 , = min(𝑛 , . 2ℎ , ; ℎ − 20; 2𝑥 + 2ℎ , )= 148 mm
h bef,w = 60 mm

1. COMBO : MAX COMPRESSION

Capacity of concrete
𝑃
= 0.09 ≤ 1.00 OK
𝑃 ( )

Base plate and stiffener at bearing interface

Stress of compression applied to concrete
f p = P r / (B.N) = 0.001 kN/mm2
*Base plate at bearing interface outside with "m"
𝑀 ,
= 0.02 ≤ 1.00 OK
𝑀 , ∅
Φs = 0.9
The required moment of the base plate at bearing interface with "m"
𝑀 , =𝑓 𝑙 2 𝑏 = 54.35 kNmm
l=m = 25.00 mm
b ef = 120 mm
*Stiffener weld at bearing interface outside of column with "m"
𝑅 ,
= 0.00 ≤ 1.00 OK
𝑛𝑅 , ∅
Φw = 0.75
Required strength of stiffener weld
𝑅 , = 𝑓 . 𝑚. 𝑏 = 0.00 kN
*Base plate at bearing interface outside with "n"
𝑀 ,
= 0.06 ≤ 1.00 OK
𝑀 , ∅
Φs = 0.9
The required moment of the base plate at bearing interface with "n"
𝑀 , =𝑓 𝑙 2 𝑏 = 92.76 kNmm
l=n= 40.00 mm
b ef = 80 mm
*Stiffener weld at bearing interface outside of column with "n"
𝑅 ,
= 0.00 ≤ 1.00 OK
𝑛𝑅 , ∅
Φw = 0.75
Required strength of stiffener weld
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B3 Checker CTH

𝑅 , = 𝑓 . 𝑚. 𝑏 = 0.00 kN
*Base plate at bearing interface inside of column
𝑀 ,
= 0.01 ≤ 1.00 OK
𝑀 , /Ω
Φs = 0.9
The required moment of the base plate at bearing interface

𝑀 , =𝑓 𝑙 2 𝑏 = 14.78 kNmm

l = λn' = 15.58 mm
𝑑. 𝑏
𝜆𝑛′ = 𝜆 = 15.58 mm
4
2 𝑋
𝜆 = min( ; 1) = 0.31
1+ 1−𝑋
4𝑑𝑏 𝑃
𝑋= = 0.09
(𝑑 + 𝑏 ) 𝑃 ( )

b sef = 84 mm
*Weld of base plate and column web bearing shear
𝑉
= 0.04 ≤ 1.00 OK
𝑅 , ∅

Φw = 0.75
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B3 Checker CTH

*Stiffener weld at bearing interface inside of column

𝑅 ,
= 0.00 ≤ 1.00 OK
𝑛 𝑅 , ∅
Φw = 0.75
Required strength of stiffener weld
𝑅 , = 𝑓 . 𝑙. 𝑏 = 1.90 kN

Anchor bolts and shear lug

*Capacity of bolts shear
𝑉
𝑓𝑟 = = 0.18 ≤ 1.00 OK
(𝑛 𝑅 )∅
Φb = 0.75
Anchor bolt R nv = 0.8.F nv .A b = 45 kN

*Capacity of shear lug bearing shear

V/(Rl/Φb)= 0.00 ≤ 1.00 OK
Φb = 0.90
Shear lug R l = 0.8.f' c .A l = 216 kN
*Capacity of shear lug bearing moment
Mr/ (Mn/Φ) = 0.00 ≤ 1.00 OK
Mr = V .(G + d/2) = 2353 kNmm

