Professional Documents
Culture Documents
2022 CRF125F FB - Service Manual
2022 CRF125F FB - Service Manual
2022 CRF125F FB - Service Manual
Honda CRF125F/FB
OWNER’S MANUAL
USO E MANUTENZIONE
IMPORTANT INFORMATION
The information in this publication relates to the Honda CRF125F/FB, a single-track two-
wheeled motor vehicle, powered by a spark ignited internal combustion engine and driven
by a mounted rider.
This motorcycle is not suitable for novice riders. This motorcycle shall only be used by
trained and experienced riders.
Please receive instructions from your dealer to service and use your vehicle. Also, we
recommend that you obtain from the dealer the pre-delivery document.
This manual should be considered a permanent part of the motorcycle and should remain
with the motorcycle when resold.
37K28B31.book Page 3 Monday, July 26, 2021 6:11 PM
Honda CRF125F/FB
OWNER’S MANUAL
(Original instructions)
WELCOME
Your new motorcycle presents you with an invitation to adventure and a challenge to master
the machine. Your safety depends not only on your own alertness and familiarity with the
motorcycle, but also the motorcycle’s mechanical condition. A pre-ride inspection before
every outing and regular maintenance are essential.
To help meet the challenges safely and enjoy the adventure fully, become thoroughly familiar
with this Owner’s Manual BEFORE YOU RIDE THE MOTORCYCLE.
As you read this manual, you will find information that is preceded by a symbol.
This information is intended to help you avoid damage to your motorcycle, other property, or
the environment.
To help you make informed decisions about safety, we have provided operating procedures
and other information on labels and in this manual. This information alerts you to potential
hazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all hazards associated with
operating or maintaining a motorcycle. You must use your own good judgment.
• Safety Messages — preceded by a safety alert symbol and one of three signal words:
DANGER, WARNING, or CAUTION.
37K28B31.book Page 7 Monday, July 26, 2021 6:11 PM
This entire manual is filled with important safety information — please read it carefully.
37K28B31.book Page 8 Monday, July 26, 2021 6:11 PM
OPERATION
page page
1 MOTORCYCLE SAFETY 39 ESSENTIAL INDIVIDUAL
1 IMPORTANT MESSAGE TO COMPONENTS
PARENTS 39 IGNITION SWITCH
3 IMPORTANT SAFETY 40 START BUTTON
INFORMATION 40 ENGINE STOP SWITCH
6 PROTECTIVE APPAREL
7 RIDING POSITION AND SAFETY
EQUIPMENT
8 LOAD LIMITS AND GUIDELINES
12 LABELS
19 PARTS LOCATION
22 INDICATORS
24 MAJOR COMPONENTS
(Information you need to operate
this motorcycle)
24 BRAKES
28 CLUTCH
30 FUEL
33 ENGINE OIL
34 WHEELS & TYRES
37K28B31.book Page 9 Monday, July 26, 2021 6:11 PM
page page
41 FEATURES 43 OPERATION
(Not required for operation) 43 PRE-RIDE INSPECTION
41 LEFT SIDE COVER 45 STARTING THE ENGINE
42 SEAT 48 RUNNING-IN
49 RIDING
51 BRAKING
52 PARKING
52 ANTI-THEFT TIPS
37K28B31.book Page 10 Monday, July 26, 2021 6:11 PM
MAINTENANCE
page page
53 MAINTENANCE 93 FRONT SUSPENSION
53 THE IMPORTANCE OF 94 REAR SUSPENSION
MAINTENANCE 95 SIDE STAND
54 MAINTENANCE SAFETY
55 SAFETY PRECAUTIONS 96 CLEANING
56 MAINTENANCE SCHEDULE
59 TOOL KIT 99 TRANSPORTING
60 SERIAL NUMBERS
61 AIR CLEANER 101 STORAGE GUIDE
64 CRANKCASE BREATHER 101 STORAGE
65 ENGINE OIL 103 REMOVAL FROM STORAGE
71 SPARK PLUG
73 THROTTLE OPERATION 104 TAKING CARE OF THE
75 SPARK ARRESTER UNEXPECTED
76 DRIVE CHAIN
106 SPECIFICATIONS
81 WHEEL RIMS AND SPOKES
82 WHEEL REMOVAL
110 MANUFACTURER,
86 BRAKE PADS WEAR
AUTHORIZED
87 BRAKE SHOES WEAR
REPRESENTATIVE AND
88 BATTERY
IMPORTER
90 FUSE REPLACEMENT
37K28B31.book Page 1 Monday, July 26, 2021 6:11 PM
MOTORCYCLE SAFETY
OPERATION
IMPORTANT MESSAGE TO ATHLETIC ABILITY is necessary for riding
PARENTS a motorcycle. Generally speaking, your
Your child’s safety is very important to youngster should be good at riding a
Honda. That’s why we urge you to read this bicycle before getting on a motorcycle. Can
message before you let any young person your youngster judge speeds and distances
ride this motorcycle. Off-road riding can be on a bicycle and react with proper hand and
fun. But as with riding a bicycle, bad foot actions ? Anyone who does not have
judgements can result in injuries, and we good coordination,balance, and agility is not
don’t want that to happen ! As a parent, you ready to ride this motorcycle.
can help prevent crashes by making good
decisions about if, when, and how your MENTAL AND EMOTIONAL MATURITY
youngster rides this motorcycle.
are requirements for safe riding. Does your
Riding Readiness youngster think through problems and
The first decision you’ll need to make is come to logical solutions ? On a bicycle,
whether your youngster is ready to ride. does your youngster obey safe riding rules ?
