B139 Cursor 11 Evi Step D

STANDARD REPAIR TIMES
CURSOR 11 EVI STEP D

F3GFE611B*M
Serviceability & Workshop Methods

Service Engineering
Product Support EMEA May 2019
WARNINGS
1. GENERAL INFORMATION
IN THIS REPAIR TIMES, THE CODING OF THE OPERATIONS IS SET UP SO AS TO ENABLE THE IDENTIFICATION OF
THE COMPONENTS ALONG WITH THE RELEVANT OPERATIONS AS PER THE FOLLOWING STRUCTURE:
2. TIME SCHEDULE - OPERATION CODES
THE MEANING OF EACH SECTION OF THE CODE IS ILLUSTRATED BELOW:
________________________________________________
A A B B C C D D D
1 2 3 4
________________________________________________
THE SIGNIFICANCE OF THESE IS AS FOLLOWS:
2.1 PRODUCT CODE
A A
1 2 3 4 5 6 7 8 9
THE FIRST AND SECOND DIGIT REFER TO THE PRODUCT INCLUDED IN ONE VEHICLE.
EXAMPLE:
- PRODUCT 50 = ENGINE AUXILIARY ELEMENTS

- PRODUCT 52 = FRONT AND REAR AXLES
- PRODUCT 53 = GEARBOX AND MARINE GEARS
- PRODUCT 54 = ENGINE
ETC...
2.2 ASSEMBLY CODE
B B
1 2 3 4 5 6 7 8 9
THE THIRD AND FOURTH DIGITS REFER TO NUMBER OF THE

ASSEMBLY INCLUDED IN THE PRODUCT.
EXAMPLE:
- ASSEMBLY 01 = ENGINE ASSEMBLY

- ASSEMBLY 04 = CRANKCASE
- ASSEMBLY 06 = CYLINDER HEAD ASSEMBLY
ETC...
2.3 SUBASSEMBLY/COMPONENT CODE
CC
1 2 3 4 5 6 7 8 9
THE FIFTH AND THE SIXTH DIGIT REFER TO THE SUBASSEMBLY/COMPONENT INCLUDED
IN THE ASSEMBLY OF A PRODUCT.
EXAMPLE:
- SUBASSEMBLY 10 = CYLINDER HEAD
- COMPONENT 13 = INJECTOR SLEEVE
- COMPONENT 63 = INLET VALVE SEAT
- COMPONENT 64 = EXHAUST VALVE SEAT
ETC...
2.4 OPERATION CODE
D D D
1 2 3 4 5 6 7 8 9
THE SEVENTH,THE EIGHTH AND THE NINTH DIGITS REFER TO THE POSSIBLE LABOUR OPERATIONS
ENVISAGED FOR EACH COMPONENT OR MECHANICAL UNIT INCLUDED IN THE VEHICLE.
EXAMPLE:
- COMPONENT 10 = CYLINDER HEAD
- OPERATION 115 = R-I CYLINDER HEAD
- OPERATION 181 = TRANSF-PARTS OFF REMOVED HEAD
- OPERATION 304 = MACHINE DRESS REMOVED HEAD
FOULING PARTS REMOVED
ETC...
2.5 OPERATION TYPE CODE
D
1 2 3 4 5 6 7 8 9
THE SEVENTH DIGIT REFERS TO THE TYPE OF OPERATION CARRIED OUT.THE DIFFERENT TYPES OF OPERATIONS ARE LISTED BELOW:
- 1 REMOVE AND INSTALL - REPLACE

- 2 OVERHAUL
- 3 MACHINING BY MACHINE TOOL OR SPECIFIC EQUIPMENT
- 4 ADJUSTMENTS - CHECKS - CALIBRATIONS
- 5 WASHING - PAINTING - LUBRICATION
- 6 LEAK STOP
- 7 DRAINAGE - BLEED
- 8 MISCELLANEOUS
EXAMPLE:
OP. 54 06 10 1 22 R-I CYLINDER HEAD

OP. 54 12 30 2 08 OVERHAUL 1 REMOVED ROCKER SHAFT
OP. 54 06 10 3 04 MACHINE DRESS REMOVED HEAD
OP. 54 06 60 4 00 CHK SEAL VALVES + SEATS OF 1 HEAD

