Simulation of Vertical

Lift Hydraulic Press

Date: Friday, February 08, 2019
Designer: Usama
Study name: Full Body FEA
Analysis type: Static

Table of Contents
Model Information..................................2
Study Properties.....................................5
Units..................................................5
Material Properties.................................6
Loads and Fixtures..................................8
Connector Definitions..............................9
Contact Information...............................13
Mesh Information..................................15
Resultant Forces...................................17
Study Results.......................................18

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 1

Model Information

Model name: Vertical Lift Hydraulic Press

Current Configuration: Simulation

Solid Bodies
Document Name and Document Path/Date
Treated As Volumetric Properties
Reference Modified
Cut-Extrude3
Mass:12.3383 kg
Volume:0.00157176 m^3 E:\EndFloat\Assembly\
Solid Body Density:7850 kg/m^3 Parts\BF_2.SLDPRT
Weight:120.915 N Feb 08 08:29:36 2019

Mass:165.415 kg
Volume:0.0209386 m^3 E:\EndFloat\Assembly\
Cut-Extrude3
Solid Body Density:7900 kg/m^3 Parts\Ch_000.SLDPRT
Weight:1621.06 N Feb 08 08:33:05 2019

Mass:62.3164 kg
Volume:0.00788816 m^3 E:\EndFloat\Assembly\
Cut-Extrude8
Solid Body Density:7900 kg/m^3 Parts\Ch_001.SLDPRT
Weight:610.701 N Feb 08 09:14:50 2019

Fillet1 Solid Body Mass:1.72111 kg E:\EndFloat\Assembly\

Volume:0.00021925 m^3 Parts\Ch_002.SLDPRT
Density:7850 kg/m^3 Feb 08 08:46:57 2019
Weight:16.8669 N

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 2

 Mass:1.72111 kg
Volume:0.00021925 m^3 E:\EndFloat\Assembly\
Fillet1
Solid Body Density:7850 kg/m^3 Parts\Ch_002.SLDPRT
Weight:16.8669 N Feb 08 08:46:57 2019

Mass:1.72111 kg
Volume:0.00021925 m^3 E:\EndFloat\Assembly\
Fillet1
Solid Body Density:7850 kg/m^3 Parts\Ch_002.SLDPRT
Weight:16.8669 N Feb 08 08:46:57 2019

Mass:1.72111 kg
Volume:0.00021925 m^3 E:\EndFloat\Assembly\
Fillet1
Solid Body Density:7850 kg/m^3 Parts\Ch_002.SLDPRT
Weight:16.8669 N Feb 08 08:46:57 2019

Mass:3.70495 kg
Volume:0.000471968 m^3 E:\EndFloat\Assembly\
Cut-Extrude3
Solid Body Density:7850 kg/m^3 Parts\Ch_003.SLDPRT
Weight:36.3085 N Feb 06 16:28:23 2019

Mass:3.70495 kg
Volume:0.000471968 m^3 E:\EndFloat\Assembly\
Cut-Extrude3
Solid Body Density:7850 kg/m^3 Parts\Ch_003.SLDPRT
Weight:36.3085 N Feb 06 16:28:23 2019

Mass:26.4827 kg
Volume:0.00337359 m^3 E:\EndFloat\Assembly\
Cut-Extrude2
Solid Body Density:7850 kg/m^3 Parts\BF_Plate1.SLDPRT
Weight:259.53 N Feb 08 09:51:12 2019

Mass:1.15177 kg
Volume:0.000146722 m^3 E:\EndFloat\Assembly\
Cut-Revolve2
Solid Body Density:7850 kg/m^3 Parts\BF_Plate2.SLDPRT
Weight:11.2874 N Feb 07 09:51:26 2019

Mass:1.15177 kg
Volume:0.000146722 m^3 E:\EndFloat\Assembly\
Cut-Revolve2
Solid Body Density:7850 kg/m^3 Parts\BF_Plate2.SLDPRT
Weight:11.2874 N Feb 07 09:51:26 2019