Riding readiness varies widely from one Be honest ! Young people who take
person to another, and age and size are not unnecessary risks, make bad judgements
the only factors. and don’t obey rules are not ready to ride
PHYSICAL ABILITY is an important this motorcycle.
consideration. For example, riders must be
big enough to hold the motorcycle up, get
on, and comfortably sit on the seat with
both feet touching the ground. They should
also be able to easily reach and work the
brakes, the throttle and all other controls.
1
37K28B31.book Page 2 Monday, July 26, 2021 6:11 PM
2
37K28B31.book Page 3 Monday, July 26, 2021 6:11 PM
3
37K28B31.book Page 4 Monday, July 26, 2021 6:11 PM
4
37K28B31.book Page 5 Monday, July 26, 2021 6:11 PM
5
37K28B31.book Page 6 Monday, July 26, 2021 6:11 PM
6
37K28B31.book Page 7 Monday, July 26, 2021 6:11 PM
7
37K28B31.book Page 8 Monday, July 26, 2021 6:11 PM
8
37K28B31.book Page 9 Monday, July 26, 2021 6:11 PM
9
37K28B31.book Page 10 Monday, July 26, 2021 6:11 PM
Improper accessories or modifications • Make sure the accessory does not reduce
can cause a crash in which you can be ground clearance and lean angle, limit
seriously hurt or killed. suspension travel or steering travel, alter
your riding position or interfere with
Follow all instructions in this owner’s operating any controls.
manual regarding accessories and • Be sure electrical equipment does not
modifications. exceed the motorcycle's electrical system
capacity (page 108).
10
37K28B31.book Page 11 Monday, July 26, 2021 6:11 PM
Modifications
We strongly advise you not to remove any
original equipment or modify your
motorcycle in any way that would change its
design or operation. Such changes could
seriously impair your motorcycle’s
handling, stability and braking, making it
unsafe to ride.
11
37K28B31.book Page 12 Monday, July 26, 2021 6:11 PM
12
37K28B31.book Page 13 Monday, July 26, 2021 6:11 PM
13
37K28B31.book Page 14 Monday, July 26, 2021 6:11 PM
BATTERY LABEL
DANGER
• Keep flames and sparks away from the battery.
The battery produces explosive gas that can cause
an explosion.
• Wear eye protection and rubber gloves when
handling the battery to avoid risk of burns or loss
of eyesight if exposed to battery electrolyte.
• Do not allow children to handle the battery, under
any circumstance. Ensure that anyone handling
the battery has a proper understanding of the
hazards and correct handling procedures
involved.
• Handle battery electrolyte with extreme care, as it
contains dilute sulfuric acid. Exposure to eyes or
skin can cause burns or loss of eyesight.
• Read this manual carefully, and understand it
before handling the battery. Failure to do so can
cause personal injury and damage to the vehicle.
• Do not use the battery if the level of electrolyte is
at or below the recommended level. Using the
battery with low electrolyte can cause it to
explode, causing serious injury.
14
37K28B31.book Page 15 Monday, July 26, 2021 6:11 PM
15
37K28B31.book Page 16 Monday, July 26, 2021 6:11 PM
16
37K28B31.book Page 17 Monday, July 26, 2021 6:11 PM
BATTERY LABEL
17
37K28B31.book Page 18 Monday, July 26, 2021 6:11 PM
18
37K28B31.book Page 19 Monday, July 26, 2021 6:11 PM
PARTS LOCATION
Ignition switch
Fuel reserve indicator front brake fluid reservoir
Clutch lever
Engine stop switch
Throttle grip
19
37K28B31.book Page 20 Monday, July 26, 2021 6:11 PM
Kickstarter
Spark arrester
Footpeg
Engine oil drain bolt
Rear brake pedal
20
37K28B31.book Page 21 Monday, July 26, 2021 6:11 PM
Battery
Main fuse
Sub fuse
Air cleaner
21
37K28B31.book Page 22 Monday, July 26, 2021 6:11 PM
INDICATORS
(3)
The indicators are equipped to the locations
as shown in the illustrations. Their
functions are described in the tables.
(1) (2)
22
37K28B31.book Page 23 Monday, July 26, 2021 6:11 PM
23
37K28B31.book Page 24 Monday, July 26, 2021 6:11 PM
MAJOR COMPONENTS
(Information you need to operate this motorcycle)
BRAKES Worn pads should be replaced. If the pads
Front Brake are not worn, have your brake system
This motorcycle has a hydraulic front disc inspected for leaks.
brake.
As the brake pads wear, brake fluid level The recommended brake fluid is Honda
drops. DOT 3 or DOT 4 brake fluid from a sealed
There are no adjustments to perform, but container, or an equivalent.
fluid level and pad wear must be inspected
periodically. The system must be inspected
frequently to ensure there are no fluid leaks.
