HYDROGEN FUEL CELL

SYSTEM FOR
HYBRID TRAIN

PT Industri Kereta Api (INKA) | 27 July 2022

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 ABOUT US
Founded in 2011, Spectronik initially developed high power density Hydrogen
fuel cells for military and industrial Unmanned Aerial Vehicles. The success of
our aerospace fuel cell program formed the backbone of the Spectronik
Protium Series fuel cell products. To date, 100+ Protium Series fuel cells have
been deployed in 27+ countries worldwide. Spectronik fuel cells have powered
6 different aircraft types, set new endurance records for every vehicle, and
culminated in the award-winning Phoenix Hydrogen fuel cell drone.

Leveraging on the technology transfer from aerospace to road mobility, in

2019 Spectronik started developing automotive fuel cell systems – the Cruiser
Series, designed to meet the unique needs of tomorrow’s autonomous fleet
vehicles: zero emission, higher driving range, faster refueling time, and longer
service lifetime. The Cruiser’s plug-and-play fully integrated solution and
reusable cell architecture will democratize Hydrogen fuel cells. Join us in our
journey to a future world powered by green Hydrogen solutions.

All Spectronik fuel cells are proudly designed and manufactured in Singapore.

ABOUT US PT INKA PROPOSAL | 2

 IN A GLANCE

1st to Demonstrate 1st To Launch 1st To Demonstrate 1st To Have An Award-winning

Hydrogen fuel cell powered closed cathode air-cooled fuel cell Hydrogen fuel cell in 6 different Hydrogen fuel cell drone
autonomous shuttle in Singapore products in the market UAV types (fixed wing, quadcopter,
octocopter, hexacopter, helicopter,
co-axial helicopter)

No.1 Independent Air, Land, Sea 2, 3, 4-wheelers 10+ Years

fuel cell manufacturer Spectronik fuel cells are used in Spectronik fuel cells have powered of continuous in-house
in South-East Asia aerial drones, unmanned ground all kinds of personal mobility from fuel cell R&D
vehicles, and water surface vessels scooters, trikes and eco-cars

IN A GLANCE PT INKA PROPOSAL | 3

 VISIT US

Please visit us for more info about Spectronik

Scan QR code or click here to view website

VISIT US PT INKA PROPOSAL | 4

 SYSTEM BLOCK DIAGRAM
External Power Supply NOTES:
(15 to 90V, 1.5kW max)
1. An External Power Supply is required to initially turn on
the fuel cell system. During start-up, the maximum
Balance of Plant (BOP) required external power to power the fuel cell’s BOP is
User Interface around 15% of rated power (i.e. 15% of 10kW =
• Cooling fans • ON/OFF push button
• Oxidant blowers 1.5kW) for less than 10s. Once the fuel cell system
• Status LED
• Solenoid valves enters Running Phase, maximum required BOP is
Electronic • Emergency switch
• Sensors around 5% of rated power. The fuel cell is capable of
Controller
• Communications powering its own BOP in Running Phase. Alternatively,
+
user can choose to use the External Power Supply to
CEREBRAL-55 x 10 Communication
Integrated low power BOP at all times.
PROTIUM-1000 • UART/RS-232/USB
pressure regulator, • CAN
fuel cell stack x10 2. Spectronik will provide 2 low voltage (e.g. 72V)
manifold and tubing
Fuel cell regulated output of 5kW net power each, for input into
power the High Voltage (e.g. 600V) DC-DC converter.
IN
Spectronik will not be responsible for system
Regulated Power Regulated Power integration and testing of the High Voltage DC-DC
Output 1 Output 2 converter.
H2 Inlet Quick Connector e.g. 72V 5kW e.g. 72V 5kW
SS-QC6-D-600K2
3. Spectronik will provide 2 stainless steel hose
Requirement: 8bar, 200L/min CAN
High Voltage High Voltage
CAN connectors that are compatible with standard
DC-DC Converter 1 DC-DC Converter 2 industrial Hydrogen tank cylinder in Indonesia. INKA
has to confirm the cylinder thread type and notify
Spectronik.
Power output to LOAD

SYSTEM BLOCK DIAGRAM PT INKA PROPOSAL | 5

 10kW HYDROGEN FUEL CELL SYSTEM SPECIFICATIONS

10KW SYSTEM ASSEMBLY

10kW System
FUEL CELL Regulated voltage output 72VDC
Type PEM Start-up time 30s

No. of cells 30 cells/stack, 10 stacks in parallel Operating ambient temp. [-10,45]oC

Architecture Closed cathode Operating altitude w/o 1500m AGL

power derating
Coolant Air cooled
Rated/gross power 10,000/12,000W System weight 100-150kg

Regulated current output 139A Max dimension 2.5m (L) x 1.7m (H) x 0.42m (D)

