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威海普益船舶环保科技有限公司 Weihai Puyi Marine Environmental Technology Co.,Ltd.

船舶废气清洗系统
SOx 排放符合性计划

Ship Exhaust Gas Cleaning System


SOx Emission Compliance Plan
(SECP)
文件编号 File NO.: O140-DC-03
版本号 Version NO.: C

IMO 编号 NO.:9466570
项目序列号 Project serial NO.:PYHB G904
设备型号 Device type:PYDeSOx-O140

Class ID:
承认 Approved by:

威海普益船舶环保科技有限公司
Weihai Puyi Marine Environmental Technology Co.,Ltd
2018 年 12 月 22 日 December 22th, 2018
APPROVED
MARPOL Annex VI, Reg. 4 &
MEPC.259(68)

SEE LETTER Date: 2019-08-09

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威海普益船舶环保科技有限公司 Weihai Puyi Marine Environmental Technology Co.,Ltd.

目录
Contents

1 简介................................................................................................................................................................. 4
1 Brief introduction ............................................................................................................................................ 4
2 船舶具体细节................................................................................................................................................ 4
2 Details of ship ................................................................................................................................................. 4
3 燃油燃烧设备................................................................................................................................................ 5
3 Fuel Oil Combustion Equipment ..................................................................................................................... 5
3.1 接入 EGC 装置的设备 .................................................................................................................. 5
3.1 Equipment connected to the EGC system ............................................................................................. 5
3.2 不接入 EGC 装置的设备 .................................................................................................................... 8
3.2 Engines not connected to the EGC system ........................................................................................... 8
4 燃油硫含量限值与 SO2/CO2 比值 ................................................................................................................ 9
4 Sulphur content limit of fuel & the ratio value of SO2/CO2 ............................................................................ 9
5 符合性证明.................................................................................................................................................. 10
5 Demonstration of Compliance ...................................................................................................................... 10

APPROVED
MARPOL Annex VI, Reg. 4 &
MEPC.259(68)

SEE LETTER Date: 2019-08-09

2 / 11
威海普益船舶环保科技有限公司 Weihai Puyi Marine Environmental Technology Co.,Ltd.

文档修订记录
Document revision record
版本 完成人 发布原因 审核 批准 时间 备注
Edition Person Reason for issue Check Approval Time Note
仲艳红 首次发布 杨玉波 李栋
A 2018/12/22
Zhong Yanhong First issue Yang Yubo Li Dong
云线标注,标
根据 DNVGL 意见修改 号为 B
仲艳红 杨玉波 李栋
B Modified according to the 2019/04/12 Cloud line
Zhong Yanhong Yang Yubo Li Dong
comments of DNVGL marks with
label B
修改废气分析仪和废水 云线标注,标
分析仪厂家 号为 C
仲艳红 杨玉波 李栋
C Modify the manufacture 2019/7/13 Cloud line
Zhong Yanhong Yang Yubo Li Dong
of the CEMS and water marks with
quality monitoring system label C

APPROVED
MARPOL Annex VI, Reg. 4 &
MEPC.259(68)

SEE LETTER Date: 2019-08-09

3 / 11
威海普益船舶环保科技有限公司 Weihai Puyi Marine Environmental Technology Co.,Ltd.

1 简介

1 Brief introduction

本计划是为满足 MARPOL 附则 VI 第 14.1 和 14.4 条的排放要求而设置的,采用


EGC 废气清洗装置清洗 SOx (部分或全部)的所有船舶,都应备有一份经主管部门批准
的 SOx 排放符合计划(SECP)。
This plan is arranged for complying with the requirements of regulations 14.1 and 14.4 of
MARPOL Annex VI, which is for all ships use an Exhaust Gas Cleaning (EGC) unit, in part or
in total, there should be a SECP for the ship, approved by the Administration.
本 SECP 应列出了每个需要满足 MARPOL 附则 VI 要求的燃油燃烧设备。
The SECP has listed each item of fuel oil combustion equipment which is to meet the
requirements for operating in accordance with the requirements of MARPOL Annex VI.
检验采用方案 B,SECP 说明了如何通过连续废气排放监测数据,证明船舶总的 SO2
(ppm) /CO2(%)比值符合 MARPOL 附则 VI 第 14.1 和/或 14.4 条要求。无法安
装 EGC 装置的燃油燃烧设备也应列入了 SECP 符合计划中。对于这些不能安装 EGC 装
置的燃油燃烧设备,应使用符合 MARPOL 附则 VI 第 14.1 和/或 14.4 条要求的燃油。
The test uses Scheme B, it also presents how continuous exhaust gas emissions monitoring
system (CEMS) to demonstrate that the ships total SO2 (ppm) / CO2 (%) ratio is comparable to
the requirements of regulation 14.1 and/or 14.4 of MARPOL Annex VI. The fuel combustion
equipment that cannot be installed to EGC devices should also be included in the SECP. For
these fuel combustion equipment that cannot be installed to EGC devices, the used fuel should
comparable to the requirements of regulation 14.1 and/or 14.4 of MARPOL Annex VI.
SOx 及洗涤水的排放需要满足当地的法规要求。
SOx and washwater emissions need to meet local regulatory requirements.

