General Specification For Pipes and Fittings

Document ID No.
:NEOM-SP-PP-001
NEOM
Rev. No.: 00
Pipes and fittings specifications Date: November 2020
PIPES AND FITTINGS

SPECIFICATIONS
Document ID No.: NEOM-SP-PP-001
NEOM
Rev. No.: 00
This specification has been revised as indicated below and described in the revision record on the
following page. Please destroy all previous revisions.
Revision Date Originator’s Name & Reviewed/Checked by Pages

No. Initials (Initials)
0 09-11-2020 MV/JMM JTS
Approvals Signatures Date
Issued for: Design Construction X Other Approved
Document. No.: NEOM-SP-PP-001 Pipes and fittings specifications
Page 2 of 54
NEOM
Rev. No.: 00
Record of Revisions
Revision Date Description

No.
Issued for approval
Page 3 of 54
NEOM
Rev. No.: 00
INDEX / TABLE OF CONTENTS
SCOPE AND GENERAL INFORMATION 7

1.1 Scope 7
1.2 Definitions and notations 7
1.3 NEOM pipes and fittings datasheets 9
1.4 International design codes and standards 9
WORKING CONDITIONS 10
2.1 Elevation 10
2.2 Typical Soil and Ground Water conditions 10
2.3 Weather conditions 10
2.4 Geological and seismic site conditions 11
2.5 Operating conditions 13
MATERIALS AND COMPONENTS 14
3.1 Introduction 14
3.2 Pipe selection 14
3.2.1 Type of water 14
3.2.2 Required design life 14
3.2.3 Maintenance requirements 14
3.2.4 Safety requirements: 15
3.3 Base material code 15
3.4 Material selection 16
3.5 Material characteristics 16
3.5.1 General 16
3.5.2 Polyethylene 16
3.5.3 PVC-O 17
3.5.4 GRP/FRP 17
3.5.5 Polypropylene 18
3.5.6 Carbon Steel 18
3.5.7 Stainless steel 18
3.5.8 Ductile Iron 19
3.6 Pressure ratings 20
3.7 Technical data of the asset 20
DESIGN AND MANUFACTURE 21
4.1 Design requirements (Specify design of all body and component parts) 21
Page 4 of 54
NEOM
Rev. No.: 00
4.1.1 Loads 21
4.1.2 Pipe 22
4.1.3 Joints 26
4.1.4 Flanges 28
4.1.5 Gaskets 29
4.1.6 Nuts and Bolts 30
4.1.7 Fittings 31
4.1.8 Branch connection 35
4.1.9 Instrument connection 35
4.1.10 Interior and exterior coating (pipe and fittings) 35
4.1.11 Corrosion 39
4.2 Manufacture requirements for metallic pipes and fittings 40
4.2.1 Material Receiving and Storage 40
4.2.2 Weld procedures and qualifications 40
4.2.3 Cleaning, surface preparation and cleanliness 40
4.2.4 Filler metal 41
4.2.5 Pre-heat and post-weld heat treatment 41
4.2.6 Post-weld cleaning 41
4.2.7 Bending and forming 41
4.2.8 Preparation for painting 41
4.3 Access to the Place of Manufacture 41
4.4 Place of Manufacture 41
QUALITY ASSURANCE AND WARRANTY 42
5.1 Quality management system 42
5.2 Inspection Test Plan 43
5.3 Factory Testing 43
5.4 Acceptance Criteria 44
5.5 Noncompliant products 44
5.6 Product Repair 44
5.7 Product Certification 44
5.8 Delivery inspections 45
5.9 Product Warranty 45
MARKING AND PACKAGING 46
6.1 Marking and body markings 46
6.2 Packaging 46
TRANSPORTATION, HANDLING AND STORAGE 47
Page 5 of 54
NEOM
Rev. No.: 00
7.1 General 47
7.2 Handling 47
7.3 Transport 48
7.4 Preparation for shipping 48
7.5 On-site Storage 48
SPARE PARTS AND SPECIAL TOOLS 50
8.1 Spare Parts 50
8.2 Special Tools 50
TECHNICAL DOCUMENTATION SUBMITTAL 51
9.1 Technical Documentation for Validation 51
9.2 Special design and calculation reports 51
9.3 Ecolabels and other environmental performance labels 51
9.4 2D Drawings and 3D model for BIM integration 51
9.4.1 Introduction 51
9.4.2 BIM object geometry 52
9.4.3 BIM object formats 52
9.5 Hydraulic Modelling Tools and GIS integration 53
Page 6 of 54
NEOM Document ID No.: NEOM-SP-PP-001
Rev. No.: 00
SCOPE AND GENERAL INFORMATION

1.1 Scope
This specification establishes the minimum requirements for the mechanical design, materials, fabrication,
testing and inspection of metallic, metallic-lined and non-metallic piping systems.
This Technical Specification is intended to be referenced in the technical specification, procurement,
testing and delivery of valves of all types and for all purposes and diameters.
It applies to water, wastewater, seawater under all operating conditions of pressure and temperature.
The design should comply with all applicable projects, NEOM Water specifications, NEOM Water
datasheets, design office practices, and international codes and standards.
Piping Design needs to be coordinated and agreed with a number of the Contractor’s departments
(Projects, Processes, Instrumentation and Control, Mechanical, Fire and Safety, HSE, Structural and Civil
Works, Materials, and Electrical). Therefore, the relevant design requirements will need to be verified and
accepted by the relevant departments.
This document does not attempt to define all details concerning the piping systems. The Contractor will
be totally responsible of their correct and complete design, supply and execution. The Contractor shall
not only comply with the technical requirements described in this technical specification, but he has also
to follow the relevant approved standards and regulations and the rules of good engineering practice.
The scope of supply must cover the design, engineering, manufacture, assembly, shop painting and
workshop tests, in addition to the preparation for sea transport of the pipes, according to Datasheets.
1.2 Definitions and notations
This section defines the necessary terms, notations, and abbreviations, such as the following example:
Abbreviation Definition
P&ID Piping & Instrument Diagram
PFD Process Flow Diagram
RWW Raw Wastewater
SOW Scope of Work
SWTP Sanitary Wastewater Treatment Plant
UW Utility Water / Potable Water
Pipes Descriptions
AG Above Ground
BE Beveled End
PVC-C Chlorinated Polyvinyl Chloride
CS Carbon Steel
DI Ductile iron
EFW Electric Fusion Welded
ERW Electric Resistance Welded
GRE Glass Reinforced Epoxy
GRP/FRP Glass Reinforced Plastic
GRV Glass Reinforced Vinylester
HDPE High Density PolyEthylene
Document. No.: NEOM-SP-PP-001 Pipes and fittings Specifications
Page 7 of 54
Rev. No.: 00
Abbreviation Definition
PE Plain End
PVC-O Oriented Polyvinyl Chloride
PWHT Post Weld Heat Treatment
RC Reinforced concrete
UG Underground
PVC-U Unplasticized Polyvinyl Chloride
Wall Thickness
SCH Schedule in acc. with ASME
STD Standard Weight
Connections
BW Butt-Weld
FLGD Flanged
LJ Lap Joint
SW Socket Weld
THRD or SCRD Threaded
WN Welding Neck
Flange Facing
FF Flat Face
GF Grooved Face
RF Raised Face
Fittings
HDG Hot Dip Galvanized
LR Long Radius (Elbow)
SR Short Radius (Elbow)
TBE Threaded Both Ends (Nipples)
TOE Threaded One End
Valve Description
BV Ball valve
CV Check valve
GV Gate valve
Codes and standards
ANSI American National Standard Institute
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Materials
AWWA American Water Works Association
DIN German Industrial Standard
EN European Standards
ISO International Standards Organization
Manufacturer’s Standardization Society for Valve
MSS
and Fittings Industry
PFI Pipe Fabrication Institute
Page 8 of 54
Rev. No.: 00
1.3 NEOM pipes and fittings datasheets
This document (NEOM Pipes and Fittings Specifications) will apply in full consonance with the following
related NEOM pipes and fittings datasheets (DS):
 NEOM-DS-HDPE01-001: Polyethylene (HDPE)
 NEOM-DS-MDPE-001: Polyethylene (MDPE)
 NEOM-DS-HDPE02-001: Polyethylene. Slotted piping (HDPE)
 NEOM-DS-HDPE06-001: Polyethylene. Corrugated piping (HDPE)
 NEOM-DS-HDPE07-001: Polyethylene. Corrugated and slotted piping (HDPE)
 NEOM-DS-PP01-001: Corrugated Polypropylene
 NEOM-DS-PP02-001: PP-R Polypropylene
 NEOM-DS-PVC-O-001: Molecular oriented PVC
 NEOM-DS-PVC-C-001: Chlorinated PVC
 NEOM-DS-GRP01-001: Glass fiber reinforced
 NEOM-DS-GRP02-001: Glass fiber reinforced. Wastewater
 NEOM-DS-GRP03-001: Glass fiber reinforced. Epoxy resin
 NEOM-DS-DI01-001: Ductile Iron
 NEOM-DS-DI02-001: Ductile Iron. Wastewater
 NEOM-DS-CS-001: Carbon steel
 NEOM-DS-RC-001: Reinforced concrete
 NEOM-DS-SS01-001: 304LStainless Steel
 NEOM-DS-SS02-001: 316LStainless Steel
 NEOM-DS-SD-001: Superduplex Stainless Steel
The applicable standards, design codes and minimum requirements are described in the datasheets. The
Contractor must inform NEOM Water of any discrepancies that may exist between the specified
requirements and his experience. If there is any difference of opinion with regard to the requirements, the
interpretation of NEOM Water interpretation shall prevail over any other.
1.4 International design codes and standards
The international design codes and standards to be used for this project, where applicable, are detailed
below, although this is not necessarily an exhaustive list (the latest revisions of the applicable codes and
standards will apply):
 American Society of Mechanical Engineers (ASME)
 American National Standard Institute (ANSI)
 American Society for Testing and Materials (ASTM)
 American Petroleum Institute (API)
 German Industrial Standard (DIN)
 European Standards (EN)
 International Standards Organization (ISO)
 Pipe Fabrication Institute (PFI)
 Manufacturer’s Standardization Society of the Valve and Fittings Industry (MSS)
 American Water Works Association (AWWA)
Page 9 of 54
Rev. No.: 00
WORKING CONDITIONS
2.1 Elevation
Elevation of the area and the soil/ ground water quality. The final elevations shall be confirmed by the
Contractor once the topographical survey is conducted.
2.2 Typical Soil and Ground Water conditions
For projects along the coastal zone in Saudi Arabia, the Contractor shall be aware that the coastal soils
have unusual properties, and a thorough study of those properties by the Contractor is essential before
designs are undertaken. In general, the soil is highly saline.
In conjunction with natural sulfides and sulfites, the saline conditions could cause deterioration even in
Type V Portland Cement Concrete.
In addition, weak and unstable soils may cause uneven support for pipes, which are then subject to
unequal settlements even under light loadings1
The Contractor shall be aware of the likelihood for high groundwater. Buoyancy conditions shall be
accounted for with the design to prevent flotation of pipes, buried tanks, vaults, etc.
2.3 Weather conditions
The project site has a desert climate. There is virtually no rainfall during the year.
The general average weather statistics are shown below:
SEASON/MONTH DRY BULB TEMPERATURE RELATIVE HUMIDITY
Winter 12 ºC average minimum 30 %
Summer 34 ºC average maximum 10 %
Average high (ºC) Average low (ºC) Average rainfall (mm)

Month Near coast / Near coast / Near coast / interior
interior interior
January 22 / 18 11 / 4 1/7
February 24 / 21 13 / 6 1/3
March 26 / 25 15 / 10 1/7
April 29 / 30 18 / 14 0/3
May 33 / 33 22 /18 1/3
June 35 / 37 24 / 22 0/0
July 36 / 38 26 / 23 0/0
August 36 / 38 26 / 23 0/0
September 34 / 36 24 / 20 0/0
October 32 / 31 21 / 16 1/6
November 28 / 24 17 / 10 4 / 13
Page 10 of 54
Rev. No.: 00
Average high (ºC) Average low (ºC) Average rainfall (mm)

Month Near coast / Near coast / Near coast / interior
interior interior
December 24 / 19 13 / 5 2/4
Annual 11 / 46
Source: climate-data.org; Saudi Arabia, Tabuk region; Duba and Tabuk