Mass:1.15177 kg
Volume:0.000146722 m^3 E:\EndFloat\Assembly\
Cut-Revolve2
Solid Body Density:7850 kg/m^3 Parts\BF_Plate2.SLDPRT
Weight:11.2874 N Feb 07 09:51:26 2019

Mass:1.15177 kg
Volume:0.000146722 m^3 E:\EndFloat\Assembly\
Cut-Revolve2
Solid Body Density:7850 kg/m^3 Parts\BF_Plate2.SLDPRT
Weight:11.2874 N Feb 07 09:51:26 2019

Mass:5.18199 kg
Volume:0.000660126 m^3 E:\EndFloat\Assembly\
Fillet2
Solid Body Density:7850 kg/m^3 Parts\TF_Fixture.SLDPRT
Weight:50.7835 N Feb 05 16:05:07 2019

Cut-Extrude2 Solid Body Mass:18.8986 kg E:\EndFloat\Assembly\

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 3

 Volume:0.00240747 m^3
Density:7850 kg/m^3 Parts\TF_Plate1.SLDPRT
Weight:185.206 N Feb 07 14:36:28 2019

Mass:0.22474 kg
Volume:2.86293e-005 m^3 E:\EndFloat\Assembly\
Cut-Revolve1[3]
Solid Body Density:7850 kg/m^3 Parts\TF_Plate2.SLDPRT
Weight:2.20245 N Feb 08 08:30:05 2019

Mass:0.22474 kg
Volume:2.86293e-005 m^3 E:\EndFloat\Assembly\
Cut-Revolve1[2]
Solid Body Density:7850 kg/m^3 Parts\TF_Plate2.SLDPRT
Weight:2.20245 N Feb 08 08:30:05 2019

Mass:0.22474 kg
Volume:2.86293e-005 m^3 E:\EndFloat\Assembly\
Cut-Revolve1[4]
Solid Body Density:7850 kg/m^3 Parts\TF_Plate2.SLDPRT
Weight:2.20245 N Feb 08 08:30:05 2019

Mass:0.22474 kg
Volume:2.86293e-005 m^3 E:\EndFloat\Assembly\
Cut-Revolve1[1]
Solid Body Density:7850 kg/m^3 Parts\TF_Plate2.SLDPRT
Weight:2.20245 N Feb 08 08:30:05 2019

Mass:2.17919 kg
Volume:0.000277604 m^3 E:\EndFloat\Assembly\
Boss-Extrude1
Solid Body Density:7850 kg/m^3 Parts\TF_Plate3.SLDPRT
Weight:21.3561 N Feb 08 08:35:37 2019

Mass:2.17919 kg
Volume:0.000277604 m^3 E:\EndFloat\Assembly\
Boss-Extrude1
Solid Body Density:7850 kg/m^3 Parts\TF_Plate3.SLDPRT
Weight:21.3561 N Feb 08 08:35:37 2019

Mass:5.92481 kg
Volume:0.000754753 m^3 E:\EndFloat\Assembly\
Cut-Extrude1
Solid Body Density:7850 kg/m^3 Parts\TF_Plate4.SLDPRT
Weight:58.0632 N Feb 02 12:43:30 2019

Mass:0.122764 kg
Volume:1.56387e-005 m^3 E:\EndFloat\Assembly\
Boss-Extrude1
Solid Body Density:7850 kg/m^3 Parts\TF_Ribs.SLDPRT
Weight:1.20308 N Feb 07 08:50:44 2019

Mass:0.122764 kg
Volume:1.56387e-005 m^3 E:\EndFloat\Assembly\
Boss-Extrude1
Solid Body Density:7850 kg/m^3 Parts\TF_Ribs.SLDPRT
Weight:1.20308 N Feb 07 08:50:44 2019

