Likelihood (L)

Almost Certain Could happened anytime

Likely Could happened sometime

Unlikely Could happened, but very rarely
Could happened, but probably never
Very Unlikely
will

Consequences (C)

Death or Permanent Disability or

Catastrophic
Permanent Illness
Long term injury or sever illness lasting
Major
more than 7 days
Medical attention and less than 7 days
Moderate
off work

Minor First Aid needed

 Likelihood (L)

Consequences (C) Almost certain Likely Unlikely Very Unlikely

Catastrophic E E H M
Major E H M L
Moderate H M L L
Minor M L L L

Risk Response Guide

Risk Score
E Extreme
H High
M Medium
L Low
Work not to proceed until further mitigation implemented
Require National review and approval to perform this
activity
Requires location/sector review and approval to perform
this activity
cab be performed using standard controls and plan.
 Hazard Identification and Risk A

Name Of Project :- New TDE Shop Maruti Manesar Risk Assessment Team 1
Name of Activity:-Erection and operation of Tower Crane 2
Risk Level
Sr.No Steps to be performed during execution of Task Hazard Risk
Like hood Consequences Risk Rating

Work permit by all concern authority shall be taken .

Mobilise the tower crane at working location Hit to person Body Injury/ Temporary Very Moderate L
/Permanent disability Unlikely

Toppling of crane Body Injury/ Temporary Very Major L

/Permanent disability/ Unlikely
Fatality
2 Positioning the Tower Crane as desire location Toppled /Tilt the Crane Body Injury/ Temporary Unlikely Major M
/Permanent disability/
Fatality

3 Open the Out rigger and levelled the crane Rash Operating Hand Injury /Foot injury Very Minor L
Unlikely

4 Erection of Vertical mast and Jib Boom Collapse of tower crane Body Injury/ Temporary Unlikely Major M
due to Failure of /Permanent
Erection Wire rope disability/Fatality

5 Lock the Erected Mast by Lock pin Sharp edge Hand injury Very Minor L
Unlikely
6 Check the Swing Radius collapse of crane due to Body Injury/ Temporary Unlikely Major M
Struck by nearby /Permanent
structure disability/Fatality

7 Load Test-Fixing the Slings Fixing the Slings Cut Injury /Pinching Very Minor L
Unlikely

8 Load Test Toppled the Crane Body Injury/ Temporary Unlikely Major M
/Permanent
disability/Fatality

Fall of Material Body Injury/ temporary or Unlikely Major M

permanent disability /
fatality
9 Lifting the Load Toppled the Crane Body Injury/ Temporary Unlikely Major M
/Permanent
disability/Fatality
10 Operation of Crane -Movement of Trolley with Load Hit to person Body Injury, Temporary or Unlikely Major M
permanent disability,
fatality .
Hit to structure/ obstruc Body Injury, Temporary or pe
Unlikely Major M
Fall of lifted object Body Injury, Temporary or Unlikely Major M
permanent disability,
fatality .
Rope damage Body Injury, Temporary or Very Major M
permanent disability, Unlikely
fatality , due to fall of load.
 Fall of boom, Tower Multiple fatality Very Major M
crane collapse Unlikely
dentification and Risk Assessment

Hemant Joshi (PM) 3 Laxmikant Kulkarni 5

Vikas Kumar (P& M ) 4 Faiz Athar 6
Residual Risk
Additional Control Measure
Present Control Measure (If Residual risk rating is beyond
Like hood Consequences Risk Rating
acceptable level)

Ensured the Access should be cleared from Very Moderate L

abstraction ,Competency of operator is Unlikely
ascertained, authorised signalman
available,

Levelled and firm access ensured, Very Moderate L

communication regarding access confirmed, Unlikely
Driver competency checked, Crane tyre and
brakes checked, maintain speed limit,
signage's followed
Ensured the Ground should be Very Minor L
LevelCompacted . Unlikely
Cordon off the Area ,
Entry should be Restrected for
unauthorized entry ,
Competent Supervision should be there.
Ensure all are with wearing the the
Mandatory PPE,s

Check the Outrigger before Unlikely Minor L

opening ,Deployed trained person only,
Ensure all are with wearing the the
Mandatory PPE,s

Engage the Trained and Competent Unlikely Minor L

operators , signal man, competent
supervision,
Ensure the Engage Manpower should be
trained ,
Stop work in adverse weather.
Cordon off the area and restrict the
unauthorised entry .
Mandatory PPE,s with appropriate Hand
gloves .