2 船舶具体细节

2 Details of ship
APPROVED
MARPOL Annex VI, Reg. 4 &
MEPC.259(68)

SEE LETTER Date: 2019-08-09

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威海普益船舶环保科技有限公司 Weihai Puyi Marine Environmental Technology Co.,Ltd.

船舶型号 156,000DWT 原油船


Type of ship 156,000DWT crude oil tanker
船名
ADVANTAGE START
Name of ship
IMO 编号
9466570
IMO number
船级社
DNVGL
Class
船旗
MARSHALL ISLANDS
Flag
船东
ADVANTAGE TANKERS LLC
Ship owner

项目类型 改造
Project type Retrofit

3 燃油燃烧设备

3 Fuel Oil Combustion Equipment

3.1 接入 EGC 装置的设备


3.1 Equipment connected to the EGC system

EGCS配置 一套EGCS连至一台主机、三台辅机、两台锅炉;
EGCS configuration One EGCS connected to 1×ME, 3×AEs and 2× Boilers;

本 EGC 产品设置洗涤塔一件,接入洗涤塔的燃油燃烧设备有主机、三台辅机及两台
锅炉,均设置旁通(便于维修)。

There is 1 Scrubber for the EGC device, and the fuel combustion equipment connected to
the Scrubber are: 1×M/E, 3×A/Es and 2× Boilers. By-passes are set for M/E, AE 1&2&3 and 2
boilers (Easy to maintenance).
接入 EGC 系统的设备详情如下:
The details of engines connected to the EGC system are as follows:

APPROVED
MARPOL Annex VI, Reg. 4 &
MEPC.259(68)

SEE LETTER Date: 2019-08-09

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威海普益船舶环保科技有限公司 Weihai Puyi Marine Environmental Technology Co.,Ltd.

 主机 Main engine (M/E)


项目 Item 参数 Parameter
MAN B&W
制造商/型号/数量 Maker/model/quantity
6S70MC-C7.1-TII,1 set

冲程数 Strokes 2
燃油类型/硫含量 Fuel type /sulphur content HFO /3.5%
输出功率 MCR(kW) 18,660
废气流量 Exhaust gas flow (kg/h) 167,500
废气温度 Exhaust gas temperature (℃) 245
燃油消耗 Fuel consumption (g/kW.h) 174

 辅机 Auxiliary engine (A/E)


项目 Item 参数 Parameter
MAN
制造商/型号/数量 Maker, model, quantity
7L23/30H, 3 sets
冲程数 Strokes 4
B
燃油类型/硫含量 Fuel type & sulphur content HFO /3.5%
功率 Power(kW) 1,120
废气流量 Exhaust gas flow (kg/h) 7,200
废气温度 Exhaust gas temperature (℃) 395
燃油消耗 Fuel consumption (g/kW.h) 199

 锅炉 Boiler
项目 Item 参数 Parameter

制造商/型号/数量 Maker/ model/quantity SAACKE, FMB-VL 35, 2 sets

燃油类型/硫含量 Fuel type/sulphur content HFO /3.5%


蒸发量 Steam capacity(Ton/h) 35
废气流量 Exhaust gas flow (kg/h) 43,920
废气温度 Exhaust gas temperature (℃) 389
燃油消耗 Fuel consumption (kg/h) 2,600

 废气量计算 Exhaust gas flow calculation

 公海航行 Sailing on the Open sea---最大废气量 Maximum exhaust gas


设备 Equipment 负荷 Load 废气流量 Exhaust gas flow(kg/h)
主机 M/E 75% 136,800
辅机 1 A/E 1 65% 4, 680 APPROVED
MARPOL Annex VI, Reg. 4 &
MEPC.259(68)

辅机 2 A/E 2
SEE LETTER Date: 2019-08-09

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威海普益船舶环保科技有限公司 Weihai Puyi Marine Environmental Technology Co.,Ltd.

