CAT Forklift NPP60 Service Manual

CAT Forklift NPP60 Service Manual

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**CAT Forklift NPP60 Service Manual** Size: 51.6 MB Format: PDF Language:
English Brand: CAT Caterpillar Type of Machine: Forklift Type of Manual: Service
Manual Model: CAT NPP60 Forklift Date: 2010 Content: SENB6616-01-00
Powered Pallet Walkies: Foreword SENB6616-01-01 Powered Pallet Walkies:
How to Use This Manual SENB6616-01-02 Powered Pallet Walkies: Safety
SENB6616-01-03 Powered Pallet Walkies: Systems Overview SENB6616-01-04
Powered Pallet Walkies: Planned Maintenance SENB6616-01-05 Powered Pallet
Walkies: Troubleshooting SENB6616-01-06 Powered Pallet Walkies: Component

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Procedures SENB6616-01-07 Powered Pallet Walkies: Appendix
SENB6616-01-08 Powered Pallet Walkies: Index SENB6619-00 Powered Pallet
Trucks: Models NPP60, NPC60, NPC80, NPV60, NPV80, NDC100: Foreword
SENB6619-01 Powered Pallet Trucks: Models NPP60, NPC60, NPC80, NPV60,
NPV80, NDC100: How to Use This Manual SENB6619-02 Powered Pallet Trucks:
Models NPP60, NPC60, NPC80, NPV60, NPV80, NDC100: Safety SENB6619-03
Powered Pallet Trucks: Models NPP60, NPC60, NPC80, NPV60, NPV80,
NDC100: Systems Overview SENB6619-04 Powered Pallet Trucks: Models
NPP60, NPC60, NPC80, NPV60, NPV80, NDC100: Planned Maintenance
SENB6619-05 Powered Pallet Trucks: Models NPP60, NPC60, NPC80, NPV60,
NPV80, NDC100: Troubleshooting SENB6619-06 Powered Pallet Trucks: Models
NPP60, NPC60, NPC80, NPV60, NPV80, NDC100: Component Procedures
SENB6619-07 Powered Pallet Trucks: Models NPP60, NPC60, NPC80, NPV60,
NPV80, NDC100: Appendix SENB6619-08 Powered Pallet Trucks: Models
NPP60, NPC60, NPC80, NPV60, NPV80, NDC100: Index SENB8554-00 Powered
Pallet Walkies: Foreword SENB8554-01 Powered Pallet Walkies: General
Information SENB8554-02 Powered Pallet Walkies: Safety SENB8554-03
Powered Pallet Walkies: Systems Overview SENB8554-04 Powered Pallet
Walkies: Scheduled Maintenance SENB8554-05 Powered Pallet Walkies:
Troubleshooting SENB8554-06 Powered Pallet Walkies: Component Procedures
SENB8554-06a Powered Pallet Walkies: Electrical Schematics SENB8554-07
Powered Pallet Walkies: Appendix Cat Pub List Publication List (Service, Operator,
& Parts Manuals) Mast Tilting Angles Mast Tilting Angles REF-18-0001C How To
Determine Correct Mast Rails Lift Cylinders And Mast Hosing REF-18-0001C How
To Determine Correct Mast Rails Lift Cylinders And Mast Hosing (Spanish)
REF-18-0002C How To Locate Fluid Capacities REF-18-0002C How To Locate
Fluid Capacities (Spanish) REF-18-0003C How To Use A Pick List REF-18-0003C
How To Use A Pick List (Spanish) REF-18-0007C Abbreviations And Acronyms
List REF-18-0008C Diagnostic Trouble (Error) Codes SEBN6619 General
Information This part manual inlcude all spare parts number you need inside this