 Wettest Months: October to December
 Driest Months: June to September
 Wind Velocity: 20 km/h carrying sand and dust
These maximum and minimum temperature conditions are in line with the values defined in NEOM’s pipes
and fittings datasheets.
2.4 Geological and seismic site conditions
Geologically, the area occupied by NEOM CITY is made up of terrain whose age ranges from the recent
Quaternary to the end of the Tertiary period (Miocene). Soils are predominant over rocks, with an
occupation of around 95% of the territory. The relief in the areas with soil is moderate to flat, these being
more recent and presenting little consolidation. These soils are predominantly granular (gravel and sand),
originating in the fluvial dynamics of the streams and rivers that run through the area, corresponding to
the Quaternary and Pliocene-Pleistocene deposits of the Lisan basin.
These soils include some aggressive soils due to the presence of gypsum. They cover an area of around
253 km2 (48% of the total NEOM CITY area) and are evenly distributed. With regard to rocks, these are
mainly made up of gypsum and anhydrite and, to a lesser extent, siltstone, sandstone and limestone.
They are strongly tectonized, with folds and faults that can bring these materials into net contact with the
soils described above. They are therefore evolutive, aggressive and low-resistance rocks.
Taking into account the aggressive materials as a whole (soils and rocks), formed fundamentally by
gypsum, the presence of these materials in the area may be slightly greater than 50%. Therefore, the
design of structures, piping and equipment should include and consider protection against corrosion.
Also natural sulphides, sulphates and saline ground water condition could cause serious deterioration.
Page 11 of 54
Rev. No.: 00
From a tectonic point of view, the area is located next to a seismically active transform boundary, where
the active Aqua-Dead Sea fault runs through the Gulf of Aqabah. Estimation of future seismic activity is
based on the rates of past earthquakes as determined from earthquake catalogues. According to these
data, the study area has recorded earthquakes of medium-low magnitude, 4<Mz<=5 and, in a smaller
proportion, those of magnitude of 5<M<=6.
Seismicity of NEOM CITY area (red star) and its surroundings from 1900 to 2008.
From the seismic point of view, the area presents a PGA (peak ground acceleration) between 0.20 and
035 g with a 10% probability of being exceeded in 50 years (according to The Global Earthquake Model
(GEM) Global Seismic Hazard Map (version 2018.1).
On the other hand, in relation to the seismic criteria defined in the Saudi Building Code (SBC), the project
area is located in Region 1 and within it the assigned acceleration parameters of Ss (spectral response
acceleration at short periods) and S1 (spectral response acceleration at period of 1 sec) are: Ss=50-60
%g; S1=14-17%g.
Page 12 of 54
Rev. No.: 00
Site-specific geotechnical investigations and dynamic site response analyses will be conducted by the
EPC Contractor in order to determinate the soil category. Taking into account these values and the
Spectral Response Acceleration, the seismic design category of the element or structure may be defined
in accordance with the above code.
Seismic design criteria should be based on the use of the applicable codes. Site-specific soil
characteristics will be established by the EPC Contractor through its prepared site-specific Geotechnical
Investigation, Engineering, and Interpretive Report.
2.5 Operating conditions
Project operating conditions (flow, pressure, fluid temperature, type of fluid, etc) are specified at the
related project NEOM datasheet.
The Contractor should ask NEOM Water for any additional values needed for the proper selection and/or
design of the components.
Page 13 of 54
Rev. No.: 00
MATERIALS AND COMPONENTS

3.1 Introduction
The technical requirements and materials must be in accordance with NEOM’s valve datasheets (see
datasheet list in chapter 1.3).
In the case of recently developed or innovative products, no current American Standard, British Standard
or European Standard will normally be available. This may not preclude the use of a product where its
performance or properties can be determined to align with its intended duty and design life. Careful
consideration shall be given to any independent assessment or evidence of product performance. Specific
NEOM approval is required should material out of specification be proposed by the Contractor.
The Contractor shall discuss and agree the proposed use of newly developed products with the NEOM
at the earliest opportunity.
For all the components, materials must be compatible with specified working fluid, operating conditions
and climatic zone conditions.
This specification is not exhaustive and the Contractor shall be responsible not only for the requirements
specified herein but also for the design, for the correct choice of materials, for proper fabrication and
testing, for safe and reliable operation, and for the conformity with codes, regulations and legal
requirements, as well as the associated specifications, drawings and datasheets.
A compliance statement for all the valves to be procured must be submitted by the Contractor to NEOM
Water, confirming full compliance with NEOM’s standards, specifications and guidelines
Piping materials shall be in accordance with NEOM Specification. Substitutions are not permitted without
written authorization from NEOM.
3.2 Pipe selection
In addition to the valve range and requirements defined in NEOM’s datasheets, the additional aspects
that the Contractor should take into consideration when proposing the type of valve for the project are:
3.2.1 Type of water

The type of pipe may be limited depending on the type of water; in all cases, the pipes and fittings must
achieve full operational functionality over their design life without any additional maintenance than that
identified by the Supplier, and in accordance with the requirements of this specification and the related
datasheets.
The Contractor must obtain information on the physical and chemical characteristics of the water or
wastewater from NEOM Water. It is the responsibility of the Contractor to identify the correct type of pipe
or fitting for a particular application or to contractually transfer this responsibility to the vendor.
3.2.2 Required design life

The minimum design life of the pipe body shall be 50 years.
The minimum design life of components which are expected to require periodic maintenance or
replacement, such as pipe fittings and accessories shall be 25 years.
3.2.3 Maintenance requirements

The type of pipe may be limited depending on the maintenance requirements.
Page 14 of 54
Rev. No.: 00
Therefore, the Contractor must inform the vendor of all of the requirements of this specification and related
datasheets, as well as the project information regarding the performance requirements and the
environment in which the pipes will be installed.
The Contractor mast obtain information from the vendor regarding the maintenance requirements for the
pipes and fittings offered by the vendor.
The Contractor is responsible for ensuring all operational and environmental information is transmitted to
the vendor. The Contractor is also responsible for ensuring that the pipes and fittings procured do not
have maintenance requirements that are unacceptable to NEOM Water.
Additional specific maintenance requirements are defined in later chapters.
3.2.4 Safety requirements:

The types of pipes and fittings must adhere to the following non-exhaustive list of considerations:
 The physical space required for the size of the pipe or fitting, including all connected elements,
and whether the safe access can be achieved around the pipe or fitting once installed in its
intended location.
 The method for installation and removal of the pipe or fitting (whether during assembly and/or
later maintenance) and the weight of the pipe, lifting methods (requirements for cranes or other
lifting devices) and whether the safe inspection of the pipe is always practical.
3.3 Base material code
Code Material Type

RC Reinforced concrete C
CS Carbon Steel M
DI Ductile Iron M
SS 304 SS, 304L SS M
SD Superduplex M
GRP/FRP Glass reinforced plastic /Fiber reinforced Plastic P
HDPE High Density Polyethylene P
MDPE Medium Density Polyethylene P
PP Polypropylene P
PVC-O PVC O P
Type:
C – Concrete
M – Metallic
P – Plastic
Page 15 of 54
Rev. No.: 00
3.4 Material selection
The minimum requirements for materials are described in NEOM pipes and fittings datasheets. The
Contractor must confirm in writing, based in these NEOM pipes and fittings datasheets, the materials
proposed for all components before the purchase of any pipe or fitting.
The NEOM’s pipe and fittings datasheets will, for some piping components, request minimum grades of
materials be provided in any supplied pipe, fitting or accessory.
The materials described in NEOM’s pipes and fittings datasheets should not be altered unless the
Contractor can justify the technical reasons for a modification, which must be approved by NEOM Water
before the purchase of any pipe or fitting. In this case, the Contractor must obtain from the vendor a
written statement that the alternative materials offered will meet the design life and warranty requirements
of this specification and related datasheets.
If there are functional performance issues associated with the choice of a material instead of another,
then the Contractor must determine what these are, and fully inform NEOM Water before any pipe, fitting
or accessory is purchased.
A guideline for pipe material selection according to service and nominal diameters is provided in NEOM
standard specifications. This guideline should be followed during the whole design process. Any deviation
from the possibilities stated in the guideline, the Contractor must provide technical reason for the
departure and prove the compliance with the rest of NEOM standards, specification and guidelines for
NEOM Water’s approval.
3.5 Material characteristics

3.5.1 General
Mechanical properties of the finished product are listed in the corresponding datasheets, from the list in
section 1.3. NEOM accepted ranges and tentative values of each property are given through the sheet
and the supplier will need to provide its own values. Specific approval is needed in case the supplier
should significantly deviate from the given values. Each mechanical or thermal property should be tested
according to the standard given. In case the supplier performs the test following an equivalent standard it
will need specific approval from NEOM Water.
3.5.2 Polyethylene
Only PE100 or superior polyethylene grade will be accepted for High Density Polyethylene pipes. In the
case of a Medium Density polyethylene to be needed, PE80 grade will be accepted.
The thermoplastic resins to be used in the manufacturing of HDPE pipes shall be one of the following:
 SABIC® RELY 5924R or equivalent
 SABIC® RELY 5922R or equivalent
 SABIC® HDPE P6006AD or equivalent
 SABIC® HDPE P6006LS (LOW SAG) or equivalent
Pressure applications
Chemical composition and the physical and mechanical characteristics, apart from the presented in the
datasheet must always follow the stated in one of the following standards:
 ISO 4427
 EN 12201
 AS/NZS 4130
For PE100-RC polyethylene grade also DIN PAS 1075 should be entirely implemented.
Page 16 of 54
Rev. No.: 00
In case the polyethylene pipe were to be used in an underground fire protection service, pipe and fittings
must be also FM approved as per FM1613.
Non pressure applications

EN 13476 standard is shared between corrugated PE pipes and PP pipes. This must be the main standard
to be followed regarding the physical and mechanical characteristics of the pipe. The values given in this
standard depend on the material (PP or PE) and it is recommended to contact the manufacturer (both for
physical-mechanical and hydraulic issues).
 ISO 19469
 ISO 8772 (for non corrugated HDPE)
 AS/NZS 5065
3.5.3 PVC-O
Only MRS 500 class or superior will be accepted for PVC-O pipes, which means a MRS (Minimum
Required strength) of 50 MPa. This material grade offers the highest degree of orientation and thus
ensures the best mechanical performance.
 ISO 16422
 EN 17176
 AS/NZS 4441
3.5.4 GRP/FRP
Raw materials used for the production process of GRP/FRP pipes will be the resin, glass fiber and silica
sand.
Accepted types of glass are:
 E-Glass or Electrical glass
 C-Glass or Chemical glass
 ECR-Glass
The accepted resins are:
 Polyester resins: Either isophthalic or orthophthalic resins. Polyester resins are referred to as
GRP.
 Epoxy resin: These are referred to as GRE.
Polyester resins
 ISO 10639
 EN 1796
 AS 3571.2
 SASO 1577/2221
Page 17 of 54
Rev. No.: 00
Epoxy resins
 AWWA C950
 ASTM D-3517
3.5.5 Polypropylene
Pressure applications
The raw material for pipes and fittings must be PP-R, according to ISO 15874.
The long-term strength and the LCL "Lower Limit Confidence" will be evaluated in accordance with the
ISO 9080 Standard, performing internal pressure tests according to the ISO 1167-1 and ISO 1167-2
Standards.
The lower confidence limit of long-term resistance, determined for the corresponding working temperature
and for a determined design life, will be at least what is indicated in the ISO 15874-2 Standard.
Accepted classes will go from S-2 to S-5.
Non pressure applications

EN 13476 standard is shared between corrugated PE pipes and PP pipes. This must be the main standard
to be followed regarding the physical and mechanical characteristics of the pipe. The values given in this
standard depend on the material (PP or PE) and it is recommended to contact the manufacturer (both for
physical-mechanical and hydraulic issues).
 ISO 19469
 AS/NZS 5065
3.5.6 Carbon Steel

The reference standard to be followed in relation to the chemical composition and the physical and
mechanical characteristics will be API 5L.
The grade of steel will L360 or X52. According to API 5L, the minimum yield point will be 360 MPa and
the minimum tensile strength will be 460 MPa.
 ASME B31.4
 AWWA M11
 EN 10224
 ISO 3183
 AS 1579
In case of EN 10224 being used, the steel grade will be L355 and consequently its yield point will be 355
MPa.
3.5.7 Stainless steel

The reference standard that must be followed in relation to the chemical composition and the physical
and mechanical characteristics will be EN 10217-7.
The types of steel that are considered are:
Page 18 of 54
Rev. No.: 00
UNS (Unified Yield Tensile

AISI Numbering EN ASTM strength strength
System) (MPa) (MPa)
1.4307 A 312 y A 470-670
304L S30403 180
1.4306 358 460-680
1.4404
A 312 y
316L S31603 1.4435 190 490-690
A358
1.4432
F53 S32750 1.441
A790 550 800-1000
F55 S32760 1.4501
F53 and F55 are also known as superduplex pipes.