辅机 3 A/E 3
锅炉 1 Boiler1 70% 30400
锅炉 2 Boiler2
合计 Total 171,880

 进出港 Entering and leaving port


设备 Equipment 负荷 Load 废气流量Exhaust gas flow(kg/h)
主机 M/E 45% 89,400
辅机 1 A/E 1 75% 5,400
辅机 2 A/E 2 75% 5,400
辅机 3 A/E 2
锅炉 1 Boiler1 30% 13,900
锅炉 2 Boiler2
合计 Total 114,100

 停港或停泊 Port or Anchor


设备 Equipment 负荷 Load 废气流量Exhaust gas flow(kg/h)
主机 M/E
辅机 1 A/E 1 90% 6,480
辅机 2 A/E 2 90% 6,480
辅机 3 A/E 3
锅炉 1 Boiler1 75% 32,800
锅炉 2 Boiler2 75% 32,800
合计 Total 78,560
 EGCS 选型 EGCS Model Selection

参数 Parameters 参数值 Parameter values


设备型号 Equipment model PYDeSOx-O140
EGC 处理范围 EGC processing range(kg/h) 0-180,000

洗涤塔背压 Scrubber back pressure ≤1,300Pa

最小:海水温度
废气出口温度 Exhaust gas outlet temperature 最大:40℃
Min.: seawater temperature
Max.: 40℃
满足排放要求
系统性能 System performance Meet exhaust gas emission
requirement APPROVED
MARPOL Annex VI, Reg. 4 &

洗涤塔型式 Scrubber type U 型 U-type


MEPC.259(68)

SEE LETTER Date: 2019-08-09

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威海普益船舶环保科技有限公司 Weihai Puyi Marine Environmental Technology Co.,Ltd.

3.2 不接入 EGC 装置的设备


3.2 Engines not connected to the EGC system
除上述 3.1 条所述的设备外,其他燃油燃烧设备不接入 EGC 装置,需使用符合公约
要求的燃油,在进入控排区域时由船员提前更换燃油并记录燃油类型。
Except the equipment described above in 3.1, other fuel Combustion equipment shall not
be connected to EGC devices, which shall use compliant fuel in order to be compliant with
regulation, when entering the emission control areas (ECA), the crew should change fuel in
advance and record the type of fuel.

3.2.1 应急发电机
3.2.1 Emergency generator

应急发电机不接入洗涤塔中。
Emergency generator is not connected to Scrubber.

制造商、型号 Maker, model HENAN DIESEL ENGINE GROUP CO ,


TBD234V8
冲程数 Strokes 4
功率 Power MCR (kW) MCR 281
MCR 废气量 MCR Exhaust gas flow (kg/s) 0.45
Max. exhaust gas temperature 废气最高温度(℃) 350
燃油消耗量 Specific fuel oil consumption (g/kWh) 210

3.2.2 焚烧炉
3.2.2 Incinerator

焚烧炉不接入洗涤塔中。
Incinerator is not connected to Scrubber.

制造商、型号 Maker, model ATLAS A/S , 800 SL WS P


容量 capacity ( MJ/h or kcal/h ) 700,000 kcal/h
废气最高温度 Max. exhaust gas temperature (℃) 350
功率 Power (kW) 209

APPROVED
MARPOL Annex VI, Reg. 4 &
MEPC.259(68)

SEE LETTER Date: 2019-08-09

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威海普益船舶环保科技有限公司 Weihai Puyi Marine Environmental Technology Co.,Ltd.

4 燃油硫含量限值与 SO2/CO2 比值

4 Sulphur content limit of fuel & the ratio value of SO2/CO2

燃油硫含量与废气排放中 SO2(ppm)/CO2(% v/v)的比值存在对应的关系,详见表 1。本


EGC 装置的 SOx 去除率等效于燃油硫含量 0.1%(m/m%),即 SO2/CO2(% v/v)比值为 4.3。
The sulfur content of fuel and the ratio value of SO2 (ppm)/CO2 (% v/v) in emission
exhaust gas has corresponding relation, the details are shown in table 1. The removal efficiency
of SOx of this EGC device is equivalent to 0.1%S in MGO that is the SO2/CO2 ratio is 4.3.

