PROCEDURE ELECTRICAL

& INSTRUMENT DEPARTEMENT

FUNCTION TEST PROCEDURE

PT. ASUKA ENGINEERING INDONESIA

PT. INTI KARYA PERSADA TEHNIK

FUNCTION TEST PROCEDURE

 PROCEDURE ELECTRICAL
& INSTRUMENT DEPARTEMENT

FUNCTION TEST PROCEDURE

1 Purpose
The purpose of this document is to describe the Function test process. Instrument and control
system must be functioning normally to control the multidisciplinary systems (process, electrical,
and mechanical) which is as if running also maintain safety protection system. The scope of work
includes commissioning planning, mechanical completion, P & ID checking, pre-commissioning.
Every function in it should run in parallel so that the targets and objectives can be achieved and
can be integrated.

2 Scope Of Work
The scope of work shall be covered all fuction test field instrument at IKPT

3 Responsibilities
3.1 Instrument Leader
Ensure relevant permits are raised and received prior to commencement of work with full
compliance by all instrument foreman, technician, and labour regarding excutions of work
in accordance with the IKPT project requirments and specification. Confirm the anailability
of the material, tools, equipment personnel who will carry out work

3.2 Instrument Engineers

Provide technical support to the instrument group, provide, latest revision of drawing
procedure, material specfications, standart and technical specifications

3.3 Safety
ensure that personal comply with all safety rulles and requipments in the conduts of all
instrument equipment installation activities performed in the project

4 Technical requirement
4,1 Tools for function test
a_ Digital multi-meter
b. DC standard voltage and current generator
c. Standard resistance box and thermocouple
d. Hand Held Communicator for Smart Transmitters and Smart
e. Hand pum
f. Pressure gauge / digital pressure gauge
g. Precision air regulator
h. Compressor / Nitrogen with air pressure
i. Connector, Tubing of various sizes
j. Others, if any
 PROCEDURE ELECTRICAL
& INSTRUMENT DEPARTEMENT

FUNCTION TEST PROCEDURE

4,2 Instrument to be function test

a. Control Valve
b. On / Off Valve
c. pressure switch
d. Pressure Transmitter
e. Differential pressure transmitter
f. Temperature Transmitter (TC and RTD)
g. Mass Flow Meter
h. Level Transmitter
i. Pressure Gauge
j. Temperature Gauge
k. Others, if any

5 Function Test Procedure

5,1 General
5.1.1 Function testing is a two/three-group operation. One group is to be in the field and
conform
the other to
group
spesification,size
to be positioned
or rating,
in the control
connection
roomtype,
or front
data of
plate
the or
local
tag panel
plate,or
cable
or
MCC.
wiring
Where
in place
DCS/SIS/FGS
and no mechanical
is applied.
damage.
Adequate remote communication tools, i.e.
radio contact shall be provided.
5.1.2 Basically, Function test shall be witnessed by Owner. Contractor shall be notified
for the request of witness in advance.
5.1.3 The following documents to be referred at CCR crew.
5.1.4 P & Ids
5.1.5 Instrument set point and range list.
5.1.6 Instrument Loop drawing (Package vendors loop drawings will be used which are
available for loop test inside package).
5.1.7 Data sheet of filed Instrument (including vendor data sheets ).
5.1.8 Location Plant.
5.1.9 Field crew should bring location plant.

5.2 Function test procedure

Sequence test procedure will be described by Specification for commissioning function
test procedure. It covers for DCS,SIS control scope. The loop test should be completed for
the loops related with commissioning function test. The following are general description of
function test which will be performed as commissioning scope.
5.2.1 The ESD shutdown and depressuring, logic signal shall be checked. This test will be
executed as commissioning work.
5.2.2 Where interlock inputs and/or outputs are associated with electric equipment such as
motors for pumps, compressors and valves, the sequence test shall be carried out in
 PROCEDURE ELECTRICAL
& INSTRUMENT DEPARTEMENT

FUNCTION TEST PROCEDURE

conjunction with the electric section engineer.
5.2.3 Start-up bypass and maintenance override switches shall generally be "Off' prior to test.
5.2.4 The test will be performed for all ESD( Emergency shutdown ), selected PSD (Presurized
shutdown) and all depressuring logic and associated field instrument as follows.
a. The process condition related to the logic shall be set to healthy condition by
using the selected dummy signal inside the logic.
b. Press ESD switch at CCR and confirm the action of ESDV at field, outputs of
ESD signal to package UCP terminal and outputs to MCC at Interposing Relay
Rack terminal in substation. Valve limit switch answer back on ESDV shall be
confirmed at DCS or PLC HM1.
c. Press depressuring switch at MCR and confirm the EDPVs action at field and
answer back of valve limit switches at DCS HMI.
d. Other sequence logics and control loops configuration including
2003 function will be confirmed by system internally (i.e. software check) to
ensure the proper function configuration without signal inputs and outputs, as
necessary.

6 HSE Task Analisys and Johan

The HSE focused task analisys has identified the following risks / hazards associated with this work
and a set job hazard analysis ( johan ) forms will be prepared for each / hazard see johan doc

Safety precaution:
a. Make sure the PPE is use Correctly
b. Make sure all equipment before using it in good condition and has passed inspection.
c. Ensure all employees who work above the level attended training working at heigth.
d. Use acces up and down and work, with scaffolding that has been in the inspection.
e. Ensure full body harness is hung acces strong and above the head.
f. In the work place should be displayed safety sign.
g. Barricade the work place.
h. Fit to work for working at height location.

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