 AWWA M11
 ASME B31.4
3.5.8 Ductile Iron

To convey drinking and raw water
The reference standard to be followed in relation to the physical and mechanical characteristics will be
ISO 2531.Only classes C25, C30 and C40 are accepted Ductile iron grades. Class C20 is explicitly not
acceptable.
According to this standard, the minimum yield strength will be 300 MPa and the minimum tensile strength
of 420 MPa.
 ISO 2531
 EN 545
 AS/NZS 2280
To convey waste water

The reference standard to be followed in relation to the physical and mechanical characteristics will be
EN 598. According to this standard, different classes of pipes are not distinguished, because there is only
one thickness for a given diameter.
According to EN 598 the minimum yield strength will be 300 MPa and the minimum tensile strength of
420 MPa.
 ISO 2531
 EN 598
 AS/NZS 2280
Page 19 of 54
Rev. No.: 00
3.6 Pressure ratings
Nominal diameters and pressure rating ranges identified in the international standards are the following.
DN range (mm) Pressure range

PVC-O
90 to 1000 ISO 16422 PN12.5 to PN25 ISO 16422
(Class 500)
DI 40 to 2600 ISO 2531 C20 to C100 ISO 2531
DI (waste
80 to 2000 EN 598 N/A N/A
water)
ASME
CS 6 to 2000 N/A N/A
B36.10M
ASME
SS and SD 6 to 2000 N/A N/A
B36.19M
HDPE
16 to 1400 ISO 4427 PN4 to PN25 ISO 4427
(PE100)
GRP/FRP 100 to 3000 ISO 10639 PN2.5 to PN 32 ISO 10639
GRP/FRP
(waste 100 to 3000 ISO 10467 N/A N/A
water)
PP-R 12 to 160 ISO 15874 PN 4 to PN 10 ISO 15874
Applicable ranges accepted by NEOM may be more restrictive. These can be consulted in each
corresponding datasheet, from the list in section 1.3 and in other NEOM standard specifications. The
typical pressure ratings to be considered for fittings and other accessories by the Contractor are PN16,
PN25 and PN40.
NEOM Water has established, for operational and maintenance purposes, a minimum pressure rating of
PN16 for all fittings in NEOM Water pressurised water supply networks.
3.7 Technical data of the asset
All the pipes and fittings shall be new and up-to-date as per best engineering-practice, and comply with
the current specification.
For all pipes and fittings being fabricated a file (PDF format or PDF portfolio file) must be prepared
containing as a minimum the following documentation:
 A complete set of certified drawings
 All certified mill test reports (CMTR) and Certificates (letters) of Compliance, listing the standard
followed for different material type
 Hydrostatic test certificates
 All non-destructive test results (NDT records)
The following documentation shall be made available to NEOM if requested:
 Welding Procedures (WPS) and Procedure Qualification Records (PQR).
 Welder Qualifications
 Weld Repair Reports, if applicable
 Weld Procedure Qualification Microstructure Evaluation Results (photomicrographs), if
applicable.
 Quality Assurance Program Manual
 Approved Vendor List, if applicable
 Nonconformance Reports
Page 20 of 54
Rev. No.: 00
DESIGN AND MANUFACTURE

4.1 Design requirements (Specify design of all body and component parts)
The pipes and fittings design should comply at least with the following standards:
 Carbon steel (CS): ASME B31.4 and AWWA M11
 Ductile iron (DI): ISO 10803
 Glass reinforced plastic (GRP/FRP): AWWA M45
 High Density Polyethylene (HDPE): ISO 4427 or EN 12201
 Corrugated High Density Polyethylene (HDPE): ISO 19469 and EN 13476
 Polyvinyl chloride oriented (PVC-O): ISO 16422 or EN 17176
Additionally, the design process must at all times follow the procedures stablished by NEOM design
criteria in NEOM standard specifications and each projects unique design criteria. The guidelines stated
in this section regarding the design of the pipes and fittings stand as minimum requirements to be fulfilled
in all NEOM projects including pipes and fittings.
4.1.1 Loads
All piping shall be designed for the maximum sustained internal pressure-temperature conditions within
the piping system including static head in accordance with applicable codes. The dynamic and static
effects of the relevant wind load, earthquake and dead loads shall be considered during layout and
supporting.
Loads and appropriate combinations shall be identified and resolved through proper execution of stress
analysis as needed to identify maximum stresses, displacements or support loads under all anticipated
operating, upset or occasional conditions. As a minimum, the following load combinations should be
analyzed for the piping system. These are basic guidelines and may not include all of the appropriate or
the most severe load combinations possible in any specific system.
4.1.1.1 Thermal displacement

Pipe displacement due to positive or negative changes in temperature, when restrained and considered
in combination with internal pressure, is typically the most severe loading condition. Restraint of
displacement may result from support points on aboveground pipe, or from soil friction on underground
pipe.
Two thermal displacement cases shall be considered, combined with the either the Operating Pressure
or Design Pressure, and weight as required to determine maximum stress:
 Hot case: Maximum thermal expansion due to the change from the minimum installation
temperature to the maximum operating temperature.
 Cold case: Maximum thermal contraction due to the change from the maximum installation
temperature to the minimum operating temperature.
The design temperature range considered will be from 5ºC to 40ºC, therefore the maximum operating
temperature will be set to 40ºC, close to the maximum admitted in the design international standards.
This value is conservative enough for a design service temperature, despite the maximum ambient
temperatures being able to reach values higher than 47ºC for a 50 year return period.
4.1.1.2 Internal pressure

Both the Operating Pressure and Design Pressure shall be considered in combination with both the Hot
and Cold cases.
Operating Pressure shall be considered as the long-term continuous condition, while load combinations
including Design Pressure are considered a transient condition per the following paragraph.
Page 21 of 54
Rev. No.: 00
4.1.1.3 Transient loads

 Transient loads are those that occur infrequently and for short duration. While an increase in
allowable stress is permitted for evaluation of transient conditions, it has to be assured that the
loading condition does not cause damage to the piping system, support structure or adjacent
equipment. The increased allowable stress may be used at discretion within the following
guidelines.
 Wind and seismic loads are considered transient and an increased allowable stress is permitted.
Apply these loads in principal directions and in combination with the most severe combination of
other loads.
 Excursions beyond the operating temperatures are considered transient, with an increased
allowable stress. If excursions are significantly above operating temperatures, the maximum
displacements shall be checked to assure there is no interference with adjacent equipment or
structures.
 Design Pressure is considered transient as a rare and unlikely event and an increased allowable
stress is permitted.
 Hydrotesting at increased pressure is considered transient and an increased allowable stress is
permitted. Hydrotest pressure shall be analyzed in combination with other loads and temperatures
that are appropriate for the field testing conditions.
4.1.2 Pipe
4.1.2.1 General
The design and general arrangement of the pipes must be the most advantageous from a technical and
economic point of view, which is why during the design the transport, installation, protection against
corrosion, anti-water hammer devices must be taken into account, projected useful life, operational
security and operating costs.
The design of pipes, their layout and route, must follow the recommendations of this guidelines, NEOM’s
design criteria guidelines as per NEOM standard specifications and specifications and plans
corresponding to each particular project. When there is a discrepancy in any application of this Design
Criterion versus the Codes or other instruction, the provisions of NEOM’s specifications should prevail.
Once the designer determines the internal diameter of the pipe, the wall thickness of the pipe must be
determined, for which the criteria established in the standards stated in the following sections and in each
specific datasheet must be applied, depending on the type of fluid and process involved.
In most cases, pipelines will be installed in tunnels or culverts and occasionally in excavated trenches.
Specific criteria regarding this topic is given in NEOM standard specifications.
When a line of low-pressure rating is connected to a higher-pressure rating line or equipment, the lower
rating line shall adopt the rating of the higher-pressure line or equipment, including the first shut-off valve
and check, and eventually the second shutoff valve when dual valve systems are used.
The design must consider the deformation of the pipes due to the expansion and contraction of the plastic
pipes (HDPE, PVC-O or others) due to the temperatures of the fluids and / or environmental conditions.
In pipelines that will be affected by temperatures suitable support systems must be installed. The pipe
supports housed inside lined gutters, must leave space for the passage of spill or drainage liquids. This
aspect should also be considered at the time of the installation of the pipes in the field.
The design should consider the possibility of the occurrence of the water hammer phenomenon. Where
this phenomenon is applicable, an analysis of system transients will be carried out. In accordance with
the results of this analysis, the application and use of slow closing valves, pressure dampers, liquid drains,
vacuum break valves, or others, should be considered to reduce water hammer to acceptable limits, also
having suitable supports. During transient analysis studies, air valves shall be assumed out of service.
To close dead ends of pipes where no future extension is contemplated, welded cap/blank flanges will be
installed. When a future extension is foreseen, or a drainage is necessary, the pipes will be closed with a
valve and a blank flange. Threaded caps or caps and a valve should be used at the dead ends.
Page 22 of 54
Rev. No.: 00
Corrosion assignments will be as specified on the specific datasheet for each project. Generally, no
corrosion allowance is required for stainless steel, HDPE, PVC, and internally coated metallic pipes.
4.1.2.2 Pipe sizing

The design flows, limit speeds and calculation of head loss will be made according to the
recommendations of NEOM’s Hydraulic Design Criterion as per NEOM standard specifications and
specifications corresponding to each particular project.
All pipes and fittings must comply with the latest revision of the datasheets of this specification, fulfilled
with the pipe materials technical data of the specific project.
The dimensions of pipes for clean liquids, without solids, will be determined according to an economic
analysis.
The service pipes will be calculated in such a way that the head loss does not lower the pressure below
atmospheric at any point on the route.
The branches will be designed based on the available pressure. When the velocity based on the head
loss exceeds the maximum allowed, or when the excess pressure is objectionable, a flow restriction
element will be installed whose diameter will be defined according to the maximum allowed velocities.
High points of main water lines must have air valves to eliminate trapped air.
The pipe shall be sized such that the sum of the line losses is not excessive.
In the following table, average values as a guidance are given for velocity, flow and head losses:
Dimensions of pipes according to economic analysis (1)

Diameter (mm) 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
Velocity min (m/s) 1,00 1,02 1,08 1,16 1,24 1,28 1,36 1,47 1,54 1,54 1,57 1,62 1,66
Velocity max (m/s) 1,30 1,35 1,40 1,45 1,50 1,60 1,68 1,75 1,75 1,75 1,80 1,80 1,80
Flow min. (m3/s) 0,50 0,65 0,85 1,10 1,40 1,70 2,10 2,60 3,10 3,50 4,00 4,60 5,20
Flow max. (m3/s) 0,65 0,85 1,10 1,40 1,70 2,10 2,60 3,10 3,50 4,00 4,60 5,20 5,70
Head losses min
1 0,9
(m/km)
Head losses max

1,7 1,6 1,5 1,4 1,3 1,2 1,1
(m/km)
(1) Table made with the average values for water transmission and distribution works (with pressure up
to 250 meters) and assuming continuous operation.
In provisional works, velocities (and flows) would increase by about 25% and losses by about 50%.
4.1.2.3 Pipe thickness

All piping shall be defined by its nominal pipe size and its schedule or wall thickness. The minimum wall
thickness to be used shall comply with the applicable standards mentioned in section 4.1.2
Unless otherwise specified, piping component wall thicknesses are based only on design considerations
of pressure, temperature, and allowances for corrosion, erosion, tolerance and any allowance for the
depth of threads or grooves.
Piping component wall thicknesses do not include additional thickness that may be required to
compensate for design considerations such as thermal loads due to restraints, live loads, hydraulic shock,
or loads and sources from other causes, all of which must be considered in the design of piping systems.
Page 23 of 54
Rev. No.: 00
Increased wall thicknesses required for other design considerations will be indicated on the piping
drawings and shall supersede the design pipe thickness.
Piping subjected to a vacuum (external pressure) shall be investigated on an individual basis. Fittings and
other piping components specified in the applicable pipe codification may not be suitable for vacuum
conditions.
4.1.2.4 Metallic Pipe

