EVAC MSP VII C User Manual

EVAC COMBINED UNIT
TYPE
MSP VII C
9:00060A 13 May 2004
.
•
1. EVAC COMBINED UNIT

• GENERAL
• TECHNICAL DATA
• INSTALLATION
EVAC COMBINED UNIT • OPERATION AND MAINTENANCE
TYPE: MSP VII C • TROUBLE SHOOTING
.
USER MANUAL
2. EVAC COMBINED UNIT COMPONENTS
• EJECTOR
• EJECTOR PUMP(S)
• DISCHARGE PUMP(S)
• BLOWER(S)
• DOSING PUMP(S)
• VALVES
• CONTROL COMPONENTS
• OTHERS
3. DRAWINGS
• MECHANICAL DRAWINGS
• ELECTRICAL DRAWINGS
Postal address
EVAC OY
Sinimäentie 14
02630 ESPOO
FINLAND
Telephone 4. MISCELLANEOUS
+ 358 20 763 0200
Telefax
+ 358 20 763 0222
Email
9:00060A 13 may 2004
evac.marine@evac.zodiac.com
Internet
www.evac.com
5. EVAC REPRESENTATIVES
1. EVAC COMBINED UNIT
• GENERAL
• TECHNICAL DATA
• INSTALLATION
• OPERATION AND MAINTENANCE
• TROUBLE SHOOTING
9:00060A
EVAC Date: 16 Dec 2004 Doc. 3:300D
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
GENERAL
SAFETY INSTRUCTIONS
Safety summary
The Evac Vacuum Toilet System receives, treats and discharges sewage waste. Personnel must, at all times,
observe safety regulations while performing maintenance or repairs. Every practical safety feature has been incorporated
into the design and manufacture of this equipment; however, personnel must be aware of the following potential
hazards.
Gas hazards
Putrefaction of organic matter in Vacuum Toilet Systems will produce disagreeable odors and an oxygen deficient
atmosphere. When removing access covers, fresh air from known outside source must be supplied to the surrounding
area. Only after this fresh air has been supplied for the proper tank ventilation should personnel open the tank. Under
no circumstances should any person service a tank without a second person, capable of rendering aid, standing by.
If an extended period of time for the tank repair is anticipated, personnel should utilize the proper respiratory equipment.
Chemical hazards
If some chemicals like disinfection chemicals, foam removing chemicals or pipe cleaning chemicals are used,
manufactures safety regulations must be followed.
Disease hazards
Sewage is a common mode of transmission for parasitic organisms such as bacteria, fungi, protozoa, viruses and
worms. Some of these may be pathogenic, meaning they have the capability of causing serious communicable
diseases. Most diseases associated with sewage result hand-to-mouth transfer of the pathogenic organisms.
Good personal hygiene by those servicing, or in any way coming in contact with the equipment is imperative. After
coming in contact with sewage or any contaminated equipment items, personnel should throughly clean themselves
with a disinfectant soap solution. This precaution is an absolute requirement before eating, drinking or performing
hand-to-mouth functions. Skin abrations, punctures or any other wounds require immediate and proper medical
attention.
Mechanical hazards
Before maintenance is performed on motor driven equipment, the main circuit breaker should be de-energized and
labeled "OUT OF SERVICE". Only authorized maintenance personnel should make repairs to this equipment.
Electrical hazards
The equipment is supplied with voltages that are dangerous and could provide fatal if contacted by personnel. To avoid
electrical shock, remove the electrical power by placing the main circuit breaker in OFF position. Do this before
performing any maintenance on electrical equipment or motors. Personnel should exercise extreme caution when
opening the door although the main circuit breaker is in OFF position. The terminals of incoming power are still alive.
1
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved.
EVAC Date: 31 Jan 2005 Doc. 0:01021C
Environmental Solutions Marine Sector GENERAL
COMBINED UNITS
EVAC COMBINED SEWAGE TREATMENT PLANTS
Evac combined sewage treatment plants
The Evac combined sewage treatment plant consists of an integrated vacuum generator and a biological sewage
treatment plant. In the sewage treatment plant an aerobic process of the biopopulation convert organic substances
existing in waste water to carbon dioxide and water without danger of methane gas production.
All waste water, both black water (toilets, urinals, hospital) and grey water (galley, showers and sinks) can be treated
in the Evac sewage treatment plants. The treatment plant can operate in all vessels which are sailing in salt, brackish
or fresh water areas.
The sewage treatment plants are fully automatic in normal operation and they require low maintenance. See operation
and maintenance instructions.
The Evac marine sewage treatment plants are designed to fulfill the requirements of IMO MARPOL 73/78 Annex IV
and USCG 33 CFR Part 159 for inspected vessels which specifys discharged waste water from sewage treatment
plants. The effluent quality is as follow:
• BOD5 < 50 ppm
• Suspended solids < 50 ppm (tested on shore) or 100 ppm (tested aboard ship)
• Faecal coliforms < 250 pcs/100ml M. P. N.
© Copyright Evac Oy. All rights reserved. 2
Environmental Solutions Marine Sector GENERAL
COMBINED UNITS
EVAC COMBINED SEWAGE TREATMENT PLANTS
Biological treatment process

Ventilation/
Emergency Blower(s)
overflow
Disinfection
Dilution/ chemical
Gravity dosing
Vacuum inlet
inlet
Sludge return
Vacuum
ejector(s)
Disinfection
Antifoaming Aeration Aeration Settling chamber
chemical chamber I chamber II chamber
dosing
Ejector
pump(s)
Discharge
Treated water/
pump(s)
Sludge discharge
Black sewage water is collected by an integrated Evac vacuum ejector system or by Evac On-line pump system.
Incoming black water must be diluted with technical, grey or sea water. There is a separate dilution/gravity inlet
connection built in chamber I.
All waste water is led to the aeration chamber I by gravity or vacuum. Bacterial growth is stimulated by oxygen of air.
Required air is produced by the air blower(s) and led to aeration chambers I and II via air distributors. The aerobic
treatment process starts in the aeration chamber I and continues in the aeration chamber II. If treated waste water is
coming from a vacuum toilet system, required dilution water must be added into the aeration chamber I.
An activated sludge is separated in the settling chamber by gravity and clarified water floats to the disinfection
chamber. The activated sludge is pumped back to the aeration chamber I by an air driven ejector(s).
A chlorine based disinfection chemical is added by the dosing pump into the clarified water in the disinfection
chamber to meet IMO’s requirements regarding presence of coliform bacterias in treated water. Treated water is
pumped to sea or ashore by a discharge pump. Disinfection can be also done by UV on special request. Please,
consult Evac.
A mineralized sludge from activation chambers I and II is pumped at given intervals sea, to on shore facilities or to the
vessel’s sludge storing tank. The discharge pump is equipped with an integrated cutting device to prevent blocking.
EVAC Date: 31 Jan 2005 Doc. 1:01230A
Environmental Solutions Marine Sector TECHNICAL DATA
COMBINED UNITS
EVAC MSP COMBINED UNITS, CAPACITY
Treatment plant capacity

The required treatment capacity of the sewage treatment plant depends upon various parameters such as number of
persons, type of the vessel, a type of the toilet system, operating hours, type of diluting water, a number of the toilets
etc.. The maximum numbers of persons onboard shown in the chart below are only advisory.
In the schart a smaller figure is a maximum number of persons for systems where all black (vacuum) and all grey
water is processed (24h/day). A larger figure is for systems where only black water (vacuum) and dilution water is
processed (24h/day). Please, consult always Evac for detailed calculations.
Maximum number of persons

MSP 150 C 120 180
MSP V C 130 280
MSP 300 C 230 370
MSP VII C 330 520
MSP VIII C 490 790

MSP 800 C 560 990
MSP IX C 660 1170
MSP 1200 C 700 1480
MSP X C 800 1850
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900
Maximum hydraulic load and maximum BOD5 load

Max. hydraulic Max. BOD5
TYPE load (m3/day) load (kg/day)
EVAC MSP 150 C 22.5 7.5
EVAC MSP V C 26.5 11.25
EVAC MSP 300 C 38 15
EVAC MSP VII C 70 21
EVAC MSP VIII C 105 32
EVAC MSP 800 C 120 40
EVAC MSP IX C 142 47.6
EVAC MSP 1200 C 150 60
EVAC MSP X C 172 75
Required information for calculations

To ensure optimal waste water handling process additional information is needed to make calculations and
dimensioning. Please, inform us about:
• Type of the vessel
• Number of persons onboard
• Number of toilets in cabins and in public use
• Type of waste water entering to the sewage treatment plant:
- Black water only
- Black and grey water mixed
• Diluting water:
- Grey water
- Technical water
- Sea water
• Operating hours per day
• Voltage and frequency
• Redundancy requirements
• Number of treatment plants in system
• Other additional information of the toilet and grey water system
EVAC Date: 10 Mar 2005 Doc. 2:01069C
Environmental Solutions Marine Sector INSTALLATION
COMBINED UNITS
STANDARD EVAC STP COMBI
Foundation
Evac sewage treatment plants are delivered with a foundation allowing welding or bolting to a vessel's deck or
installation frame. Welding instructions below must be carefully followed. Please, consult EVAC for bolted
installation.
Required maintenance
space 500mm ! NOTE: Installation frame/deck must be
flat and even.
! NOTE: Installation frame/deck must
support tank's bottom frame evenly on
whole frame area. Allowed max. distance
between deck’s stiffeners is 800mm.
! NOTE: Piping must be installed so that
there is no stress in flange connections.
a3 100 (200)
! NOTE: Welding outside the foundation

area is not allowed.
! NOTE: Do not damage the painting of the

tank during welding. Observe heat
Ship's installation conduction.
frame/deck
! NOTE: Fill the tank with water before
welding to avoid painting damages during
welding.
space 100mm
space 100mm
space 600mm
space 600mm
COMBINED UNITS
Pipings system
The Evac sewage treatment plant can process:
• Black water from vacuum sewage system (Dilution water required)
• Black water from gravity sewage system
• Black water from vacuum sewage system and grey water (Dilution water may be required)
• Black water from gravity sewage system and grey water
Installation and piping arrangement is depending on the vessel’s sewage system. Please, consult Evac for sewage
treatment system options and required additional components.
A combined standard sewage treatment unit has the following flange connections which must be connected to a
vessel's piping system by the yard/Customer:
• Vacuum sewage inlet
• Gravity sewage inlet
• Dilution water inlet
• Discharge
• Ventilation/Overflow
• Flushing (Only temporary use.)
! NOTE: In custom made treatment plants a number of flange connections may vary. Please, see technical drawings.
! NOTE: Pockets are not allowed in ventilation pipe.
Dilution inlet Ventilation/Emergency

DN65 PN10 overflow DN80 PN10
Gravity inlet
DN100 PN10
Vacuum inlet
DN65 PN10
Discharge
DN40 PN6
Flushing connection
DN50 PN10
COMBINED UNITS
Required additional components

