Job No. IDN 42.

23 Item Main Structure

Revison 00
Date 09-08-23
Project SMELTER PROJECT - DRYER OFFGAS CLEANING SYSTEM
Designed by HKA
Description MOMENT ENDPLATE CONNECTION Checked by CTH

I. MATERIAL
Bolt
Grade 8.8
Ultimate strength of bolt Fu = 80 kN/cm²
Nominal tensile strength Fnt = 0.75 Fu = 60 kN/cm² (Table J3.2)

Nominal shear strength Fnv = 0.45 Fu = 36 kN/cm² (Table J3.2)

Pretension force Tb = 475 kN

Plate
Material A572 Gr 50
Ultimate tensile strength Fu = 44.8 kN/cm²
Yeild strength Fy = 34.5 kN/cm²

Column, Beam
Material A572 Gr 50
Ultimate tensile strength Fu = 44.8 kN/cm²
Yeild strength Fy = 34.5 kN/cm²
Elastic module E= 20000 kN/cm²
Weld
Weld material E7XT
Weld metal strength FEXX = 48.3 kN/cm²

II. INTERNAL FORCE FOR CALCULATING

Combo Axial (kN) V2 (kN) M33 (kNm)

Negative Moment -23.22 43.35 -221.08
Positive Moment 21.74 -34.09 221.08
Shear -23.22 121.38 -48.12

III. MEMBERS
Beam section
Height h= 314 mm
Width bf = 164 mm
Web thickness tw = 6 mm
Flange thickness tf = 8 mm
Is apex
Vertical angle i= 0 %
Include flange stiffener
Thickness for flange stiffener ts = 10 mm

IV. END PLATE

Connector
Plate extension Mở rộng phía trong
Plate thickness tp = 25 mm
Plate width B= 184 mm

Weld
Flange weld size Wf = 10 mm
Web weld size Ww = 6 mm
 Job No. IDN 42.23 Item Main Structure
Revison 00
Date 09-08-23
Project SMELTER PROJECT - DRYER OFFGAS CLEANING SYSTEM
Designed by HKA
Description MOMENT ENDPLATE CONNECTION Checked by CTH

Bolts
Type M36
Gage - tranverse center-to-center spacing g= 120 mm
Vertical edge distance Lev = 60 mm
Horizontal edge distance Leh = 32 mm

Bolt group (external extension)

Distance from bolt rows to flange pf,o = 70 mm

Bolt group (external flange)

Bolts rows number 2
Distance from bolt rows to flange C= 60 mm
Vertical spacing between inner bolt rows p = 120 mm
pf,i = 52 mm

Bolt group (internal flange)

Bolts rows number 1
Distance from bolt rows to flange C= 60 mm
Vertical spacing between inner bolt rows p = 120 mm
pf,i = 52 mm

Bolt group (internal extension)

Distance from bolt rows to flange pf,o = 70 mm

V. DESIGN CHECK
1. Moment end plate (external flange)
a. Flexural yielding
∅𝑀 ∅
= 𝐹𝑡 𝑌= 234.15 kNm DG16 Sec 2.5
𝛾 𝛾
With: Φ= 0.9
gr = 1.25
Y= 1509.38 mm Tables (4-2…6)
Demand flexural moment Man = 217.53 kNm
Ratio demand/capacity D/C = 0.93 OK

b. No prying bolt moment strength

∅𝑀 = ∅2𝑃 ( 𝑑 )= 348.11 kNm DG16 Sec 2.5

With: Φ= 0.75
𝜋𝑑 610.73 kN
𝑃 =𝐹 =
4
𝑑 = 380 mm
Demand flexural moment Man = 217.53 kNm
Ratio demand/capacity D/C = 0.62 OK