Mass:0.122764 kg
Volume:1.56387e-005 m^3 E:\EndFloat\Assembly\
Boss-Extrude1
Solid Body Density:7850 kg/m^3 Parts\TF_Ribs.SLDPRT
Weight:1.20308 N Feb 07 08:50:44 2019

Boss-Extrude1 Solid Body Mass:0.122764 kg E:\EndFloat\Assembly\

Volume:1.56387e-005 m^3 Parts\TF_Ribs.SLDPRT
Density:7850 kg/m^3 Feb 07 08:50:44 2019

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 4

 Weight:1.20308 N

Study Properties
Study name Full Body FEA
Analysis type Static
Mesh type Solid Mesh
Thermal Effect: On
Thermal option Include temperature loads
Zero strain temperature 298 Kelvin
Include fluid pressure effects from SolidWorks Off
Flow Simulation
Solver type Automatic
Inplane Effect: Off
Soft Spring: Off
Inertial Relief: Off
Incompatible bonding options Automatic
Large displacement Off
Compute free body forces On
Friction Off
Use Adaptive Method: Off
Result folder SolidWorks document (E:\EndFloat\Assembly)

Units
Unit system: SI (MKS)
Length/Displacement mm
Temperature Kelvin
Angular velocity Rad/sec
Pressure/Stress N/m^2

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 5

Material Properties
Model Reference Properties Components
Name: ASTM A36 Steel SolidBody 1(Cut-Extrude3)
Model type: Linear Elastic Isotropic (BF_2-1),
Default failure Max von Mises Stress SolidBody 1(Fillet1)(Chassis-
criterion: 1/Ch_002-12),
Yield strength: 2.5e+008 N/m^2 SolidBody 1(Fillet1)(Chassis-
Tensile strength: 4e+008 N/m^2 1/Ch_002-13),
Elastic modulus: 2e+011 N/m^2 SolidBody 1(Fillet1)(Chassis-
Poisson's ratio: 0.26 1/Ch_002-3),
Mass density: 7850 kg/m^3 SolidBody 1(Fillet1)(Chassis-
Shear modulus: 7.93e+010 N/m^2 1/Ch_002-9),
SolidBody 1(Cut-Extrude3)
(Chassis-1/Ch_003-1),
SolidBody 1(Cut-Extrude3)
(Chassis-1/Ch_003-2),
SolidBody 1(Cut-Extrude2)
(Hydraulic-1/BF_Plate1-1),
SolidBody 1(Cut-Revolve2)
(Hydraulic-1/BF_Plate2-1),
SolidBody 1(Cut-Revolve2)
(Hydraulic-1/BF_Plate2-2),
SolidBody 1(Cut-Revolve2)
(Hydraulic-1/BF_Plate2-3),
SolidBody 1(Cut-Revolve2)
(Hydraulic-1/BF_Plate2-4),
SolidBody 1(Fillet2)
(TopFixture-1/TF_Fixture-1),
SolidBody 1(Cut-Extrude2)
(TopFixture-1/TF_Plate1-1),
SolidBody 1(Cut-Revolve1[3])
(TopFixture-1/TF_Plate2-1),
SolidBody 2(Cut-Revolve1[2])
(TopFixture-1/TF_Plate2-1),
SolidBody 3(Cut-Revolve1[4])
(TopFixture-1/TF_Plate2-1),
SolidBody 4(Cut-Revolve1[1])
(TopFixture-1/TF_Plate2-1),
SolidBody 1(Boss-Extrude1)
(TopFixture-1/TF_Plate3-1),
SolidBody 1(Boss-Extrude1)
(TopFixture-1/TF_Plate3-2),
SolidBody 1(Cut-Extrude1)
(TopFixture-1/TF_Plate4-1),
SolidBody 1(Boss-Extrude1)
(TopFixture-1/TF_Ribs-10),
SolidBody 1(Boss-Extrude1)
(TopFixture-1/TF_Ribs-12),
SolidBody 1(Boss-Extrude1)
(TopFixture-1/TF_Ribs-2),
SolidBody 1(Boss-Extrude1)
(TopFixture-1/TF_Ribs-9)
Curve Data:N/A