A sewage treatment plant may require additional components for optimal operation, please consult Evac.
Dilution water
Because a combined treatment plant is processing black water from vacuum toilet system, dilution water must be
added into incoming sewage. There are several system options to control and monitor dilution water:
• flow meter and pressurized fresh or technical water
• grey water buffer/holding tank and constant flow pump
• grey water buffer/holding tank and dilution water feeding by gravity with flow meter
Screen or Catcher
If there is a risk that a lot of non organic solids obstacles are entering in the treatment plant, a screen or catcher must
be installed before the treatment plant.
Grease separator
Grease is harmful for treatment process. If there is galley water entering to the treatment unit a grease separator must
be installed before treatment plant.
! NOTE: All external components are installed by a yard/customer.
! NOTE: If there is no counter pressure for the discharge pump, a bend piping arrangement must be done with a pipe
loop (goose neck) over tank's water level to prevent siphoning.
Installation principle for vacuum sewage system, dilution by pressurized fresh/technical water
• Dilution water is controlled by

Dilution water control (pressurized
Vacuum sewage system
a flow meter. Dilution water

must be pressurized and
fresh water/technical water)
Vent pipe
water pressure must be

constant for precise
to adjusting.
r f low Slu
e
O v or k (IMdge
l g e n O f disc
b ge ta
i
lan ha
d
slu ge) rge
To
h
tan oldin
k g
ove /
rbo
ard
Tre
a
or ted
slu wa
dis dge ter
cha
rge
ng
shi
Flu e r Tes
t
w a ge t val
flan ve
COMBINED UNITS
Installation principle for vacuum sewage system, dilution by grey water
• Dilution water is controlled by

a constant flow pump and a
timer.
Vent pipe
Vacuum sewage system
to Slu
e r flow (IMdge
O v or k O f disc
e n lan ha
b i l g ge ta ge) rge
u d
sl
To
h
tan oldin
k g
ove /
rbo
ard
Tre
a
or ted
slu wa
dis dge ter
cha
ter rge
n wa
ut io ter ng
shi nge
Dil y wa r/ Flu r fla
e fe Tes
(gr buf k) wa
te t
o m ta n val
fr ing ve
d
hol
! NOTE: If there is no counter pressure for the discharge pump, a bend piping arrangement must be done with a pipe
loop (goose neck) over tank's water level to prevent siphoning.
Please, consult Evac for detailed information about installation and piping arrangements.
EVAC Date: 14 Feb 2006 Doc. 3:01105C
COMBINED UNITS
1.0 Treatment process
Ventilation/
Emergency Blower(s)
overflow
Disinfection
Dilution/ chemical
Gravity dosing
Vacuum inlet
inlet Sludge return
Vacuum
ejector(s) Aeration Aeration Settling Disinfection
chamber I chamber II chamber chamber
Antifoaming
chemical
dosing
Ejector
pump(s)
Discharge
pump(s)
Treated water/
Sludge discharge
1.1 Vacuum generation

The vacuum generation unit creates vacuum in sewage piping by means of an ejector(s). The vacuum generation
unit consist of ejector, ejector pump(s), pressure switch(s), vacuum gauge, shut-off valve(s) and antifoaming
dosing unit. Vacuum generation is controlled by the vacuum switch(s).
1.2 Aeration and blowers

Waste water is led to the aeration chamber I by gravity or vacuum. Bacterial growth is stimulated by oxygen of air.
Required air is produced by the air blower(s) and led to the aeration chamber I and II via installed aerators. An
aerobic process continues in the aeration chamber II. Inorganic solids (for instance plastic) are stopped in the
aeration chambers I and II. Air flow can be adjusted between chambers I and II using air valves.
1.3 Settling
Activated sludge is separated in the settling chamber by gravity and clarified water flows to the disinfection
chamber. Activated sludge is pumped back to the aeration chamber I by an air driven ejector pump(s).
Air flow for the sludge ejector is adjusted so that the sludge return from the chamber III is about 1/3 of the pipe section
(See transparent hose above tank). Rest of the air flow produced by the blower(s) is used for aeration and divided
equally between tanks I and II.
Sludge has to be removed frequently from the process to maintain a good biological balance in the sewage treatment
unit. Sludge content in process (in chamber I) must be kept between 100ml/l and 500 ml/l. Sludge is removed by the
discharge pump.
EVAC Date: 14 Feb 2006 Doc. 3:01105C
COMBINED UNITS
1. 4 Disinfection
Disinfection chemical (e.g. Sodium hypochlorite (NaClO), solution, active chlorine 10%) is added to the clarified water
in the disinfection chamber to meet IMO's requirements regarding presence of coliform bacterias in treated water.
Residual chlorine must be kept between 2 ppm and 5 ppm. Residual chlorine can be adjusted by the dosing pump's
settings and/or timer settings. Treated water can be pumped to sea or ashore by the discharge pump.
1.5 General notes
Following notes must be paid attention to maintain optimal process conditions and effluent quality.
! NOTE: The unit must be in continuos operation to maintain biological activity.
! NOTE: It will take about one month before effective biomass will overtake the process after first start-up or after
maintenance break. During this bacteria breeding period unit is not working as designed.
! NOTE: Never discharge both aeration chambers totaly at same time. Ensure always that there is bacterical population
left in either chamber I or chamber II to avoid collapse of the biological process.
! NOTE: Amount of the needed dilution water can be calculated. Needed dilution water is 1 x incoming black water
(vacuum system). The amount of black water in vacuum toilet system is 15 l/person/day. A total dilution water need
can be calculated:
Dilution water per day = 1 x 15 l/pers/d x persons onboard.
Dilution water can be fresh, brackish or technical water. Dilution water is added into aeration chamber I.
! NOTE: Dilution is not needed, if vessel’s grey water is also processed in the treatment plant.
! NOTE: Some antifoaming chemicals has a very high BOD5 value. It is recommended to use antifoaming chemicals
which have low BOD5 value.
! NOTE: All substances which might be harmful to the biological process such as large amounts of grease, acids,
alkalines, etc. are not allowed to be led to treatment unit.
COMBINED UNITS
STANDARD EVAC STP COMBI, CONTROL PANEL
Treatment unit operation modes
Automatic operation mode i.e. Normal operation

Water/sewage valves:
• Close valves "Shut-off valve, tank II" and "Shut-off valve, tank I".
• Open valves "Shut-off valve, ejector”, "Shut-off valve ejector pump”, "Shut-off valve, tank IV", and the shut-off valves of
the discharge pumps.
Antifoaming:
• Check that the antifoaming chemical tank is filled.
• Check that the antifoaming chemical dosing pump is switched on.
Disinfecton:
• Check that the disinfection chemical tank is filled.
• Check that the disinfection chemical dosing pump is switched on.
Control-cabinet:
• Set the unit to the automatic mode i.e. normal operation.
Manual operation mode

Control-cabinet:
• Set the switch(es) to position "MAN”.
! NOTE: Never let the pump run dry. Mechanical seals may be damaged.
! NOTE: Automatic control logic is by-passed in manual operation mode. Be extreme careful to avoid misuse of the
treatment plant.
Sludge discharge mode

• Check that unit is in automatic mode i.e. normal operation.
• Close valve "Shut-off valve, tank IV".
• Open valve "Shut-off valve, tank II".
• Set the switch "DISCHARGE PUMP 1" to position "MAN”. The discharge pump will run until it is interrupted by user.
When the chamber is nearly empty, pump's sound level rises (cavitation) and pump must be stopped immediately
by user to avoid damage of the pump.
• Set the switch "DISCHARGE PUMP 1" to position "0”.
• Close valve "Shut-off valve, tank II"
• Open valve "Shut-off valve, tank IV".
• Set the unit to the automatic mode i.e. normal operation.
• Refill the unit with fresh water until the discharge pump starts to run automatically. Unit is nowi n automatic mode
i.e. Normal operation.
! NOTE: The treatment unit is constructed so that the aeration chambers I and II are discharged at same time via
"Shut off valve, tank II" and the minimum required activated sludge volume for the biological process remains automatically
in the aeration chamber I.
! NOTE: Never discharge aeration chamber I below minimum level via "Shut-off valve, tank I" at the same day with the
aeration chamber II. Ensure always that there is a minimum bacterical population left in either chamber I or chamber
II to avoid collapse of the biological process.
! NOTE: Immediately after sludge discharge the effluent might be contaminated by the remaining sludge in the piping
system.
COMBINED UNITS
Start-up
Transparent hose for
adjusting sludge return Air valve,
tank III
Vacuum
switch Level
Vacuum switch,
gauge tank IV
Blower
Ejector Air valve,
Air valve, tank II
Dosing
Dosing tank I
pump set,
pump set (disinfection
(antifoaming chemical
chemical) set)
Ejector
pump
Control Level
panel switch,
tank IV
Shut-off
valve,
tank IV
Shut-off Discharge
valve, pump
ejector
Shut-off
valve, Shut-off Shut-off
ejector Shut-off valve, valve,
pump valve, discharge tank II
tank I pump
• Open valve "Shut-off valve, ejector”, "Shut-off valve(s) ejector pump”, "Shut-off valve, tank IV", and the shut-off valves
of the discharge pumps.
• Close valves "Shut-off valve, tank I" and "Shut-off valve, tank II".
• Check that discharge line is open.
• Open control panel and check all circuit breakers.
• Check that all control switches are set to position "0".
• Turn main switch to position "1".
• Reset control panel and check control leds by pressing push button “SHUT DOWN RESET, ALARM RESET, LED
TEST”.
• Check the rotation direction of the pumps and blower(s) by turning control switches to position "MAN". Let the
pumps run only few seconds.
! NOTE: Never let the pump run dry. Mechanical seals may be damaged.
COMBINED UNITS
• Fill antifoaming chemical tank and disinfection chemical tank. Prime the dosing pumps. See the operation instruction
of the dosing pump. Adjust the disinfection chemical dosing pump's capacity. See "Disinfection and chlorine
content test" and the operation instruction of the dosing pump.
• Set the control switches of the blower(s), discharge pump(s) and chlorination pump(s) to position "AUTO".
• Fill the treatment unit with fresh water until chamber IV is filled up and discharge pump starts to discharge. The
pump is started by the "High level switch" and stopped by the "Low level switch" in tank IV.
• Check that disinfection chemical dosing pump starts to run after discharge pump has stopped.
• Check that blower(s) starts to run after presetted pause period and stopped after presetted running time.
• Check that air blower(s) has correct direction of rotation.
• Check that sludge returns from settling tank III to activation tank I when the air blower(s) is running.
• Adjust air flow to tank III so that amount of the sludge return from tank III to tank I is about 1/3 of the pipe section (See
transparent hose above tanks). The rest of the air stream must be divided equally between tanks I and II. (Open
manholes and see check bubling in tanks I and II.)
• Set the control switches of the ejector pump(s), antifoaming pump to position "AUTO".
• Check that ejector pump(s) start and ejector(s) create vacuum. Ejector pump(s) will stop when vacuum level reaches
presetted value.
• The sewage treatment unit is now in automatic operation mode.
! NOTE: Effluent quality is within IMO's limits after about one month of the start up.
EVAC Date: 31 Jan 2005 Doc. 3:01118B
COMBINED UNITS
Maintenance
Sewage treatment unit and treatment process