If the brake lever free travel becomes
excessive and the brake pads are not worn
beyond the recommended limit (page 86),
there is probably air in the brake system and
it must be bled. See your dealer for this (1)
service.
24
37K28B31.book Page 25 Monday, July 26, 2021 6:11 PM
Adjusting the Front Brake Lever Position: If brake lever freeplay is not within this
Never use adjusters other than those range, see your dealer.
designed for this motorcycle. Install a new
adjuster from the lever side with the lock
nut under the head of the adjuster.
1. Pull back the rubber dust cover (1).
2. Loosen the lock nut (2).
3. To position the front brake lever (3)
farther away from the handgrip, turn the (4) (2)
adjuster (4) clockwise.
To position the front brake lever closer
to the handgrip, turn the adjuster
counterclockwise.
4. Tighten the lock nut. Return the dust
cover to its normal position.
Lock nut torque: (3) (1)
5.9 N·m (0.6 kgf·m, 4.4 lbf·ft)
5. Apply the brake, release it, then spin the (1) Rubber dust cover (3) Front brake lever
wheel and check that it rotates freely. (2) Lock nut (4) Adjuster
Repeat this procedure several times.
6. Check freeplay by pulling in slowly on Other Checks:
the front brake lever until the brake Make sure there are no fluid leaks. Check
starts to engage. for deterioration or cracks in the hoses and
Freeplay: fittings.
LESS THAN 20 mm (0.8 in)
25
37K28B31.book Page 26 Monday, July 26, 2021 6:11 PM
(A)
(4) (5)
(1) (B)
(3)
(2)
(1) Stopper bolt (3) Rear brake pedal (4) Rear brake (A)Decrease freeplay
(2) Lock nut adjusting nut (B)Increase freeplay
(5) Brake arm pin
26
37K28B31.book Page 27 Monday, July 26, 2021 6:11 PM
27
37K28B31.book Page 28 Monday, July 26, 2021 6:11 PM
(1)
(3)
(A)
(4)
(B)
(2)
28
37K28B31.book Page 29 Monday, July 26, 2021 6:11 PM
4. Loosen the lock nut (5) at the lower end Other Checks:
of the cable. Turn the adjusting nut (6) Check the clutch cable for kinks or signs of
to obtain the specified freeplay. Tighten wear that could cause sticking or failure.
the lock nut and check the adjustment. Lubricate the clutch cable with a
5. Start the engine, pull in the clutch lever commercially available cable lubricant to
and shift into gear. Make sure the engine prevent premature wear and corrosion.
does not stall and the motorcycle does (5)
not creep. Gradually release the clutch
lever and open the throttle. The
motorcycle should begin to move (B)
smoothly and accelerate gradually.
(6)
(5) Lock nut (A)Increase freeplay
(6) Adjusting nut (B)Decrease freeplay
29
37K28B31.book Page 30 Monday, July 26, 2021 6:11 PM
30
37K28B31.book Page 31 Monday, July 26, 2021 6:11 PM
31
37K28B31.book Page 32 Monday, July 26, 2021 6:11 PM
32
37K28B31.book Page 33 Monday, July 26, 2021 6:11 PM
33
37K28B31.book Page 34 Monday, July 26, 2021 6:11 PM
34
37K28B31.book Page 35 Monday, July 26, 2021 6:11 PM
Tyres age, even if they have not been used Air Pressure
or have only been used occasionally. Properly inflated tyres are most important
Cracking of the tread and sidewall rubber, for safety, and will provide the best
sometimes accompanied by carcass combination of handling, tread life, and
deformation, is an evidence of ageing. Old riding comfort. Generally, underinflated
and aged tyres must be checked by experts tyres wear unevenly, adversely affect
to determine the suitability for further use. handling, and are more likely to fail from
being overheated. Underinflated tyres can
also cause wheel damage in rocky terrain.
Overinflated tyres make your motorcycle
ride harshly, are more prone to damage
Using tyres that are excessively worn or from surface hazards, and wear unevenly.
improperly inflated can cause a crash in
which you can be seriously hurt or Make sure the valve stem caps are secure. If
killed. necessary, install new caps.
35
37K28B31.book Page 36 Monday, July 26, 2021 6:11 PM
36
37K28B31.book Page 37 Monday, July 26, 2021 6:11 PM
37
37K28B31.book Page 38 Monday, July 26, 2021 6:11 PM
Wheel & Tyre Replacement Used tyres should not be installed if the
The tyres that came on your motorcycle previous usage record is unknown.
were designed to match the performance The recommended tyres for your
capabilities of your motorcycle and provide motorcycle are:
the best combination of handling, braking, Front: CRF125F: 70/100-17M/C 40M
durability and comfort. CRF125FB: 70/100-19M/C 42M
Rear: CRF125F: 90/100-14M/C 49M
CRF125FB: 90/100-16M/C 51M
Type: bias-ply, tube
Installing improper tyres on your The recommended wheels for your
motorcycle can affect handling and motorcycle are:
stability. This can cause a crash in Front: CRF125F: 17 × 1.4
which you can be seriously hurt or CRF125FB: 19 × 1.4
killed. Rear: CRF125F: 14 × 1.85
CRF125FB: 16 × 1.85
Always use the size and type of tyres Whenever you replace a tyre, use one that is
recommended in this owner’s manual. equivalent to the original and be sure the
wheel is balanced after the new tyre is
installed.
