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ChemistryThesison InvestigationonCorrosionandRustingonIron PDF
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All content following this page was uploaded by Prakash Pant on 12 October 2023.
Submitted by:
Suyog Bhusal
Roll no: 37
Class: 11/C
Submitted to:
DEPARTMENT OF SCIENCE (CHEMISTRY)
GANDAKI BOARDING SCHOOL
LAMACHAUR, POKHARA, NEPAL
2078/08/18
i
CERTIFICATE OF APPROVAL
This project work entitled “An Investigation on Rusting and Corrosion of Iron” prepared by
the group of Roll No. 19-24 and 37 of Gandaki Boarding School under the supervision of
Reshmi Raj Lamsal submitted for the partial fulfillment of prerequisite of chemistry of class 11
has been accepted.
ii
RECOMMENDATION LETTER
This project work entitled “An Investigation on corrosion and rusting on iron” submitted by
the group Roll 19-24 and 37 of Gandaki Boarding School, Lamachaur, Pokhara has been prepared
under my supervision as a partial fulfillment for the class 11/12 of chemistry course, I, therefore
recommend the project work report for the evaluation.
Signature:
Reshmi Raj Lamsal
Chemistry Teacher
Date: 2078/08/18
iii
DECLARATION
We hereby declare that the project work entitled “ An investigation on Corrosion and rusting
on Iron” submitted to the Department of Chemistry, Gandaki Boarding School, Lamachaur,
Pokhara is an original piece of work carried out under the supervision and guidance of Reshmi
Lamsal, Faculty of Chemistry, Gandaki Boarding School, Lamachaur, Pokhara and is submitted
for the partial fulfillment of the requirements for the chemistry of grade 11/12 . This project work
report has not been submitted elsewhere for the award of any other degree.
Signature:
Nirvana Bhandari
Prabeg Basnet
Prabin Gharti
Prakash Pant
Prakriti Khadk
Saujan Gurung
Suyog Bhusal
2078/08/18
iv
ACKNOWLEDGMENT
We are very pleased to dedicate this work to all the people and institution that provideme moral,
technical and financial support and guidance for the successful completion of our study.
We would like to thank my supervisor Sir Reshmi Raj Lamsal, Faculty of Chemistry, Gandaki
Boarding School for introducing me to the topic as well as for the all support, useful comments,
remarks and encouragement through the learning
process of this thesis.
In addition, We would like to thank Jhapindra Adhikari (Higher Secondary School Supervisor) for
guidance, Shakuntala Gurung (Head of the department of Science, Gandaki Boarding School) for
comments and encouragement during completion of this Project Work.
We would like to thank all faculty members of chemistry of Gandaki Boarding School who have
supported me throughout the entire process.
We would also like to thank our lab teachers Sharda Adhikari, Bindu kumari Paudel, Ramesh
Bhnadari and Dashrath Pandey who helped and assisted during the lab work. In the same way, we
would like to thank my friends Saujan Gurung, Prabin Gharti, Prabeg Basnet, Prakriti Khadka and
Suyog Bhusal, we would also like thank Ashish Shrestha and Saurab Banstola for willingly
providing their time and help as well as Sujal Malla for assistance during the lab work.
At last but not the least; I would like to thank my parents and family members for the
continuous encouragement and support.
Nirvana Bhandari
Prabeg Basnet
Prabin Gharti
Prakash Pant
Prakriti Khadk
Saujan Gurung
Suyog Bhusal
v
ABSTRACT
Iron is one of the widely distributed elements in nature. This study is focused on Corrosion and
rusting of iron, behaviors, reactions, prevention and treatment. The behaviors on iron in rusting
were determined by checking different factors like air, moisture, electrolysis, etc. The experiments
involved providing iron nails with oxygen only, with moisture only, with both and with none.
Hydrous Calcium Chloride was used for absorption of moisture. NaCl solution was used as an
electrolyte, Boiled water was used to remove dissolved air and layered with oil. Behavior of the
iron was predicted to be as such that it needs air, mixture and electrolytic medium for rusting.
Rusting was a continuous process and gradually ate up iron due to which an iron object lost its
strength but it was a very slow process.
vi
Table of Contents
Title Page
Certificate of Approval
Recommendation
Declaration
Acknowledgement
Abstract
Table of Contents
Chapter I:
1.1 Background of the study
1.2 Objectives of the study
1.3 Significance of the study
Chapter II:
2.1 Literature review
Chapter III:
3.1 Materials and Methods
Chapter IV:
4.1 Experimentation/ Observation
Chapter V:
5.1 Result and Discussion or analysis
Chapter VI:
6.1 Summary or Conclusion
Chapter VII:
7.1 Limitations of the study and further recommendation
Bibliography
Appendices
CHAPTER I
INTRODUCTION
Corrosion is described as the formation of compounds on the surface of the metal when it is
exposed to air, and water or the electrolytes such as saltwater. Typically, once a metal corrodes,
it forms compounds known as oxides or hydrated oxides.