0.9∅𝑀 < ∅𝑀 Thin plate behavior

 Job No. IDN 42.23 Item Main Structure
Revison 00
Date 09-08-23
Project SMELTER PROJECT - DRYER OFFGAS CLEANING SYSTEM
Designed by HKA
Description MOMENT ENDPLATE CONNECTION Checked by CTH

c. Bolt rupture with prying moment strength

Maximum prying force of interior bolts
𝑤′𝑡 𝐹
𝑄 , = 𝐹 −3 = 72.31 kN DG16 Sec 2.5
4𝑎 𝑤′𝑡
With: 𝑤′ = 𝑏 /2 − 𝑑 = 53.00 mm
𝑡
𝑎 = 25.4 3.682 − 0.085 = 29.16 mm
𝑑
𝑏 𝜋𝑑 𝐹
𝑡 𝐹 0.85 + 0.80𝑤′ +
2 8
𝐹 = = 177.78 kN
4𝑝 ,
Maximum prying force of outer bolts
𝑤′𝑡 𝐹
𝑄 , = 𝐹 −3 = 84.74 kN DG16 Sec 2.5
4𝑎 𝑤′𝑡
With: 𝑤′ = 𝑏 /2 − 𝑑 = 53.00 mm
𝑡 29.16 mm
𝑎 = min 𝐿 ; 25.4 3.682 − 0.085 =
𝑑
𝑏 𝜋𝑑 𝐹
𝑡 𝐹 0.85 + 0.80𝑤′ +
2 8
𝐹 = = 132.06 kN
4𝑝 ,
Moment strength
[2 𝑃 − 𝑄 , 𝑑 +2 𝑃 −𝑄 , 𝑑 + 𝑑 + 2𝑇 𝑑 ]
[2 𝑃 − 𝑄 , 𝑑 + 2𝑇 (𝑑 + 𝑑 +𝑑 ]
∅𝑀 = ∅ max
[2 𝑃 − 𝑄 , 𝑑 + 𝑑 + 2𝑇 (𝑑 + 𝑑 )]
= 594.34 kN.m DG16 Sec 2.5

2𝑇 (𝑑 +𝑑 +𝑑 +𝑑

Cường độ chịu moment

2(𝑃 − 𝑄 , )(𝑑 + 𝑑 )
∅𝑀 = ∅ max = 306.90 kN.m DG16 Sec 2.5
2𝑇 (𝑑 + 𝑑 )
Với Φ= 0.75
𝜋𝑑
𝑃 =𝐹 = 610.73 kN
4
Tb = 475 kN
Demand flexural moment Man = 217.53 kNm
Ratio demand/capacity D/C = 0.71 OK

d. Bolts shear
𝜋𝑑
∅𝑅 = ∅𝐹 𝑛= 1099.31 kN AISC Eq. J3-1
4
With: Φ= 0.75
n= 4
Demand shear strength Va = 34.094 kN
Ratio demand/capacity D/C = 0.03 OK
 Job No. IDN 42.23 Item Main Structure
Revison 00
Date 09-08-23
Project SMELTER PROJECT - DRYER OFFGAS CLEANING SYSTEM
Designed by HKA
Description MOMENT ENDPLATE CONNECTION Checked by CTH

e. Bolts bearing under shear load

𝑛
∅𝑅 = ∅ 2 min( 𝑟 , 𝑟 ( )) + 2( − 1) min( r , 𝑟 ( )) = 2268.81 kN AISC Eq. J3-6
2
With: Φ= 0.75
n= 4
𝑟 = 1.2𝑙 𝑡𝐹 = 544.51 kN
𝑟 = 1.2𝑙 𝑡𝐹 = 1089.03 kN
𝑟 ( ) = 2.4𝑑𝑡𝐹 = 968.03 kN
𝑙 = 𝐿 − 𝑑 /2 = 40.50 mm
𝑙 =𝑝 −𝑑 = 81.00 mm

Demand shear strength Va = 121.38 kN

Ratio demand/capacity D/C = 0.05 OK

f. Shear yielding
∅𝑅 = ∅0.6𝐹 𝑏 𝑡 = 856.33 kN DG4 Eq. 3.12

With: Φ= 0.9
Demand shear strength Va = 355.81 kN
Ratio demand/capacity D/C = 0.42 OK

g. Shear rupture
∅𝑅 = ∅0.6𝐹 [𝑏 − 2(𝑑 + 1.6)] t = 518.30 kN DG4 Eq. 3.13

With: Φ= 0.75
Demand shear strength Va = 355.81 kN
Ratio demand/capacity D/C = 0.69 OK