model, for you easier in fixing your forklift replace new spare part hight
performance. This service manual is a guide for servicing Cat Lift Trucks. For your
convenience the instructions are grouped by systems as an easy reference. This
Original Instructions (Operator's) Manual describes operating procedures, daily
checks and simple maintenance for safe usage of your Cat lift truck. SERVICE
MANUAL CHAPTER 1 GENERAL INFORMATION 1.1 Model View 1.2 Models
Covered 1.2.1 Lift Truck Nomenclatures and Definitions 1.3 Serial Number
Locations 1.4 Dimensions 1.5 Technical Data 1.6 Performance CHAPTER 2
COOLING SYSTEM 2.1 Specifications 2.2 Structure 2.3 Removal and Installation
2.3.1 Fan Belt Removal 2.3.2 Suggestions for Removal 2.3.3 Installation 2.4
Inspection and Adjustment 2.4.1 Fan Belt Inspection 2.4.2 Fan Belt Tension 2.4.3
Connecting Hoses 2.4.4 Coolant 2.4.5 Radiator Cap CHAPTER 3 ELECTRIC
SYSTEM 3.1 Chassis Electrical Devices Wiring Outline 3.1.1 Harnesses Layout
3.1.2 Components Layout 3.2 Structure 3.2.1 Console Box 3.2.2 Major Electrical
Components 3.2.3 Table of Lamps 3.3 Console Box 3.3.1 Disassembly 3.4 Battery
Maintenance 3.4.1 State of Charge and Electrolyte Specific Gravity (S.G.)
Adjustment 3.4.2 Specific Gravity Reading and State of Charge 3.4.3 Charging
Precautions 3.5 Instrument Panel 3.5.1 Instrument Panel Screen Element 3.5.2
Basic Screen Display 3.5.3 Basic Operation 3.5.4 When An Error Occurs 3.5.5
Warning Lamps 3.5.6 Optional Functions 3.5.7 Hour Meters 3.5.8 Troubleshooting
3.6 Wire Color 3.6.2 List of Wire Colors 3.7 Troubleshooting 3.7.1 Starter System
3.7.2 Gauges 3.7.3 Lighting System 3.8 Electrical Schematic CHAPTER 4
CONTROLLERS 4.1 Outline 4.2 Main Functions 4.2.2 Instrument Panel 4.2.3 VCM
(Vehicle Control Module)1-M 4.2.4 ECM (Gasoline Engine Control Module) 4.2.5
Remote Input/Output Units 4.2.6 GSE Connector 4.3 Service Tool Functions 4.3.1
Service Tool Menus 4.3.2 Service Tool Box 4.4 Mast Interlock System 4.4.1
Function 4.4.2 VCM1-M Controller, Mast Interlock System Checking Procedure
4.4.3 Active Test Inspection Procedure 4.5 Driving Interlock System 4.5.1 Function
4.5.2 Driving Interlock System Checking Procedure for Powershift T/M Lift Trucks
4.5.3 Active Test Inspection Procedure 4.6 Seat Belt Warning Lamp 4.6.1 Function
4.6.2 Seat Belt Warning Lamp Checking Procedure 4.7 Parking Brake Warning
Buzzer and Lamp 4.7.1 Function 4.7.2 Parking Brake Warning Buzzer/Lamp
Checking Procedure 4.7.3 Parking Brake Warning Buzzer/Lamp Checking
Procedure with Key in OFF Position 4.8 Harness Codes 4.9 Controller Details
4.9.1 VCM1-M Controller 4.9.2 Seat Switch/Seat Belt Switch 4.9.3 Parking Brake
Switch 4.9.4 Direction Lever 4.9.5 Speed Sensor 4.9.6 T/M Solenoid 4.9.7 Unload
Solenoid 4.9.8 Lift Lock Solenoid 4.9.9 Warning Buzzer 4.9.10 Warning Buzzer
Relay 4.9.11 Warning Buzzer Circuit 4.9.12 Instrument Panel 4.10 Error Codes