Also remember to replace the inner tube
whenever you replace a tyre. The old tube
will probably be stretched, and if installed in
a new tyre, it could fail.
38
37K28B31.book Page 39 Monday, July 26, 2021 6:11 PM
(1)
(1)
(1) Start button
40
37K28B31.book Page 41 Monday, July 26, 2021 6:11 PM
FEATURES (1)
(Not required for operation) (6)
(4)
LEFT SIDE COVER
The left side cover (1) must be removed for (3)
air cleaner and sub fuse maintenance.
Removal:
1. Remove the bolt A (2), bolt B (3) and
collar (4). (8)
2. Pull out the prong (5) from the rubber (5)
grommet (6), and the boss (7) from the
hole (8) on the shroud. (2)
Installation:
1. Hook the tab (9) to the shroud and slide
the top of the side cover under the
bottom edge of the seat. (9) (7)
2. Align the prong with the rubber
grommet, and also the boss with the (1) Left side cover (6) Grommet
hole on the shroud. (2) Bolt A (7) Boss
3. Install the collar onto the bolt B. (3) Bolt B (8) Hole
4. Install the bolt B and bolt A and tighten (4) Collar (9) Tab
them securely. (5) Prong
41
37K28B31.book Page 42 Monday, July 26, 2021 6:11 PM
SEAT (4)
The seat (1) must be removed for battery (6)
and main fuse maintenance.
(1)
Removal: (5)
1. Remove the bolts (2) and collars (3).
2. Remove the seat backward.
(7) (2)
Installation:
1. Insert the front recess (4) into the front
prong (5) and the rear prong (6) into the
rear recess (7). (3)
2. Install the collars onto the bolts. Tighten
the bolts securely.
(2)
42
37K28B31.book Page 43 Monday, July 26, 2021 6:11 PM
OPERATION
PRE-RIDE INSPECTION • Engine oil level – add engine oil if
For your safety, it is very important to take a required (page 33). Check for leaks.
few moments before each ride to walk • Fuel level – fill fuel tank when necessary
around your motorcycle and check its (page 30). Check for leaks.
condition. If you detect any problem, be • Brakes – check operation;
sure you take care of it, or have it corrected Front: Make sure there is no brake fluid
by your dealer.
leakage (page 24).
Rear: Adjust freeplay if necessary (pages
26 – 27)
• Tyres – check condition and pressure
Improperly maintaining this motorcycle (pages 34 – 37).
or failing to correct a problem before • Spokes and rim lock – check and tighten
riding can cause a crash in which you if necessary (page 81).
can be seriously hurt or killed. • Drive chain – check condition and slack
(page 76). Adjust and lubricate if
Always perform a pre-ride inspection necessary.
before every ride and correct any
• Chain slider – check slider wear (page
problems.
77).
43
37K28B31.book Page 44 Monday, July 26, 2021 6:11 PM
44
37K28B31.book Page 45 Monday, July 26, 2021 6:11 PM
45
37K28B31.book Page 46 Monday, July 26, 2021 6:11 PM
46
37K28B31.book Page 47 Monday, July 26, 2021 6:11 PM
47
37K28B31.book Page 48 Monday, July 26, 2021 6:11 PM
RUNNING-IN
Help assure your motorcycle’s future
reliability and performance by paying extra
attention to how you ride during the first
operating day or 25 km (15 miles).
During this period, avoid full-throttle starts
and rapid acceleration.
48
37K28B31.book Page 49 Monday, July 26, 2021 6:11 PM
49
37K28B31.book Page 50 Monday, July 26, 2021 6:11 PM
5. Raise the shift lever to shift to a higher • Do not downshift when traveling at a
gear and depress the shift lever to shift speed that would force the engine to
to a lower gear. Each stroke of the shift overrev in the next lower gear; the rear
lever engages the next gear in sequence. wheel may lose traction, resulting in a
The shift lever automatically returns to possible loss of vehicle control.
the horizontal position when released.
• Do not shift gears without disengaging
the clutch and closing the throttle. The
engine and drive train could be damaged
by overspeed and shock.
• Do not tow the motorcycle or coast for
long distances while the engine is off.
The transmission will not be properly
lubricated and damage may result.
• Do not run the engine at high rpm with
the transmission in neutral or the clutch
lever pulled in. Serious engine damage
may result.
50
37K28B31.book Page 51 Monday, July 26, 2021 6:11 PM
51
37K28B31.book Page 52 Monday, July 26, 2021 6:11 PM
_____________________________________
52
37K28B31.book Page 53 Monday, July 26, 2021 6:11 PM
MAINTENANCE
MAINTENANCE
THE IMPORTANCE OF Frequent servicing of the air cleaner is
MAINTENANCE especially important to help you avoid a
A well-maintained motorcycle is essential possible costly engine repair.
for safe, economical, and trouble-free riding.
It will also help reduce air pollution. Careful If your motorcycle overturns or becomes
pre-ride inspections and good maintenance involved in a crash, be sure your dealer
are especially important because your inspects all major parts, even if you are able
motorcycle is designed to be ridden over to make some repairs.
rough off-road terrain.