OP. 54 06 10 5 00 WASH REMOVED HEAD
OP. 54 04 42 6 00 REP LEAK FRT CRANK SHAFT
ETC...
2.6 OPERATION SEQUENCE CODE
D D
1 2 3 4 5 6 7 8 9
THE EIGHTH AND NINTH DIGIT REFER TO THE NUMBERIC PROGRESSION OF ALLPOSSIBLE FAILURES ENVISAGED FOR THE COMPONENT OR
GROUP.THEREFORE THESE ARENOT CODES.
3. KEY TO OPERATION
THE SECONDARY TEXT BELOW THE OPERATION DESCRIPTION REFERS TO THE WORKING CONDITION FROM WHICH THE WORKING UNITS HAVE
BEEN DETERMINED. WHEN NO PARTICULAR WORKING CONDITIONS AND NO "SEPARATE" TERM ARE SHOWN, THE OPERATION IS MEANT TO
HAVE BEEN CARRIED OUT ON THE VEHICLE.IN THIS CASE, THE WORKING UNITS INCLUDE ALL THE NECESSARY OPERATIONS TO REPAIR THE
FAULTY COMPONENT.POSSIBLE EXCEPTIONS ARE LISTED ON THE LAST PAGE OF THE DOCUMENT, TOGETHER WITH A LIST OF WORKS
INCLUDED OR "EXCLUDED".ARE LISTED ON THE LAST PAGE OF THE DOCUMENT, TOGETHER WITH A LIST OF WORKS "INCLUDED" OR "EXCLUDED".
4. WORKING UNITS
THE DURATION OF EACH OPERATION IS GIVEN AS A WORKING UNIT "W.U.".EACH W.U. CONSISTS OF 6 MINUTES, I.E. 1 W.U. CORRESPONDS TO 1/10
OF AN HOUR AND 10 W.U. CORRESPOND TO 1 HOUR..THE COST OF REPAIR WILL THEREFORE BE CALCULATED BY MULTIPLYING THE NO. OF W.U.
BY THE HOURLY TARIFF, THEN DIVIDING THE RESULT BY 10.
W.U. X HOURLY TARIFF
COST OF LABOUR = ------------------------------------------------------------
10
5. CALCULATION OF W.U.
THE W.U.ARE CALCULATED IN COMPLIANCE WITH THE FOLLOWING ITEMS:

MEASUREMENT OF THE TIME NEEDED TO CARRY OUT THE FOLLOWING ACTIVITIES:
- DISASSEMBLY, CLEANING, CHECK, MEASURING, POSSIBLE REPAIR, AND REASSEMBLY OF COMPONENTS.