Periodical checks are needed to ensure that the biological treatment process is running as designed and there is no
malfunctions with the risk of anaerobic process resulting formation of methane gas and toxic fumes (IMO MSC/CIRC.
648 -1994.06.06.).
Every day
• Observe that the treatment unit is oprating normally and there is no alarms displayed.
• Check that sludge flows through the sludge return hose when the air blower is running.
• Check a smell of the unit. If the unit is smelling, it is most probably that aeration is not working and treatment
process has changed to anaerobic. See “Trouble shooting” of the treatment plant.
Every week
• If the chemical dosing system is in use, check the chlorine content in the effluent water regularly. See "Disinfection
and residual chlorine test”.
• Test sludge content in activation chamber I to ensure that mineral sludge content is within acceptable limits. See
"Sludge test and sludge handling" and discharge sludge if needed.
! NOTE: Take a sludge content test at least every week or every time when sludge “SLUDGE ALARM” is displayed.
Reset “SLUDGE ALARM” by pressing control switch S10 “SHUT DOWN RESET, ALARM RESET, LED TEST” for
10s.
Every month
• Check that there is no obstruction in the aeration piping and in the air distributors.
• Check that there is no obstruction in the overflow between the aeration chamber II and the settling chamber.
• Check that there is no obstruction in the overflow between the settling chamber and the disinfection chamber.
• Check that there is no obstruction in the venting line.
• Inspect the tank's external and internal coatings for corrosion. For repairings see additional coating repairing
instructions.
• Check vacuum function.
Every year
• Empty and clean the unit.
! DANGER: Make sure that the unit is well ventilated and there is enough fresh air in the chamber if you have to go
inside to avoid inhaling toxic fumes and suffocation. One person must stay outside of the tank and keep eye on
person who is working inside the unit.
! NOTE: Make sure that the waste water is lead to a proper holding tank (hull tank or collection tank) during shutdown
or maintenance break
Sewage treatment plant components

Perform the maintenance for the components of the unit according to the component maintenance program.
EVAC Date: 14 Feb 2006 Doc. 3:01110B
COMBINED UNITS
EVAC SEWAGE TREATMENT PLANTS
Sludge test and sludge handling
It is important to keep a sludge content within certain limits i.e. a good biological balance for the treatment process in
the sewage treatment unit.
Sludge content test, aeration chambers I and II

Measure the sludge levels in aeration tanks I and II using test cocks while blowers are running.
• Fill the glass funnel with 1000ml and throw the first “sample” water away immediately. This action will “clean” the
sample valve and increases test result significantly.
• Fill the glass funnel (imhoff glass) with 1000ml of waste water from the test cock of aeration chamber I or aeration
chamber II while the blower(s) is running.
• Let the sludge settle for 30 minutes in this glass.
• Observe the color of the sludge and odor. If the biological process is running well, sample color is grey or brown and
sample will not smell significantly. If the sample color is black and/or it smells, it is a indication that biological
process does not work properly.
• Read the sludge quantity from the side of the glass.
Sludge content measurement:

• below 300 ml/l = sludge content too low for biological process,
contact Evac.
• between 300 ml/l and 600 ml/l = normal
• above 600 ml/l = sludge content too high, discharge sludge.
See “Treatment unit operation, sludge discharge”.
! NOTE: When sludge reading excess 600ml / 1.000ml, sludge must be discharged and the treatment unit must be
filled up with fresh water.
! NOTE: Before entering a restricted area or harbour the treatment unit is recommended to discharge to ensure
that there is a maximum storing capacity in the treatment unit. Use “shut-off valve, tank II” for discharging to ensure
that there is always a minimum bacterial population left in chamber I after discharging.
! NOTE: Never discharge aeration chamber I below minimum volume at the same day with the aeration chamber II.
Ensure always that there is always minimum bacterical population in either chamber I or chamber II to avoid
collapse of the biological process.
! NOTE: Never discharge sludge in a harbour or restricted area.
EVAC Date: 14 Feb 2006 Doc. 3:01111B
COMBINED UNITS
EVAC SEWAGE TREATMENT PLANTS
Disinfection and residual chlorine test

When sailing in areas where chlorine desinfection of treated waste water is required, the chemical dosing system
should be prepared as follows:
• Check that the chlorine container is filled. Fill it if needed.
• Check that dosing pump is on and adjusted correctly.
Chlorine concentration must be monitored regularly. Residual clorine should be 2-5 ppm in effluent. If chlorine test
shows that residual chlorine is higher than 5 ppm or lower than 2 ppm, adjust chlorine pump's stroking rate. See the
dosing pump’s “Operation and maintenance”.
Disinfection chemical
Recommended disinfection chemical is sodium hypochlorite (NaClO), technical quality, concentration 10% active
chlorine.
! NOTE: See disinfection chemical supplier's safety instructions for disinfection chemicals to get detailed information
about handling and storage.
! NOTE: Observe that the chlorine in the dosing tank is active (fresh) and fill it with fresh solution from the store if
needed.
! NOTE: The storage of chlorine solution should be in a dark room, temperature in between 10-15 °C otherwise it will
loose free chlorine. The max.storage time is 180 days at +10°C. The maximum storage time depends on stroring
temperature i.e. the max. storage time is only 50 days at +25°C if redundancy is 50%. See a chart below.
Storing temperature and active chlorine in NaCLO (10%)
+10°C
170
Active chlorine g/l
150
130
110
90
+30°C +25°C +20°C +15°C
70
0 25 50 75 100 125 150 175
Days (max 180 days)
Residual chlorine test

Take a discharge water sample from a test cock after discharge pump while a discharge pump is running. Measure
the free chlorine content from the effluent with a test kit (quick "paper" test).
Test procedure:
• Fill the sample glass and throw the first “sample” water away immediately. This action will increases test accuracy
significantly.
• Fill the sample glass from the test cock after discharge pump while the discharge pump is running.
• Immerse test paper in effluent.
• Read the residual chlorine by comparing test papers color to the reference color map. For detailed information see
the test kit’s instructions.
Environmental Solutions Marine Sector TROUBLE SHOOTING
COMBINED UNITS
VACUUM GENERATION
Pressure switch
Vacuum gauge
Low level switch
Shut-off valve
Trouble Cause Remedy
Vacuum is not created • Tank empty • If the tank is empty, fill to at least to the
even though pump is low level switch. Check the condition of
running. the pump according to the manufacturer´s
instruction.
• Foam instead of liquid in tank • If the pump is pumping foam instead of
liquid, this will be evident due to severe
vibration. Add water to the tank and try
again. If adding water does not help,
reduce the level of foam by pouring
antifoam agent into the tank (1 cup per 2
cubic metres of foam and sewage).
• See also antifoam agent manufacturer
instruction.
• Valves are shut • Check that shut-off valves are fully open
and not clogged.
• Incorrect rotation of motor • If the direction of rotation of the pump is
wrong, change according to the
manufacturer´s instructions.
• Blockage or leakage in piping system. • Close the valves that isolate the collecting
unit from the piping system and start the
pump again. If vacuum now builds up, there
must be a leak in the piping system.
COMBINED UNITS
EVAC SEWAGE TREATMENT PLANTS, TREATMENT PROCESS
Problem Possible cause Remedy

Discharge pump does not start. • Motor defect • Replace motor.
• No power • Check the electrical system.
• Automatic fuses off • Check reason for this before
switching fuses on.
• Impeller defect • Measure clearence of impeller.
• Failure in float switch. • Check float switch and wiring, repair
or replace
Discharge pump does not stop. • Failure in float switch. • Check float switch and wiring, repair
or replace.
• Too much water enters the plant. • Allowed in peak periods. Try to
reduce peak flow.
Discharge pump is running but not • Wrong rotation direction. • Change phases on electrical motor.
pumping. • Impeller defect. • Replace impeller.
• Valve in discharge system closed • Check valves in discharge system.
or defect.
There is overflow in system. • Pump is clogged. • Open and clean pump.
• Discharge pump defect. • Open bypass and repair/replace
discharge pump.
• Too much water enters the plant. • Allowed in peak periods. Try to
reduce peak flow.
Air blower does not run. • Screen in aeration chamber clogged. • Clean screen and remove dirt.
• Timer wrongly adjusted. • Check and adjust timer .
• No power. • Check the electrical system.
• Automatic fuses off . • Check reason for this before
• Motor defect. switching fuses on.
• Impeller defect. • Replace or repair.
• Defect non-return valve and water in • Replace impeller.
air blower. • Repair and replace valve.
! NOTE: In case of emergency, use

vessel's air system, but pressure
must be less than 1.5 bar.
Air blower is running, but not creating • Defect non-return valve. • Repair or replace.
sufficient pressure.
Air blower is running, but low • Wrong direction of rotation. • Change phases on electrical motor.
pressure.
Air blower is running , but no surface • Hose or pipe defect. • Repair or replace.
bubbles in the activation tanks. • Air distributors clogged or defect. • Clean or replace air distributors.
Plant smells. • Too much mineral sludge. • Check sludge content and
discharge if required.
• Bacterias killed.Brown sludge • Check air blower function by opening
indicates normal bacteria life. Black the man holes. Surface bubbles
sludge indicates that bacterias are must be seen during blower
killed. operation.
COMBINED UNITS
EVAC SEWAGE TREATMENT PLANTS, TREATMENT PROCESS

Discharge water is dirty. • Too much water enters the plant, • Allowed in peak periods. Try to
thereby creating too high hydraulic reduce peak flow.
loading.
• From newly started plants, • Check start up date. Time required
bacterias not yet formed. for bacteria formation is
approximately 4 (four) weeks.
• Bacterias killed. • See "plant smells".
There is too much black sludge on • Insufficient operation of sludge • Check and adjust return sludge air
surface in settling tank III. return pump. valve. Check air hoses.
There is no residual chlorine in the • Dosing pump is not operating. • Check pump operation.
discharge water. • Disinfectant tank is empty. • Fill it up with approved disinfectant.
• Dosage rate is too low. • Increase dosage by adjusting dosing
pump.
• Disinfection chlorine is obsolete. • Replace with “fresh” chlorine.
3. EVAC COMBINED UNIT COMPONENTS
• EJECTOR
• EJECTOR PUMP(S)
• DISCHARGE PUMP(S)
• BLOWER(S)
• DOSING PUMP(S)
• VALVES
• CONTROL COMPONENTS
• OTHERS
9:00060A
EVAC Date: 31 Jan 2005 Doc. 1:334F
COLLECTING UNITS, DN100

5780120 EJECTOR DN100, MARVAC
Ø145, 4 x hole Ø13
310 - 650 128 Ø185
Service access
Outside Ø104
Flange with stud bolts

Inside Ø100
to be welded to tank Vacuum inlet

DN65
189
Ø190
Tank
174
Ø115 (Hole in the flange)
From the
Ø220
pump
1208 DN100
Ø180, 8 x hole Ø18
Materials Ejector body: Stainless steel EN 1.4404

Welded flanges: Stainless steel EN 1.4404
Loose flange: Al
Nozzle: PVC
Flap: Natural Rubber NR
Gaskets: Rubber EPDM
Operating data Depending on the pump
Connections Vacuum inlet: DN65 PN10