and Troubleshootings 4.10.1 Error Code Display 4.10.2 Diagnosis Table (F Code)
4.10.3 Error Codes and Troubleshooting 4.11 Locations of Sensors and Switches
CHAPTER 5 POWER TRAIN 5.1 Removal and Installation (MC Models) 5.1.1
Removal of Engine and Transmission Assembly 5.1.2 Removal of Engine and
Transmission Assembly (for Gasoline-Engine Lift Trucks) 5.2 Removal and
Installation (FC Models) 5.2.1 Removal of Engine and Transmission Assembly
CHAPTER 6 POWERSHIFT TRANSMISSION 6.1 Structure and Functions 6.1.1
Transmission 6.1.2 Torque Converter 6.1.3 Control Valve 6.1.4 Hydraulic System
Schematic of Powershift Transmission 6.2 Removal and Installation 6.2.1 Removal
6.2.2 Installation 6.3 Control Valve 6.3.1 Disassembly 6.3.2 Reassembly 6.4 Input
Shaft Assembly 6.4.1 Disassembly 6.5 Oil Pump Assembly 6.5.1 Disassembly
6.5.2 Reassembly 6.6 Inspection and Adjustment 6.6.1 Oil Pressure Measurement
6.6.2 Clutch (Inching) Pedal Adjustment 6.6.3 Inching Cable, Adjustment 6.7
Troubleshooting 6.8 Tightening Torque 6.9 Service Data CHAPTER 7 FRONT
AXLE AND REDUCTION DIFFERENTIAL 7.1 Structure 7.1.1 Front Axle 7.1.2
Reduction Differential 7.2 Removal and Installation 7.2.1 Front Wheels 7.3 Front
Axle 7.3.2 Reduction Differential 7.4 Disassembly and Reassembly 7.4.1 Front
Axle 7.4.2 Reduction Differential 7.5 Troubleshooting 7.6 Service Data CHAPTER
8 REAR AXLE 8.1 Structure and Functions 8.1.1 Rear Axle in General 8.1.2
Structure of Each Component 8.1.3 Steering Cylinder 8.2 Removal and Installation
8.2.1 Rear Wheel and Rear Axle Assembly 8.3 Disassembly and Reassembly
8.3.1 Wheel Hub, Disassembly and Reassembly 8.3.2 Knuckle (King Pin),
Disassembly and Reassembly 8.3.3 Steering Cylinder, Disassembly and
Reassembly 8.3.4 Tie Rod, Disassembly and Reassembly CHAPTER 9 BRAKE
SYSTEM 9.1 Structure 9.1.1 Brake System 9.2 Disassembly and Reassembly
9.2.1 Master Cylinder 9.2.2 Wheel Brakes 9.2.3 Wheel Cylinder 9.3 Inspection and
Adjustment 9.3.1 Automatic Adjuster Test 9.3.2 Manual Adjustment 9.3.3 Parking
Brake Cable Adjustment 9.3.4 Brake Pedal Adjustment 9.3.5 Brake Lines Bleeding
9.3.6 Braking Performance Test 9.3.7 Parking Brake Lever 9.4 Troubleshooting 9.5
Service Data CHAPTER 10 STEERING SYSTEM 10.1 Structure and Functions
10.1.1 Steering System 10.1.2 Steering Valve 10.1.3 Steering Column 10.2
Disassembly and Reassembly 10.2.2 Steering Wheel and Steering Valve,
Removal and Installation 10.2.3 Steering Wheel 10.2.4 Steering Valve 10.2.5 Tilt
Lock Lever 10.3 Steering Valve 10.3.1 Disassembly 10.3.2 Reassembly 10.4
Troubleshooting 10.5 Service Data CHAPTER 11 HYDRAULIC SYSTEM 11.1
Structure and Functions 11.1.1 Outline 11.2 Hydraulic Circuit Diagram (For Models
With MC Control Valve) 11.3 Hydraulic Circuit Diagram (For Models With FC
Control Valve) 11.4 Hydraulic Tank 11.5 Hydraulic Pump (Gear Pump) 11.6
Control Valve 11.7 Flow Regulator Valve (for Models with FC Control Valve Only)