53
37K28B31.book Page 54 Monday, July 26, 2021 6:11 PM
MAINTENANCE SAFETY
This section includes instructions on some
important maintenance tasks. You can
perform some of these tasks with the tools Failure to properly follow maintenance
provided – if you have basic mechanical instructions and precautions can cause
skills. you to be seriously hurt or killed.
Other tasks that are more difficult and Always follow the procedures and
require special tools are best performed by precautions in this owner’s manual.
professionals. Wheel removal should
normally be handled only by a Honda
technician or other qualified mechanic;
instructions are included in this manual
only to assist in emergency service.
54
37K28B31.book Page 55 Monday, July 26, 2021 6:11 PM
55
37K28B31.book Page 56 Monday, July 26, 2021 6:11 PM
MAINTENANCE SCHEDULE
Perform the Pre-ride Inspection (page 43) at each scheduled maintenance period.
I: INSPECT AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY
C: CLEAN R: REPLACE A: ADJUST L: LUBRICATE
The following Maintenance Schedule specifies all maintenance required to keep your motorcycle in peak operating
condition. Maintenance work should be performed in accordance with standards and specifications of Honda by
properly trained and equipped technicians. Your dealer meets all of these requirements.
✽ Should be serviced by your dealer, unless the owner has proper tools and service data and is mechanically
qualified. Refer to the Official Honda Shop Manual.
✽✽ In the interest of safety, we recommend these items be serviced only by your dealer.
Honda recommends that your dealer should road test your motorcycle after each periodic maintenance is carried out.
NOTE: (1) Service more frequently when ridden in wet or dusty conditions.
(2) Replace every 2 years. Replacement requires mechanical skill.
56
37K28B31.book Page 57 Monday, July 26, 2021 6:11 PM
57
37K28B31.book Page 58 Monday, July 26, 2021 6:11 PM
58
37K28B31.book Page 59 Monday, July 26, 2021 6:11 PM
TOOL KIT
The spark plug wrench (1) and its handle (3)
(2) are stored in the tool bag (3).
(1)
(2)
59
37K28B31.book Page 60 Monday, July 26, 2021 6:11 PM
SERIAL NUMBERS
The frame and engine serial numbers are The frame number (1) is stamped on the left
required when registering your motorcycle. side of the steering head.
They may also be required by your dealer
when ordering replacement parts. The engine number (2) is stamped on the
Record the numbers here for your left side of the engine.
reference.
(1)
(2)
(1) Frame number (2) Engine number
60
37K28B31.book Page 61 Monday, July 26, 2021 6:11 PM
(3)
(1)
(3) Set spring (5) Air cleaner
(4) Set spring holder
61
37K28B31.book Page 62 Monday, July 26, 2021 6:11 PM
62
37K28B31.book Page 63 Monday, July 26, 2021 6:11 PM
(12) (11)
63
37K28B31.book Page 64 Monday, July 26, 2021 6:11 PM
CRANKCASE BREATHER
Refer to the Safety Precautions on page 55.
64
37K28B31.book Page 65 Monday, July 26, 2021 6:11 PM
JASO T 903 MA
standard
Suggested Oil
Honda ‘‘4-STROKE MOTORCYCLE OIL’’ NOT RECOMMENDED RECOMMENDED
or an equivalent.
• Do not use non-detergent, vegetable, or
castor based racing oils.
65
37K28B31.book Page 66 Monday, July 26, 2021 6:11 PM
Viscosity:
Viscosity grade of engine oil should be
based on average atmospheric temperature
in your riding area. The following provides a
guide to the selection of the proper grade or
viscosity of oil to be used at various
atmospheric temperatures.
66
37K28B31.book Page 67 Monday, July 26, 2021 6:11 PM
(1)
(2)
67
37K28B31.book Page 68 Monday, July 26, 2021 6:11 PM
68
37K28B31.book Page 69 Monday, July 26, 2021 6:11 PM
(1)
69
37K28B31.book Page 70 Monday, July 26, 2021 6:11 PM
70
37K28B31.book Page 71 Monday, July 26, 2021 6:11 PM
SPARK PLUG
Refer to the Safety Precautions on page 55. Never use a spark plug with an improper
Recommended plug: heat range. Severe engine damage could
Standard: result.
CPR6EA-9 (NGK)
1. Disconnect the spark plug cap.
For most riding conditions this spark plug 2. Clean any dirt from around the spark
heat range number is satisfactory. plug base.
3. Remove the spark plug using a spark
plug wrench provided in the tool kit.
4. Visually inspect the spark plug
electrodes for wear. The centre
electrode should have square edges and
the side electrode should not be eroded.
5. Discard the spark plug if there is
apparent wear or if the insulator is
cracked or chipped.
71
37K28B31.book Page 72 Monday, July 26, 2021 6:11 PM
6. Check the spark plug gap (1) using a 7. Make sure the plug washer is in good
wire-type feeler gauge. If adjustment is condition.
necessary, bend the side electrode (2) 8. With the plug washer attached, thread
carefully. the spark plug in by hand to prevent
The gap should be: cross-threading.