*Capacity of weld of shear lug

V/(Rnw/Φ) = 0.00 ≤ 1.00 OK
Φ= 0.75
R nw = F nw A we = 2217 kN
F nw = 0.6F EXX (1.0 + 0.5sin 1.5 θ) = 0.43 kN/mm2
θ= 1.57 rad
𝐴 = (2. 2/2 ℎ , + 2/2. 𝑤 )𝑙 = 4243 mm2
wg = 0 mm
ls = 300 mm
h w,l = 10 mm
F nw = 0.6F EXX (1.0 + 0.5sin 1.5 θ) = 0.29 kN/mm2
θ= 0.00 rad
𝐴 = (2. 2/2 ℎ , + 2/2. 𝑤 )𝑙 = 1287 mm2
wg = 0 mm
ls = 130 mm
h w,l = 7 mm
2. COMBO : MAX SHEAR WITH COMPRESSION
Capacity of concrete
𝑃
= 0.09 ≤ 1.00 OK
𝑃 ( )

Base plate and stiffener at bearing interface

Stress of compression applied to concrete
f p = P r / (B.N) = 0.001 kN/mm2
*Base plate at bearing interface outside with "m"
𝑀 ,
= 0.02 ≤ 1.00 OK
𝑀 , ∅
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B3 Checker CTH

Φs = 0.9
The required moment of the base plate at bearing interface with "m"
𝑀 , =𝑓 𝑙 2 𝑏 = 54.35 kNmm
l=m = 25.00 mm
b ef = 120 mm
*Stiffener weld at bearing interface outside of column with "m"
𝑅 ,
= 0.00 ≤ 1.00 OK
𝑛𝑅 , ∅
Φw = 0.75
Required strength of stiffener weld
𝑅 , = 𝑓 . 𝑚. 𝑏 = 0.00 kN
*Base plate at bearing interface outside with "n"
𝑀 ,
= 0.06 ≤ 1.00 OK
𝑀 , ∅
Φs = 0.9
The required moment of the base plate at bearing interface with "n"
𝑀 , =𝑓 𝑙 2 𝑏 = 92.76 kNmm
l=n= 40.00 mm
b ef = 80 mm
*Stiffener weld at bearing interface outside of column with "n"
𝑅 ,
= 0.00 ≤ 1.00 OK
𝑛𝑅 , ∅
Φw = 0.75
Required strength of stiffener weld
𝑅 , = 𝑓 . 𝑚. 𝑏 = 0.00 kN
*Base plate at bearing interface inside of column
𝑀 ,
= 0.01 ≤ 1.00 OK
𝑀 , ∅
Φs = 0.9
The required moment of the base plate at bearing interface

𝑀 , =𝑓 𝑙 2 𝑏 = 14.78 kNmm
l = λn' = 15.58 mm
𝑑. 𝑏
𝜆𝑛′ = 𝜆 = 15.58 mm
4
2 𝑋
𝜆 = min( ; 1) = 0.31
1+ 1−𝑋
4𝑑𝑏 𝑃
𝑋= = 0.09
(𝑑 + 𝑏 ) 𝑃 ( )
b sef = 84 mm
*Weld of base plate and column web bearing shear
𝑉
= 0.04 ≤ 1.00 OK
𝑅 , ∅
Φw = 0.75

*Stiffener weld at bearing interface inside of column

𝑅 ,
= 0.00 ≤ 1.00 OK
𝑛 𝑅 , ∅
Φw = 0.75
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B3 Checker CTH

Required strength of stiffener weld

𝑅 , = 𝑓 . 𝑙. 𝑏 = 1.90 kN

Anchor bolts and shear lug

*Capacity of bolts shear
𝑉
𝑓𝑟 = = 0.18 ≤ 1.00 OK
(𝑛 𝑅 )∅
Φb = 0.75
Anchor bolt R nv = 0.8.F nv .A b = 45 kN

*Capacity of shear lug bearing shear

V/(Rl/Φb)= 0.00 ≤ 1.00 OK
Φb = 0.90
Shear lug R l = 0.8.f' c .A l = 216 kN
*Capacity of shear lug bearing moment
Mr/ (Mn/Φ) = 0.00 ≤ 1.00 OK
Mr = V .(G + d/2) = 2353 kNmm
*Capacity of weld of shear lug
V/(Rnw/Φ) = 0.00 ≤ 1.00 OK
Φ= 0.75
R nw = F nw A we = 2217 kN