11.8 Down Safety Valve 11.9 Lift Cylinder 11.10 Tilt Cylinder 11.11 Disassembly
and Reassembly 11.11.1 Hydraulic Pump 11.11.2 Lift Cylinder 11.11.3 Tilt Cylinder
11.11.4 Flow Regulator Valve 11.11.5 Piping 11.11.6 Suction Strainer and Return
Filter 11.12 Inspection and Adjustment 11.12.1 Hydraulic Tank 11.12.2 Control
Valve 11.12.3 Descent Test 11.12.4 Forward Tilt Test 11.13 Troubleshooting
11.13.2 Hydraulic System Cleaning After a Component Failure 11.14 Service Data
11.15 MC Control Valve 11.15.1 Structure and Operation 11.15.2 Control Valve,
Removal and Installation 11.15.3 Disassembly and Assembly 11.16 FC Control
Valve 11.16.1 Structure and Operation 11.16.2 Disassembly and Assembly
CHAPTER 12 MAST AND FORKS 12.1 Simplex Mast 12.1.1 Mast System 12.2
Structure and Functions 12.2.1 Simplex Mast (5A15C to 5A33C) 12.2.2 Mast
Operation 12.3 Removal and Installation 12.3.1 Mast and Lift Bracket Assembly
12.4 Disassembly and Reassembly 12.4.1 Simplex Mast Disassembly 12.4.2
Simplex Mast Reassembly 12.5 Removal and Installation of Mast Rollers and
Strips without Removing 12.5.1 Simplex Mast 12.6 Inspection and Adjustment
(Simplex Mast) 12.6.2 Forks 12.6.3 Chain Tension Inspection and Adjustment
12.6.4 Checking Chain Elongation 12.6.5 Adjusting Clearance Between Lift
Bracket Roller and Inner Mast 12.6.6 Mast Roller Clearance Adjustment 12.6.7
Mast Strip Clearance Inspection and Adjustment 12.6.8 Tilt Angle Adjustment
12.6.9 Right and Left Lift Cylinder Stroke Inspection and Adjustment 12.7
Troubleshooting (Simplex Mast) 12.8 Service Data (Simplex Mast) 12.9 Duplex
Mast 12.9.1 Mast System 12.10 Structure and Functions 12.10.1 Duplex (Dual
Full-Free Panoramic) Mast (5B15C to 5B33C) 12.10.2 Mast Operation 12.11
Removal and Installation 12.11.1 Mast and Lift Bracket Assembly 12.12
Disassembly and Reassembly 12.12.1 Duplex Mast Disassembly 12.12.2 Duplex
Mast Reassembly 12.13 Removal and Installation of Mast Rollers and Strips
without Removing 12.13.1 Duplex Mast 12.14 Inspection and Adjustment (Duplex
Mast) 12.14.1 Inspection and Adjustment (Duplex Mast) 12.14.2 Forks 12.14.3
Chain Tension Inspection and Adjustment 12.14.4 Checking Chain Elongation
12.14.5 Adjusting Clearance Between Lift Bracket Roller and Inner Mast 12.14.6
Mast Roller Clearance Adjustment 12.14.7 Mast Strip Clearance Inspection and
Adjustment 12.14.8 Tilt Angle Adjustment 12.14.9 Right and Left Lift Cylinder
Stroke Inspection and Adjustment 12.15 Troubleshooting (Duplex Mast) 12.16
Service Data (Duplex Mast) 12.17 Triplex Mast 12.17.1 Mast System 12.18
Structure and Functions 12.18.1 Triplex (Triple Full-Free Panoramic) Mast (5C15C
to 5C33C) 12.18.2 Mast Operation 12.19 Removal and Installation 12.19.1 Mast
and Lift Bracket Assembly 12.20 Disassembly and Reassembly 12.20.1 Triplex
Mast Disassembly 12.20.2 Triplex Mast Reassembly 12.21 Removal and