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 6

 Name: AISI 1020 SolidBody 1(Cut-Extrude3)
Model type: Linear Elastic Isotropic (Chassis-1/Ch_000-3),
Default failure Unknown SolidBody 1(Cut-Extrude8)
criterion: (Chassis-1/Ch_001-2)
Yield strength: 3.51571e+008 N/m^2
Tensile strength: 4.20507e+008 N/m^2
Elastic modulus: 2e+011 N/m^2
Poisson's ratio: 0.29
Mass density: 7900 kg/m^3
Shear modulus: 7.7e+010 N/m^2
Thermal expansion 1.5e-005 /Kelvin
coefficient:

Curve Data:N/A

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 7

Loads and Fixtures
Fixture name Fixture Image Fixture Details
Entities: 2 face(s)
Type: Fixed Geometry

Fixed-1

Resultant Forces
Components X Y Z Resultant
Reaction force(N) -0.000232756 12975.6 -7.93934e-005 12975.6
Reaction Moment(N-m) 0 0 0 0

Load name Load Image Load Details

Entities: 1 face(s)
Type: Apply normal force
Value: 68670 N

Force-2

Reference: Top Plane

Values: 0 0 -9.81
Units: SI

Gravity-1

Entities: 1 face(s)
Reference: Face< 1 >
Type: Apply force
Values: 0, 0, 78480 N
Force-3

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 8

Connector Definitions

Pin/Bolt/Bearing Connector
Model Reference Connector Details Strength Details
Entities: 2 edge(s)
Type: Bolt(Head/Nut
diameter)
(Counterbore)
Head diameter: 36 mm
Nut diameter: 36 mm
Nominal shank 24
No Data
diameter:
Preload (Torque): 0
Young's modulus: 2.1e+011
Counterbore with Nut-1 Poisson's ratio: 0.28
Preload units: N-m

Connector Forces
Type X-Component Y-Component Z-Component Resultant
Axial Force (N) 1576.2 18628 2245.1 18829
Shear Force (N) 846.22 424.36 -4115.1 4222.6
Bending moment (N-m) 23.807 -3.5239 12.525 27.131

Entities: 2 edge(s)
Type: Bolt(Head/Nut
diameter)
(Counterbore)
Head diameter: 36 mm
Nut diameter: 36 mm
Nominal shank 24
No Data
diameter:
Preload (Torque): 0
Young's modulus: 2.1e+011
Counterbore with Nut-2 Poisson's ratio: 0.28
Preload units: N-m

Connector Forces
Type X-Component Y-Component Z-Component Resultant
Axial Force (N) -443.35 26870 4847 27307
Shear Force (N) 518.26 561.64 -3066.2 3160
Bending moment (N-m) -12.712 -0.2173 0.041884 12.714

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 9

 Entities: 2 edge(s)
Type: Bolt(Head/Nut
diameter)
(Counterbore)
Head diameter: 36 mm
Nut diameter: 36 mm
Nominal shank 24
No Data
diameter:
Preload (Torque): 0
Young's modulus: 2.1e+011
Counterbore with Nut-3 Poisson's ratio: 0.28
Preload units: N-m

Connector Forces
Type X-Component Y-Component Z-Component Resultant
Axial Force (N) 2674.1 28329 2587.3 28573
Shear Force (N) -2297.5 403.83 -2047.1 3103.6
Bending moment (N-m) -38.291 6.9468 -36.486 53.345

Entities: 2 edge(s)
Type: Bolt(Head/Nut
diameter)
(Counterbore)
Head diameter: 36 mm
Nut diameter: 36 mm
Nominal shank 24
No Data
diameter:
Preload (Torque): 0
Young's modulus: 2.1e+011
Counterbore with Nut-4 Poisson's ratio: 0.28
Preload units: N-m