4.1.2.4.1 Carbon Steel
The reference standard to be followed for the definition of loads, the calculation of stresses and the
determination of thickness of pipes and fittings will be ASME B31.4.
Additionally, the ratio Diameter/wall thickness (D/t) will be limited to a value of 125. However, the
recommendation of ASME B31.4 in which requires special treatment for D/t > 100 still prevails. Detail on
how to install slender carbon steel pipes to avoid their damage is given in NEOM’s construction guidelines
in NEOM standard specifications.
Other pipe sizes and thickness considerations or general criteria must always follow the stated in one of
the following standards:
 API 5L (CS)
 AWWA M11
 ISO 3183 (CS)
 AS 1579 (CS)
 AS 1528 (SS and SD)
In case of being used, the Contractor should provide technical reason to justify that the use of these
standards is compatible in terms of dimensions and rating with the rest of pipe accessories and fittings
found in the piping system.
Application of carbon steel pipes and fittings for brackish or TSE water application is not accepted.
The guidelines given in this section are common for carbon and stainless steel (SS and SD).
4.1.2.4.2 Ductile Iron

The reference standard to be followed for the establishment of loads, the calculation of stresses and the
determination of thickness of pipes and accessories will be ISO 10803.
 ISO 2531
 EN 545 or EN 598
 AS/NZS 2280
4.1.2.5 Non-metallic pipe

The design of non-metallic piping systems should provide for the most severe coincident condition of
temperature, pressure and other loads. Where two or more distinct conditions occur, they must be
separately evaluated using the applicable temperatures, pressures and loadings for each case. The most
severe conditions for pressure containment may differ from those for system flexibility.
Page 24 of 54
Rev. No.: 00
Properties and allowable stresses used in analysis of the piping system shall be as developed and
documented during qualification of the product being used. In addition, adjustments shall be made as
necessary to properly represent the system, including the following as a minimum.
 Properties shall be adjusted to account for operation at elevated temperature. Since it is not
practical for qualification testing to be performed at the operating temperatures of many systems,
adjustments may be made to the modulus and allowable strength values based on other data.
Applicable test data available from material manufacturers for retention of properties can be used
to estimate design values.
 Allowable stresses may be increased for short term transient loads, including seismic, wind, and
other rare or unlikely events. Allowable stresses may be increased by 30% for these loads,
provided that damage to the piping or support structure is not expected.
 Due to the potential for corrosion or abrasion from contact with the service liquid, the loss of
thickness and potential strength degradation must be anticipated in the design of the system. The
corrosion liner thickness of the piping and components shall be considered sacrificial and not
included for structural contribution. For the system stress analysis, it may be necessary to include
the additional thickness for its weight and stiffness contribution only.
 An appropriate thickness shall be used for fittings, based on the specific manufacturing method.
Fittings often have localized thickness differences due to manufacturing procedures which must
be recognized and utilized in a conservative manner. For example, the thickness used for the
miter joints in a mitered bend shall not exceed the total thickness of the internal plus external joint
overlays. The pipe thickness shall not be included.
4.1.2.5.1 Polyethylene
The standards to be followed during the design process of the pipe are the same general standards
mentioned in section 3.5:
Plain wall piping for pressure applications:
 ISO 4427
 EN 12201
 AS/NZS 4130
 ISO 12162 can be used to define design loads.
Plain wall piping for non-pressure applications:

 ISO 8772
 EN 12666
 AS/NZS 5065
Corrugated piping for non-pressure applications. Double wall corrugated pipe, by continuous co-extrusion
of two layers, internal smooth plain wall layer and external corrugated black layer:
 ISO 19469
 EN 13476
 AS/NZS 5065
4.1.2.5.2 PVC-O
The standards to be followed during the design process of the pipe are the same general standards
mentioned in section 3.5:
 ISO 14422
 EN 17176
 AS/NZS 4441
For other pipe sizes and thickness considerations or general criteria AWWA M23 can be used: In case of
being applied, the Contractor should provide technical reason to justify that the use of this standard is
Page 25 of 54
Rev. No.: 00
compatible in terms of dimensions and rating with the rest of pipe accessories and fittings found in the
piping system.is
4.1.2.5.3 GRP/FRP
determination of thickness of pipes and accessories will be AWWA M45.
Polyester resins
 ISO 10639 or ISO 10467
 EN 1796 or EN 14364
 AS 3571.2 or AS 3571.1
 SASO 1577/2221 or SASO 1578/2221
Epoxy resins
 AWWA C950
 ASTM D-3517
4.1.2.5.4 Polypropylene
Plain wall pipes for pressure applications
determination of thickness of pipes and accessories will be ISO 15874.
Corrugated pipes
determination of thickness of pipes and accessories will be EN 13476.
4.1.3 Joints
Attention will be paid to let piping inspection / maintenance activities to be easily executed: for example,
flanges will be installed along long un-interrupted lines and drains will be foreseen.
The joint method defined by the design process and its applicable standards shall be selected in the
corresponding datasheet, from the list in section 1.3.
4.1.3.1 Polyethylene
The joints between tubes will be preferably made by butt fusion. Pipe preparation and butt fusion jointing
procedure will follow the standards ISO 11414 and ISO 21307 respectively.
Electrofusion and flanged joints are also accepted. In case needed the Contractor shall provide technical
reason to justify its use.
Page 26 of 54
Rev. No.: 00
Plain wall pipes for non-pressure applications

Same criteria as for pressure pipe systems apply.
Flanged joints are not allowed for non-pressure applications.
Corrugated pipes
The joint method between polyethylene corrugated pipes will be always socketed or double socketed as
per EN 13476. The elastomeric joint seal will be of EPDM and comply with the requirements described in
4.1.5.
The connection socket must be automatically welded to the pipe during production
4.1.3.2 PVC-O
The joint method between polyethylene corrugated pipes will be always socketed according to the criteria
stablished in ISO 16422 or EN 17176. The elastomeric joint seal will be of EPDM and comply with the
requirements described in 4.1.5.
4.1.3.3 GRP/FRP
The joints between GRP/FRP pipes will be the made with coupling sleeves according to EN 1796 or
ASTM D 4161. The coupler material will mainly be GRP/FRP but steel or stainless steel couplers can be
accepted too. This type of joint is also called Reka joint and uses elastomeric rubber rings or Reka gaskets
to secure the joint’s leak tightness. Reka gaskets can be of either EPDM or NBR and will comply with the
requirements described in section 4.1.5.
The joint can be axially restrained by using a full face EPDM/NBR gasket which also will comply with the
requirements described in section 4.1.5.
Laminated or butt and wrap joints are also accepted and will be executed and tested according to EN
1796 or ASTM D6041 section 6.2. Manufacturer shall give recommendations in case of laminated joints
to be used
For GRE pipes the socketed joint is also accepted, as per ASTM 4161. EPDM/NBR gasket which also
will comply with the requirements described in section 4.1.5.
4.1.3.4 Polypropylene
Plain wall pipes
The joints between tubes will be preferably made by fusion welding, either thermofusion or electrofusion.
Threaded joints are also accepted.
Both types of joints shall follow standard ISO 15874.
Corrugated pipes
The joint method between polyethylene corrugated pipes will be always socketed or double socketed as
per EN 13476. The elastomeric joint seal will be of EPDM and comply with the requirements described in
4.1.5.
The connection socket must be automatically welded to the pipe during production
4.1.3.5 Steel
Page 27 of 54
Rev. No.: 00
The joints between tubes will be preferably made by butt welding. The reference standard to be followed
for the acceptability of joints will be ASME B31.4. Welded construction of steel piping shall always be
used for pipes and fittings at the tie-ins to existing facilities.
Flanged joints are also accepted. In case needed the Contractor should provide technical reason to justify
its use.
4.1.3.6 Ductile Iron

The union between tubes will be made either by socket-spigot joints or flanged joints. The socket-spigot
joint may be mechanical flexible joint, push-in flexible joint or restrained joint.
The reference standard to be followed in general will be ISO 2531 and specifically for the design and
testing of restrained joints ISO 10804 (Restrained joint systems for ductile iron pipelines - Design rules
and type testing).
Allowable Pressure of components with flexible joints for preferred classes, according to ISO 2531 or EN
545:
Allowable
Pressure
operating
class
pressure (bar)
C25 25
C30 30
C40 40
4.1.4 Flanges
Flange thickness shall be according to the valve or fitting pressure rating, when not connected to another
pipe.
According to flange drilling pattern, they should be according to the pipe, fitting, valve or accessory they
are connected to.
The flange type defined by the design process and its applicable standards shall be selected in the
corresponding datasheet, from the list in section 1.3
4.1.4.1 Steel
The reference standards to be followed will be ASME B16.5 (up to 24 ") and ASME B16.47 (from 26 to
60"), these standards cover pressure-temperature ratings, materials, dimensions, tolerances, marking,
testing, and methods of designating openings for pipe flanges and flanged fittings.
Other accepted standards are EN 1092-1 and ISO 7005-1. In case of being used, the Contractor shall
provide technical reason to justify that the use of these standards is compatible in terms of dimensions
and rating with the rest of pipe accessories and fittings found in the piping system.
These standards cover pressure-temperature ratings, materials, dimensions, tolerances, marking, testing,
and methods of designating openings for pipe flanges and flanged fittings
Page 28 of 54
Rev. No.: 00
The reference standard to be followed, in general, will be ISO 2531, and specifically ISO 7005-2 and EN
1092-2.
Allowed classes for components with flanged joints are PN16, PN25 and PN40.
4.1.5 Gaskets
Gaskets containing asbestos in any form will not be used.
The gasket type defined by the design process and its applicable standards should be selected in the
4.1.5.1 Flanged joints

Gaskets can be IBC form (Inner Bolt Circle, round seal without screw holes) and FF form (Full Face, round
seal with screw holes).
 For non-metallic flat gaskets the reference standard to be followed will be ASME B16.21 and EN
1514. These Standards covers types, sizes, materials, dimensions, tolerances, and markings for
nonmetallic flat gaskets. These gaskets are dimensionally suitable for use with flanges described
in the referenced flange standards (tabulated in ASME B16.5 Annex E).
The elastomer to be used may be vulcanized from natural rubber (NR) or Ethylene propylene
polymer (EPDM). The minimum thickness will be 1.5 mm for pipes of 600 mm diameter and 3.2
mm for over 600 mm.
 For Metallic Flat Gaskets the reference standard to be followed will be ASME B16.20. ASME
B16.20 covers metal ring-joint gaskets, spiralwound metal gaskets and metal-jacketed gaskets.
These gaskets are dimensionally suitable for use with flanges standards ASME B16.5, ASME
B16.47 and ISO 10423
These gaskets should be of a lesser hardness than that of the mating flanges.
The minimum thickness will be 3.2 mm.
As a general rule gasket must be stored in a cool, dry location away from heat, excessive humidity, direct
sunlight, and chemicals. The optimum storage conditions are defined as 4 ° C to 27 ° C (40 ° F to 80 ° F)
with 40% to 75% relative humidity, in a room with no windows and non-UV or low-UV producing lights,
minimal dust and no chemical storage or high voltage electrical sources nearby.
4.1.5.2 Socket-spigot joints

Elastomeric joint seals for flexible joints will be of EPDM (Ethylene Propylene) and will meet the
requirements of EN 681.1 and ISO 4633. In the case of reinforced concrete pipes ASTM C443 is also
accepted.
The general properties that the EPDM must meet are the following:
EPDM (Ethylene
Properties
propylene polymer)
Hardness range
40-90
(Shore A)
Density (basic
0.86
product)
Tear strength good
Abrasion
good to excellent
resistance
Compression set
good
resistance
Page 29 of 54
Rev. No.: 00
EPDM (Ethylene
Properties
propylene polymer)
Oxidation
excellent
resistance
The properties and minimum fitness for purpose requirements for gaskets are standardized:
Criteria Reference Standards

Tensile (strength and
ISO 37
elongation at break)
Creep ISO 815
Relaxation ISO 3384
Tear strength ISO 816
Resistance to water and
ISO 1817
chemicals
Ageing ISO 188
Resistance to ozone ISO 1431-1
Minimal fitness for purpose ISO 4633 and EN 681-
requirements 1
4.1.6 Nuts and Bolts

Bolt lengths shall be in accordance with the applicable piping code.
Machine bolt length should be measured from the bearing surface of the head to the extreme point.
Stud bolt length measurement should be based on the effective thread length
The nuts and bolts defined by the design process and its applicable standards shall be selected in the
4.1.6.1 Steel
For the joining of flanges with other elements that are part of pipelines with ASME class 150 (20 bar),
bolts and studs of quality ASTM A307 Gr.B or higher will be used.
For the joining of flanges with other elements that are part of pipelines with ASME class 300 (50 bar) or
higher, the studs will be of quality ASTM A193 Gr.B7 with nuts ASTM A194 Gr.2H.
Other accepted standards are ISO 4016 and ISO 4034. In case of being used, the Contractor should
provide technical reason to justify that the use of these standards is compatible in terms of dimensions
and rating with the rest of pipe accessories and fittings found in the piping system.