Installation of Mast Rollers and Strips without Removing 12.21.1 Triplex Mast
12.22 Inspection and Adjustment (Triplex Mast) 12.22.2 Forks 12.22.3 Chain
Tension Inspection and Adjustment 12.22.4 Checking Chain Elongation 12.22.5
Adjusting Clearance between Lift Bracket Roller and Inner Mast 12.22.6 Mast
Roller Clearance Adjustment 12.22.7 Mast Strip Clearance Inspection and
Adjustment 12.22.8 Tilt Angle Adjustment 12.22.9 Right and Left Lift Cylinder
Stroke Inspection and Adjustment 12.23 Troubleshooting (Triplex Mast) 12.23.1
Troubleshooting (Triplex Mast) 12.24 Service Data (Triplex Mast) 12.24.1 Triplex
Mast CHAPTER 13 SERVICE DATA 13.1 Maintenance Schedule 13.2
Maintenance Note 13.2.1 Brake System 13.2.2 Cooling System 13.2.3 Electric
System 13.2.4 Engine System 13.2.5 Frame and Chassis 13.2.6 Fuel System
13.2.7 Hydraulic System 13.2.8 Ignition System 13.2.9 Intake System 13.2.10
Front End Section 13.2.11 Steering and Axle System 13.2.12 T/M and Drive
System 13.2.13 Wheels and Tires 13.2.14 General 13.3 Tightening Torque for
Standard Bolts and Nuts 13.4 Periodic Replacement Parts 13.4.2 Location of
Periodic Replacement Parts 13.5 Lubrication Instructions 13.5.1 Lubrication Chart
13.5.2 Fuel and Lubricant Specifications 13.5.3 Adjustment Value and Oil
Quantities 13.6 Special Service Tools 13.6.1 Special Service Tools (Standard
Tools for Both MC and FC LiftTrucks) 13.6.2 Special Service Tools (for FC Lift
Truck Only) 13.6.3 Special Service Tools (for Powershift Transmission)
OPERRATION MANUAL CHAPTER 1 SAFETY RULES AND PRACTICES 1.1
SAFETY SIGNS AND SAFETY MESSAGES 1.2 WARNING SYMBOLS AND
LEVELS 1.3 OPERATOR QUALIFICATIONS 1.4 SAFETY GUARDS 1.5
PERSONAL PROTECTIVE EQUIPMENT FOR OPERATING LIFT TRUCK 1.6
DAILY INSPECTION 1.7 OPERATOR RESPONSIBILITY 1.8 GENERAL 1.9 NO
RIDERS 1.10 TRAVELING 1.11 LOADING 1.12 DOCKBOARDS (BRIDGE
PLATES), TRUCKS AND RAILROAD CARS 1.13 SURFACE AND CAPACITY
1.14 FUEL HANDLING 1.15 INSTALLATION OF ATTACHMENTS 1.16 IN CASE
OF TIP-OVER 1.17 TRANSPORTING LIFT TRUCK 1.17.2 APPROACH ANGLE,
DEPARTURE ANGLE AND GANGWAY 1.17.3 HOISTING (LIFTING) UP THE
TRUCK 1.18 FUNCTION TESTS 1.19 TRACTION BAR 1.20 POSITION OF DATA
AND CAPACITY PLATES AND DECALS 1.21 DATA AND CAPACITY PLATES
AND DECALS 1.21.2 DATA PLATE 1.21.3 IDENTIFICATION NUMBERS 1.21.4
CAUTION DRIVE DECAL (IN CASE OF TIP-OVER DECAL) 1.21.5 WARNING
DRIVE DECAL (TRAINED AND AUTHORIZED) 1.21.6 PINCH POINT DECAL
1.21.7 CAUTION FORK DECAL 1.21.8 MAST WARNING DECAL 1.21.9
CAUTION DRIVE DECAL (OPERATION) 1.21.10 RADIATOR WARNING DECAL
1.21.11 COOLING FAN WARNING DECAL 1.21.12 ADJ LPG WARNING DECAL
1.21.13 LPG LATCH WARNING DECAL 1.21.14 LPG FUEL WARNING DECAL
CHAPTER 2 OPERATING CONTROLS AND FUNCTIONS 2.1 APPLICATIONS
2.2 APPLICATION FOR CAT LIFT TRUCKS 2.3 PROHIBITED APPLICATIONS
FOR CAT LIFT TRUCKS 2.4 MAIN COMPONENTS 2.5 METERS, INDICATORS
AND WARNING LIGHTS 2.5.2 LCD 2.5.3 OPERATION BUTTONS 2.5.4 !