3. COMBO : MAX TENSION

Base plate and stiffener bearing tension of anchor bolts
*Base plate bearing tension of bolt inside of column
𝑀 ,
= 0.08 ≤ 1.00 OK
𝑀 , ∅
Φs = 0.9
The required moment of the base plate bearing tension of bolt
𝑀 , = 𝑠𝑢𝑚(𝑇 . 𝑥 ) = 898 kNmm
The moment strength of the base plate and stiffeners bearing tension of bolt
M tt,ti = M n,ti + n si,e .M s = 13201 kNmm
n si,tt = 2
The moment strength of the base plate bearing tension of bolt
M n,ti = F y .b bef,w .t p 2 /4 = 3265 kNmm
*Weld of base plate and column flange bearing tension
𝑇 ,
= 0.01 ≤ 1.00 OK
𝑅 , ∅
Φw = 0.75
Required strength of flange weld bearing tension
𝑇 , = 8.16 kN
*Weld of base plate and column web bearing tension and shear
𝑉,
= 0.05 ≤ 1.00 OK
𝑅 , ∅
Φw = 0.75
Required strength of weld bearing tension and shear

𝑉 , = 𝑇 , +𝑉 = 39.01 kN

T w,w = 32.66 kN
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B3 Checker CTH

The nominal strength of weld

𝑅 , =𝐹 , 𝐴 = 1049 kN
𝐹 , = 0.6𝐹 1 + 0.5 sin 𝜃 . = 0.40 kN/mm2
θ= 0.99 rad
𝐴 = (2. 2/2 ℎ , + 2/2. 𝑤 )𝑙 = 2616 mm2
wg = 5 mm
le = 148 mm
l = b bef,w = 148 mm
*Stiffener weld inside of column
𝑇 ,
= 0.07 ≤ 1.00 OK
𝑛 , 𝑅 , ∅
Φw = 0.75
Anchor bolts and shear lug
*Steel capacity of bolts in tension
𝑇
𝑓𝑟 = = 0.12 ≤ 1.00 OK
𝑅 ∅
Φb = 0.75
Maximum tension on 1 bolt
T bmax = 8.16 kN
Tensile strength of 1 bolt
R nt = F' nt .A b = 94 kN
2
A b = πd b /4 = 314 mm2
*Pullout capacity of bolts in tension
𝑇
𝑓𝑟 = = 0.11 ≤ 1.00 OK
𝑁 ∅
Φbc = 0.70
The nominal pullout strength of 1 anchor
N pn = Ψ c,p .N p = 104.2 kN
Ψ c,p = 1.40
Hooked anchor N p = 0.9.e h .d b .f' c = 28.8 kN
eh = 80 mm

*Capacity of bolts shear

𝑉
𝑓𝑟 = = 0.16 ≤ 1.00 OK
(𝑛 𝑅 )∅
Φb = 0.75
Anchor bolt R nv = 0.8.F nv .A b = 45 kN

*Capacity of bolts bearing tension and shear

max(𝑓𝑟 , 𝑓𝑟 ) + 𝑓𝑟 = 0.27 ≤ 1.20 OK
*Capacity of shear lug bearing shear
V/(Rl/Φb)= 0.00 ≤ 1.00 OK
Φb = 0.90
Shear lug R l = 0.8.f' c .A l = 216 kN
*Capacity of shear lug bearing moment
Mr/ (Mn/Φ) = 0.00 ≤ 1.00 OK
Mr = V .(G + d/2) = 2027 kNmm
*Capacity of weld of shear lug
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B3 Checker CTH