Nuts and bolts shall comply, as a minimum, with the requirements of ISO 4016 and ISO 4034, property
class 4.6. Where washers are required, they must comply with ISO 7091.
Page 30 of 54
Rev. No.: 00
4.1.7 Fittings
General piping standards mentioned in section 4.1.2 will be of use, when applicable, even if specific
standards for fittings are specified in the following chapters.
The typical pressure ratings to be considered by the Contractor are PN16, PN25 and PN40 in accordance
with ISO 7005 (EN 1092), which relates to flanges. For some specific fittings material these ratings might
differ. Ultimately, the values given in each specific datasheet should prevail.
Bends will not be fabricated at site. Only factory fabrication is allowed.
The fittings defined by the design process and its applicable standards should be selected in the
corresponding datasheet, from the list in section 1.3.
4.1.7.1.1 Fitting properties
The reference standards to be followed are EN 12201-3 and ISO 4427-3.
Other fitting characteristics not covered by the reference standard must always follow the stated in one of
 AS/NZS 4129
 WSA PS – 216

The reference standards to be followed are ISO 8772 and EN 12666.
 AS/NZS 5065
 ISO 13264 for fabricated fittings
 AS/NZS 4129 for molded fittings
Corrugated pipes
 AS/NZS 5065
4.1.7.1.2 Joining method

The joints between tubes and fittings will be preferably made by butt fusion or by mechanical union. The
reference standards to be followed are EN 12201-3 and ISO 4427-3.
Additionally, the requirements and test methods in ISO 17885, ISO 3501 and 3503. must be followed for
mechanical fittings intended to join polyethylene pressure piping systems, including transition fittings to
metal pipes.
Specific requirements for butt fusion fittings must follow AS/NZS 4129.
Other accepted joining methods for plain wall polyethylene fittings are:
Page 31 of 54
Rev. No.: 00
 Electrofusion: according to ASTM F1055

 Socket fusion: according to AS/NZS 4129 or ASTM F1056
 Flanged: according to AS/NZS 4129
For connections to ductile iron valves or other equipment that requires a flanged joint a flange adaptor
should be used. Flange adaptors for PE pipes will comply both with the criteria stablished in EN 12842
and section 4.1.4.2.

The joints between tubes and fittings will be preferably made by butt fusion. The reference standards to
be followed are ISO 8772 and EN 12666.
Specific requirements for butt fusion fittings must follow AS/NZS 5065.
 Electrofusion: according to ASTM F1055
 Socket fusion: according to AS/NZS 4129 or ASTM F1056
Corrugated pipes
The joints between tubes and fittings will preferably be socketed or double socketed. The reference
standards to be followed are ISO 19469 and EN 13476.
These standards do not distinguish between PP and PE in the name and design of the joints, the
conformation of the section, color, dimensions. etc. Due to the variations allowed, the standards do not
guarantee the interchangeability of tubes, accessories and components from different manufacturers.
Therefore, the use of elements from different manufacturers is not recommended.
 Electrofusion: according to AS/NZS 5065
4.1.7.2 PVC-O
In PVC-O piping systems, fittings can either be of the same PVC-O or ductile iron fittings.
When PVC-O fittings are used, the properties of the fitting will be defined by ISO 16422 or EN 17176-3.
If ductile iron fittings are used, then the same criteria as in section 4.1.7.6.1 will apply, but in this case,
only flanged fittings will be accepted. Requirements and test methods applicable to ductile iron fittings,
couplings and flange adaptors used in PVC piping systems established in EN 12842 must be followed in
this scenario.

For PVC-O fittings the same criteria as in section 4.1.3.2 will apply.
For ductile iron fittings either a socketed union or a flange adaptor can be used. Flange adaptors for PVC-
O pipes will comply both with the criteria stablished in EN 12842 and section 4.1.4.2. For socketed unions
EN 12842 will apply and the elastomeric joint seal will be of EPDM and comply with the requirements
described in 4.1.5.
4.1.7.3 Polypropylene
Page 32 of 54
Rev. No.: 00

Plain wall pipes
The reference standard to be followed will be ISO 15874.
Corrugated pipes
 AS/NZS 5065

Plain wall pipes
The reference standard to be followed will be ISO 15874. For threaded joints, EN 10226-1 will also be
considered.
Corrugated pipes
The joints between tubes and fittings will preferably be socketed or double socketed. The reference
standards to be followed are ISO 19469 and EN 13476.
 AS/NZS 5065
These standards not distinguish between PP and PE in the name and design of the joints, the
conformation of the section, color, dimensions. etc. Due to the variations allowed, the standards do not
guarantee the interchangeability of tubes, accessories and components from different manufacturers.
Therefore, the use of elements from different manufacturers is not recommended.
4.1.7.4 GRP/FRP
Fittings will be made of pipe segments and therefore the fitting properties will be the same as for the main
pipeline, described in 3.5.4 and 4.1.2.5.3

The same criteria as in section 4.1.3.34.1.3.6 will apply.
4.1.7.5 Carbon Steel

Carbon steel
The reference standard to be followed will be ASME B16.9. This Standard covers overall dimensions,
tolerances, ratings, testing and markings for wrought factory-made buttwelding fittings in sizes DN 15 to
1200 mm.
Page 33 of 54
Rev. No.: 00
 AWWA C208
 AS 1579
In case of these standards being used, the Contractor should provide technical reason to justify that the
use of these standards is compatible in terms of dimensions and rating with the rest of pipe accessories
and fittings found in the piping system.
Stainless steel (SS and SD)

The reference standards to be followed will be AS1528 or AWWA C226

The joints between tubes and fittings will be preferably made by butt welding. The reference standard to
be followed for the acceptability of joints will be ASME B31.4. EN 10253 can be also used for butt welded
fittings. In case of this standards being used, the Contractor should provide technical reason to justify that
the use of these standards is compatible in terms of dimensions and rating with the rest of pipe
accessories and fittings found in the piping system.
The joining of the tubes with valves and other special parts will be done with flanges if it is required.
Welding of flanges to pipes will follow the recommendations of ASME B31.4. The flange itself will follow
the guidelines given in section 4.1.4.1.
Other accepted joining methods for carbon steel fittings are:
 Socket welding as per ASME B16.11
 Threaded joints for CS as per ASME B16.11 and ASME B1.20.1
 Threaded joints for SS and SD as per ISO 4144
 Threaded joints for diameters smaller than DN150 mm as per EN 10241
In case of these joining methods being used, the Contractor should provide technical reason to justify that
the use of these standards is compatible in terms of dimensions and rating with the rest of pipe
accessories and fittings found in the piping system.

The reference standard to be followed is ISO 2531. It is applicable to fittings which are manufactured with
socketed, flanged or spigot ends. Fittings must always be delivered internally and externally coated. This
standard covers technical requirements, dimensions, leaktightness requirements, test methods and
frequency.
 EN 545
 EN 598
 AS/NZS 2280
In case of these standards being used, the Contractor should provide technical reason to justify that the
use of these standards is compatible in terms of dimensions and rating with the rest of pipe accessories
and fittings found in the piping system.

The same criteria as in section 4.1.3.6 will apply.
Page 34 of 54
Rev. No.: 00
4.1.8 Branch connection

Branch connections may consist of straight fittings (such as tees), reducing fittings, couplings or half
couplings connected directly to the run pipe at a 90º angle or a piece of pipe connected directly to the run
pipe at a 90º angle or mechanically formed branch connections, provided they meet the requirements of
the applicable specification.
All pipe branches must have shutoff valves as close as possible to the matrix where the branch originates
and will be in accordance with the material specification for the matrix line.
No pipes smaller than 3/4 " will be used, except for instrument connections, steam pipes, air connections
for control valves, and existing connections on equipment.
4.1.9 Instrument connection

Non-metallic systems should use sample spacers, drilled and threaded fittings or reducing bushings.
Sample spacers will be of one-piece construction. Laminated construction will not be acceptable.
The branches for the disposition of instruments will be provided with an accessible cut-off valve adjacent
to the matrix.
The starts for pressure gauges will be welded to the die, the diameter will be 3/4 " with ball type shutoff
valve.
Instrument air starts should be bypassed upward from the die.
4.1.10 Interior and exterior coating (pipe and fittings)

The manufacturer shall be responsible for the supply and quality of the coating materials, material
handling, execution and quality of work, compliance with tests and trials, preparation for shipment,
transport to work, and in general, of all the actions required to ensure the proper development of the work.
This responsibility extends to any work that the manufacturer subcontracts to third parties.
4.1.10.1 Carbon steel

All carbon steel pipes and fittings shall be supplied with an interior lining and exterior coating. All tubes
will be abrasive blast cleaned. The degree of cleanliness must be at least Sa 2 ½ as defined in EN ISO
8501-1.
Materials, thicknesses and standards to apply both for internal and external coating are the following:
Material Thickness Standard

Interior Epoxy resins 400 µm EN 10310
Pipe Extruded polyethylene 3 mm EN 10288
Exterior
Polyurethane 1000 µm EN 10290
Interior Epoxy resins 400 µm EN 10310
Fittings
Exterior Extruded polyethylene 3 mm EN 10288

Al ductile iron pipes and fittings must be supplied with an interior lining and exterior coating.
Page 35 of 54
Rev. No.: 00
4.1.10.2.1 Interior lining

4.1.10.2.1.1 Cement
Use of potable or raw water
ISO 4179 and EN-545 standards will apply. They specify the nature, the method of application, the surface
condition and the minimum thickness of internal linings of cement mortar for ductile iron pipes and fittings
for pressure and non-pressure pipelines as defined in ISO 2531 and EN-545.
These standards indicate the characteristics of the materials, the execution procedure, the resistance of
the coating, the thickness of the coating, the admissible deviations in the thickness and the maximum
crack widths.
The nominal thickness of the Portland cement mortar lining (Res compression 50 N / mm2) in supply
pipes will be as follows:
Nominal thickness
DN (mm)
(mm)
40 to 300 4
350 to 600 5
700 to 1200 6
1400 to 2000 9
ISO 4179 and EN-545 also cover linings used for the conveyance of particularly aggressive fluids, where
the following solutions may be used either separately or in combination:
 An increase in the thickness of the lining
 A change of the type of cement; c) a coating over the lining.
Use of wastewater
ISO 4179 and EN-598 standards will apply. They specify the nature, the method of application, the surface
condition and the minimum thickness of internal linings of cement mortar for ductile iron pipes and fittings
for pressure and non-pressure pipelines as defined in ISO 7186 and EN-598. These standards indicate
the characteristics of the materials, the execution procedure, the resistance of the coating, the thickness
of the coating, the admissible deviations in the thickness and the maximum crack widths.
The nominal thickness of the aluminous cement mortar lining (Res compression 50 N / mm2) in sanitation
pipes will be as follows:
DN Nominal thickness (mm)

100 to 300 3,5
350 to 600 5
700 to 1200 6
1400 to 2000 9
4.1.10.2.1.2 Polyurethane
EN 15655 will apply. The pipe is heated to a temperature at which the coating can be sprayed on.
Page 36 of 54
Rev. No.: 00
Use of potable or raw water

The thicknesses that must be applied are the following:
DN Average thickness μm Minimum thickness μm