MULTIPURPOSE WARNING LIGHT 2.5.5 MALFUNCTION INDICATOR
LIGHT-ENGINE CHECK WARNING 2.5.6 OIL PRESSURE WARNING LIGHT
2.5.7 CHARGE WARNING LIGHT 2.5.8 PARKING BRAKE WARNING LIGHT
2.5.9 SEAT BELT WARNING LIGHT 2.5.10 METER DISPLAY 2.5.11 WATER
TEMPERATURE GAUGE 2.5.12 FUEL GAUGE 2.5.13 TRANSMISSION
POSITION 2.6 MALFUNCTION AND WARNING INDICATIONS 2.6.2 MAST
INTERLOCK WARNING 2.6.3 LPG LEVEL WARNING/LPG RACK LOCK
WARNING 2.6.4 TORQUE CONVERTER FLUID TEMP WARNING 2.6.5
RADIATOR LEVEL WARNING 2.6.6 AIR CLEANER WARNING 2.6.7 SERVICE
REMINDER DISPLAY 2.6.8 DISPLAYS WHEN MALFUNCTION OCCURS 2.7
DRIVER RECOGNITION MODE 2.8 LPG REMAINING TIME MANAGEMENT 2.9
SWITCHES 2.9.2 HORN BUTTON 2.9.3 REAR RIGHT GRIP WITH HORN
BUTTON 2.9.4 IGNITION SWITCH 2.9.5 LIGHTING AND TURN SIGNAL
SWITCHES 2.9.6 MAXIMUM SPEED CHANGE SWITCH (OPTION) 2.9.7
THROTTLE SENSITIVITY ADJUST SWITCH (OPTION) 2.9.8 BACK-UP
OPERATION LIGHT SWITCH (OPTION) 2.10 OPERATING CONTROLS 2.10.2
SELECTOR LEVER 2.10.3 PARKING BRAKE LEVER 2.10.4 INCHING BRAKE
PEDAL 2.10.5 BRAKE PEDAL 2.10.6 ACCELERATOR PEDAL 2.10.7
CARGO-HANDLING CONTROL LEVERS 2.10.8 ANSI/ITSDF STANDARDS FOR
LIFT TRUCK CLAMP ATTACHMENTS 2.10.9 STEERING CHARACTERISTICS
CHAPTER 3 OPERATING THE LIFT TRUCK 3.1 OPERATION 3.2 INSPECTION
BEFORE OPERATING 3.3 LIFT TRUCK OPERATING PRECAUTIONS 3.4
PRECAUTIONS FOR COLD AND HOT WEATHER 3.5 OPERATIONAL
PROCEDURES 3.6 LPG LIFT TRUCK STARTING 3.7 PROCEDURE FOR JUMP
STARTING EFI ENGINES 3.8 AUTOMATIC TRANSMISSION 3.9 LOADING 3.10
TRANSPORTING LOADS 3.11 UNLOADING 3.12 CLIMBING 3.13 STOPPING
AND PARKING THE LIFT TRUCK 3.14 FORKS 3.15 SEAT ADJUSTMENT 3.15.1
SUSPENSION SEAT OPERATOR'S WEIGHT ADJUSTMENT 3.15.2 FORWARD
AND BACKWARD CONTROL LEVER 3.15.3 BACKREST INCLINATION
ADJUSTMENT 3.15.4 LUMBAR ADJUSTMENT 3.15.5 SWIVEL SEAT 3.16 SEAT
BELT 3.17 TOP PANEL 3.18 TILT STEERING WHEEL 3.19 SERVICE RELEASE
LATCH 3.20 RADIATOR COVER 3.21 REARVIEW MIRROR (OPTION) 3.22 LPG
CYLINDER (TANK) HOLDER CHAPTER 4 GENERAL CARE AND
MAINTENANCE 4.1 WET CELL BATTERY CARE AND MAINTENANCE 4.2
BATTERY SPECIFIC GRAVITY 4.3 DAILY INSPECTION 4.4 OPERATOR'S