0.8 – 0.9 mm (0.03 – 0.04 in) 9. Tighten the spark plug:
• If the old plug is good:
1/8 turn after it seats.
(2)
• If installing a new plug, tighten it twice
to prevent loosening:
(1) a) First, tighten the plug:
1/2 turn after it seats.
b) Then loosen the plug.
c) Next, tighten the plug again:
1/8 turn after it seats.
(1) Spark plug gap (2) Side electrode 10. Reinstall the spark plug cap. Take care
to avoid pinching any cables or wires.
72
37K28B31.book Page 73 Monday, July 26, 2021 6:11 PM
THROTTLE OPERATION
Refer to the Safety Precautions on page 55. (1)
Cable Inspection:
1. Check for smooth rotation of the throttle
grip from the fully open to the fully
closed position at both full steering
positions.
2. Inspect the condition of the throttle
cables (1) from the throttle grip down to
the throttle body. If the cable is kinked,
chafed or improperly routed, it should
be replaced and/or rerouted.
3. Lubricate the cable with a commercially
available cable lubricant to prevent (1) Throttle cables
premature wear and corrosion.
73
37K28B31.book Page 74 Monday, July 26, 2021 6:11 PM
Freeplay Adjustment:
1. Adjust freeplay with the throttle cable
(1) (3)
adjuster (1). Measured in grip rotation,
the standard throttle grip freeplay is: (B)
2 – 6 mm (0.1 – 0.2 in)
2. To adjust the freeplay, slide the throttle
cable boot (2), then loosen the lock nut
(3) and turn the cable adjuster.
3. After adjustment, check again for
smooth rotation of the throttle grip from
the fully closed to the fully open position (A)
with the steering to the full right and left
as well as straight ahead.
74
37K28B31.book Page 75 Monday, July 26, 2021 6:11 PM
(1)
76
37K28B31.book Page 77 Monday, July 26, 2021 6:11 PM
4. Check the chain slider (2) for wear. 5. Measure a section of the drive chain to
If the depth (3) of the chain slider determine whether the chain is worn
reaches the service limit, have your beyond its service limit. Remove the
dealer replace the chain slider. drive chain and measure the distance
between a span of pins from pin centre to
Service Limit: pin centre. If the distance exceeds the
3 mm (0.1 in) service limit, the chain is worn out and
should be replaced.
New Chain:
508 mm (20.0 in)
(3)
(3)
Service Limit:
518 mm (20.4 in)
(3)
77
37K28B31.book Page 78 Monday, July 26, 2021 6:11 PM
(2)
78
37K28B31.book Page 79 Monday, July 26, 2021 6:11 PM
4. Turn the adjusting nut (3) on both the If a torque wrench is not used for this
right and left chain adjusters an equal installation, see your dealer as soon as
number of turns to increase or decrease possible to verify proper assembly.
chain slack.
Align the Notches (4) on the chain Lubrication:
adjusters with the graduated scales (5) Lubricate every 500 km (300 miles) or
on both sides of the swingarm. sooner if chain appears dry.
79
37K28B31.book Page 80 Monday, July 26, 2021 6:11 PM
Removal and Cleaning: 5. Pass the chain over the sprockets and
When the drive chain becomes dirty, it join the ends of the chain with the
should be removed and cleaned prior to master link.
lubrication. For ease of assembly, hold the chain
1. With the engine off, carefully remove ends against adjacent rear sprocket
teeth while inserting the master link.
the master link retaining clip (1) with a The master link is the most critical part
pair of pliers. Do not bend or twist the affecting the security of the drive chain.
clip. Remove the master link. Remove Master links are reusable, if they remain
the drive chain from the motorcycle. in excellent condition, but it is
2. Clean the drive chain in high flash-point recommended that a new master link
solvent and allow it to dry. Inspect the retaining clip be installed whenever the
drive chain for possible wear or damage. drive chain is reassembled.
Replace any chain that has damaged Install the master link retaining clip so
rollers, loose fitting links, or otherwise that the closed end of the clip will face
the direction of forward wheel rotation.
appears unserviceable.
Chain:
DID428HD
Never use petrol or low flash point solvents
for cleaning the drive chain. A fire or (1)
explosion could result.
80
37K28B31.book Page 81 Monday, July 26, 2021 6:11 PM
81
37K28B31.book Page 82 Monday, July 26, 2021 6:11 PM
WHEEL REMOVAL
Refer to the Safety Precautions on page 55.
Front Wheel Removal
1. Raise the front wheel off the ground by
placing a support block under the
engine.
2. Remove the axle nut (1).
3. Remove the front axle shaft (2), wheel,
and side collars.
82
37K28B31.book Page 83 Monday, July 26, 2021 6:11 PM
83
37K28B31.book Page 84 Monday, July 26, 2021 6:11 PM
84
37K28B31.book Page 85 Monday, July 26, 2021 6:11 PM
Installation:
1. Reverse the removal procedure. Make (1)
sure that the lug (1) on the swingarm is
located in the slot (2) in the brake panel.
Tighten the axle nut to:
62 N·m (6.3 kgf·m, 46 lbf·ft)
2. Adjust the drive chain (pages 78 – 79).
3. Adjust the rear brake (page 26).
4. Apply the brake several times and check
for free wheel rotation after the brake
pedal is released.
