TOPFINISH Bell 1S & Variants

Advanced High Speed Rotation Applicator

for Reciprocator and Fixed Arrangements
Superior atomization for top finish quality
Superior transfer efficiency
Minimal air consumption
Fast color change < 5 sec for up to 4 colors
Integrated 2K version available
 Customer Workpiece Examples
Superior coating quality
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 Customer Workpiece Examples
Left turn Right turn
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 Customer Workpiece Pump
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 Customer Work piece Bicycle from the front
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 Customer Work piece Bicycle from the back
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 Customer Example: Bottle coating
Coating quality of our solution meets
customers expectations already in the first
run.
Better than competition
20 to 25% less paint consumption
Up to 40% less drive air consumption
10 to 30% less shroud air consumption
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TOPFINISH BELL 1S
Introduction
Variant of TOPFINISH Robot Bell
Uses same key components such as
bell cups, turbine and valve disc. Spare
and wear parts are the same.
Light weight and compact product which
can be easily and flexible mounted to
any fixed arrangement.
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TOPFINISH Bell 1S – Features
Optimized for usage with reciprocators and fixed
axes:
Light weight: 4 kg
Concept with a two shroud air rings to achieve
huge spray pattern variations
More compact & service friendly due to radial
inserted valves
Internal / external flushing of the bell cup
Applicable to solvent and waterborne paint
Useable with High Voltage up to 100 KV
CE, Atex Zone 2 certified
Standard control unit available: RBC 1E
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TOPFINISH BELL 1S
Benefits
Various Bell cups 5 Dump valve included for fast
1 color changes
for any application
Fast color change within 5 sec
Internal / External 6
up to 4 colors
2 flushing of the bell cup
7 Integrated 2K variants
Wide spray pattern
3 adjustment from 70
to 800 mm Stable mounting
8
capability
Robust set-up with
4 fast serviceability
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Key Benefits – Bell Cups I
Type 30 mm 50 mm 70 mm Material
Smooth Consistal*/ Titanium
Straight serrated Consistal*/ Titanium
Cross serrated Consistal*/ Titanium
* Consistal = light material, aluminum based with good abrasive characteristics
Depending on shape and size of the parts to be coated customers
can choose the most appropriate size and form of the bell cup.
Smaller parts could be sprayed with 30 mm bell cup diameter. If
square meter, flat parts or even just high paint flow rates are more
important, we suggest to use the 70mm bell cup. We assume that
the bell cup 50mm will be used as an all-rounder.
Per material and application the most appropriate serration can be
chosen.
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Key Benefits – Bell Cups II
Smooth Straight Cross
serrated serrated
Primer x
Base Coat x Smooth
Clear Coat x
Metallic-Paint x
UV-Paint x Straight serrated
Epoxy-Paint x
PU-Paint
Acryl-Paint x
Cross serrated
1K-Material
2K-Material x suitable
very suitable
Abrasive Material x x less suitable
Often Colour changes xx not suitable
xx
High mixing x
characteristics
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Key Benefit – Internal / External flushing
Die TOPFINISH Robot Bell 1 provides two flushing procedures:
1. The internal flushing of the bell cup
2. The external flushing of the bell cup
During spraying some paint will remain dry on the front side /backside of the bell
cup. To avoid manual cleaning and thus to interrupt the coating process the
remaining dirt can be cleaned via internal / external flushing. For this there are
special openings in the bell cup as well as in the nozzle. Typically the flushing
procedures will last only 1 second and will be repeated periodically.
External flushing
External flushing
Internal flushing
Internal flushing
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Key Benefits – Spray Pattern Adjustment
The variable spray pattern will create a applicator for a wide variety of applications !
Two shroud air create a huge variation on the spray pattern from 80 mm to 800 mm. This will
increase the flexibility and also the overall performance. The traditional bell application is to
provide mainly a wide and soft spray pattern but also to reach deep corners and edges with
a hard spray pattern.
The TOPFINISH Bell 1S can create soft and hard spray pattern by simple changing the
shroud air parameters.
Good coverage by wide spray pattern
with good coverage
Good penetration by smaller spray pattern
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Key Benefits – Robustness
The TOPFINISH Robot Bell has stainless steel valves and seats,
which are designed for trouble free installations. The valve block is
made out of stainless steel being capable to handle specially 2K
materials.
This material selection was done to be able to clean and handle
the Bell 1S in a durable way without taking care about plastic
threads and plastic bodies which might need to replace after
several cleanings.
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 Key Benefits – Fast Colour Change
Colour change within less than 5 sec!
The TOPFINISH Bell 1S / RobotBell 1 provides two options for an integrated valve disc for fast
color changes:
Valve disc with 2 colors: 2 x color / 2 x dump / 2 x flush valves
Valve disc with 4 colors: 4 x color / 1 x dump / 2 x flush valves
The color change will be quite close to the spray head, therefore fast colour change times are
easy to reach. Use of two flushing mediums possible: air / solvent or two individual solvents.