V/(Rnw/Φ) = 0.00 ≤ 1.00 OK

Φ= 0.75
R nw = F nw A we = 2217 kN

4 COMBO : MAX SHEAR WITH TENSION

Base plate and stiffener bearing tension of anchor bolts
*Base plate bearing tension of bolt inside of column
𝑀 ,
= 0.00 ≤ 1.00 OK
𝑀 , ∅

Φs = 0.9
The required moment of the base plate bearing tension of bolt
𝑀 , = 𝑠𝑢𝑚(𝑇 . 𝑥 ) = 11 kNmm
The moment strength of the base plate and stiffeners bearing tension of bolt
M tt,ti = M n,ti + n si,e .M s = 13201 kNmm
n si,tt = 2
The moment strength of the base plate bearing tension of bolt
M n,ti = F y .b bef,w .t p 2 /4 = 3265 kNmm
*Weld of base plate and column flange bearing tension
𝑇 ,
= 0.00 ≤ 1.00 OK
𝑅 , ∅
Φw = 0.75
Required strength of flange weld bearing tension
𝑇 , = 0.10 kN
*Weld of base plate and column web bearing tension and shear
𝑉,
= 0.04 ≤ 1.00 OK
𝑅 , ∅
Φw = 0.75
Required strength of weld bearing tension and shear

𝑉 , = 𝑇 , +𝑉 = 24.61 kN

T w,w = 0.39 kN
The nominal strength of weld
𝑅 , =𝐹 , 𝐴 = 759 kN
𝐹 , = 0.6𝐹 1 + 0.5 sin 𝜃 . = 0.29 kN/mm2
θ= 0.02 rad
𝐴 = (2. 2/2 ℎ , + 2/2. 𝑤 )𝑙 = 2616 mm2
wg = 5 mm
le = 148 mm
l = b bef,w = 148 mm
*Stiffener weld at tension interface inside of column
𝑇 ,
= 0.00 ≤ 1.00 OK
𝑛 , 𝑅 , ∅
Φw = 0.75

Anchor bolts and shear lug

*Steel capacity of bolts in tension
𝑇
𝑓𝑟 = = 0.00 ≤ 1.00 OK
𝑅 ∅
Φb = 0.75
 Job No. IDN 42.23 Item Main Structure Revision 00
SMELTER PROJECT - DRYER Date 09-08-23
Project
OFFGAS CLEANING SYSTEM Designer HKA
Section BASE PLATE CONNECTION - B3 Checker CTH

Maximum tension on 1 bolt

T bmax = 0.10 kN
Tensile strength of 1 bolt
R nt = F' nt .A b = 94 kN
A b = πd b 2 /4 = 314 mm2

*Pullout capacity of bolts in tension

𝑇
𝑓𝑟 = = 0.00 ≤ 1.00 OK
𝑁 ∅
Φbc = 0.70
The nominal pullout strength of 1 anchor
N pn = Ψ c,p .N p = 104.2 kN
Ψ c,p = 1.40

*Capacity of bolts shear

𝑉
𝑓𝑟 = = 0.18 ≤ 1.00 OK
(𝑛 𝑅 )∅
Φb = 0.75
Anchor bolt R nv = 0.8.F nv .A b = 45 kN

*Capacity of bolts bearing tension and shear

max(𝑓𝑟 , 𝑓𝑟 ) + 𝑓𝑟 = 0.18 ≤ 1.20 OK
*Capacity of shear lug bearing shear
V/(Rl/Φb)= 0.00 ≤ 1.00 OK
Φb = 0.90
Shear lug R l = 0.8.f' c .A l = 216 kN
*Capacity of shear lug bearing moment
Mr/ (Mn/Φ) = 0.00 ≤ 1.00 OK
Mr = V .(G + d/2) = 2338 kNmm
*Capacity of weld of shear lug
V/(Rnw/Φ) = 0.00 ≤ 1.00 OK
Φ= 0.75
R nw = F nw A we = 2217 kN

Reinforcement concrete contract must check capacity of reinforcement concrete follow this design.