2. Moment end plate (internal flange)

a. Flexural yielding
∅𝑀 ∅
= 𝐹𝑡 𝑌= 557.12 kNm DG16 Sec 2.5
𝛾 𝛾
With: Φ= 0.9
gr = 1
Y= 2873.00 mm Tables (4-2…6)
Demand flexural moment Map = 224.40783 kNm
Ratio demand/capacity D/C = 0.40 OK

b. No prying bolt moment strength

∅𝑀 = ∅2𝑃 ( 𝑑 )= 577.14 kNm DG16 Sec 2.5

With: Φ= 0.75
𝜋𝑑
𝑃 =𝐹 = 610.73 kN
4
𝑑 = 630.00 mm

Demand flexural moment Map = 224.40783 kNm

Ratio demand/capacity D/C = 0.39 OK

0.9∅𝑀 < ∅𝑀 Thin plate behavior

 Job No. IDN 42.23 Item Main Structure
Revison 00
Date 09-08-23
Project SMELTER PROJECT - DRYER OFFGAS CLEANING SYSTEM
Designed by HKA
Description MOMENT ENDPLATE CONNECTION Checked by CTH

c. Bolt rupture with prying moment strength

Maximum prying force of interior bolts
𝑤′𝑡 𝐹
𝑄 , = 𝐹 = −3 72.31 kN DG16 Sec 2.5
4𝑎 𝑤′𝑡
With: 𝑤′ = 𝑏 /2 − 𝑑 = 53.00 mm
𝑡
𝑎 = 25.4 3.682 − 0.085 =
𝑑 29.16 mm
𝑏 𝜋𝑑 𝐹
𝑡 𝐹 0.85 + 0.80𝑤′ +
2 8
𝐹 = = 177.78 kN
4𝑝 ,
Maximum prying force of outer bolts
𝑤′𝑡 𝐹
𝑄 , = 𝐹 −3 = 84.74 kN DG16 Sec 2.5
4𝑎 𝑤′𝑡
With: 𝑤′ = 𝑏 /2 − 𝑑 = 53.00 mm
𝑡
𝑎 = min 𝐿 ; 25.4 3.682 − 0.085 = 29.16 mm
𝑑
𝑏 𝜋𝑑 𝐹
𝑡 𝐹 0.85 + 0.80𝑤′ +
2 8
𝐹 = = 132.06 kN
4𝑝 ,
Moment strength
[2 𝑃 − 𝑄 , 𝑑 +2 𝑃 −𝑄 , 𝑑 + 𝑑 + 2𝑇 𝑑 ]
[2 𝑃 − 𝑄 , 𝑑 + 2𝑇 (𝑑 + 𝑑 +𝑑 ]
∅𝑀 = ∅ max = 501.72 kN.m DG16 Sec 2.5
[2 𝑃 − 𝑄 , 𝑑 + 𝑑 + 2𝑇 (𝑑 + 𝑑 )]
2𝑇 (𝑑 + 𝑑 + 𝑑 + 𝑑

Cường độ chịu moment

2(𝑃 − 𝑄 , )(𝑑 + 𝑑 )
∅𝑀 = ∅ max = 201.91 kN.m DG16 Sec 2.5
2𝑇 (𝑑 + 𝑑 )
With: Φ= 0.75
𝜋𝑑
𝑃 =𝐹 = 610.73 kN
4
Tb = 475 kN

Demand flexural moment Map = 224.41 kNm

Ratio demand/capacity D/C = 0.45 OK

d. Bolts shear 𝜋𝑑
∅𝑅 = ∅𝐹 𝑛= 1099.31 kN AISC J3-1
4
With: Φ= 0.75
n= 4
Demand shear strength Va = 121.37713 kN
Ratio demand/capacity D/C = 0.11 OK
 Job No. IDN 42.23 Item Main Structure
Revison 00
Date 09-08-23
Project SMELTER PROJECT - DRYER OFFGAS CLEANING SYSTEM
Designed by HKA
Description MOMENT ENDPLATE CONNECTION Checked by CTH

e. Bolts bearing under shear load

𝑛
∅𝑅 = ∅ 2 min( 𝑟 , 𝑟 ( )) + 2( − 1) min( r , 𝑟 ( )) = 2268.81 kN AISC Eq. J3-6
2
With: Φ= 0.75
n= 4
𝑟 = 1.2𝑙 𝑡𝐹 = 544.51 kN
𝑟 = 1.2𝑙 𝑡𝐹 = 1089.03 kN
𝑟 ( ) = 2.4𝑑𝑡𝐹 = 968.03 kN
𝑙 = 𝐿 − 𝑑 /2 = 40.50 mm
𝑙 =𝑝 −𝑑 = 81.00 mm