Connector Forces
Type X-Component Y-Component Z-Component Resultant
Axial Force (N) -322.95 16475 1870.2 16584
Shear Force (N) -2422.8 315.59 -3198.5 4024.9
Bending moment (N-m) 11.249 5.2037 -43.898 45.614

Entities: 2 edge(s)
Type: Bolt(Head/Nut
diameter)
(Counterbore)
Head diameter: 36 mm
Nut diameter: 36 mm
Nominal shank 24
No Data
diameter:
Preload (Torque): 0
Young's modulus: 2.1e+011
Counterbore with Nut-5 Poisson's ratio: 0.28
Preload units: N-m

Connector Forces
Type X-Component Y-Component Z-Component Resultant
Axial Force (N) -2827.2 18209 -2961.6 18663
Shear Force (N) -927.69 477.29 3820 3959.9

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 10

 Bending moment (N-m) -24.279 -5.8648 -12.882 28.103

Entities: 2 edge(s)
Type: Bolt(Head/Nut
diameter)
(Counterbore)
Head diameter: 36 mm
Nut diameter: 36 mm
Nominal shank 24
No Data
diameter:
Preload (Torque): 0
Young's modulus: 2.1e+011
Counterbore with Nut-6 Poisson's ratio: 0.28
Preload units: N-m

Connector Forces
Type X-Component Y-Component Z-Component Resultant
Axial Force (N) 1102.4 26021 -1256.6 26075
Shear Force (N) -559.22 67.397 905.01 1066
Bending moment (N-m) 60.502 -2.5741 -0.22679 60.557

Entities: 2 edge(s)
Type: Bolt(Head/Nut
diameter)
(Counterbore)
Head diameter: 36 mm
Nut diameter: 36 mm
Nominal shank 24
No Data
diameter:
Preload (Torque): 0
Young's modulus: 2.1e+011
Counterbore with Nut-7 Poisson's ratio: 0.28
Preload units: N-m

Connector Forces
Type X-Component Y-Component Z-Component Resultant
Axial Force (N) -1562.3 29181 -1389.2 29256
Shear Force (N) 2005.8 166.45 1240.6 2364.4
Bending moment (N-m) 57.821 4.4217 27.857 64.333

Entities: 2 edge(s)
Type: Bolt(Head/Nut
diameter)
(Counterbore)
Head diameter: 36 mm
Nut diameter: 36 mm
Nominal shank 24
No Data
diameter:
Preload (Torque): 0
Young's modulus: 2.1e+011
Counterbore with Nut-8 Poisson's ratio: 0.28
Preload units: N-m

Connector Forces

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 11

 Type X-Component Y-Component Z-Component Resultant
Axial Force (N) 198.24 15398 -3405.1 15771
Shear Force (N) 2441.6 836.4 3924.2 4696.9
Bending moment (N-m) -32.344 10.221 44.333 55.821

Entities: 2 edge(s)
Type: Bolt(Head/Nut
diameter)
(Counterbore)
Head diameter: 36 mm
Nut diameter: 36 mm
Nominal shank 24
No Data
diameter:
Preload (Torque): 0
Young's modulus: 2.1e+011
Counterbore with Nut-9 Poisson's ratio: 0.28
Preload units: N-m

Connector ForcesNo Data

Entities: 2 edge(s)
Type: Bolt(Head/Nut
diameter)
(Counterbore)
Head diameter: 36 mm
Nut diameter: 36 mm
Nominal shank 24
No Data
diameter:
Preload (Torque): 0
Young's modulus: 2.1e+011
Counterbore with Nut-10 Poisson's ratio: 0.28
Preload units: N-m

Connector ForcesNo Data

Entities: 2 edge(s)
Type: Bolt(Head/Nut
diameter)
(Counterbore)
Head diameter: 36 mm
Nut diameter: 36 mm
Nominal shank 24
No Data
diameter:
Preload (Torque): 0
Young's modulus: 2.1e+011
Counterbore with Nut-11 Poisson's ratio: 0.28
Preload units: N-m