The term corrosion is used for every metal but rusting is used only for iron.Iron is one of the
widely distributed elements in nature. One of its striking characteristics is that it undergoes
rusting on combining with water, air and carbon dioxide due to which its surface gets covered
with a red brown flake coating called “Rust”. “RUST” is affected by moisture, oxygen and
carbon dioxide. RUST is soft and porous and it gradually falls off from the surface of iron
material. It is a continuous process and it gradually eats up iron due to which an iron object loses
its strength. It is a very wasteful process and should be prevented. It is a very very slow process.
1.1.6 Principle
When a piece of iron metal is exposed to a humid atmosphere, it gets covered with a red brown
substance called “rust”. Rusting of iron can be explained on the basis of electrochemical theory
as follows:
1. Water vapors on the surface of the metal dissolved carbon dioxide and oxygen from the air.
Thus the surface of metal is covered with the solution of carbon dioxide with water, i.e. carbonic
acid:-
H2O+CO2 →H2CO3………(i)
This acts as an electrolytic solution of the cell. The carbonic acid and water dissociate to a small
extent as follows:
H2CO3 →2H+ + CO3-- ………(ii)
2. Iron in contact with the dissolved CO2 and O2 undergoes oxidation as follows:
Fe →Fe++ +2e……. (iii)
As a result, iron is converted into ferrous (Fe++) ion.
3.The metal produced by iron are taken up by the H+ ions present on the surface of metal which
were produced by the dissociation of H2CO3 and H2O. Thus H+ ions are converted into H
atoms.
H+ +e- → H………..(iv)
Thus H atoms either react with the dissolved oxygen or oxygen from air to from water.
4H+02 →2H2O…….(v)
The complete reaction may be written as:
O2+4H+ +4e-→2H2O…..(vi)
The dissolved oxygen may take up electrons directly to form OH-ions as follows:
02 +2H2O+4e- →4OH- …….(vii)
The overall reaction of the miniature cell will be:
2Fe(s) +O2(g)+4H+(aq)→2Fe++(aq)+2H2O(l)
4.The ferrous ions formed react with the dissolved oxygen or oxygen from air to from ferric
oxide as follows:
4Fe++ +O2+4H2O→2Fe2O3 +8H+(aq)
Ferric oxide then undergoes hydration to form RUST as follows:
Fe2O3 + xH2O→Fe2O3xH2O
Hydrated ferric oxide (rust)
Rusting is a common phenomenon in our day to day life. It is often a problematic thing
which causes loss of the valuable property that we possess. Thus, it is necessary to know about
various phenomena that affect rusting because only then can we manipulate those behaviors to
reduce the corrosion. If we know about these phenomena, we can search for possible remedies to
avoid corrosion. One of such remedies is a galvanization which creates an oxide layer and reduces
the rate of corrosion. These things have been possible only with the study of phenomena affecting
the rate of corrosion.
CHAPTER II
LITERATURE REVIEW
The first view taken of the atmospheric corrosion or rusting of iron was that it was due to a simple
process of oxidation. In 1888 Prof. Crum Brown suggested, on the basis of experiments described
by Crace Calvert in 1871, that the first stage in the rusting of iron is the production, under the
influence of carbonic acid, of ferrous carbonate, which is subsequently converted, by atmospheric
oxygen in presence of moisture, into ferric hydroxide or rust. In 1898, however, Prof. Dunstan, in
a lecture delivered to the Royal Artillery Institution, put forward another explanation; he
considered that pure. oxygen in presence of water is capable of attacking iron, giving rise to ferrous
oxide and hydrogen peroxide, part of the latter then converting the ferrous oxide into rust, while
the remainder directly attacks the iron, giving rise to a fresh quantity of ferrous oxide, which in
turn is again oxidized in a similar manner. A detailed account of the experiments made in
conjunction with Drs. Jowett and Goulding, and of the theory, which may be called the hydrogen
peroxide theory of rusting, was published in October of last year. The theory was based on certain
phenomena of oxidation in which hydrogen peroxide was known to be formed, and on the
consideration that certain substances which decomposed hydrogen peroxide were found to prevent
the conversion of iron into rust by damp air. The older theory, that rusting was due to carbonic
acid, was considered "quite untenable. On the other hand, by removing the scrubbing arrangement
by which the air was freed from carbon dioxide, so as to permit the ingress of this gas with the air,
rusting commenced almost immediately, and in seventy-two hours the whole of the surface of the
metal was seen to be corroded, and a considerable quantity of red rust was formed. Specimens of
iron which had been exposed for several weeks to the action of pure oxygen and water without
rusting were exhibited by Dr. Moody at the recent conversazione of the Royal Society.