DAILY CHECKLIST (SAMPLE) 4.5 MAINTENANCE AND INSPECTION 4.5.1
ENGINE OIL LEVEL 4.5.2 REFILLING ENGINE OIL 4.5.3 ENGINE COOLANT
LEVEL 4.5.4 REFILLING ENGINE COOLANT 4.5.5 COOLING SYSTEM
BLEEDING INSTRUCTIONS 4.5.6 BRAKE FLUID LEVEL 4.5.7 REFILLING
BRAKE FLUID 4.5.8 AUTOMATIC TRANSMISSION FLUID LEVEL 4.5.9
CAT Forklift NPP60 Service Manual

REFILLING AUTOMATIC TRANSMISSION FLUID 4.5.10 HYDRAULIC OIL

LEVEL 4.5.11 REFILLING HYDRAULIC OIL 4.5.12 STEERING WHEEL PLAY
4.5.13 WHEEL AND TIRE 4.5.14 TIRE REPLACEMENT 4.5.15 CHECKING MAST
4.5.16 CHECKING LIFT CHAIN 4.5.17 FORK INSPECTION 4.5.18 FORK REPAIR
4.5.19 CHECKING HORN 4.5.20 CHECKING LIGHTS 4.5.21 CHECKING
CARGO-HANDLING CONTROL LEVER(S) 4.5.22 CHECKING BRAKE PEDAL
4.5.23 PEDAL FREE PLAY 4.5.24 CHECKING PARKING BRAKE LEVER 4.5.25
CHECKING TOP PANEL LOCK 4.5.26 FUSES 4.5.27 CHECKING AIR CLEANER
4.5.28 CHECKING FAN BELT 4.5.29 DRAINING OF TAR FROM THE
VAPORIZER 4.5.30 PRECAUTIONS FOR USING LPG 4.5.31 RECOMMENDED
LPG FUEL TYPE 4.5.32 CYLINDER (TANK) SIZE 4.5.33 LPG CYLINDER (TANK)
REPLACEMENT 4.5.34 REFILLING LPG CYLINDERS (TANKS) 4.5.35
PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE 4.5.36 PERIODIC
MAINTENANCE AND LUBRICATION SCHEDULE FOR EMISSION CONTROL
SYSTEM 4.5.37 LUBRICATION CHART 4.5.38 RECOMMENDED LUBRICANTS
4.5.39 RECOMMENDED SAE VISCOSITY CHART 4.5.40 PUTTING LIFT TRUCK
IN STORAGE 4.6 SIDE SHIFT 4.6.1 OVERVIEW OF SIDE SHIFT 4.6.2 MAIN
TERMS USED IN THIS SECTION 4.6.3 SAFETY RULES AND PRACTICES 4.6.4
SIDE SHIFT CONTROL LEVER OPERATION 4.6.5 SIDE SHIFT OPERATION
4.6.6 DAILY CHECKS AND SIMPLE MAINTENANCE CHAPTER 5
SPECIFICATIONS 5.1 MODEL IDENTIFICATION 5.1.1 MODEL VARIATION
(LONG MODEL CODE) BREAKDOWN 5.2 MAIN TRUCK 5.2.1 MAIN TRUCK -
2C7000 AND 2C8000/2C8000-SWB 5.3 MAST 5.3.1 2C7000 AND
2C8000/2C8000-SWB 5.4 FUEL AND OIL CAPACITY 5.5 ENGINE 5.6 ENGINE
OIL CAPACITY 5.7 NOISE LEVEL
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Transcriber's Note: On page 172 the

word "lapels" was written as "lappels" and
has been changed. On page 378 the name
"Seaward" was written as "Seward" and
has been changed.
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