80 to 200 1300 800
200 to 2000 1500 800
Use of wastewater
The thicknesses that must be applied are the following:
DN Average thickness μm Minimum thickness μm

80 to 200 1300 800
250 to 700 1500 800
750 to 2000 1800 1000
4.1.10.2.1.3 Lining in joint regions

Surfaces in the joint region must have a special treatment:
Field of application Surfaces in the joint region

Coating based on bitumen or on epoxy
Drinking water under EN paint
545 Coating based on polyurethane or on
epoxy paint
Coating based on epoxy paint
Sewage under EN 598 Coating based on polyurethane or on
epoxy paint
4.1.10.2.2 Exterior coating

4.1.10.2.2.1 Metallic zinc with bituminous coating
The ISO 8179-1 and EN-545 or EN-598 standards will apply.
The mean mass of zinc-based shall be not less than 200 g / m2 with a local minimum of 180 g / m2.
The top coat can be a bituminous product or synthetic resin. Both coats must be applied at the factory.
The average thickness of the top coat should not be less than 70 µm and the minimum local thickness
not less than 50 µm.
4.1.10.2.2.2 Alloy zinc and aluminum with epoxy

The ISO 8179 and EN-545 or EN-598 standards will apply.
The mean mass of zinc and aluminum alloy shall be not less than 400 g / m2.
Page 37 of 54
Rev. No.: 00
The top coat can be a bituminous product or synthetic resin. Both coats must be applied at the factory.
The average thickness of the top coat should not be less than 70 µm and the minimum local thickness
4.1.10.2.2.3 Polyurethane coating

Polyurethane consists of high build, two components, resin. The coating is capable of airless spray
application to provide an average 2mm of Dry Film Thickness (DFT) in a continuous application. The
properties of the coating should meet the requirements of EN 15655.
The general specifications of the polyurethane coating are the following:
Materials
Polyurethane nominal thickness 2000 microns
Polyurethane minimum thickness 1500 microns
Coal tar modified polyurethane, nominal thickness 2500 microns
Coal tar modified polyurethane, minimum thickness 1800 microns
Non-porosity test voltage (Holidays test) 10 KV
Impact Test 10 J
Adhesion Test Incision knife edge
4.1.10.2.3 Fittings
All fittings must be supplied with an exterior coating and an interior lining. Also when used in PVC-O piping
systems.
The EN-545 and EN 14901 standards for potable and reuse water and EN-598 and EN 14901 for
wastewater will apply.
Coatings and linings can be applied either by painting or by an epoxy coating.
The average thickness of the paint layer should not be less than 70 µm and the minimum local thickness
Page 38 of 54
Rev. No.: 00
Surfaces in the joint

Field of application Material Standard
region
EN 14901 Coating based on
Polymer-modified
and ISO bitumen or on epoxy
Interior cement mortar
Drinking 4179 paint
water under Polyurethane EN 14901 Polyurethane
EN 545
Coating based on
Exterior Epoxy resins EN 15655 bitumen or on epoxy
paint
EN 14901 Coating based on
Polymer-modified
and ISO polyurethane or on
cement mortar
Interior 4179 epoxy paint
Sewage Polyurethane EN 14901 Polyurethane
under EN 598
Coating based on
Exterior Epoxy resins EN 15655 polyurethane or on
epoxy paint
Coatings and linings are in general not applicable to polyethylene pipes and fittings. However, for MDPE
small pipes used in low temperature systems where heat gain needs to be minimized and XPS (extruded
polystyrene) pipe insulation must be used.
The thermoplastic foam must comply with standard ASTM C578.
4.1.11 Corrosion
Allowed corrosion levels are specified in the corresponding Datasheet, according to pipe material and
service.
In general, the different pipe protections approved by NEOM are the following:
Types of
Corrosion in Protection
Pipes
Use galvanized or stainless steels with
increased resistance
Internal Uniform
Epoxy coating
Corrosion
Use of Corrosion Inhibitors
Over-thickness of pipes
External Corrosion
by Aggressiveness Exterior of tri-layer of Polyethylene coating
Contact Soil
Galvanic Current
Cathodic protection
Corrosion
Cathodic protection to avoid the variation of
the electrochemical potential
Electrochemical
Corrosion Maintain a high pH in the pulp, in the order of
11 to 12, so it is recommended to add lime
before grinding.
Page 39 of 54
Rev. No.: 00
4.1.11.1 Cathodic protection

The distance between groups of anodes will be determined based on the conditions of the terrain, the
coating of the pipe and the diameter of the pipe to be protected. This distance will be between 500 to
1500 meters.
The anodes will be installed in groups of approximately 20 anodes each and 3 meters apart, between
centers.
The anodes will be placed in a horizontal position, parallel to the pipe and at a depth that coincides with
the average of its generatrix and will be arranged surrounded by the activating mixture.
In the event that earth groundings should be placed in any element intercalated in a pipeline section with
cathodic protection, zinc earth grounding, not copper, will be used and they will be independent of the
rest of earth groundings, which might exist from buildings, low voltage sections, etc.
4.2 Manufacture requirements for metallic pipes and fittings

4.2.1 Material Receiving and Storage
Material, allocated from stock, or purchased for the project should be stored in an area specifically
assigned to the project where exposure to heat, dirt, and contamination are avoided. Pipe and fittings
must be segregated by material type and schedule within the storage area.
Stainless steel must be stored under cover and clear of the ground. Contact with ferritic steel is not
permitted. Contamination from ferritic sources is not acceptable. Slings and hooks shall be protected by
a plastic insulation or nylon. Storage banding for pipe shall be of a non-contaminating and compatible
material
4.2.2 Weld procedures and qualifications

The following weld procedures are acceptable for Metallic pipe:
 Submerged Arc Welding (SAW).
 Shielded Metal Arc Welding (SMAW).
 Gas Tungsten Arc Welding (GTAW/TIG) with an inert shielding gas.
 Gas Metal Arc Welding (GMAW) with an inert shielding gas.
 Flux Core Arc Welding (FCAW) with an inert shielding gas.
The GMAW or FCAW process is not to be used for any root passes. The GTAW welding process is the
only acceptable process for the root pass of butt weld joints, on alloy pipe. All welding shall be performed
by qualified welders, using qualified welding procedures. Welders, welding operators and welding
procedures shall be qualified in accordance with ASME Section IX.
Welding procedure specifications (WPS) and procedure qualifications (PQR) shall be submitted for NEOM
Water review and approval upon request.
Exceptions and/ or alternate procedures may only be used with the written approval of NEOM.
4.2.3 Cleaning, surface preparation and cleanliness

All surfaces to be welded must be cleaned and free of moisture, paint, oil, grease, rust, scale or other
material that would be detrimental to either the weld or base material under welding conditions. For metallic
systems, each layer of weld metal of multipass welding shall be thoroughly cleaned of slag and other
deposits, as necessary, before applying the next pass.
Page 40 of 54
Rev. No.: 00
4.2.4 Filler metal

The filler metal shall have similar chemistry, corrosion resistance and mechanical properties of the base
metal being welded. The filler metal must conform to the applicable codes.
Other filler materials are to be submitted for approval prior to fabrication.
4.2.5 Pre-heat and post-weld heat treatment

 Preheat and Interpass Requirements
The minimum preheating temperatures for welding, thermal cutting, and tack welding, including bridge
tacks, shall be as specified in the WPS, Appendix 01 or the applicable Code, whichever is greater.
 PWHT (Postweld Heat Treatment) Requirements
o PWHT shall be performed in accordance with a written procedure that details the PWHT
method to be used, heating and cooling rates, holding time and temperature, and a
description of thermocouple locations for all pipe sizes to be PWHT'd.
o The use of non-air hardening type filler metal on Cr-Mo fillet welds for the purpose of
avoiding PWHT is not permitted without written permission from NEOM or their
designated representative.
o PWHT shall be performed in an enclosed furnace or by electrical resistance heating
methods. NEOM permission is required to use other PWHT methods.
o Exposed machined or threaded surfaces shall be protected from oxidation during PWHT.
4.2.6 Post-weld cleaning

All welds should be mechanically cleaned to remove post-weld debris such as slag and weld spatter.
Abrasive cleaning may be used in conjunction with an approved cleaning agent followed by a clean water
rinse to remove all heat marks.
4.2.7 Bending and forming

All bending of piping should be accomplished in accordance with the requirements.
4.2.8 Preparation for painting

All carbon steel surfaces should be cleaned to remove loose scale, rust, grease, dirt, weld spatter and
other foreign matter.
4.3 Access to the Place of Manufacture
The final test should be applied in the presence of NEOM’s Representative.

The manufacturer/ Seller shall allow NEOM personnel access to the Place of Manufacture.
4.4 Place of Manufacture
The manufacturer/ Seller shall specify the Place of Manufacture.
Page 41 of 54
Rev. No.: 00
QUALITY ASSURANCE AND WARRANTY

5.1 Quality management system
The purchase of raw materials, manufacture, assembly and finishing of all pipe, fitting or accesory must
be subject to a strict and documented control process that guarantees the quality of the finished and
supplied product.
The manufacturer must have a factory control system established, documented and maintained to ensure
that the products placed on the market comply with the technical specifications.
The manufacturer's quality management system must comply with the EN ISO 9001 standard, and must
have the corresponding certificate. The ISO 9001 certificate or its international equivalent ISO 9001 from
IQNet will testify the conformity of the factory production control system.
This control process will include at least the following concepts
 Materials
o Chemical composition.
o Molecular structure.
o Mechanical characteristics.
o Heat treatments.
o Other features.
 Manufacturing
o Dimensions, tolerances and parallelism.
o Welding.
o Surface finishes.
o Mechanical behavior.
 Protections
o Chemical composition.
o Preparation of surfaces and thicknesses.
o Mechanical behavior.
o Chemical behavior and food character of water for human consumption, in interior
coatings.
 Verification tests of the manufacturing process, corresponding to the requirements detailed below
and in representative production valves:
o Pressure tests.
o Tightness tests.

o Maneuverability tests.
The Quality Management System should include specific processes whereby the Design Supervisors
shall monitor and review the activities during the engineering phase as well as the fabrication phase, to
ensure that project applicable codes, standards, and procedures are being followed to meet project quality
goals.
NEOM inspectors will inspect the final product to ensure that NEOM quality criteria have been met.
As part of NEOM's Quality and Environmental Management Programmes for this procurement, several
activities might have to be performed, such as:
 Review and approval of the Contractor’s technical documents by NEOM
 NEOM's visits to the Supplier's facilities, in order to assess materials, facilities and processes,
monitor progress, conduct design reviews, conduct quality audits, witness tests, perform own
inspections or tests, etc.
 Design reviews at NEOM's premises.
 Sample evaluations
The Contactor is held solely and fully responsible for the quality and the environmental compatibility of its
provisions and services, the quantitative and qualitative adequacy of the resources assigned by him to
these ends, and the Quality and Environmental Management Programmes implemented to this effect.
Page 42 of 54
Rev. No.: 00
The possible use of verification measures by NEOM does not exempt the Contractor in any way from
these responsibilities.
5.2 Inspection Test Plan
An ITP (Inspection Test Plan) is to be provided by the Contractor for NEOM’s approval. It should
systematically describe all quality related activities and must provide sufficient detail to identify all
necessary inspection/test points, tests and specific procedures. Acceptance of these procedures does
not exempt the Contractor from its obligation to comply with the requirements of the Purchase Order.
The Contractor shall allow and facilitate access to its premises or place of work to NEOM or its delegated
representatives for the purpose of inspecting or checking the quality or progress of any aspect of the
contracted works with a view to fulfilment of the Purchase Order and good engineering practice.
The Contractor will comply with all the requirements, regulations, standards, codes and other duly
constituted regulatory authorities having jurisdiction.
Any activities specified in the Purchase Order that require the Contractor’s liaison with the statutory
authorities shall include, but are not limited to, the approval of construction drawings, procedures,
specifications and pressure vessel design and manufacture.
The Contractor, at its own expense, shall arrange and obtain all the approvals, permits and licenses
required for the works specified in the Purchase Order and shall prepare all necessary documentation.
Where third-party inspections or certifications are required, the Contractor shall arrange and obtain all the
necessary approvals and certification at its own expense. The third- party inspection or certification
agency must be approved in advance by NEOM.
The Supplier will ensure that all preparations for inspections are complete and ready for execution at the
scheduled time and day.
The minimum content of the Inspection Test Plan shall be:
 Procurement (chemical and mechanical certificates)
 Machining (dimensional control and roughness)
 Non-destructive testing
 Visual examination
 Surface coatings
 Assembly
 Pressure test
 Functional test
 Final Inspection
 Packaging and marking
5.3 Factory Testing
All factory tests are described in the NEOM datasheets.