Demand shear strength Va = 121.38 kN

Ratio demand/capacity D/C = 0.05 OK

f. Shear yielding
∅𝑅 = ∅0.6𝐹 𝑏 𝑡 = 856.33 kN DG4 Eq. 3.12

With: Φ= 0.9
Demand shear strength Va = 367.05 kN
Ratio demand/capacity D/C = 0.43 OK

g. Shear rupture
∅𝑅 = ∅0.6𝐹 [𝑏 − 2(𝑑 + 1.6)] t = 518.30 kN DG4 Eq. 3.13

With: Φ= 0.75
Demand shear strength Va = 367.05 kN
Ratio demand/capacity D/C = 0.71 OK

3. Weld check
a. Web weld shear strength
- Fillet Welding
∅𝑅 = ∅0.6𝐹 𝐴 = 289.55 kN AISC Eq. J2-4

With: Φ= 0.75
2
𝐴 = (2𝑊 −𝑊 )𝐿 = 1332.19 mm² Sec. J2.4
2
- Groove Welding
∅𝑅 = ∅0.6𝐹 𝐴 = 0.00 kN

Weld size W g= 0 mm
𝐴 = 2W 𝐿 = 0.00 mm²
Φ= 0.75
Demand shear strength Va = 121.38 kN
Ratio demand/capacity D/C = 0.42 OK

b. Web weld strength to reach yield stress

2
∅𝑅 = 2 ∅0.6𝐹 𝜒 𝑊 = 27.66 kN/cm AISC Eq. J2-4
2
With: Φ= 0.75
c= 1.5

∅𝑅 = ∅𝐹 𝑡 = 18.62 kN/cm AISC Eq. J4-1

Demand yield stress
Ratio demand/capacity D/C = 0.67 OK
 Job No. IDN 42.23 Item Main Structure
Revison 00
Date 09-08-23
Project SMELTER PROJECT - DRYER OFFGAS CLEANING SYSTEM
Designed by HKA
Description MOMENT ENDPLATE CONNECTION Checked by CTH

c. Shear yielding
∅𝑅 = ∅0.6𝐹 𝐿 𝑡 = 389.69 kN AISC Eq. J4-3

With: Φ= 1
Demand shear strength Va = 121.38 kN
Ratio demand/capacity D/C = 0.31 OK

d. Flange weld capacity (external flange)

- Fillet Welding
∅𝑅 = ∅0.6𝐹 𝜒𝐴 = 756.15 kN AISC Eq. J2-4

With: Φ= 0.75
2
𝐴 = (2𝑊 −𝑊 )𝑏 = 2319.31 mm² Sec. J2.4
2
c= 1.5
- Groove Welding
∅𝑅 = ∅0.6𝐹 𝐴 = 0.00 kN

Weld size W g= 0 mm

𝐴 = 2W 𝑏 = 0.00 mm²
Φ= 0.80
Demand shear strength Va = 711.62 kN
Ratio demand/capacity D/C = 0.94 OK

e. Flange weld capacity (internal flange)

- Fillet Welding
∅𝑅 = ∅0.6𝐹 𝜒𝐴 = 756.15 kN AISC Eq. J2-4

With: Φ= 0.75
2
𝐴 = (2𝑊 −𝑊 )𝑏 = 2319.31 mm² Sec. J2.4
2
c= 1.5
- Groove Welding
∅𝑅 = ∅0.6𝐹 𝐴 = 0.00 kN

Weld size W g= 0 mm

𝐴 = 2W 𝑏 = 0.00 mm²
Φ= 0.80
Demand shear strength Va = 734.10 kN
Ratio demand/capacity D/C = 0.97 OK

Global critical strength ratio 0.97