燃油硫含量限值(% m/m)
SO2(ppm)/CO2(% v/v) Sulphur content limit 备注
of fuel(% m/m)

MARPOL 附则 VI 第 14.1.1
195.0 4.50
14.1.1 of MARPOL Annex VI

MARPOL 附则 VI 第 14.1.2
151.7 3.50
14.1.2 of MARPOL Annex VI

MARPOL 附则 VI 第 14.4.1
65.0 1.50
14.4.1 of MARPOL Annex VI

MARPOL 附则 VI 第 14.4.2
43.3 1.00
14.4.2 of MARPOL Annex VI

MARPOL 附则 VI 第 14.1.3
21.7 0.50
14.1.3 of MARPOL Annex VI

MARPOL 附则 VI 第 14.4.3
4.3 0.10
14.4.3 of MARPOL Annex VI

表 1:燃油硫含量限值与 SO2/CO2 比值对应关系


Table 1: The corresponding relationship between
Sulphur content limit of fuel & the ratio value of SO2/CO2
说明:SO2/CO2 比值法,仅适用于馏分油或渣油。
Note: The use of the ratio emissions limits is only applicable when using petroleum based
APPROVED
MARPOL Annex VI, Reg. 4 &
MEPC.259(68)

distillate or residual fuel oils.


SEE LETTER Date: 2019-08-09

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威海普益船舶环保科技有限公司 Weihai Puyi Marine Environmental Technology Co.,Ltd.

5 符合性证明

5 Demonstration of Compliance

本装置使用废气在线排放监控系统进行数据连续监测和记录来证明符合性,使用的
在线排放监控系统为:供货商为 SICK,型号为 MARSIC 300。需要连续监测和记录以下
C
参数。
This device uses exhaust gas Continuous Emissions Monitoring System (CEMS) to
monitor continuously and record the data to demonstrate compliance, the manufacture of
CEMS is SICK with the type of MARSIC 300, and the following parameters should be
monitored continuously and recorded.
1)燃油燃烧—数据记录装置将记录发动机的负荷。
1) Fuel oil Combustion –Engine load shall be recorded by the Data Recording Device.
2) 操作参数
2) Operating parameters:
洗涤塔入口废气压力;
Exhaust gas pressure at Scrubber inlet.
洗涤塔出口废气压力;
Exhaust Gas Pressure at Scrubber outlet.
洗涤塔入口废气温度;
Exhaust Gas Temperature at Scrubber inlet.
洗涤塔出口废气温度;
Exhaust Gas Temperature at Scrubber outlet.
洗涤塔入口洗涤水压力;
Washwater Pressure at Scrubber inlet.
3)船舶位置和 UTC 时间(协调世界时)
3) Vessel Position and UTC time (Universal Time Coordinated).
4)废气质量:SO2、CO2 和 SO2 (ppm) / CO2 (%)的比值
4) Exhaust Gas quality: SO2, CO2 and ratio of SO2 (ppm) / CO2 (%).
APPROVED
MARPOL Annex VI, Reg. 4 &
MEPC.259(68)
5)入口水质:浊度、pH、温度;排放水质:浊度、pH、PAH、温度,使用的水质在线监
SEE LETTER Date: 2019-08-09

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威海普益船舶环保科技有限公司 Weihai Puyi Marine Environmental Technology Co.,Ltd.

控系统进行连续监测和记录,供货商为 SIGRIST,型号为 Scrubber Guard 系列。


5) Inlet water quality: turbidity, pH & temperature. Discharge water quality: turbidity, pH, PAH C
& temperature. This device uses Water Quality Monitoring System (WQMS) to monitor
continuously and record the data, the manufacture of WQMS is SIGRIST, it is Scrubber Guard
serial.
6)数据记录设备是控制与监控系统的一部分, 将记录足够的信息,证明 EGC 系统没有在
不兼容模式下运行(ref. ETM-B 手册)。
6) The Data Recording Device is one part of the control and monitoring system, will record
sufficient information to prove that the EGC system has not been operated in a non-compliant
mode, (ref. ETM-B Manual).
7)防篡改数据记录和处理
7) Tamper Proof Data Recording and Processing
具有只读功能的强篡改设计,记录了 MEPC.259(68)段所要求的数据:4.4.7、5.4.2,10.3
对 UTC 的要求,并由全球导航卫星系统定位。
Has robust tamper proof design with read-only capability and can record all the data
required by MEPC.259 (68) sections: 4.4.7, 5.4.2 and 10.3 against UTC and ships position by a
Global Navigational Satellite System.
8)记录时间间隔小于 0.0035 Hz
8) The predefined interval that is shorter than 0,0035Hz, the data loggers write the values of
each log group into a database file together with UTC time stamp and ships position.
9)数据记录保存期不低于 18 个月
9) The retention period of data record is not less than 18 months.
10)数据记录和处理设备易于生产报表供输出
10) The Data Recording and Processing Device is easy to produce report for output.

APPROVED
MARPOL Annex VI, Reg. 4 &
MEPC.259(68)

SEE LETTER Date: 2019-08-09

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