Ensure the manpower should be trained Very Minor L

Use the Proper Hand tools . Unlikely
Ensure all are with wearing the the
Mandatory PPE,s with appropriate Hand
gloves .
Engage the Trained and Competent Very Minor L
operators , signal man, competent Unlikely
supervision,
Stop work in adverse weather.
Cordon off the area and restrict the
unauthorised entry .
Mandatory PPE,s with appropriate Hand
gloves .

Ensure the worker shall be trained Engage Unlikely Minor L

the Authorised operator and signalman

Ensure the Competent person should be Unlikely Minor L

certified and Experience .
Used load within a limit .
Engage the Trained and Competent
operators , signal man, competent
supervision,
Stop work in adverse weather.
Cordon off the area and restrict the
unauthorised entry .
Mandatory PPE,s with appropriate Hand
gloves .

Ensure the Inspection of sling done, Very Minor L

Authorised operator and signal man, Unlikely
Competent supervision.
Ensure the Load should not be Exceed Very Minor L
beyond the limit . Unlikely
Ensure the Lifting plan should be there.
Engage the Trained and Competent
operators , signal man, competent
supervision,
Stop work in adverse weather.
Cordon off the area and restrict the
unauthorised entry .
Ensure the Mandatory PPE,s is in placed
 Very Minor L
Trainde and competant operator shall be Unlikely
deployed.
Ensured the Used toolsand tackles and
crane it self shall be certified from Compent
Personal. and ensured the certificate should
be valid .
Trained and competgent signalman shoule
be there ,
Shall be ensured the working area should
be cordoned and restrict the unothorised
entry .
Lifting Path shall be defined and same will
be explain to Operator and involved
person .
Stope the work in advarce wether /Heavy
wind pressure and unlock the swing
Rigging plan available and communicated
to all crew.
Ensure the competent supervision should
be there.
Ensure the Enguage people work with
Mandetory PPES
Ensure the temperiory and permeneat Unlikely Minor L
structure should not be abstacle between
the swing redius
Trainde and competant operator shall be
deployed.
Ensured the Used tools and tackles and
crane it self shall be certified from Compent
Personal. and ensured the certificate should
be valid .
Trained and competgent signalman shoule
be there ,
Shall be ensured the working area should
be cordoned and restrict the unothorised
entry .
Lifting Path shall be defined and same will
be explain to Operator and involved
person .
Stope the work in advarce wether /Heavy
wind pressure and unlock the swing
Rigging plan available and communicated
to all crew.
Ensure the competent supervision should
be there.
Ensure the Enguage people work with
Mandetory PPES.
Deployed only Authorised operator and Unlikely Minor L
signalman.
Ensure the Lifted load secured and tied
appropriatly.
Deploied only trained and compitent riggers
.
Used the guide rope for control the
pendulam effect .
The used tools and takels should be
Inspected and tested by Competent
Person .
The CG shall be checked prior to lift,
Rigging plan shall be available with and
same should be explained to working crew,
Cordon the working area and fallow the
lifting path.
Competant Supervision shall be provided.
Ensure the Working crew work with
wearing the required PPEs (Mandetory )
All Rpoes should be certified by competent Very Minor L
person . Unlikely
Checked the all Ropes before start the
lifting activity on daily basis visually.
Ensured the Lifting load not likft beyond the
limit.
Use the Gide rope for avoid the pendulam
effect /Controled the pendilum effect.
Stope the work in advarce wether /Heavy
wind pressure and unlock the swing
Rigging plan available and communicated
to all crew.
Ensure the competent supervision should
be there.
Ensure the Enguage people work with
Mandetory PPES.
 Very Minor L
Trainde and competant operator shall be Unlikely
deployed.
Ensured the Used toolsand tackles and
crane it self shall be certified from Compent
Personal. and ensured the certificate should
be valid .
Trained and competent signalman shoule
be there ,
Shall be ensured the working area should
be cordoned and restrict the unothorised
entry .
Stope the work in advarce wether /Heavy
wind pressure and unlock the swing
Rigging plan available and communicated
to all crew.
Ensure the competent supervision should
be there.
Ensure the Enguage people work with
Mandetory PPES