For those tests listed as optional or not mandatory in the datasheet, or when the Contractor must contact
NEOM to determine which tests are required if this is unclear.
When the general standard requested for minimum testing and for testing frequency plan contradict each
other, the Contractor must reflect in the ITP how the conflict has been resolved and provide a final testing
scheme that satisfies both requirements. In this situation, a list of the equivalences assumed between
testing standards shall be provided.
No pipe or fitting may be shipped from the factory until all the required tests have been conducted and
the results duly notified to NEOM Water, and NEOM Water has formally confirmed receipt of the test
results.
Page 43 of 54
Rev. No.: 00
Planning for witnessed tests must be coordinated through NEOM Water. The Contractor (or any other
party purchasing the pipe(s) or fitting(s)), and/or the pipe vendor intending to test the pipe(s) or fitting(s),
must give notice of fifteen (15) working days prior to factory testing so that arrangements can be made
through NEOM Water to witness the tests. Witnessing must be undertaken by NEOM Water and a suitably
qualified third-party inspector (to be approved by NEOM). NEOM Water will assess the witnessed factory
test results and approve or disallow shipping within ten (10) working days.
5.4 Acceptance Criteria
For acceptance, the pipe or fitting must be supplied as specified.

Prior to the implementation of any arrangement to supply the items, the Contractor shall, in accordance
with specified requirements:
 nominate the applicable Product Warranty terms; and
 provide documentary verification in the form of a current valid Certificate or Product Verification Report
as appropriate to the product; and
 detail each element of the product that does not comply with the specified requirements together with
the extent of non-compliance.
5.5 Noncompliant products
Any deviation from the specifications or drawings must be approved in writing by NEOM’s technical
department manager.
When specifications, drawings or other contractual requirements are not complied with, it is the Supplier’s
responsibility to inform NEOM immediately.
5.6 Product Repair
All reasonable proposals for the repair or remedy of defects will be considered, provided that each such
proposal is accompanied by a methodology statement aligned with the performance objectives of this
Specification, as determined by NEOM Water. For acceptance, a proposal for the repair or remedy of
Product defects shall not void or otherwise diminish the provisions of the Product Warranty.
5.7 Product Certification
Once factory testing is completed and a valve is ready for shipping, the completed ITP must be forwarded
by the vendor to the Contractor, and the Contractor must ensure that all the requirements of the
specification and/or datasheets for the valve have been complied with, based on the information in the
ITP.
The Contractor shall provide all product certificates as stated in the relevant NEOM valve datasheet.
Unless specified otherwise in the NEOM valve datasheet, the Contractor shall provide:
 3.1 certificate as per the EN 10204 standard for a 100% finished product.
 3.1 certificate as per the EN 10204 standard for 100% raw casting supplies. This certificate should
be a stamped letter from the foundry.
 3.2 certificate as per the EN 10204 standard for raw casting supplies, but only for certain
specimens of the batch. The sampling will be done according to ISO 2859-1, based on accepted
quality level (AQL) = 1, and inspection level II. The sample test specimens shall be selected at
random according to Table 2-A of ISO 2859-1. The batch will be considered to conform with this
International Standard if the number of defective specimens found in the test does not exceed
Page 44 of 54
Rev. No.: 00
the acceptance number specified in ISO 2859-1. Every individual set of pipes will constitute a
batch (set = same size and type).
In addition, the Contractor shall provide NEOM with a declaration/undertaking of conformity that defines:
 Product conformity
 Satisfactory test results according to the applicable standards
 Completeness of Purchase Order requirements
This document will form a part of the Shipping Pre-Notice documents for shipments and shall be submitted
to NEOM’s logistics representative as stipulated in the project specific Packing, Marking and Shipping
Instructions.
5.8 Delivery inspections
All pipes and fittings must be physically inspected for defects upon delivery by the Contractor, NEOM
Water and/or any other party taking receipt of the pipes and fittings. These defects may include (but are
not limited to):
 Labelling errors
 External or internal coating (e.g. paint) defects
 Dimensional errors
 Cracking or denting on the pipe body
Pipes and fittings inspections must take place on first receipt and acceptance of delivery of the pipes and
fittings and the Contractor, NEOM Water and/or any other party taking receipt of the pipes and fittings
must accept them unless subject to this inspection.
If defects are confirmed in relation to the as-delivered pipes and fittings, then the vendor must be notified
immediately and asked to rectify the defects in accordance with the terms of the pipe supply contracts(s).
NEOM Water Procurement may stipulate, based on an assessment of the criteria identified below, that
any delivered pipes and fittings that have already passed factory tests, whether witnessed or not, must
be re-tested in part or in full on delivery to a designated point in KSA:
 Criticality of the pipe or fitting when installed and operational
 Ease or difficulty of maintenance (and repair or removal) of the pipe or fitting once installed and
operational
 Required design life of the pipe or fitting
 NEOM Water technical knowledge of issues with the type of pipe or fitting which can be managed
by witnessed testing
 Changes in the technical configuration and/or manufacturing process for the pipe or fitting relative
to the pipe or fitting of similar type already installed and operational in NEOM Water systems.
 NEOM Water testing results and/or performance history for the type of pipe or fitting to be
purchased
Any such stipulation will be expressed in the relevant contracts with the Contractor, or directly with a
NEOM Water, prior to any supply contract with a vendor being entered into and the vendor will be notified
of the intention to conduct post-delivery testing.
5.9 Product Warranty
The Contractor shall replace non-compliant products with products that conform to the acceptance criteria
or will otherwise repair or rectify all faults, damages or losses caused by the defective product.
Unless otherwise specified in NEOM’s datasheet, the Product Warranty shall indemnify NEOM Water,
and keep it indemnified, against all losses incurred by NEOM Water as a result of noncompliant products
for a period of no less than five (5) years after the commissioning of the system where the valve is
installed.
Page 45 of 54
Rev. No.: 00
MARKING AND PACKAGING
6.1 Marking and body markings
All supplied pipes and fittings shall be marked in a durable and clearly visible manner. For each pipe
material the information to be detailed in the marking is specified in the corresponding datasheet. The
marking shall ultimately follow the recommendations of the most complete description of marking from
the standards listed in the general standards section of the applicable datasheet.
All fabricated pipes shall receive a waterproof tag, securely attached, with the fabrication drawing number
and revision noted.
Tape used for color-coding and indelible markers must be certified chloride free and have halogen and
sulfur contents less than 1000 ppm.
6.2 Packaging
Pipes and fittings shall be packaged and/or protected by the manufacturer against mechanical damage
and ingress of foreign matter during handling, transport and storage, in accordance with the
manufacturer’s instructions, except when otherwise agreed between the manufacturer and the purchaser.
Pipes and fittings must be packaged and/or protected by the manufacturer against mechanical damage
and ingress of foreign matter during handling, transport and storage.
Page 46 of 54
Rev. No.: 00
TRANSPORTATION, HANDLING AND STORAGE

7.1 General
The pipes and fittings will be stored protected from nearby heat sources and contact with sharp or cutting
objects. The entry of foreign elements inside will be avoided and care will be taken to keep the storage
time as short as possible. Likewise, the stored pipes and fittings will be located in such a way that they
do not come into contact with fuels, solvents, aggressive paints, etc.
The pipes will be stored in such a way that they are supported along their entire length, alternately
arranged in layers without wooden spacers. The maximum height of stacked pipes shall not exceed 1.5
m and shall be conveniently secured so that they do not move sideways.
Before placing the tube or accessory, it will be completely cleaned of any foreign substances that have
been deposited and will be kept clean from that moment. The openings of the pipes and fittings already
installed must be closed during any interruption of work.
7.2 Handling
The handling of the tubes must be carried out with the appropriate tools in such a way that the surfaces
that must be in contact with the material are properly protected. The use of metal chains, cables or slings
for the movement of pipes is expressly excluded. If forklifts are used, the areas in contact with the tube
must be protected with elastic materials. Practices such as dragging pipes or contact with sharp cutting
objects should be avoided. In the event that for mounting needs, it is necessary to move the tube
horizontally it will be supported on metal rollers during sliding.
The pipes and their accessories will be handled with care to avoid bumps, tears and scratches (rubbing
the ground, with abrasive surfaces or violent blows that could damage the product.
All damaged pipes must be replaced by the Contractor. Damage to the tube, any scraping, crater, etc.
that has a depth greater than 3% of the thickness of the tube is considered. In the event of damage, the
damaged tube part will be removed; the rest of the healthy tube can be used.
Exposed finished surfaces on shop-fabricated pipe shall be suitably protected. Open ends shall be
covered with end plugs or caps and sealed with tape along the circumferential seam between plastic and
pipe. Field weld end protectors shall have a plywood or fiberboard cap with a polyethylene sheet liner, or
other appropriate material.
Spool pieces shall be secured to truck beds using nylon straps and wooden pallets/dunnage. All banding
materials shall be suitably insulated from the spools. Spools not shipped in enclosed containers or trucks,
shall be protected to prevent spray by road chemicals.
Fabricated piece marks shall be carefully loaded with the proper amount of dunnage and ample tie-downs
to protect each piece during shipping. Tie-downs shall be nylon straps; chains or cable are prohibited.
After required examination and inspection, shop fabricated carbon, alloy, and stainless steel pipe for
export shipment shall be protected in accordance with project specifications.
The appropriate equipment and personnel must be used to handle products, using methods that prevent
any damage.
Large and heavy components must be lifted at designated lift points only.
When receiving equipment, check for shortages and damages immediately on arrival at a designated job
site.
Also, inspect hardware at the time of delivery for shipment damage and for compliance with specifications.
All hardware must be delivered in the manufacturer's original, protective packaging.
Page 47 of 54
Rev. No.: 00
7.3 Transport
The transport will be carried out in vehicles equipped with a horizontal plane, with a smooth surface and
with sharp elements and / or chemical agents that can damage the pipes.
The pipes must rest completely on the surface of the vehicle, preventing the end of the pipes from
protruding more than 40 cm from the rear. The ends of the tubes must be protected to avoid damage.
The pipes must not be subjected to stresses during transport, avoiding placing heavy loads on them that
can cause deformations and alter their circular shape.
7.4 Preparation for shipping
Piping shipping must be protected as follows:

 Flange faces must be cleaned, coated with rust preventative, and protected with plastic flange
covers secured to the flange. Other methods and products for flange protection may be
acceptable, subject to prior NEOM approval.
 Threaded or socketweld connections must be cleaned and plugged, or capped with metal or
plastic protectors.
 The open ends of pipe shall be protected with plastic caps.
 A plastic cap secured by a steel or plastic strap around the pipe shall be used to protect open
ends.
 Austenitic stainless pipe shall not be exposed to salt or salt spray. Protection also shall be
provided when shipping by truck in areas where road salt is used.
7.5 On-site Storage
Hardware must be stored as recommended by the manufacturer to prevent damage and deterioration.
If the pipe or fitting is not to be installed and operated soon after arrival, it must be stored in a clean, dry
place that has slow, moderate changes in ambient temperature, as specified in previous sections of this
specification.
Packaged items must be stored in their original packing and wrappers until ready for inspection by NEOM.
After inspection, all packaged items must be repacked and rewrapped so they are sealed to the
satisfaction of NEOM, and stored until ready for use or installation.
All material, whether allocated from stock or purchased for the project, must be stored in an area
specifically assigned to the project that avoids exposure to heat, dirt, and contamination.
Pipe and fittings shall be segregated by material type and schedule within the storage area.
The storage location must be leveled and flushed. Pipes must be stored horizontally on a flat surface with
supports placed every 1.5 meters to avoid possible curvature of the product.
In particular, pipe sockets must be prevented from eroding into the ground, especially if it is made of
stone, concrete or asphalt.
Pipes must not be stacked more than 1.5 meters high, as this could damage the bottom pipes or even
cause the top pipes to fall. In the event that tubes of different diameters are stored, it is convenient that
the tubes with the largest diameter, the heaviest, are in the lowest part.
In case of prolonged exposure to the sun, pipes must be protected with an opaque and ventilated material
to avoid overheating, or at least cover them with breathable and opaque plastic material (perforated film).
The white color is preferable because it prevents overheating of the pipes. It must be avoided to cover
the pipes with black tarps without ventilation. Avoid placing pipes near heat sources that permanently act
on the pipes. Prevent the pipes from constantly coming into contact with metallic materials that can
transmit excess temperature to the pipes through their own conductivity.
Page 48 of 54
Rev. No.: 00
The tubes must not be stored in places close to heat sources or aggressive or combustible chemical
materials, such as paints, solvents or adhesives.
Black PE pipes can be stored in the open since they are duly protected from solar action by the addition
of carbon black. Accessories must remain in their packaging until use.
Stainless steel shall be stored under cover and clear of the ground. Contact with ferritic steel is not
permitted. Contamination from ferritic sources is not acceptable. Slings and hooks shall be protected by
a plastic insulation or nylon. Storage banding for pipe shall be of a non-contaminating and compatible
material.
The Contractor will be responsible for the handling and storage of materials on site, as well as for their
protection from adverse weather conditions. Storage will be at the Contractor’s own risk.
The maximum and minimum temperature conditions given in NEOM’s valve datasheets must be adhered
to.
Page 49 of 54
Rev. No.: 00
SPARE PARTS AND SPECIAL TOOLS