85
37K28B31.book Page 86 Monday, July 26, 2021 6:11 PM
Front Brake
Check the wear limit groove (1) in each pad.
If either pad is worn to the groove, replace
both pads as a set. See your dealer for this
service.
(1)
86
37K28B31.book Page 87 Monday, July 26, 2021 6:11 PM
(1) Arrow
(2) Brake arm
(3) Reference mark
(4) Brake panel
87
37K28B31.book Page 88 Monday, July 26, 2021 6:11 PM
BATTERY
Refer to the Safety Precautions on page 55. An improperly disposed of battery can be
It is not necessary to check the battery harmful to the environment and human
electrolyte level or add distilled water as the health.
battery is a maintenance-free (sealed) type. Always confirm local regulations for battery
If your battery seems weak and/or is disposal.
leaking electrolyte (causing hard starting or
other electrical troubles), contact your
dealer.
The battery gives off explosive
hydrogen gas during normal operation.
Your battery is a maintenance-free type and
A spark or flame can cause the battery
can be permanently damaged if the cap strip
to explode with enough force to kill or
is removed.
seriously hurt you.
This symbol on the battery means Wear protective clothing and a face
that this product must not be shield, or have a skilled mechanic do
treated as household waste. the battery maintenance.
88
37K28B31.book Page 89 Monday, July 26, 2021 6:11 PM
Removal:
1. Make sure the ignition switch is OFF.
2. Remove the seat (page 42).
3. Disconnect the negative (−) terminal
lead (2) from the battery.
4. Disconnect the positive (+) terminal lead
(3) from the battery.
5. Release the battery holder band (4) from
the hook, then remove the battery
taking care not to drop the terminal nuts.
Installation:
1. Reinstall in the reverse order of removal.
Be sure to connect the positive (+) (4) (1)
terminal first, then the negative (−)
terminal. (1) Battery
2. Check all bolts and other fasteners are (2) Negative (−) terminal lead
secure. (3) Positive (+) terminal lead
(4) Battery holder band
89
37K28B31.book Page 90 Monday, July 26, 2021 6:11 PM
FUSE REPLACEMENT
Refer to the Safety Precautions on page 55.
Blown fuse
90
37K28B31.book Page 91 Monday, July 26, 2021 6:11 PM
Sub Fuse:
The sub fuse (1) is located behind the left
side cover. (2) (1) (3)
The specified fuses are:
5A
1. Turn the ignition switch OFF before
checking or replacing the fuses to
prevent an accidental short-circuit.
2. Remove the left side cover (page 41).
3. Open the fuse case cover (2) and pull the
sub fuse out. If the fuse is blown, replace
it with a spare fuse (3).
4. Close the fuse case cover and install the
left side cover.
91
37K28B31.book Page 92 Monday, July 26, 2021 6:11 PM
Main Fuse:
The main fuse (1) is located under the seat.
The specified fuse is:
15 A (4)
1. Turn the ignition switch OFF before
checking or replacing the fuses to (3)
prevent an accidental short-circuit.
2. Remove the seat (page 42). (1)
3. Remove the starter magnetic switch (2)
from the ribs (3).
4. Disconnect the wire connector (4) of the
starter magnetic switch.
5. Pull out the fuse. If the main fuse is
blown, install the spare main fuse (5).
The spare main fuse is located under the
starter magnetic switch. (5) (2)
6. Reconnect the wire connector and install
the starter magnetic switch.
7. Install the seat. (1) Main fuse (4) Wire connector
(2) Starter magnetic (5) Spare main fuse
switch
If a fuse fails repeatedly, you likely have an (3) Ribs
electrical problem. Have your motorcycle
inspected by your dealer.
92
37K28B31.book Page 93 Monday, July 26, 2021 6:11 PM
(1)
(1)
REAR SUSPENSION
Refer to the Safety Precautions on page 55.
(2)
Check the rear suspension periodically by
careful visual examination. Note the
following items:
1. Swingarm bearings (1) should be
checked by pushing hard against the
side of the rear wheel while the
motorcycle is on a support block.
Freeplay indicates worn bearings. (1)
2. Check all suspension component
attachment points (2) for security of (2)
their fasteners.
3. Check for oil leaks in the shock absorber
units.
SIDE STAND
Refer to the Safety Precautions on page 55.
(1)
95
37K28B31.book Page 96 Monday, July 26, 2021 6:11 PM
CLEANING
Clean your motorcycle regularly to protect High pressure washers (like those at coin-
the surface finishes and inspect for damage, operated car washes) can damage certain
wear and oil leakage. parts of your motorcycle. If you use a high
pressure washer, avoid spraying the
Avoid cleaning products that are not following areas:
specifically designed for motorcycle or
automobile surfaces. Wheel Hubs
They may contain harsh detergents or Muffler Outlet
chemical solvents that could damage the Under Seat
metal, paint, and plastic on your motorcycle. Engine Stop Switch
Under Fuel Tank
If your motorcycle is still warm from recent Drive Chain
operation, give the engine and exhaust Throttle Body
system time to cool off. Ignition Switch
We recommend the use of a low pressure
garden hose to wash your motorcycle.