Connector ForcesNo Data

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 12

 Entities: 2 edge(s)
Type: Bolt(Head/Nut
diameter)
(Counterbore)
Head diameter: 36 mm
Nut diameter: 36 mm
Nominal shank 24
No Data
diameter:
Preload (Torque): 0
Young's modulus: 2.1e+011
Counterbore with Nut-12 Poisson's ratio: 0.28
Preload units: N-m

Connector ForcesNo Data

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 13

Contact Information

Contact Contact Image Contact Properties

Type: No Penetration
contact pair
Entites: 3 face(s)
Advanced: Surface to
surface
Contact Set-1

Contact/Friction forces
Components X Y Z Resultant
Contact Force(N) 0 -3.0795E-011 0 3.0795E-011
Type: No Penetration
contact pair
Entites: 3 face(s)
Advanced: Surface to
surface
Contact Set-2

Contact/Friction forces
Components X Y Z Resultant
Contact Force(N) 0 0 6.668E-012 6.668E-012
Type: No Penetration
contact pair
Entites: 3 face(s)
Advanced: Surface to
surface
Contact Set-3

Contact/Friction forces
Components X Y Z Resultant
Contact Force(N) 0 0 2.4681E-012 2.4681E-012

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 14

 Contact Contact Image Contact Properties
Type: Bonded
Components: 1 component(s)
Options: Compatible
mesh
Global Contact

Mesh Information
Mesh type Solid Mesh
Mesher Used: Standard mesh
Automatic Transition: On
Include Mesh Auto Loops: On
Jacobian points 4 Points
Element Size 24.4422 mm
Tolerance 1.22211 mm
Mesh Quality Draft Quality Mesh
Remesh failed parts with incompatible mesh On

Mesh Information - Details

Total Nodes 64164
Total Elements 241878
Maximum Aspect Ratio 190.34
% of elements with Aspect Ratio < 3 85.6
% of elements with Aspect Ratio > 10 0.452
Time to complete mesh(hh;mm;ss): 00:02:03
Computer name: PPC05

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 15

Mesh Control Information:
Mesh Control Name Mesh Control Image Mesh Control Details
Entities: 1 Solid Body (s)
Units: mm
Size: 5
Ratio: 1.5
Control-7

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 16

Resultant Forces
Reaction Forces
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N -0.000232756 12975.6 -7.93934e-005 12975.6

Reaction Moments
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N-m 0 0 0 0

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 17

Study Results

Name Type Min Max

Stress1 VON: von Mises Stress 0.000158243 N/mm^2 150.296 N/mm^2 (MPa)
(MPa) Node: 3446
Node: 23680

Vertical Lift Hydraulic Press-Full Body FEA-Stress-Stress1

Name Type Min Max

Displacement1 URES: Resultant Displacement 0 mm 0.33564 mm
Node: 23059 Node: 26170

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 18

Name Type Min Max

Vertical Lift Hydraulic Press-Full Body FEA-Displacement-Displacement1

Name Type Min Max

Strain1 ESTRN: Equivalent Strain 5.91811e-010 0.000841871
Element: 76959 Element: 68707

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 19

Name Type Min Max

Vertical Lift Hydraulic Press-Full Body FEA-Strain-Strain1

Name Type Min Max

Factor of Safety3 Max von Mises Stress 3.8443 11166.5
Node: 53001 Node: 52920

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 20

Name Type Min Max

Vertical Lift Hydraulic Press-Full Body FEA-Factor of Safety-Factor of Safety3

Name Type
Fatigue Check1 Fatigue Check Plot

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 21

Name Type

Vertical Lift Hydraulic Press-Full Body FEA-Fatigue Check-Fatigue Check1

Analyzed with SolidWorks Simulation Simulation of Vertical Lift Hydraulic Press 22