8.1 Spare Parts
The Contractor shall ensure that the selected manufacturer and/or vendor will be able to provide any
required spare parts during the commissioning and maintenance periods. The Contractor will provide a
guarantee about their product availability in KSA in writing in the corresponding NEOM pipe and fittings
datasheet.
The Contractor shall submit to NEOM Water a list with the minimum number of spare parts to be taken
into account in view of the availability of spares in the region and the time taken to obtain them.
Furthermore, a list of additional spare parts and consumables must be submitted by the Contractor to
cover two years of operation following the maintenance period. The material featured in this list will not
be part of the order, but rather a list to be delivered as part of the operation manual.
The materials to be used during assembly, testing and commissioning through to the acceptance test will
not be considered as spare parts and will be supplied with the main equipment as part of the contract. If,
during this period, it becomes necessary to use components from the Contractor's stock of spare parts,
these parts will be considered as being loaned, at no cost, by the supplier.
Spare parts should be marked and packed in such a way that they are protected against damage,
deformation, loss, etc. during transportation and storage. The supplier will indicate any spare parts storage
requirements, if applicable.
8.2 Special Tools
The Contractor will provide any special tools required for the installation, operation and maintenance of
any valve in accordance with the Maintenance and Operation Manual.
These tools will be provided with clear references and labelling. These references will be used in the
Maintenance and Operation Manual.
Page 50 of 54
Rev. No.: 00
TECHNICAL DOCUMENTATION SUBMITTAL

9.1 Technical Documentation for Validation
Unless otherwise specified in NEOM’s datasheets, the Contractor shall submit the following items for
NEOM’s review and approval, before commencing work:
 Product Data
o Manufacturer's drawings and specifications, load tables and dimensions for the product
to be supplied.
o The product data for each pipe or fitting type should include body material, dimensions
pressure and temperature classification, end connection details, coating/lining material,
thickness and color.
 Installation procedures
 Storage requirements
 Test procedures for adjusting and testing pipe assemblies.
 Detailed procedure for surface preparation, painting and paint types for all carbon steel or ductile
iron surfaces.
 Operation and Maintenance Manuals, to include detailed manufacturer's instructions on adjusting,
servicing, disassembling and repair procedures .
9.2 Special design and calculation reports
Unless otherwise specified in NEOM’s datasheets, the Contractor shall provide the design considerations
and calculation notes for non-standard or customized products (large size and/or high pressure/flow
operation conditions).
NEOM Water reserves the right to conduct Design Reviews of non-standard solutions, and to request
additional design and/or calculation reports if any specific issue is not properly covered.
9.3 Ecolabels and other environmental performance labels
If available, the Contractor should provide or request from the vendors the relevant ecolabels and/or other
environmental performance labels .
9.4 2D Drawings and 3D model for BIM integration

9.4.1 Introduction
NEOM Water projects are developed using BIM methodologies and tools, so a 3D virtual model is created
in which integrates every discipline involved in the project such as piping, mechanical and static
equipment, in-line and on-line instruments, structural and civil works and electrical equipment and
raceways, and HVAC & firefighting equipment.
Therefore, component information such as sizes, installation tolerances, weight, performance and
expected lifespan should all be communicated to designers, architects and specifiers by means of a BIM
compatible format.
The data supplied by the manufacturers for BIM model integration will, for the most part, be the same
data already provided in the datasheet and catalogues, but it needs to be in a format that works in NEOM’s
BIM environment.
This section covers the requirement for the Contractor to provide BIM objects suitable for the detailed
design, implementation and development of the related NEOM project’s BIM model.
Page 51 of 54
Rev. No.: 00
9.4.2 BIM object geometry

The geometrical detail of a BIM object must be appropriate for its intended use and informational purpose.
The geometrical detail of an object should represent the extent of the object and its connectivity.
Objects can be represented by a 3D bounding box to show the location, size and spatial relationship in
the model, but should preferably be geometrically sufficient to recognize the object and allocated space
without containing excessive geometrical detail.
Manufacturer objects should include accurate overall dimensions and any further dimensions necessary
for the object to fulfil its intended purpose
A BIM object must be a combination of:
 Information content that defines the product.
 Model geometry representing the product’s physical characteristics.
 Behavioural data such as detection, maintenance and clearance zones that enable the BIM object
to be positioned in (or function in the same manner as) the product itself
The technical requirements for the BIM object are as follows:
 The BIM object should use metric geometry with units of millimetres, unless the local
construction industry has (without dispute) retained an alternative unit of measurement
 The BIM object’s geometry should be at the scale of 1:1
 The BIM object should include an insertion point that is suitable for its intended use
 The BIM object should include the name and URL of the manufacturer/product website
 Views used in the model to create extractions should be delivered as part of the model during
delivery, and be capable of reproducing the extractions after delivery
 Drawings (sheets) required as part of the delivery package should be produced directly from the
model files. The sheets will be delivered in the original format with the model and should display
all the views, model elements and annotations used to produce the extractions
 Sheets with title blocks should contain views that are generated by, and therefore coordinated
with, the models. If a model changes, the sheet must be updated automatically or semi-
automatically
 The BIM object may include colours, hatching, fill patterns or texture image files to an
appropriate scale to reflect the construction product material and appearance in the relevant
geometrical view, e.g. elevation, section, isometric and animation views
The BIM object should include 2D and 3D space data such as:
 Minimum operation space
 Access space
 Placement and transportation space
 Installation space
 Detection zone space
9.4.3 BIM object formats

All model files should be delivered in the native authoring file format. The file delivery package must
include:
 All model files.
 All master/host files.
 All linked/reference files.
 Any additional settings files necessary to extract or print any information from the model (for
example Page Setup, or Layer Export files).
Page 52 of 54
Rev. No.: 00
 For 3D printing of the model (if required), the model authoring software shall be able to generate
a stereolithography (STL) file.
File exchange formats shall be also required to allow interoperability between BIM software that facilitates
the design review process:
 Software applications to be IFC compliant with the ability to read and/or write *.ifc files.
 IFC format: a BuildingSMART®proprietary object based exchange file format containing model
data that facilitates interoperability.
 NWD format: a format that can be read by Navisworks®Freedom (freeware) to allow model
reviews by all stakeholders.
All NEOM compliant families must contain only Revit native content and not content from a non-Revit
software source (e.g. DWG/DGN imports).
9.5 Hydraulic Modelling Tools and GIS integration
The Contractor must provide certain pipe and fittings data to allow the use and integration of hydraulic
modelling tools and GIS.
From a hydraulic simulator point of view, pipes are links. Their principal input parameters include:
 Material
 Diameter
 Length
 Upstream/Downstream Invert level
The computed outputs for a pipe are flow rates, headloss, water velocity and hydraulic grade line.
The basic unit of work will be the meter, presented as centimetre and millimetre subunits.
The georeferencing coordinates X, Y will be the UTM (Universal Transverse Mercator).
The minimum data to be provided by the Contractor to NEOM Water for each pipe and fitting will be:
Attribute Description
Pipe_id Pipe identifier
Code_network Code of the network
Code_project Name of the project
Service type Service type
Type of fluid Type of fluid
Gravity (G)
Type
Pressure (P)
An optional text string that describes other
Description
significant information of the pipe
US X Upstream UTM x coordinate
US Y Upstream UTM y coordinate
DS X Downstream UTM x coordinate
DS Y Downstream UTM y coordinate
Node US Upstream node identification
Node DS Downstream node identification
US Surface Upstream manhole rim elevation
Page 53 of 54
Rev. No.: 00
Attribute Description
DS Surface Downstream manhole rim elevation
US invert
Upstream invert level of the conduit
elevation
DS invert
Downstream invert level of the conduit
elevation
Diameter Pipe diameter in mm
Material The material of the item
Roughness Roughness
The fall in a pipe as the vertical amount by which
Pipe slope
the pipe drops
Pipe length Length of the pipe (m)
This information must be notified to NEOM Water in a compatible and editable format.
Page 54 of 54

General Specification For Pipes and Fittings

Uploaded by

Copyright:

Available Formats

You might also like

General Specification For Pipes and Fittings

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

General Specification For Pipes and Fittings

Uploaded by

Copyright:

Available Formats

Document ID No.

PIPES AND FITTINGS

Revision Date Originator’s Name & Reviewed/Checked by Pages

Approvals Signatures Date

Issued for: Design Construction X Other Approved

Document. No.: NEOM-SP-PP-001 Pipes and fittings specifications

Revision Date Description

Document. No.: NEOM-SP-PP-001 Pipes and fittings specifications

Pipes and fittings specifications Date: November 2020

INDEX / TABLE OF CONTENTS

SCOPE AND GENERAL INFORMATION 7

Pipes and fittings specifications Date: November 2020

Document. No.: NEOM-SP-PP-001 Pipes and fittings specifications

Pipes and fittings specifications Date: November 2020

Document. No.: NEOM-SP-PP-001 Pipes and fittings specifications

SCOPE AND GENERAL INFORMATION

1.2 Definitions and notations

Document. No.: NEOM-SP-PP-001 Pipes and fittings Specifications

Document. No.: NEOM-SP-PP-001 Pipes and fittings Specifications

1.3 NEOM pipes and fittings datasheets

1.4 International design codes and standards

Document. No.: NEOM-SP-PP-001 Pipes and fittings Specifications

2.2 Typical Soil and Ground Water conditions

2.3 Weather conditions

SEASON/MONTH DRY BULB TEMPERATURE RELATIVE HUMIDITY

Winter 12 ºC average minimum 30 %

Summer 34 ºC average maximum 10 %

Average high (ºC) Average low (ºC) Average rainfall (mm)

Document. No.: NEOM-SP-PP-001 Pipes and fittings Specifications

Average high (ºC) Average low (ºC) Average rainfall (mm)

Source: climate-data.org; Saudi Arabia, Tabuk region; Duba and Tabuk

2.4 Geological and seismic site conditions

Document. No.: NEOM-SP-PP-001 Pipes and fittings Specifications

Document. No.: NEOM-SP-PP-001 Pipes and fittings Specifications

2.5 Operating conditions

Document. No.: NEOM-SP-PP-001 Pipes and fittings Specifications

MATERIALS AND COMPONENTS

3.2 Pipe selection

3.2.1 Type of water

3.2.2 Required design life

3.2.3 Maintenance requirements

Document. No.: NEOM-SP-PP-001 Pipes and fittings Specifications

3.2.4 Safety requirements:

3.3 Base material code

Code Material Type

Document. No.: NEOM-SP-PP-001 Pipes and fittings Specifications

3.4 Material selection

3.5 Material characteristics

Document. No.: NEOM-SP-PP-001 Pipes and fittings Specifications

Non pressure applications

Document. No.: NEOM-SP-PP-001 Pipes and fittings Specifications

Non pressure applications

3.5.6 Carbon Steel

3.5.7 Stainless steel

Document. No.: NEOM-SP-PP-001 Pipes and fittings Specifications

UNS (Unified Yield Tensile

F53 and F55 are also known as superduplex pipes.