Pump connection: DN100 PN10
Tank connection: Special flange to be welded
Design flow Depending on the pump
Shipping data Net weight: 20kg

Shipping weight: 24kg
Shipping volume: 0.13m3

Check valve
Flap incoming line

(from sewage piping)
Jet tube Nozzle

From pump
Operation
The water ejector consists of a jet tube of stainless steel, a check valve and a nozzle of PVC.
The ejector, powered by the EVAC pump, creates vacuum in the piping. Sewage is pumped from the tank through the
nozzle of the ejector creating a venturi effect whereby air and waste are inducted from the piping, mixed with the
sewage jet and passed into the collecting tank.
When the pump stops, the rubber flap of the check valve is drawn into the closed position by the vacuum, which is
thereby maintained.
Maintenance
The only moving part in the ejector is a rubber flap in the check valve.
Tightness of the ejector flap shall be checked periodically.
Once a year:
• Open and clean ejector check valve.
Every five years:

• change ejector flap (P/N 5430670)
• clean ejector nozzle (P/N 5430646)
• check and clean ejector from build-up of deposit

Cover
Sealing surfaces
Flap
Bend
Nozzle
Flange Flange
Trouble Cause Remedy
Insufficient vacuum (level) • Blockage in the ejector • Make sure that pump is stopped and shut-
off valve is closed.
• Remove cover and clean out ejector. If this
procedure is insufficient, the following steps
should be taken.
• Dismantle flange connections and remove
bend.
• Dismantle flange connections and remove
ejector from tank.
• Clean sealing surfaces and if necessary
replace rubber flap.
• While the ejector is dismantled, it is
advisable to check the nozzle and
the ejector housing inside.
• Refit ejector in reverse order to dismantling,
at same time checking the condition of all
seals and replacing if necessary.
• Make sure that non-return valve is
positioned correctly.
EVAC Date: 02 Feb 2006 Doc. 3:01028F

6540369 PUMP EVAC SE 044A
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
1. Installation
Install the pump to the base and ensure that no load is transferred
to the pump from the pipework. Use suitable spacers between the
pump and the base when necessary. Follow the instructions of the
manufacturer of motor and make sure that cooling air is provided
for the motor.
Adjust pipework on the suction and pressure side so that the flanges
fit easily together. Make sure that fixing of bolts will not cause any
load to the pump body.Connect the cable to the control panel as
shown in the electrical diagram. Check direction of rotation to be
clockwice by shortly starting the pump.
! NOTE: Do not run the pump dry for more than just a few seconds, because longer dry running will damage the
mechanical seal.
2. Start-up procedure
Clean the holding tank and pipework from any foreign objects. Fill the holding tank to the filling level before starting
the pump. Follow the operation of the pump and check that it starts and stops as per in electric drawings.
3. Operation
During regular inspections check:

• that there are not alarms on
• that the pump does not make an unusual noise when running
• that the "running hours" meters of alternately running pumps show roughly the same reading
4. Maintenance
Evac SE 044A pump is specially designed to run together with Evac -ejector in heavy duty sewage conditions with
minimal maintenance. The pump is equipped with Vortex impeller with no clearance adjustment, high quality
mechanical seal and electric motor bearings for long life operation.
Once a year
Start pump manually and check that:
• there are not leakages
• pump is running smoothly
• the ejector generates vacuum normally
• alarms, valves etc. operate normally
At 10 000 running hours (or every five years)

Dismantle the pump and:
• clean pump housing
• change mechanical seal (5451310)
• change O-ring (5451330)
• change electric motor bearings

5. Change of mechanical seal
5.1 Removal of impeller
Unscrew an impeller locking screw. Removal of impeller from the shaft can be done e.g. by using a puller. To prevent
causing damage to the thread on the shaft, the thread should be protected. Place the claws of the puller as close to
the impeller boss as possible. Do not crank the impeller unequally, as this can cause damage to shaft and seal.
! NOTE: The impeller locking screw must be changed to new one every time when unscrewed.
5.2 Removal of seal
Loosen the screw on the retaining ring. There is a hole in the rear wall through which removal can be done. Pull
retaining ring, seal spring and rotating seal ring away. Be especially careful when dismantling the seal ring.
5.3 Dismantling the rear wall and stationary seal ring
Undo the four M12 x 30 hex bolts on the motor flange. Pull the rear wall away from the steering of the motor flange. Be
careful not to damage the stationary seal ring when removing the rear wall. Remove the stationary seal ring if it is
damaged or worn. Removal of stationary ring can be done by
pressing it slightly from the motor side of the rear wall. Replace
the whole seal, if it is damaged or worn. ASSEMBLY TOOL
PUR 012
5.4 Assembly of stationary seal ring
Clean carefully the place of the stationary seal ring in the rear
wall. Lubricate the 0-ring with oil. Do not use vaseline.
Observe cleanliness in all assemblies. The assembly of the

stationary seal ring must be carried out with most care to
avoid damaging of the seal.
Assemble the rear wall on the motor where the pump shaft is
installed. Fasten the four M12 x 30 hex bolts of the motor and
ASSEMBLY TOOL
rear wall.
PUR 035
Place the stationary seal ring so that the groove of the seal ring is
(Colour RED)
in line with the projecting of the rear wall. Carefully press the seal
into place by using the special assembly tool
PUR 012. Avoid unecessary force.
5.5 Assembly of rotating seal ring
Lubricate the 0-ring and the sealing surfaces with oil. Cover the
key way of the pump shaft with adhesive tape to avoid damage
to the 0-ring. Press the rotating seal ring together with the
retaining ring and the spring onto the shaft by using the special
assembly tool PUR 035 (Colour RED). Be sure that the end of
the spring will go into the groove in the retaining ring. Tighten
the socket head screw in the retaining ring carefully. Remove
the adhesive tape from the key way.
! NOTE: Use the new assembly tool PUR 035 colour RED.

5.6 Assembly of rotating seal ring without assembly tool PUR 035
Assembly of rotating seal ring without a special tool is not recommended. However, if it must be done it must be
ensured that spring compression is correct.
1) Lubricate the O-ring and the sealing surfaces with oil.
2) Cover the key way of the pump shaft with adhesive

tape to avoid damage to the O-ring.
3) Push the rotating seal ring together with spring and

retaining ring onto the shaft by using a suitable sleeve
having inner diameter lightly bigger than 25 mm.

4) Be sure that the end of the spring will go into the groove
in the retaining ring.
5) Compression of the spring is correct when the distance

from surface of the retaining ring to the surface of seal
housing is 1,5 mm. (See picture.)
6) Tighten the socked head screw in the retaining ring

carefully. The correct tightening torque is 7Nm.
7) Remove the adhesive tape from the key way.
5.7 Installation of the impeller

Install the shaft key and the impeller. Secure the impeller using the impeller locking screw (p/n 5451350). The correct
tightening torque is 40Nm.
! NOTE: The impeller locking screw must be changed to new one every time when unscrewed.
EVAC Date: 27 Nov 2006 Doc. 6:01039G
Environmental Solutions Marine Sector SPARE PARTS

6543036 RECOMMENDED SPARE PART KIT: 5430631

1 x 5430670 Flap Pipe bend
1 x 5430848 Washer 5437385
2 x 5430851 Bush Nut (x 4)
2 x 5450694 Nut
1 x 5780108 Gasket
Washer 17
6541066
Gasket
6542796
5430646
HOUSING COMPLETE
Nozzle
5780109 5430827
Housing Gasket
Gasket 2613255
Screw (x 4)
Flap
Bush
5437385 2631162
Nut (x 4) Stop screw (x 3)
5780107
Cover Loose flange with pipe
Washer 17
Washer 5430805
5430830 O-ring
Gasket
Nut
5430651
Flange with stud
screws
EVAC Date: 15 Dec 2005 Doc. 6:01037E

6540371 PUMP EVAC SE 044A, 3x230V/60HZ, IMPELLER Ø210
6543034 RECOMMENDED SPARE PART KIT:

1 x 5431012 Retaining ring
6540466 1 x 5451310 Mechanical seal
Fan cover 1 x 5451330 O-ring
1 x 5451320 Locking screw
6540467
1 x 5451350 Impeller screw
Fan Bearing, fan side
2 x 5451480 Bearing, fan side and pump side
5451380
Hex. bolt (8 pcs)
Bearing, pump side
Motor for Pump

6540373 6540371
6540373 6540372
6540374 6540369
5451390 6540374 6540370
Socked head screw 6540376 6540381
(2 pcs) 6540374 6541600
5451300
Shaft adapter
5451380
Hex. bolt (4 pcs)
Mechanical seal
Retaining ring
5451270, impeller Ø238 / 50Hz
5451450, impeller Ø210 / 60Hz
5451463, impeller Ø205 / 60Hz
5451340
Key
5451400
Locking screw
5451290 5451370
Bracket Stud (8 pcs)
O-ring
Locking screw 5451410

Lock nut
(8 pcs)
Impeller screw
5451260 5451360
Housing Plug
EVAC Date: 31 Jan 2005 Doc. 1:01054D
COMBINED UNITS
70303001 AIR BLOWER V22YR
90 160 165 R 1 1/2"

female
thread
225
Ø 325
465
285
245
250
215 4 x Ø9
Capacity
3x400V, 50Hz 3x480V, 60Hz
Tolerance: ±5%
Operating data Max.ambient temperature: +40°C
Electrical data Voltage: 3x400/480V, 50/60Hz

Nominal power: 2.2/2.6kW, 50/60Hz
Nominal current: 4.9/4.95A, 50/60Hz
Starting current: 30.9/31.2A, 50/60Hz
Protection class: IP 55
Rotation speed: 2850/3400rpm, 50/60Hz
Connections Inlet: R1 1/2” FTP