96
37K28B31.book Page 97 Monday, July 26, 2021 6:11 PM
97
37K28B31.book Page 98 Monday, July 26, 2021 6:11 PM
98
37K28B31.book Page 99 Monday, July 26, 2021 6:11 PM
TRANSPORTING
If you use a truck or motorcycle trailer to To secure your motorcycle, brace the front
transport your motorcycle, we recommend wheel against the front of the truck bed or
that you follow these guidelines: trailer rail. Attach the lower ends of two
straps to the tie-down hooks on your
• Use a loading ramp. vehicle.
• Secure the motorcycle in an upright Attach the upper ends of the straps to the
position, using motorcycle tie-down handlebar (one on the right side, the other
straps. on the left), close to the fork.
Avoid using rope, which can loosen and
allow the motorcycle to fall over.
99
37K28B31.book Page 100 Monday, July 26, 2021 6:11 PM
100
37K28B31.book Page 101 Monday, July 26, 2021 6:11 PM
STORAGE GUIDE
Extended storage, such as for winter,
requires that you take certain steps to
reduce the effects of deterioration from
non-use of the motorcycle. In addition, Petrol is highly flammable and
necessary repairs should be made BEFORE explosive. You can be burned or
storing the motorcycle; otherwise, these seriously injured when handling fuel.
repairs may be forgotten by the time the
motorcycle is removed from storage. • Stop the engine and keep heat,
sparks, and flame away.
STORAGE • Refuel only outdoors.
1. Change the engine oil. • Wipe up spills immediately.
2. Fill the fuel tank. Make sure the fuel fill
cap is properly installed.
101
37K28B31.book Page 102 Monday, July 26, 2021 6:11 PM
102
37K28B31.book Page 103 Monday, July 26, 2021 6:11 PM
103
37K28B31.book Page 104 Monday, July 26, 2021 6:11 PM
104
37K28B31.book Page 105 Monday, July 26, 2021 6:11 PM
105
37K28B31.book Page 106 Monday, July 26, 2021 6:11 PM
SPECIFICATIONS
DIMENSIONS
Overall length CRF125F: 1,770 mm (69.7 in)
CRF125FB: 1,855 mm (73.0 in)
Overall width CRF125F: 740 mm (29.1 in)
CRF125FB: 770 mm (30.3 in)
Overall height CRF125F: 1,000 mm (39.4 in)
CRF125FB: 1,070 mm (42.1 in)
Wheelbase CRF125F: 1,220 mm (48.0 in)
CRF125FB: 1,255 mm (49.4 in)
CAPACITIES
Engine oil After draining 0.85 (0.90 US qt, 0.75 Imp qt)
After disassembly 1.0 (1.1 US qt, 0.9 Imp qt)
Fuel tank 3.7 (0.98 US gal, 0.81 Imp gal)
Fuel containing alcohol ETHANOL up to 10 % by volume
Passenger capacity Operator only; no passenger
Maximum weight capacity CRF125F: 80 kg (176 lb)
CRF125FB: 88 kg (194 lb)
Technical permissible weight CRF125F: 168 kg (370 lb)
CRF125FB: 178 kg (392 lb)
106
37K28B31.book Page 107 Monday, July 26, 2021 6:11 PM
ENGINE
Bore and stroke 52.4 × 57.9 mm (2.06 × 2.28 in)
Compression ratio 9.0 : 1
Displacement 125 cm3 (7.6 cu-in)
Spark plug
Standard CPR6EA-9 (NGK)
107
37K28B31.book Page 108 Monday, July 26, 2021 6:11 PM
POWER TRANSMISSION
Primary reduction 3.250
Gear ratio, 1st 3.181
2nd 1.705
3rd 1.238
4th 0.916
Final reduction CRF125F: 3.538
CRF125FB: 3.769
ELECTRICAL
Battery YTZ4V
12 V – 3.0 Ah (10 HR)/3.2 Ah (20 HR)
Alternator 0.125 kW / 5,000 min-1 (rpm)
FUSE
Main fuse 15 A
Sub fuse 5A
108
37K28B31.book Page 109 Monday, July 26, 2021 6:11 PM
109
37K28B31.book Page 110 Monday, July 26, 2021 6:11 PM
110
37K28B31.book Page 111 Monday, July 26, 2021 6:11 PM
111
37K28B31.book Page 112 Monday, July 26, 2021 6:11 PM
112
37K28B31.book Page 113 Monday, July 26, 2021 6:11 PM
113
37K28B31.book Page 114 Monday, July 26, 2021 6:11 PM
114
37K28B31.book Page 115 Monday, July 26, 2021 6:11 PM
115
37K28B31.book Page 116 Monday, July 26, 2021 6:11 PM
116
37K28B31.book Page 117 Monday, July 26, 2021 6:11 PM
117
37K28B31.book Page 118 Monday, July 26, 2021 6:11 PM
118
37K28B31.book Page 119 Monday, July 26, 2021 6:11 PM
119
37K28B31.book Page 120 Monday, July 26, 2021 6:11 PM
120
37K28B31.book Page 121 Monday, July 26, 2021 6:11 PM
37K28B31.book Page 122 Monday, July 26, 2021 6:11 PM