10KW HYDROGEN FUEL CELL SYSTEM SPECIFICATIONS PT INKA PROPOSAL | 6

 10kW HYDROGEN FUEL CELL SYSTEM SPECIFICATIONS

10KW SYSTEM ASSEMBLY

10kW System
FUEL SUPPLY POWER INTERFACE
External power supply requirement 15-90V, 1.5kW max
Hydrogen gas Dry, 99.999% purity External power supply connector User specified
Delivery pressure 8bar, 200L/min max Load output connector (x2) Anderson power connector, 0AWG

Fuel consumption @ rated power
Fuel supply interface
Supply & purge control
Stack leakage checks
125L/min Warning & protections Low voltage, high/low temperature, high/low
pressure, low battery, stack leakage
Swagelok Quick Connector SS-QC6-D-600K2
Communication CAN
Solenoid valves with integrated pressure sensor Data acquisition (DAQ) software User specified
Automated via integrated pressure sensors Remote control On/Off or standby (power to load disconnected)

10KW HYDROGEN FUEL CELL SYSTEM SPECIFICATIONS PT INKA PROPOSAL | 7

 PROTIUM-1000
PROTIUM-1000
FUEL CELL

Type PEM

No. of cells 30

Architecture Closed cathode

Coolant Air cooled

Rated/gross power 1000/1200W

Rated/gross current 55.5/66.6A

Voltage output 18-27VDC

Start-up time 30s

Operating ambient temp. [-10,45]oC

Operating altitude w/o power derating 1500m AGL

System weight 4,800g

PROTIUM - 1000
Max dimension 396 x 165 x 324mm

PROTIUM-1000 PT INKA PROPOSAL | 8

 PROTIUM-1000
PROTIUM-1000
FUEL SUPPLY
Hydrogen gas Dry, 99.999% purity
Delivery pressure 0.7bar (10 psig)
Fuel consumption @ rated power 12.5L/min
Gas tubing PU, 8 x 5.5
Supply & purge control Solenoid valves with integrated pressure sensor

ELECTRIC CONTROLLER
Processor board FEATHER V1.2
Weight (including casing) 680g
Output connector XT-90
Low voltage, high/low temperature, high/low pressure,
Warning & protections
low external power supply, stack leakage
Communication UART-to-USB
Data acquisition (DAQ) software PC GUI/ Android app
PROTIUM - 1000
Remote control Fan speed, blower speed, manual purge, remote on-off

PROTIUM-1000 PT INKA PROPOSAL | 9

 SMART DC-DC CONVERTER
CEREBRAL-55
ELECTRICAL SPECIFICATIONS
Isolation (1) Non-isolated DCDC
Input V (2) (3) 15 to 90 V
Input I max 75 A
Output V range (4) (5) 12 to 90 V
Output I limit range (4) 2 to 75 A
Output current ramping (4) 1 to 20 A/s
Rated max Power (6) 5500 W
Efficiency 94 - 98 %
Start-up Duration (7) < 2000 ms

[1] UART communication port is isolated.
(2) Non-operating Input max 99V.
(3) Input Over-Voltage shutdown during operation, if > 90V.
(4) Programmable settings through GUI during start-up via comm port with PC.
CEREBRAL-55 (5) Might require a minimum load of 0.5A for tighter tolerance at Output V.
(6) Output current derates when > 80 °C.
(7) System boot-up, about 1200ms, automatically when there is input
power. Power output, in about 700ms, after switch is turned on.
(8) High-Temperature shutdown, if > 105 °C.

SMART DC-DC CONVERTER PT INKA PROPOSAL | 10

 SMART DC-DC CONVERTER
CEREBRAL-55
MECHANICAL SPECIFICATIONS
Mass with Heatsink & fan 1460 g
Size L x W x H 360 x 100 x 90 mm (with spacers)
Power Cables Connections Lug connection for M5 male with Nut
Mounting 10 x ∅3.2mm or M3 spacers
Advised ambient temperature -15 to 60 °C
Advised temperature threshold (6) (8) < 80 °C on converter

[1] UART communication port is isolated.
(2) Non-operating Input max 99V.
(3) Input Over-Voltage shutdown during operation, if > 90V.
(4) Programmable settings through GUI during start-up via comm port with PC.
(5) Might require a minimum load of 0.5A for tighter tolerance at Output V.
(6) Output current derates when > 80 °C.
(7) System boot-up, about 1200ms, automatically when there is input
power. Power output, in about 700ms, after switch is turned on.
(8) High-Temperature shutdown, if > 105 °C.

CONVERTER SAFETY FEATURES

CAN/CSA-C22.2 No.60950-1:2007/A2:2014
UL 60950-1:2007/A2:2014
CEREBRAL-55
EN 60950-1:2006/A2:2013
*converter modules only

SMART DC-DC CONVERTER PT INKA PROPOSAL | 11

hello@spectronik.com
Jogjaman Jap
Chief Executive Officer
(+65) 9815-8945

Spectronik Pte. Ltd.

2 Cleantech Loop
#04-17 JTC Launchpad
Singapore 637144