Outlet: R1 1/2” FTP
Materials Blower casing: Aluminium G-AlSi 10 Mg

Blower impeller: Aluminium G-AlSi 10 Mg
Nuts, screws: Stainless steel SIS 2333 (AISI 304)
Mounting bracket: R St 37-2 DIN 17100
EVAC Date: 31 Jul 2006 Doc. 3:01076B
COMBINED UNITS
70301001 AIR BLOWER V11Y
Operating conditions
• The blowers may only be operated with in the given rated power.
• Max. ambient temperature is 45 °C.
• Air temperature on pressure side may not exceed 85 °C.
• Operating without a complete silencer is not permitted.
Operation
The mode of operation of the side channel blowers is based on the so called regenerative effect. The conveyed
medium is brought into spiral movement by the developing cyclic flow in the vane segments of the impeller and in the
circular side channel and in the main flow in the side channel. A “multistage” compression is acquired by these
means.
Maintenance
NOTE: Always wear protective gloves when assembling silencer screen!
NOTE: Assembly and dismantling work on equipment driven by electric motors may only be carried out when the
blower is disconnected from the power supply and in compliance with valid regulations.
NOTE: Assembly and dismantling work on other drives may only be carried out when drive is switched off and in
compliance with valid regulations.
Impeller bearing
The side channel blowers V11Y, V12YR and V22YR do not require maintenance for 10,000 hours under normal
conditions. Only the impeller bearing must be relubricated with the prescribed lubicant quality (bearing grease for high
temperature up to +150°C) after 8,500 hours when used at a temperature of 70 °C, after 5,000 hours at 80 °C, after
3,000 hours at 100 °C or after a year in the case of intermittent operation. It is imperative that the type of lubricant
specified by the manufacturer is used.
The annual lubrication in the case of intermittent operation must be observed also. Before lubricating, take off the
screw cap (33) with the 4 nuts and spring washers on the base, remove old grease and replace with a new lubricant
of the specified quality. For functional technical reasons it is not permitted to wash out the angular ball bearing while
it is mounted. When relubricating, ensure the entire amount of removed is replaced. Avoid using too much grease on
the angular ball bearing!
Silencer
The level of sound depends on the degree of dirt in the muffling material. If cleaning is necessary, take the lid off the
silencer and remove the muffling material from the housing along with the appertaining silencer screens and then
clean.
NOTE: In the case of light or dry dirt it is advisable to knock it out or blow it out with compressed air. If the muffling
material is more heavily dirtied or clogged, we recommend cleaning with water or in soap suds at a temperature of 60
°C. The muffling material must be removed from the silencer screen for this, cleaned bit by bit, rinsed thoroughly with
clear water and squeezed out.
The muffling material must be dried out generally (air-drying or drying cabinet up to 80 °C). When putting muffling
material back in place, make sure that it is Iying evenly on the silencer screen (take care that the muffling inserted is
equal in amount to that removed!) and that the muffling material is distributed and compressed evenly in the silencer
housing.
COMBINED UNITS
Instructions for assembly and dismantling
Replacing the flexible disk

Access to the flexible disk is acquired by removing the electric motor. The hexagonal nuts (4 pcs) on the blower cover
(26) must be loosened for this purpose.
NOTE: When reinstalling the motor, the drive coupling must gear into the flexible disk’s cylindrical hole easily and
without use of force.
When replacing the flexible disk of the drive coupling (65), remove the drive motor and loosen the locking pin of the
coupling element. The coupling element can then be pulled off the motor shaft.
After assembling, the coupling element must be replaced on the motor shaft and secured against axial displacement.
NOTE: A clearance of 1 ... 2 mm must be allowed between the flexible disk and the coupling element.
Dismantling the impeller (28)

Loosen the M6 cylindrical head screws (6 pcs) and remove the blower cover (26) including the mounted components
using the bevelling on the housing joint edges to facilitate lifting out. The screw cap (33) is then taken off by loosening
the M6 muts (4 pcs) and the M6 countersunk screws found underneath and removing these with fitting notched pin
and end plate (34). The impeller (28) can then be pressed out in the axial direction. Do not strike!
Replacing the angular ball bearing (39)

Dismantle the impeller as described above. The cap piece (30) of the bearing, which becomes visible once the
impeller has been pressed out, is removed with the round ring (38) by loosening the M6 cylindrical head screws (4
pcs). The bearing can then be pressed out. Press out centrically to prevent damage to the burnished bearing seat.
Assembly is carried out in reverse order. Heat the blower base to about +80°C before pressing in the bearing. The
bearing is inserted in the heated blower base and must rest on the layout plan and be evenly and securely tightened
by the bearing cap. Only use new gaskets or washers and round rings. Lubrication should be carried out using the
specified quality and quantity grease (bearing grease for high temperature up to +150°C) before assembling the screw
cap. The impeller should be assembled approx. 10 min. after inserting the bearing. The reason why the 10 -minute
waiting period is necessary is to allow the inner ring of the bearing to warm up so that the impeller can be pressed in
easily. Applying local supercooling to the impeller journal (liquid nitrogen) makes it very much easier to mount the
impeller.
NOTE: Observe safety regulations concerning refrigerating agents!
Before starting operation, check that the impeller does not make any noticeable scraping noises while turning. If
unusual noise occurs, find the reason and eliminate it.
COMBINED UNITS
EVAC Date: 01 Aug 2006 Doc. 4:01019A
COMBINED UNITS

Noises which frequently occur on • Defect in flexible disk. • Replace the flexible disk.
starting and then disappear.
Intense vibration in blower impeller. • Build-up of sucked-in foreign matter, • Dismantle and clean impeller.
dust, grease etc. in the impeller.
Metallic starting noises, whirling • Bearing clearance, wobbly impeller • Replace bearings or impeller.
sound due to possible breakdown, foreign
matter
Sound level is rising. • Dirt in muffling material. • Clean or change muffling material.
Blocked blower. • Sucked-in foreign matter, high • Dismantle and repair individual fault.
degree of dirt, defective arrangement
of bearings or damaged coupling.
Blower overheated. • Insufficient supply of cooling air or • Restore specified operating
rated power exceeded in continuous conditions for correct operation.
operation.
COMBINED UNITS
70303001 AIR BLOWER V22YR, 3X400/460V, 50/60 HZ
6542731
Electrical motor
6542577
SPARE PART SET FOR BLOWER V22YR INCLUDES PARTS:
Gasket for silencer lid
Muffling material (12pcs)
Spider
O-ring
Gasket for silencer

O-ring
Gasket (2pcs)
or
O-ring (6pcs)
Bearing Gasket and O-ring
! NOTE: Spare parts which include in spare part set are not sold separately.
COMBINED UNITS
6542675 DOSING PUMP SET, CHEMICAL TANK 5 L
6541578 DOSING PUMP SET, CHEMICAL TANK 30 L
Metering
screw Metering
line
On/Off Rapid
vent valve
Suction
line
Components Dosing pump

Chemical tank
Bottom valve
Suction hose and metering hose
Control cable
Metering valve ( counter pressure 0.5 bar )
Materials Pump head: PVDF

Diaphragm: PTFE-EPDM composite
Seals: FPM/Viton B
Valves: PVDF
Valve balls: Glass
Valve springs: Elgiloy / Hastelloy C4
Housing: Thermoplastic polyester
Color: Blue, RAL 5007
Capacity Pump capacity: 0 - 2.5 l/h, adjustable

Suction head at 100% stroke: 2m
Operating data Max. back pressure: 10 bar

Stroke frequency: 122 1/min
Max ambient temperature: +40°C
Connections Ø4/Ø6, inner/outer diameter
Electrical data Voltage: 230V, 50/60Hz

Nominal power: 10.4/11.5W
Insulation: B
User’s Manual
Diaphragm Metering Pump
EVAC EMP II
22
Operation
The metering pump in the EVAC EMP II metering pump is a electronic motor-driven membrane positive-
displacement pumps.
The metering pump is driven by a non-blocking synchronous motor (pos. 1) running at a constant speed.
An eccentric gear moves the diaphragm and thus displaces the metering medium via the pressure valve (pos. 2)
with double ball seal. The suction valve is closed.
The diaphragm is restored by a restoring spring and this causes the metering medium to be sucked into the pump
head via the suction valve (pos. 3). The pressure valve is closed.
The volume delivered can be infinitely adjusted during operation via the stroke adjustment (pos 4). This limits the
restoring movement of the diaphragm.
The pump heads are fitted with a rapid vent valve (pos. 5).
2 5
4 1: synchronous motor
2: pressure valve
3: suction valve
4: lift adjustment (= Pos. 6)
5: rapid vent valve
6 7
3
1
6: mechanical stroke adjustment

7: LED-Operating Indicator (green)
8: on/off switch
23
Start-up
NOTE: Long suction lines should be avoided (max. 3 m).
DANGER: If the metering line can be blocked off, an overflow valve (safety valve) which opens at the maximum
allowed pressure should be installed on the pressure side for safeguarding the metering line and
pump. This can stop the metering line bursting if wrongly operated.
The pressure can rise to 3 times the nominal pressure.
Repairs may only be carried out with plug disconnected from the mains, or when the appliance is off load.
During maintenance and repair work on parts which come into contact with cleaning products, and when replacing
the bindings, the prescribed protective clothing (protective glasses, protective gloves, apron) must be worn
because of the danger of irritation.
Only original spare parts must be used for repairs.
- Mount pump on console in horizontal position. Observe suction

capacity of max. 2 mWs. 12
- Connect suction and metering line

13
• Cut off tube cleanly
• Push union nut (pos. 12 and pressure piece (pos. 13) over tube
and push onto connecting nipple (pos. 14) as far as stop collar.
• Place O-ring (pos. 15) into valve groove and tighten swivel nut. 14
15
• Put the vent line (pos. 16) on
- Set metering setting and metering frequency setting (if required)

to 100%.
- Open vent screw approx. 1 turn and leave open until the metering
medium enters the vent line without bubbles. The close vent screw
and ensure that the metering line is not shut-off at any point.
If the pump has drawn in air, then it must be revented.

Improved suction can be achieved if the pressure valve is subsequently
unscrewed and the pump head filled with a suitable liquid.
NOTE: After 24 hours of operation, the metering head screws

should be diagonally tightened to 3 - 4 Nm.
CAUTION: The metering pump head may contain residual water from
works testing. 16
24
Metering capacity
The reproducible metering precision is about +/- 3% at a minimum 30% stroke distance and under constant
conditions.
The characteristics of the pump are such that higher outputs may occur until the operating temperature is reached
(continuous operation at least 2 hours).
Precise metering can be achieved by taking the following points into consideration:
a) All metering capacity informations relates to measurements using water at 20°C, with a constant power supply
and warmed-up pump.
b) In order to obtain a high degree of metering precision with free flow, a pressure maintenance valve (or
metering valve) should be used, in order to produce a constant counterpressure of at least 0.5 bar.
c) If there is pre-pressure on the suction side, the pressure difference between the suction and the pressure
sides should be at least 1 bar. The water column on the metering pump must be protected by an appropriate
valve arrangement.
NOTE: A pressure maintenance valve or metering valve is not a completely reliable blocking element.
WARNING: Only carry out metering stroke adjustments when the pump is running if the stroke adjustment pump is
not under pressure.
Pump capacity in relation to counter-pressure and metering stroke setting

Delivery rate 2.5 l/h / 10 bar:
3,5
3
Metering volume (l/h)
2,5
1,5
1 1 bar
2 bar
3 bar
4 bar
5 bar
6 bar
0,5 7 bar
8 bar
9 bar
10 bar
0
0 10 20 30 40 50 60 70 80 90 100
Stroke length adjustment (%)

ill. 2
Setting accuracy + 15 % - 5 % of rated value; all values refer to water at 20 °C and are in
accordance with the notes in the operating instructions.
25
Maintenance
CAUTION: Metering pumps may only be maintained by expert, authorised personnel.
NOTE: Quarterly maintenance interval, shorter intervals if load is greater (e.g. constant running).
It is recommended that the following be checked:

- Suction and pressure line for leak-free connection
- Suction (pos. 3) and pressure valve (pos. 2) for soiling and sealing function
- Check exit hole (A) on intermediate pump section (membrane break)
- Check correct pumping by suction drive
- Metering head screws (pos. 17) (firm seating, 3-4 Nm)
17
3 A
ill. 3
NOTE: The lifetime of the membrane depends on:
Counterpressure, operating temperature and metering material.
Frequent checking of the membrane is recommended at extreme temperatures and when metering
abrasive materials.
26
Trouble Shooting
Faults which you can rectify yourself
DANGER: Before carrying out repair and maintenance work or when metering dangerous substances, always
rinse the metering head, relieve the pressure line and wear protective clothing (protective glasses,
protective gloves and apron).
Electrical repairs may only be carried out by electrical experts (Liability Insurance Association safety
regulations VB G 4 and ZH 1/11) !
DANGER: Opening covers or removing parts, unless possible without using tools, may expose live parts.
Connection points may also be live.
Before carrying out a calibration, service, or overhaul and when replacing parts, the device must be disconnected
from all power sources if it needs to be opened.
Fault Possible cause Rectification

Metering pump does not work, green - Incorrect voltage - Check power supply
LED not showing
Pump does not suck up despite - Precipitations, sticking - Rinse pump head through
bleeding and max. stroke setting together, drying out of valves suction line, eventually
dismantle and clean or
exchange valves
Metering head is leaking, medium is - Metering head is loose - Tighten metering head screw
escaping from leaking connection diagonally
- Diaphragm ruptured - Replace diaphragm
Faults which must be fixed by EVAC customer service

Fault Possible cause Rectification
Error signal LED lights up Metering system blocked Internal fault
Metering without request being Internal fault
made
Metering pump not working, no green Mains cable damaged Replace mains cable
LED display
27
Replacing the diaphragm and pump head
Remove cover (pos. 22) from metering head, loosen attachment screws (pos. 17) and remove pump head (pos.
18), unscrew diaphragm (pos. 19), including connecting piece (pos. 20) and back-up ring. Replace intermediate
diaphragm (pos. 21) from ram. When fitting the diaphragm, do not overtighten (by hand, without tools, lightly
tighten). The leak connection of the connecting piece must point downwards. The metering head must be evenly
tightened diagonally.
NOTE: Check metering head screw tightening torque after 24 hours. Tightening torque 3 - 4 Nm.
21
17: attachment screws

20
18: pump head
19: diaphragm
19 20: connecting piece
21: intermediate diaphragm
22: cover
ill. 4
22 17 18
Setting the mechanical stroke adjustment
The metering pump is set to nominal pressure at the factory, in accordance with the metering curves. If the stroke
adjustment is to be set by removing the setting button, the basic setting can be determined as follows:
ill. 5 1. Switch metering pump on.

2. Place button on 100 % and turn clockwise until adjusting screw is
noticeably tensioned. Because of the eccentric drive, it is only
possible to turn the button in stages with the pump running.
27 If no resistance is reached, remove button at setting "0" and repeat
stage 2.
3. Then pull button off and put adjusting notch and marking back on
scale setting "0" and set desired metering output.
To determine the metering output accurately the pump should be
gauged by litres.
28
Dimensions, connections
ill. 6
29
6
1 (Pressure valve with pressure
valve spring* 2,5 l/h) 5
4
1 3
*
12 7
10
18
17
16
19
13 11
14
15 ill. 7
30
Description: (ill. 7)
Item Description Article-No.

1 Pressure valve with valve spring 248003
3 O-ring for suction and pressure valve (FPM) 41700327
4 4/6 connection nipple 34000230
6/8 connection nipple 34000276
6/12 connection nipple 34800159
5 4/6, thrust piece 34500189
6/8, thrust piece 34500190
6/12, thrust piece 34040107
6 G 3/8” union nut 34800142
7 Transparent cover 34800030
10 Expansion bellows 34800132
11 Venting screw 243077
12 O-ring (FPM) 417003316
13 Washer 413501720
14 Screw 413031026
15 Cover plate 54000188
31
EVAC Date: 02 Jan 2006 Doc. 6:01134
COMBINED UNITS
6542675 DOSING PUMP SET, CHEMICAL TANK 5L
6541578 DOSING PUMP SET, CHEMICAL TANK 30L
70404001
Dosing pump
6543153
Metering nozzle
Tank
6543152
Suction hose and
metering hose
6543151
Bottom valve Chemical tank
EVAC Date: 31 Jan 2005 Doc. 1:01037E
COMBINED UNITS
5430595 SHUT-OFF VALVE DN50
P/N 5430595 Shut-off valve DN50

Ø200
Materials Housing: Cast iron
Slide: EPDM covered Ø19
Spindle sealing and scraper:
245
Synthetic rubber
Connections Pressure class: PN16

Nominal dimension: DN50
Shipping date Net weight: 13kg

Ø50 150
Ø125
Ø165
P/N 5430599 Shut-off valve DN65 Ø250

Slide: EPDM covered Ø19
295
Synthetic rubber

Shipping date Net weight: 17.8kg Ø 65 170

Ø145
Ø185
P/N 5430593 Shut-off valve DN80 Ø250

Slide: EPDM covered
Synthetic rubber
295
Ø19
Shipping date Net weight: 20.8kg
Ø80 180
Ø160
Ø200
COMBINED UNITS
6541033 GATE VALVE DN40
6542225 SHUT-OFF VALVE R 1 1/2”
71501001 AIR VALVE R 1/2”
71502001 AIR VALVE R 1’’
Gate valve DN40, DN50, DN100

ØH
P/N 6541033 5430595 5430591
Nominal size DN40 DN50 DN100
Pressure class PN16 PN16 PN16
A 140 150 190
B 245 245 355 B
ØFxG
C 150 165 220
D 110 125 180
E 40 50 100
F 19 19 19
G 4 4 8
H 200 200 315 A
ØE
Weight (kg) 11.5 13 31.4
ØD
Materials: Housing: Cast iron ØC
Slide: EPDM covered
Spindle sealing and scraper: Synthetic rubber
Shut-off valve R 1 1/2” D
P/N 6542225
Nominal size R 1 1/2"
A 94 C
B 70
C 75
ØB
D 138
Ball valve material Brass
A
ØD
Air valve R 1/2", R 1"
P/N 71501001 71502001

Nominal size R 1/2" R 1"
L 52 65
H 96 130 H
D 60 68
Material Brass Brass
COMBINED UNITS
5437598 VACUUM SWITCH R 3/8”
5437587 THREE WAY VALVE R 3/8”
P/N 5437598 Vacuum switch R 3/8”
67 110
30 30
27 15
52
125
210
15
Ø6
R 3/8”
Operation data Pressure range: 1 - 0 bar
Connections R 3/8”
Electrical data Protection class: IP 66
Shipping data Net weight: 2.0kg
P/N 5437587 Three way valve R 3/8”
Materials Body: Brass nickel-plated

Ball: Brass chrome-plated R 3/8”
R 3/8”

64
COMBINED UNITS
PRESSURE SWITCH
Scales Knob
Ball valve
3-way valve
5°
Fig. 1 Knurled
knob
Fig. 2
Operation
The vacuum level in the system is controlled by a pressure switch.
The pressure switch or switches and the vacuum gauge should be installed on a separate manifold, to reduce the
chance of impurities entering the switch or gauge (fig. 1). The instrument branch must have 5° slope. Water in the
instrument branch will cause malfunctions.
The switch starts a pump when the vacuum level in the system falls below a preset value. If the vacuum level still
keeps declining, another pump will be started (provided that there is more than one pump in your system). As soon
as the required vacuum level has been reached, the pump(s) will be stopped.
1. Set the stop pressure by turning the knob. As you turn the knob, the indicator on the scale will move. It should be
set between -40kPa and -60kPa (40-60% vacuum). This is the vacuum level at which the pumps will be turned off.
Note that in each system the optimal setting may vary.
2. Set the start pressure by turning the knurled knob, reached by removing the cover of the switch. Turning the knob
will set the starting vacuum level somewhat lower than the “stop”level set by the knob. In effect, whenever the
“stop”level is changed by turning the knob, the starting level will also be changed.
The plant can be provided with a low level pressure switch for low vacuum alarm. Set the “off” pressure to -30kPa.
The setting of the switch(es) may vary from system to system depending on the individual requirements.
The vacuum gauge installed, in each system enables you to check that pressure switches are functioning properly.
Maintenance
Once a year:
• Check the operation of both pressure switch and vacuum gauge.
Every five years:

• Clean or change piping and components between switch and gauge.
COMBINED UNITS
5437623 VACUUM GAUGE R 1/2”
5437666 THREE WAY VALVE R 1/2”
P/N 5437623 Vacuum g aug

gaug
augee R 1/2” 44
Operation data Range: 0 ... -100kPa
Ø100
132
R 1/2” 15
P/N 5437666 Three way valve R 1/2”
Materials Body: Brass nickel-plated

Ball: Brass chrome-plated
R 1/2”
R 1/2”
64
COMBINED UNITS
70701001 LEVEL SWITCH SSP/3K
Contact changes at:
G1
45 + 15
Ø29
! NOTE: Connect only black and blue cable.

133 ~ 60
Components Float switch

Cable: 3 x 0.75mm2
Materials Body: Polypropylene

Cable: RYFLEX
Operating data Max. operating pressure: 1 bar (+20°C)

Operating temparature: +8 - +60°C
Electrical data Voltage: 24V =/~ - 250V =/~

Nominal power: max. 350W
Current: 0.2A ~ - 3A ~
EVAC Date: 31 Jan 2005 Doc. 1:01030E

5430612 LEVEL SWITCH
5430616 TEST FLANGE
6542514 TEST FLANGE
5430615 FLANGE FOR LEVEL SWITCH
6542122 FLANGE FOR LEVEL SWITCH
389
P/N 5430612 Level switch 135 260
4 x Ø13 10 140
48.5
100 x 100
2
Ø9
Ø64
71
5 -15 39.5
Materials Float: Stainless steel
Bellow: Perbunan, temperature 0-120°C
Electrical data Protection class: IP 65

Cable inlet: Pg 16

M12
P/N 5430616 Test flange
32
Materials Flange: Stainless steel EN 1.4404
70
Shipping data Net weight: 1.17kg 218
P/N 6542514 Test flange 8

ØØ6
100
92
Materials Flange: Steel EN S355
Shipping data Net weight: 1.17kg 100
P/N 5430615 Flange for level switch M12
Materials Flange: Stainless steel EN 1.4404

32

12
100
P/N 6542122 Flange for level switch Ø6

8
100
Ø9
2
Materials Flange: Steel EN S355

5430612 LEVEL SWITCH, CONTROL EQUIPMENT
5430615 FLANGE FOR LEVEL SWITCH, CONTROL EQUIPMENT
5437598 PRESSURE SWITCH, CONTROL EQUIPMENT
6540215 DISCHARGE VALVE, MOTOR OPERATED, CONTROL EQUIPMENT
P/N 5430612 Level switch, control equipment
Electrical data Voltage: Max. 220V 50/60Hz

High level switches off
Terminals
~130
14 Float up,
~80
11-14 closed
Common 11
Low level
12 Float down, Max. 140
switches on
11-14 open
Max. 395
P/N 5430615 Flange for Level switch, control equipment

100 x 100
P/N 5437598 Pressure switch, control equipment

110
Electrical data Voltage: 240V 50/60Hz

Terminals
1
210
P
4 2
1-4 contact in resting position (no vacuum) Depth 67

1-2 contact when set vacuum level reached
P/N 6540215 Discharge valve, motor operated, control equipment

