Mechanical Engineering Department

Unit 3 : Theory Question Bank

Subject: Modern Machining Processes (Elective-III) SEM-I Class: BE

Sr. Question Statement CO BL Marks

No.

1 Explain the Photochemical machining process with principle, 3 6 9

construction, working process parameters and applications.

2 Explain in detail with suitable sketch of electro chemical machining. 3 6 8

Also discuss the effect of process parameters, merits, demerits and
applications.

3 Explain in detail electrochemical grinding process with principle, 3 6 8

construction, working process parameters.

4 Explain the effect of process parameters on material removal rate in 3 6 5

electro chemical machining.

5 Differentiate chemical machining and photochemical machining process 3 6 4

6 Explain the chemical machining process with principle, construction, 3 6 7

working process parameters and applications

7 Write in brief about electrolytes used in ECM process. 3 6 5

8 Compare electro chemical machining and electro chemical grinding. 3 6 4

9 Explain the effect of process parameters on material removal rate in 3 6 7

Photo chemical machining.

10
 Mechanical Engineering Department

Unit 4 : Theory Question Bank

Subject: Modern Machining Processes (Elective-III) SEM-I Class: BE

Sr. Question Statement CO BL Marks

No.

1 Explain Wire electric discharge machining process with principle, 4 6 8

construction, working process parameters and applications.

2 Explain the significance of dielectric fluid in EDM 4 6 6

3 Explain the principle of EDM with suitable sketch 4 6 4

4 Explain the effect of following factors on Metal removal rate and 4 6 9

accuracy in EDM
a) Tool material b) dielectric fluid c) process parameters

5 Explain in detail with suitable sketch of electro chemical discharge 4 6 9

machining. Also discuss the effect of process parameters, merits,
demerits and applications.

6 Explain electric Discharge Diamond Grinding with principle, 4 6 8

construction, working process parameters and applications

7 Explain the effect of process parameters on Metal removal rate and 4 6 8

accuracy in EDM.

8 Differentiate electrical discharge grinding and electro discharge diamond 4 6 6

grinding

9 Explain the principle of W-EDM with suitable sketch 4 6 4

10 Differentiate Electrochemical discharge machining and electro 4 6 6

discharge machining
 Mechanical Engineering Department

Unit 5: Theory Question Bank

Subject: Modern Machining Processes (Elective-III) SEM-I Class: BE

Sr. Question Statement CO BL Marks

No.

1 Explain with suitable sketch diamond turn machining process. Also 5 6 9

discuss the effect of process parameters on surface roughness

2 Explain micro electric discharge machining process with principle, 5 6 9

construction, working process parameters and applications.

3 Write note on 5 6 8
i) micro milling ii) micro drilling

4 Explain micro engraving process with suitable sketch 5 6 7

5 Draw neat labeled diagram of diamond turn machine and also list 5 6 4
application of diamond turn machining

6 Explain the material removal mechanism in diamond turn machining 5 6 9

7 Explain micro turning with suitable sketch. Also discuss the advantages, 5 6 8
disadvantages and applications

8 Explain micro drilling with suitable sketch. Also discuss the advantages, 5 6 8
disadvantages and applications

9 Write note on micro engraving 5 6 6

10 Explain micro EDM tool manufacturing method. 5 6 6

 Mechanical Engineering Department

Unit 6: Theory Question Bank

Subject: Modern Machining Processes (Elective-III) SEM-I Class: BE

Sr. Question Statement CO BL Marks

No.

1 What is micro and nano system? Explain wet and dry etching process 6 6 9
with suitable sketch

2 Explain the LIGA process with principle, construction, working process 6 6 9

parameters and applications.

3 Explain Magnetorheological Finishing with principle, construction, 6 6 8

working process parameters and applications.

4 Write note on MEMS in brief 6 6 6

5 Compare MAF and AFF. 6 6 4

6 Explain the photolithography process with principle, construction, 6 6 9

working process parameters and applications.

7 What is Microsystems? also write Application of Microsystems 6 6 6

8 Explain wet and dry etching process with suitable sketch 6 6 6

9 Explain Abrasive flow Finishing with principle, construction, working 6 6 8

process parameters and applications.

10 Explain Rotational - Magnetorheological Abrasive Flow Finishing 6 6 7

with principle, construction, working process parameters and
applications.