It is also shown by Dr. Moody that while rust is being formed from iron under natural conditions
a large proportion of ferrous carbonate is produced; the composition of rust in the course of
formation is thus altogether out of harmony with the hydrogen peroxide theory, since this theory
postulates that twice as much hydrogen peroxide is produced by the interaction of iron, oxygen,
and water as is necessary completely to oxidize the ferrous oxide to the ferric state. The fact that
certain compounds such as the alkalis, sodium nitrite, and potassium ferrocyanide prevent rusting
is due, not to their power of decomposing hydrogen peroxide, but of interacting with carbon
dioxide. Some substances, such as potassium iodide, which destroy hydrogen peroxide do not
inhibit, but actually accelerate, the rusting of iron. The facts recorded thus afford no basis for the
assumption that iron can be caused to rust by pure water and pure oxygen alone, and give a
satisfactory explanation of phenomena which were considered as being explicable only in the light
of the hydrogen peroxide hypothesis.
CHAPTER III
MATERIALS AND METHODS
3.3Methodology:
3.3.1 Pre-preparation from Google and Youtube about how we can prove the given factor
really affects corrosion
Project Work is a lot about research and exploration. For this same purpose, one of the major
sources we consulted is google. Most of the data and information we present are from different
websites as referenced at the bottom of the page.Various teachers from youtube also helped us a
lot to further enhance our knowledge on the topic.
3.3.2 Lab Test for analyzing factors necessary for Corrosion and Rusting
3.3.2.1 Test with iron nail kept in distilled water in a test tube
The first test tube was first filled with distilled water. An iron nail was then inserted in the test
tube. A cork was then fitted in its mouth to isolate the system. It was then kept in a cupboard for
about 3 to 4 days.
3.3.2.2 Test with iron nail kept in boiled water layered with oil in a test tube
The second test tube was first filled with boiled water. An iron nail was then inserted in the test
tube. Oil was then dropped in the test tube which formed a layer above the water surface. A cork
was then fitted in its mouth to isolate the system. It was then kept in a cupboard for about 3 to 4
days.
3.3.2.3 Test with iron nail kept in dil. NaCl Solution in a test tube
The third test tube was first filled with NaCl solution in water. An iron nail was then inserted in
the test tube. A cork was then fitted in its mouth to isolate the system. It was then kept in a cupboard
for about 3 to 4 days.
3.3.2.4 Test with iron nail kept along with anhydrous Calcium Chloride in a test tube
closed with layer of cotton
A little amount of calcium chloride was first dropped in the test tube. An iron nail was then inserted
in the test tube. A cork was then fitted in its mouth to isolate the system. It was then kept in a
cupboard for about 3 to 4 days.
3.3.3 Discussion with friends and teachers about the result and their possible consequences
With the experiment we had the result that we wanted. But we need to reason on the amount of
rusting in each of the test tubes. For this, we discussed with the teachers, shared with friends,
consulted textbooks and got some important conclusions which can have some important
significance to discover on ways to minimize rusting.
CHAPTER IV
EXPERIMENTATION/ OBSERVATION
4.1 Observations on rusting of iron in different test tubes
4.1.1 Iron nail filled with half distilled water experiment
When observing the test tube filled with half distilled water along with iron after 3 to 4 days, it
could be observed that the iron nail made quite a good rusting and corroded well. It gave us quite
a good hint that there is something that iron is in contact with which is causing it to rust. The initial
guess was it’s water along which corrodes the iron.
Very simply, rusting is the reaction of iron with oxygen – but water is an important part of the
process too.
5.5.1 Galvanization
Galvanization or galvanizing is the process of applying a protective layer of zinc to steel or iron
to prevent rust. The most common method is hot-dip galvanizing, in which the parts are
immersed in a bath of molten hot zinc.
Galvanization is one of the most widely used methods of protecting metal from corrosion. A
thinner zinc layer is applied to a thicker base metal to shield it from the environment.
The next time you’re in your car, check out the street signs and lampposts you pass by. Many of
them are dumb, silver in color. This “silver” is actually the zinc coating.
Proponents of galvanized steel, which can be used to build or repair steel structures, for example,
benefit from lower maintenance and repair costs due to its special properties.
Without protection, steel will rust over time due to atmospheric conditions. The degree of rust
depends on the environment in which the product is located. Rust is an iron oxide (usually a red
oxide) that is created by the reduction and oxidation reaction of iron and oxygen in the presence
of water or humidity.
There are protection methods such as painting or plastic coating, but these methods have
disadvantages. If damaged, parts of the steel rust, and the protective layer falls off, making these
types of protection not permanent and unreliable.
One of the better ways to protect steel materials from corrosion is hot-dip galvanizing. In hot-dip
galvanizing, all surfaces of the material are dipped in molten zinc and completely coated with it.
The corrosion of zinc is very slow, which gives it a longer lifespan while protecting the base metal.
6.2 Conclusion
Hence, we explored the factors affecting corrosion in iron. We also observed various phenomena
and reactions associated with it. With those searches, we suggested some preventive measures
against the rusting and chemical treatments to it. We also discussed daily life problems due to
rusting and ways to minimize them.
CHAPTER VII
LIMITATIONS OF THE STUDY AND FURTHER RECOMMENDATION
Preparation of Reagent
I. Preparation of Reagent
The required reagents NaCl and Calcium Chloride were prepared in the following ways.
Boiled water with oil layered Iron nail alone in tube Presence of CaCO₃ Iron nail in NaCl solution