40
1)
41
CONTROL SWITCH
OPEN 1
CLOSE 1 ph. 230V, 50Hz
CLOSE C 2
OPEN
3
MOTOR
1 PHASE
2)
C 10
POSITION OPEN LIGHT
OPEN LIMIT SWITCH NC 11
CAMS INDICATION
(ADI) NO 12
CLOSE LIMIT SWITCH

C 13
NC CLOSE LIGHT
14 3)
INDICATION 1) 2) 3) = Provides 3 links as shown at the actuator terminal board
NO 15
ACTUATOR CUSTOMER CONNEXION

LEVEL SWITCH
Permanent magnets Body Nut
Float
Rubber Mounting flange

gaiter
Gasket Fig. 1 Fig. 2
Operation
The liquid level in the tank is controlled by magnetic level switches, which start and stop the pump (see also under
Control Equipment).
The switches consist of a float, a body, a rubber gaiter, a mounting flange, a switch mechanism in the body, and
two permanent magnets in repulsion, one in the float, the other in the switch insert.
As the float and its magnets move up and down with the liquid level, the magnet in the switch insert moves
correspondingly and either opens or closes the circuit controlling the pump or an alarm function.
Maintenance
Once a year (or during tank cleaning):

• Clean the level switch
! NOTE: Before starting to remove a switch, make sure that liquid level in the tank is below it. If necessary, discharge
to required level, but be careful not to let the pumps run dry. Then switch off the electrical supply, remove the securing
nuts, and pull out the switch (Fig. 2). Clean the float and check that it moves freely.
! NOTE: Under certain conditions an excessive amount of foam may appear in the tank. Should the level switches
react to the surface of the foam, instead of the actual liquid level, malfunctioning may occur in the system. To avoid or
eliminate this problem, see under Trouble Shooting.
4. DRAWINGS
• MECHANICAL DRAWINGS
• ELECTRICAL DRAWINGS
9:00060A
5. MISCELLANEOUS
9:00060A
EVAC OY GENERAL WARRANTY TERMS
1§ These General Warranty Terms apply to Evac 9§ In connection with warranty reparations, the
vacuum system components, equipment and purchaser shall at his own expense arrange the
sewage/waste water treatment plants (all required dismantling and reassembly as well as
hereinafter jointly referred to as Products) supplied transportation, importation and insurance. Evac
by Evac Oy or its group companies (Evac). shall not be responsible for any costs in connection
with warranty replacement or reparation (such as
2§ Upon arrival of the Products the purchaser shall,
work, travel and comparable costs), nor for any
using due diligence, examine them both as to
local taxes or customs duties.
quality and quantity. Unless the purchaser notifies
Evac in writing to the contrary within 14 days from 10§ The warranty period of the replaced or repaired
the arrival, the Products shall be deemed to have item expires at the same time as the original
been duly received in agreed quantity and without warranty of the Product.
apparent damage.
11§ The purchaser shall retain the defective Product for
3§ Evac warrants the new Products to be free from six (6) months for Evac’s inspection. At Evac’s
defects in material and workmanship. request the purchaser shall send the defective
Product to a destination designated by Evac at the
4§ The warranty period is twelve (12) months
purchaser’s cost, unless otherwise agreed. The
calculated from the ship delivery date to the owner.
replaced or refunded Product becomes the
Under no circumstances will the warranty period
property of Evac.
exceed eighteen (18) months from the date of
shipment from Evac. The warranty period for spare 12§ Liability under this warranty shall be to the
parts and components sold separately is twelve exclusion of all other liability of Evac to the
(12) months from the date of shipment from Evac. purchaser, whether contractual, tortuous or
otherwise, for defects in the Products or for any
5§ The warranty does not cover:
loss or damage to or caused by them. All other
a) natural wear and tear or damage resulting
conditions, warranties or other statements
therefrom;
whatsoever concerning the Products whether
b) consumables, such as gaskets, fittings, filters,
express or implied are hereby excluded. In
chemicals etc.;
particular Evac grants no warranties regarding the
c) defects which can be fixed with minimum action,
fitness for particular purpose, performance or
such as changing of seals, tightening, adjusting
merchantability of the Product, whether express or
etc.;
implied.
d) defect or damage due to the purchaser’s failure to
properly store, install, maintain or operate the 13§ EVAC SHALL NOT BE LIABLE FOR ANY
equipment, or due to overloading, failure to comply INTANGIBLE, INDIRECT OR CONSEQUENTIAL
with the service and operating instructions, or due LOSS OR DAMAGE, INCLUDING BUT NOT
to an accident; LIMITED TO LOSS OF PROFIT, LOSS OF USE
e) any defects in materials provided by the purchaser OF THE SYSTEM OR ANY ASSOCIATED
or a third party, nor any defects caused by design EQUIPMENT, DOWNTIME COSTS ETC. UNDER
stipulated by the purchaser, purchaser’s NO CIRCUMSTANCES SHALL EVAC’S LIABILITY
authorised representative or a third party. EXCEED THE ORIGINAL SALES PRICE OF THE
PRODUCT SUPPLIED BY EVAC.
6§ The warranty shall become null and void, if other
parts than parts supplied by Evac have been used 14§ The notice of a warranty defect shall be made in
in the Product. writing including at least the following information:
Evac part number, description of the defect and its
7§ If the purchaser has given a notice of a defect
anticipated reason, date of failure, information of
covered by this warranty and no defect is found for
project. The claim shall be sent within thirty (30)
which Evac is liable, the purchaser shall
days from the date of appearance of the defect to
compensate the costs that Evac has incurred as a
the following address:
result of the notice.
Evac Oy
8§ Evac’s obligations under this warranty are limited,
Attn: Warranty Department
at Evac’s option, to
Veininlaaksontie 1
a) replacement of the defective item, Ex Works Evac
FIN-02620 Espoo
(Incoterms 2000); or
FINLAND
b) repair of the defective item, Ex Works Evac
Telefax: +358 20 7630 222
(Incoterms 2000); or
E-mail: warranty.department@evac.zodiac.com
c) refund of the defective item at its original purchase
price.
© Evac Oy 2005/10
6. EVAC REPRESENTATIVES
9:00060A
Page 1/3
EVAC EVAC COMPANIES AND MARINE

REPRESENTATIVES WORLDWIDE
EVAC Companies
Finland Bolivia Columbia
Marine Head Office Maquinarias E Inversiones
Evac Oy Equipment & Systems
Tecnicas S. A. (MITSA) Engineering (ESE)
Sinimäentie 14 Avda Vicuna Mackenna
FIN-02630 Espoo No. 882 – Renaca 14260 SW 136 St.
Finland Vina Del Mar, Chile Units 4 & 5
Tel: +358-20 7630 200 Miami, FL 33186
Mr. Eduardo De la lglesia Mr. José Masis
Fax: +358-20 7630 222 Ph: +591-56-32-834052
evac.marine@evac.zodiac.com Ph: +57- 305-378-4101
Fax: +591-56-32-833692 Fax: +57-305-378-4121
www.evac.com, www zodiac.com
evacequips@mitsachile.com jotoma1@earthlink.net
China, P.R. Brazil
Evac Vacuum Systems P-VAC Vacuum Parts Croatia
(Shanghai) Co. Ltd Rua Luis Otávio No. 2.955 Baran Ltd.
Unit F, 24th floor, JiuShi FuXing Campinas - SP Ratka Petrovica 92
Mansion 13087 - 560 51000 RIJEKA
No. 918 Huai Hai Road (M) Brazil Croatia
SHANGHAI 200020 Tel: +55-19-3256 3490 Tel/Fax: + 385-51-415 303
People's Republic of China Fax: +55-19-3256 4661 Fax : + 385-51-211 068
Tel: +86-21-6415 9580 pn1@p-vac.com.br mate@scor.hr
Fax: +86-21-6415 7550
info.evaccn@evac.zodiac.com Canada Denmark
CTH Instruments Ltd. Max Sibbern A/S
France 10 Akerley Blvd., Suite 36 Marielundvej 18
Evac E.U.R.L. Dartmouth, Nova Scotia, CN B3B 1J4 DK-2730 HERLEV
35/37 Avenue du Gros Chêne Mr. Arnold Horne Denmark
Parc d’Activités des Bellevues Ph: +1-902-468-6832 Tel: +45-4450 0404
BP 50098, ERAGNY Fax: +1-902-468-6833 Fax: +45-4450 0405
F-95613 CERGY-PONTOISE CEDEX arnold@cthinst.com post@maxsibbern.dk
France (New Brunswick, Newfoundland, Nova www.maxsibbern.dk
Tel: +33-1-3421 9988 Scotia, Prince Edward Islands)
Fax: +33-1-3464 3900 Egypt
info.evacfr@evac.zodiac.com Basco Engineering & Trading
EMAR Services 20 Asma Fahmy St.
USA 1680 D River Road, PO Box 281 4th district-Heliopolis
Evac North America Inc. Manotick, Ontario, CN K4M 1A3 CAIRO
1260 Turret Drive Mr. Steve Cant Egypt
ROCKFORD, Illinois 61115-1486 Ph: +1- 613-692-1114 Tel: +202 2906997
USA Fax: +1-613-692-1342 Fax: +202 2906774
Tel: +1 815 6548300 scant@emarservice.net E-mail: info@basco.com.eg
Fax: +1 815 6548306 (Ontario, Quebec, Manitoba, Saskatch-
marine@evac.com ewan) Ecuador
Maquinarias E Inversiones
EVAC Marine Representatives Hassler & Associates Tecnicas S.A. (MITSA)
6869 Kimball Drive Avda Vicuna Mackenna
Argentina 2nd Floor No. 882 – Renaca
Marine Logistics,S.A. Gig Harbor, WA 98335 Vina Del Mar, Chile
Avenue Alvarez Jonte 6469 Mr. Carl Hassler Mr. Eduardo De la lglesia
1408 Buenos Aires Ph: +1- 253-853-5179 Ph: +56-32-834052
Argentina Fax: +1-253-858-0164 Fax: +56-32-833692
Mr. Francisco Agolio carl_hassler@msn.com evacequips@mitsachile.com
Tel: +54-11-4644 4449 (British Colombia, Alberta)
Fax:+54-11-46422460 Germany
E-mail: Virtus GmbH
franciscoagolio@marinelogistics.com.ar Chile Kleines Wegfährels 10
Internet: www.marinelogistics.com.ar Maquinarias E Inversiones D-21756 OSTEN
Tecnicas S.A. (MITSA) Germany
Australia Avda Vicuna Mackenna Tel: +49-4776-8383
H.I. Fraser Pty Ltd No. 882 – Renaca Fax: + 49-4776-838 484 or 838 485
27a Stockdale Rd Vina Del Mar, Chile klaeke@virtus-ship.de
O'Connor, WA 6163 Mr. Eduardo De la Iglesia
Australia Ph: +56-32-834052
Tel: +61-8-9314 7877 Fax: +56-32-833692
Fax: +61-8-9314 5933 evacequips@mitsachile.com
E-mail: jeff@hifraser.com
Internet: www.hifraser.com
Evac Oy/RiJ 1.3.2006