Benefits:
Less waste of unnecessary paint and flushing lost due to shorter distance
Quicker by flushing and filling
Unique at this range of Robot Bells (best performer by lowest price)
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Valve Disc 2 Colors
TOPFINISH Bell 1S_2C -> straight versions with 2 Colour Valves for rim
segment with two dedicated colour circles; 2 x Color
Valve, 2 x Dump Valve and 2 x Flushing Bell
- available for TF RobotBell 1 as well
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 Valve Disc 4 Colors
TOPFINISH RobotBell 1_4C -> integrated fast colour change for up to 4 Colour
Valves -> 4 Colour Valve, 1 Dump Valve and 1
Flushing Bell
- enables fast colour changes for up to 4 colours
- available for TF Bell 1S as well
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 Key Benefits – Integrated 2K Variants
To address the increasing 2K materials market Wagner has foreseen to have as an
additional version an integrated 2K mixer solution within the TOPFINISH RobotBell 1. The
two components can be triggered, so that only mixed material will come to the bell cup. Due
to the rotation the 2K material will get an additional mixing effect.
Benefits:
Static mixer close to the applicator
Less waste of unnecessary paint and flushing lost due to shorter distance
Quicker by flushing and filling
More trouble free as less parts & material tube are in contact with 2K material
Unique at this range of robot bells (best performer by lowest price)
Dump valve will be used for Material B
Material tube with static mixer
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Mounting for TOPFINISH Bell 1S
Stable mounting for reciprocator & fixed arrangements available:
Minimized vibrations during acceleration and stop of movements
Turn able in 2 axes
Part number: 2384350
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 TOPFINISH RobotBell I - Control Unit RBC 1E
Enables to sell complete CE certified package Robot Bell plus
Control Unit
Standard Versions available on demand for specialized & trained
dealer / systems integrators, includes:
• 7” Touch Display IP 54
• Closed Loop Speed Control
• High Voltage Closed Loop
• Control of air & proportional valves (1 paint/solvent/dump)
• Control of process parameters like shaping air, high voltage
• Recipes programming & control (Speed Bell HV, SA1,SA2)
• Two Cascade cabinet options for HV generation:
1. Including discharger unit for solvent paint applications
2. With earth switch for waterborne applications
• Emergency Stop
• Security controlled main air ( deactivation in case of fire &
exhaust air not ok)
• Security interface performance level D with “booth ok” and “
protective door”
• Interface for high voltage illumination & alarm horn
• Can be control by external Robot Control via Robot Interface * Available for TF RobotBell /
Bell 1S versions with 1C only
(digital / analog: Speed Bell HV, SA1,SA2)
Further options on request
Paint flow control need to be implemented by an external solution!
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 TOPFINISH RobotBell 1 - Control Unit RBC 1E
Consist of
Control Unit RBC 1E, Basic Cabinet with Software (2373752)
plus
HV Cabinet RBC 1E with Discharge Unit (2373753): Cascade
with wall mounted cabinet with Discharge Unit for solvent
based paint applications
or
HV Cabinet RBC 1E, +SHV1 with Earth Switch (2373754):
Cascade with wall mounted cabinet with Earth Switch for
solvent based paint or waterborne paint applications
or
HV Cabinet RBC 1E, +SHV2 with Earth Switch (2386883):
Cascade with wall mounted cabinet with Earth Switch and
1 Control Unit per Bell
Discharge unit
1 HV Cabinet per 2 Bells
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 TOPFINISH RobotBell I - Control Unit RBC 1E
Number Description
1 Bell Robot Bell 1 On /Off
2 Actual speed Actual speed of Robot Bell 1 Operation Setpoints
3 FB Flushing Bell
High Voltage 7
1 Speed Bell 8
4 Paint On Material valve On/Off
Shaping Air1 9
5 Dump Dump valve On/Off 2
Shaping Air2 10
6 SA Shaping Air On/Off Paint
3 4 on
7 High Voltage Set point high voltage
11
8 Speed Bell Set point Bell speed 5 6
9 Shaping Air 1 Set point Shaping air 1
10 Shaping Air 2 Set point Shaping air 2
11 High Voltage Monitoring for actual status
of high voltage
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Technical Concept – Air bearing
The bearing air cannot survive any air supply interruptions, therefore Wagner require two
air inlets. If the air bearing will be degrease in the pressure below 5,2 bar the air bearing
become instable and could finally damage the air bearing itself. Thus the air bearing must
be served with air pressure by an individual inlet. It has to be continuously on.
The bearing air monitor signal is checked by a pressure switch and starts stopping
immediately if the pressure is less than 5,2 bar.
The air inlet of the main air could be sometimes interrupted by shut off valves, which might
be closed during fire alarms. Thus a small puffer tank from approx. 20l is strongly
recommended, which supply the turbine with air during the breaking time to overcome air
supply interruptions.
Shut off
valve
Filter <5µ
Drive air
TopFinish
Bearing air Robotbell1
Puffer tank
20 liter RBC1E Bearing air
monitoring
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