ISGEC / IMS / SP / OCP – 11 / F-17 Rev-00 12.12.

19

JOB SAFETY ANALYSIS (JSA)

Site Name : FGD NTPC- Kudgi Date: 23-11-2023 Revision-00

JSA No. ISGEC /JSA- 54
Project code : FE 0001
Activity name: Pickling & Passivation work

Equipment: Hydro jet machine. Supervisor: H.Giri Prepared by: Mr.Ramesh Palnati

Department: Mechanical Location: U-1 Absorber Reviewed by: Mr.Arun

a) Required Personal Protective Equipment (PPE):

Eye Clothing Foot Face Hand Respiratory Head Hearing Other ____________________

(b) Equipment Operated (Yes / No):

(c) Environmental Conditions:

Inside Outside Cold Heat Wet Dust Vapours / Mist Noise Vibration Other____________________

(d) Primary Positions:

Lifting Grasping Pushing Sitting Reaching Bending Kneeling Standing Pulling Squatting Other__________________________

(e) Potential Hazards

Others Site Work: - Site Conditions___Fuel / Lubricants___ Hazardous Chemicals___Mobile Plant / Vehicles___ Deep Excavation_____Vibration___ Explosion__ Work Near Water___ Falls
From Height__ Trips / Falls___ Fall of Material__ Fumes / Gas__ Lifting Operations___ Flying Particles__ Collapse of Structure___ Contaminated Ground___ Soft Ground___ Poor Light /
Visibility_____ Buried Services___ Manual Handling___Vehicle Overturning___ Adverse Weather Dust___ Heat__ Eye Hazard__ Ear Hazard__ Respiratory Hazard__

1
 Head Hazard__ Hand Hazard__ Foot Hazard__ Radiation Hazard__ Electrical Hazard__ Fire Hazard__ Other Hazards
(f) List of specific hazards :
1. Fall of material 2. Falling of personnel 3. Defective equipment 4. Contact with chemicals 5. Improper storage & handling of chemicals 6.Poor illumination & ventilation
Sl.
Sequence of Operation – Activity Steps
No.
Provision of Safe working
1 support
platform or Man lifter
2 Mechanical cleaning work inside
Absorber( Inside of Turret, cone &
shell )
Hazard
 Improper access/egress
 Incomplete working
platform
 Gaps between working
platform
 Working platform without
edge protection
 Unsecure material
 Fall of men & material
 Unauthorized operation
 Hydraulic oil leakages
 Defective equipment
 Airborne particulates
 Metal dust
 Fall of men & material
 Improper access & egress
 Defective equipment
 Failure of equipment
Recommended safe job procedures Action by
1.Working platform with safe access/egress shall be
ensured, clearance should be taken from HSE dept
2.Complete working platform without gaps shall be
ensured
3.Double handrail must be installed to working platform
4.Job material shall be securely stacked & unwanted
loose material should be removed
5.Full body harness must be worn and anchored to rigid
Site Engineer /
Supervisor
6.Only trained & skilled manpower shall be engaged
7 Only authorized & competent operator shall be
engaged for safe operation of man lifter.
8. All hydraulic hose pipes shall be inspected for
leakages & attended immediately prior to start the job.
9. Physical inspection of Man lifter to be ensured for
defects & emergency stop knob shall be in working
condition.
1.Job specific PPEs shall be worn while cleaning with SS Site Engineer /
brush/Nylon brush Supervisor
2.Safe working platform with safe access & egress to be
provided
3.Job material shall be securely placed & unwanted
loose material should be removed
2
Sl.
Sequence of Operation – Activity Steps Hazard
No.
 Damaged hydro jet hose
3 Degreasing, Pickling &  Spillage of chemicals
Passivation work  Contact with Chemicals
agents
 Unauthorized entry
 Corrosive skin & eye burns deployed
 Inhalation of chemical
fumes
 Fall of men & material
 Improper storage &
handling of chemicals
 Poor illumination &
ventilation
 Poor housekeeping
Recommended safe job procedures Action by
4.Safe access with double handrail working platform
shall be provided
5. Full body harness must be worn and anchored to rigid
support at all the time
6.Ensure Calibration certificate to Hydro jet machine &
all parts should be free from damage & defects
1.Chemicals should be storage properly Site Engineer /
2.Coverall shall be worn to avoid chemical contact & Supervisor
spillages
3.Only authorized & trained skill personnel shall be
4.Job specific PPE(Coverall, respiratory mask, rubber
hand gloves & Goggles should be worn during chemical
handling
5. Safe access with double handrail working platform
shall be provided
6.Full body harness must be worn and anchored to rigid
support at all the time
6.MSDS shall be communicated and displayed at work
place
7.Chemicals shall be handled as per MSDS
8. Water to be kept nearby while handling chemicals&
resin the water in case of contact
9.Safe storage of chemicals shall be made as per MSDS
10.Sufficient illumination to be ensured & Exhaust
blower shall be installed to purge the fresh air
11.Hydro jet machine should be calibrated, water hose
should be securely clamped at fitting area & inspected
on daily basis
3
Sl.
Sequence of Operation – Activity Steps Hazard Recommended safe job procedures Action by
No.

12.Authorized electrician shall be available during the

work
13.Generated scrap & wastages disposed as per MSDS
 Damaged hose 1.Air hose should be free from damage & leakages
 Hit by hose during 2.Trained workmen shall be engaged
operation 3.working platform should be free from obstacles &
Shell surface drying by  Trips hose should be routed safely Site Engineer /
4
compressed air  Defective equipment 4.Tested equipment’s & trained workmen shall be Supervisor
 Failure of equipment engaged
5.Equipments shall be inspected on daily basis for
defects and rectified

 Fall of men & material
 Insufficient illumination &
ventilation
5 Visual inspection
 Hit by structure
 Trips
1.Full body harness must be worn & anchored to rigid
support during inspection
2.Sufficient illumination & ventilation shall be ensured Site Engineer /
while carryout the inspection Supervisor
3.Access & working platforms shall be free from loose
materials & obstacles

1. Proper training on emergency to all workmen shall be

All workmen who involving in the conducted to avoid panic situation during emergency Site Engineer /
6 Emergency
work condition. Supervisor
2. Emergency no displayed on site.

7 Night work Visibility. Site Engineer /

Fatigue 1. Low visibility hazard must be emphasized in tool box Supervisor
meeting
4
Sl.
Sequence of Operation – Activity Steps Hazard Recommended safe job procedures Action by
No.

2. Ensure sufficient site lighting for job where required.

3. Adhere to good fatigue management practices.
4. Get a good session of sleep prior to commencing
shift.
5. Report to foremen/supervisor when symptoms of
fatigue affect safe operation.

8 If any

Signature: Signature:
Name of site Safety In-charge : Mr. Arun Name of Site In-charge : Mr.Kumar Babu