Page 2/3
EVAC
EVAC COMPANIES AND MARINE
REPRESENTATIVES WORLDWIDE
Great Britain and Eire Korea Portugal

Transvac Marine Systems Ltd Haesung Co. Cogema Comercio Geral De Maguinas, Limitada
Marlowe House 5th Floor Kolon Building Avenida Sidonio Pais, 28-4.DT
Rudford Industrial Estate 36-7, Namcheon - Dong 1050-215 LISBOA
Ford, Arundel Suyeong – Ku Portugal
BN18 0BF 613-815 PUSAN Tel: +351 21 355 6843, 314 0162
Great Britain Korea Fax: +351 21 355 7498
Tel: +44-1903-736900 Tel: +82-51-626 6363 cogema@mail.telepac.pt
Fax: +44-1903-731569 Fax: +82-51-626 3459
sales@transvac-systems.co.uk haesungjcl@hanafos.com Russia
www.transvac-systems.co.uk MarineTechnics Ltd
Mexico 1, 3 Nevalskaya street
Greece Equipment & Systems Saint Petersburg
Environmental Protection Eng. S.A. Engineering, Inc. (ESE) 198035 Russia
24, Dervenakion Str. 14260 SW 136th St., Unit 4 Mrs Natalia Sautina/Mr Sergey
GR-18545 PIRAEUS Miami, FL 33186 Dorozhkin
Greece Mr. José Masis Tel. +7 (812) 718 40 26/27/28
Tel: + 30-210-4060 000 Ph: +52-305-378-4101 Fax +7 (812) 718 40 25
Fax: + 30-210-463 3334 Fax: +52-305-378-4121 snabn@marinetec.com
epe@epe.gr jotoma1@earthlink.net www.marinetec.com
www.epe.gr Netherlands Singapore
Qua-Vac B.V. Pamarine Pte Ltd.
Hong Kong Televisieweg 157 10 Chia Ping Road
NL-1322 BH ALMERE SINGAPORE 619978
Wartsila China Ltd. The Netherlands Singapore
TYTL 108 RP, Tel: + 31-36-546 1999 Tel: +65-6264 0823
Sai Tso Wan Road, Fax: + 31-36-535 0909 Fax: +65-6261 4887
Tsing Yi Island, NT, info@quavac.com geho@pamarine.com.sg
Hong Kong www.quavac.com www.pamarine.sg
Tel: +852-2528 6605
Fax: +852-2529 9488 Norway South Africa
Ahlsell Norge AS Aquamarine Water Treatment
Technical branch industry Unit D2 Prime Park Mocke Road
India Skeide - Brygge Diep River
Wartsila India Ltd. P.O. Box 140 Cape Town
48, Neco Chambers N-6067 ULSTEINVIK South Africa
Sector 11, CBD Belapur Norway Mr. George Glover
NAVI MUMBAI 400 614 Tel: + 47-7001 9855 Ph: +27-21-705-6562
India Fax: + 47-7001 9859 Fax:+27-21-705-6562
Tel: +91-22-27575361 to 71 kare.bersas@ahlsell.no george@aquamarinewater.co.za
Fax: +91-22-55907656 www.rorhandel.no
prasad.rekhi@wartsila.com Spain
Panama
Equipment & Systems Facet Iberica S.A.
Italy Engineering, Inc. (ESE) Apartado de Correos 940
Sanitrade S.r.l. 14260 SW 136th St., Unit 4 15080 LA CORUÑA
Via Parma 355/1 Miami, FL 33186 Spain
IT-16043 CHIAVARI Mr. José Masis Tel: + 34-981-601 400
Italy Ph: +507-305-378-4101 Fax: + 34-981-601 000
Tel: +39-0185-385 065 Fax: +507-305-378-4121 facet@facetib.com
Fax: +39-0185-385 066 jotoma1@earthlink.net www.facetinternational.net
sanitrad@tin.it
Peru Sweden
Maquinarias E Inversiones Local representative for project sales:
Japan Tecnicas S.A. (MITSA) MRvakuum Konsult
Harada Corporation Avda Vicuna Mackenna Liljestigen 72
Tokyo Branch No. 882 – Renaca 197 34 Bro
Tokio Kaijo Bldg. Vina Del Mar, Chile Sverige
Shinkan 2-1, Marunouchi 1-chome Mr. Eduardo De la lglesia Tel/fax +46 8 582 40826
Chiyoda-ku, TOKYO 100-0005 Ph: +51-56-32-834052 mrvakuum@telia.com
Japan Fax: +51-56-32-833692
Tel: +81-3-5222 7172 evacequips@mitsachile.com
Fax: +81-3-3213-8399
tanabe-t@haradacorp.co.jp Poland
www.haradacorp.co.jp IPaKo
Systemy prózniowe
ul.Teczowa 2
81 577 GDYNIA
Poland
Tel: +48-58-6249222
Fax: +48-58-6249394
pawel.kolodziej@vp.pl
Page 3/3
EVAC
Local representative for spare part Representative for cruise liners Venezuela
sales: after sales in Florida DIMA S.A.
Av. Sur O
Axel H. Carlsson & Co. AB Callenberg Engineering, Inc. Edificio Puente Restaurador PB
P.O. Box 300 44 570 NE 185th Street (Antes del Laboratorio Vargas)
S-400 43 Gothenburg MIAMI, Florida 33179 Parroquia Santa Teresa
E.A. Rosengrensgata 29B USA 1010 Caracas, Venezuela
S-421 31 Västra Frölunda Tel:+1-305 493 8000 Mr. Louk W.M. Minderop
Sverige Fax:+1-305 493 8099 Ph: 58-212-542-0866
Tel. +46 31 4989 00 sales@callenberg.com Fax: 58-212-545-4247
Fax +46 31 47 29 41 dimaint@telcel.net.ve
info@axelhcarlsson.se Green Marine & Industrial
www.axelhcarlsson.se Equipment Co., Inc.
1111 Central Avenue
Taiwan Metairie, LA 70001
Union Group Business Co. Ltd Mr. John Green
8F - 2, No. 189, Sec.2, Mrs. Charlie Unger
Keelung Road, Ph: +1-504-833-7386
TAIPEI, Fax: +1-504-834-1153
Taiwan, ROC info@greenmarine.com
Tel: +886-2-2378 7977 (States: AL, LA, MS, FL)
Fax: +886-2-2378 7986
uniongb@ms11.hinet.net Green Marine & Industrial
Equipment Co., Inc.
Thailand 6101 Long Drive
Wattana Co. Ltd. Business Park South Loop
House NBR 1, Soi Pipat 2 Houston, TX 77087
Covent Road, Bangrak Mr. Danny Moore
BANGKOK 10500 Mr. Kevin Canizaro
Thailand Ph: +1- 713-242-9114
Tel: +66-2-266 7200 Fax: +1-713-242-9134
Fax : +66-2-236 1081 houston@greenmarine.com
wattana@pacific.net.th (State: TX)
Turkey
Envac Ltd. Hanrahan & Associates
Aydintepe mh. G-50sk. 1525 Shiloh Road
No: 22/5 Tuzla, 34947 Istanbul Sturgeon Bay, WI 54235
Turkey Mr. Frank Hanrahan
Tel: + 90-216 494 0920,494 0921 Ph: +1-920-746-0377
Fax: + 90-216 494 0924 Fax: +1-920-746-0378
info@dopltd.com fhanrahan@doorpi.net
www.dopltd.com (States: WI, MI, MN, OH, IN)
United Arab Emirates, Saudi-Arabia, Hassler & Associates

Bahrain, Qatar and Oman 6869 Kimball Drive
Local representative for spare part sales: 2nd Floor
United Technical Services Gig Harbor, WA 98335
P.O. Box 277 Mr. Carl Hassler
Abu Dhabi Office: +1-253-853-5179
United Arab Emirates Fax: +1-253-858-0164
Tel. +971-26-774400 carl_hassler@msn.com
Fax +971-26-722012 (States: WA, OR, AK)
zaskari@utsco.com
USA Valve Automation & Controls
2390 Boswell Road
Allied Marine Services, Inc. Suite 400
188 Log Canoe Circle Chula Vista, CA 91914
Stevensville, MD 21666 Mr. Cal Cardiff
Mr. John Hautala Ph: +1-619-656-7420
Ph: 410-643-6313 Fax: +1-619-421-7518
Fax: 410-643-6437 ccardiff@valveauto.com
jhautala@shipequip.com
(States: DE, GA, MD, NJ, PA, SC, NC, (State: Southern CA)
VA, CT, ME, NH, NY, MA, RI, VT)

Evac Oy
Sinimäentie 14, FIN-02630 ESPOO, FINLAND, Tel. +358 20 7630 200, Fax. +358 20 7630 222,
9:00042B
evac.marine@evac.zodiac.com, www.evac.com

EVAC MSP VII C User Manual

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EVAC MSP VII C User Manual

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EVAC COMBINED UNIT

1. EVAC COMBINED UNIT

Evac combined sewage treatment plants

Biological treatment process

Treatment plant capacity

Maximum number of persons

MSP V C 130 280

MSP 300 C 230 370

MSP VII C 330 520

MSP VIII C 490 790

Maximum hydraulic load and maximum BOD5 load

Required information for calculations

! NOTE: Welding outside the foundation

! NOTE: Do not damage the painting of the

! NOTE: Pockets are not allowed in ventilation pipe.

Dilution inlet Ventilation/Emergency

Required additional components

! NOTE: All external components are installed by a yard/customer.

• Dilution water is controlled by

a flow meter. Dilution water

water pressure must be

Installation principle for vacuum sewage system, dilution by grey water

• Dilution water is controlled by

1.0 Treatment process

1.1 Vacuum generation

1.2 Aeration and blowers

1.5 General notes

! NOTE: The unit must be in continuos operation to maintain biological activity.

Dilution water per day = 1 x 15 l/pers/d x persons onboard.

Treatment unit operation modes

Automatic operation mode i.e. Normal operation

Manual operation mode

Sludge discharge mode

Sewage treatment unit and treatment process

Sewage treatment plant components

Sludge test and sludge handling

Sludge content test, aeration chambers I and II

Sludge content measurement:

! NOTE: Never discharge sludge in a harbour or restricted area.

Disinfection and residual chlorine test

Residual chlorine test

Low level switch

Trouble Cause Remedy

Problem Possible cause Remedy

! NOTE: In case of emergency, use

Problem Possible cause Remedy

COLLECTING UNITS, DN100

Ø145, 4 x hole Ø13

310 - 650 128 Ø185

Flange with stud bolts

to be welded to tank Vacuum inlet

Ø180, 8 x hole Ø18

Materials Ejector body: Stainless steel EN 1.4404

Operating data Depending on the pump

Connections Vacuum inlet: DN65 PN10

Design flow Depending on the pump

Shipping data Net weight: 20kg

COLLECTING UNITS, DN100

Flap incoming line

Jet tube Nozzle

Tightness of the ejector flap shall be checked periodically.

Every five years:

COLLECTING UNITS, DN100

Trouble Cause Remedy