- REORDERING OF DISASSEMBLED COMPONENTS AND OF PERSONAL EQUIPMENT DURING THEEXECUTION OF THE WORK.
- CONNECTION AND DISCONNECTION OF HYDRAULIC, PNEUMATIC AND ELECTRIC SUPPLYFOR THE VARIOUS EQUIPMENT.
- EXTRACTION AND REORDERING OF GENERAL AND SPECIFIC TOOLING FROM / INTORELEVANT CASES.
- PREPARATION AND SET UP OF MACHINING TOOLS.
- POSITIONING AND REMOVAL OF TANKS TO DRAIN LIQUIDS OR LUBRICANTS.THE PRODUCTION TIME CONCERNING THE HOURS IS THEN
INCREASED BY A GIVEN
THE PRODUCTION TIME CONCERNING THE WU IS THEN INCREASED BY A GIVEN
COEFFICIENT IN CONSIDERATION OF THE FOLLOWING TASKS TO BE CARRIED OUT BY THEMECHANIC, EG.:
- PREPARATION AND REORDERING OF THE MECHANIC'S PERSONAL TOOLING AT THEBEGINNING AND AT THE END OF WORK.
- PLACING OF THE VEHICLE IN THE WORKING AREA AND REMOVAL AT THE END OF WORK.
- MOVING OF MECHANICAL ASSEMBLIES OR REMOVED PARTS BETWEEN AREAS OF THEWORKSHOP
- MOVING OF GENERAL OR SPECIFIC TOOLING, EITHER BIG OR SMALL, WITHIN THE SHOP WORKING AREAS.
- REMOVAL OF THE PACKING AND CLEANING OF NEW SPARES.
- PUNCHING OF CARDS AT THE BEGINNING AND AT THE END OF WORK.
- DOWNTIME DUE TO POSSIBLE PROBLEMS OCCURRING TO SHOP SYSTEMS OR TO TOOLINGIN GENERAL.
- DOWNTIME DUE TO THE TRANSMISSION OF INFORMATION FOR A CORRECT EXECUTION OFTHE WORK AND TO THE CONSULTATION OF SHOP
MANUALS.
- CASUAL REPLACEMENT OF WORN TOOLS.
- DOWNTIME DUE TO THE TRASMISSION AND CARRYING OUT OF ORDERS BY SPARE PARTSSTORE.
- SERVICE COMMUNICATIONS, WAGE COLLECTION AND CHECK.BREAKS DUE TO PERSONAL NEEDS.
- DOWNTIME DUE TO WAITING FOR OTHER MECHANICS, WHENEVER THEIR SUPPORT ISREQUIRED.
ALL W.U. ARE CALCULATED ON THE BASIS OF FPT SPECIFIC TOOLINGENVISAGED TO CARRY OUT THE WORK, AS WELL AS OF THE GENERAL
TOOLING SUGGESTED
BY REPAIR MANUALS.
ABBREVIATION
ABBREVIATION
ACCEL ACCELERATOR CART CARTRIDGE DEC DECELERATOR FR FRONT
ACCEPT INSP ACCEPTANCE INSPECTION CARTR CARTRIDGE DEF DEFECTIVE FRT FRONT
ADAPT ADAPTER CAS CASING DEL DELIVERY GB/RIS GEARBOX RELEASE
ADJ ADJUST CENT CENTRAL DEV DEVICE GEAR GEARBOX
ALT. ALTERNATOR CENTRG CENTERING DIA DIAMETER GEAR/B GEARBOX
ALTERNAT ALTERNATOR CHASS CHASSIS DIAGN. DIAGNOSTICS GEN GENERATOR
ANCH ANCHORING CHECK SAM. CHECK SAMPLING DIFF DIFFERENTIAL H/LAMP HEADLAMP
APERT APERTURES CHECK SAMP. CHECK SAMPLING DISASSLED DISASSEMBLED H/LIGHT HEADLIGHT
ART. ARTICLE CHK CHECK DISC DISCONNECT HEEL/R HEELREST
ARTIC ARTICULATED CHK-OP CHECK OPERATION DISC-CONN DISCONNECT-CONNECT HLF HALF
ASS ASSISTED CHNGE CHANGE DISCONND DISCONNECTED HORIZ HORIZONTAL
ASSIES ASSEMBLIES CLN CLEAN DIST CONVD DISTANCE CONVERED HOUSG HOUSING
ASSY ASSEMBLY CLNG CLEANING DRIV DRIVING HYD HYDRAULIC
ATM. ATMOSPHERIC CLR CLEANER DVCE DEVICE HYDRAUL HYDRAULIC
AUTO TRANSM AUTOMATIC TRANSMISSION COMP COMPARTMENT DVY DELIVERY HYDRO HYDRAULIC
AUTOM AUTOMATIC COMPL COMPLETE ELEC ELECTRICAL HYDROMECH HYDROMECHANICAL
AUX AUXILIARY COMPRESS COMPRESSOR ELECT ELECTRICAL IA IF ANY
AUXIL AUXILIARY COMPT COMPARTMENT ELECTR. ELECTRONIC I.P. INSTRUMENT PANEL
B/W BODYWORK CON. CONNECTION ELECTROPNUEM ELECTROPNEUMATIC IF/NEC IF NECESSARY
BATT BATTERIES/BATTERY COND SEP CONDENSATE SEPARATOR ENG ENGINE ILLUM ILLUMINATING
BDY BODY COND. CONDITION EQUIP EQUIPMENT INC INCLUDING
BETW BETWEEN CONN CONNECTION EXC EXCLUDING IND INDICATOR
BLD BLEED CONNECT CONNECTING EXCL EXCLUDING INDEP INDEPENDENT
BLKS BLOCKS CONNG CONNECTING EXH EXHAUST INDICAT INDICATOR
BRING BEARING CONT CONTROL EXPANS EXPANSION INDIV INDIVIDUAL
BRK BRAKE CONTR CONTROL EXT EXTERIOR INJ INJECTION
BRKE BRAKE COUP COUPLING FASTEN FASTENING INJR INJECTOR
BRKT BRACKET COV COVER FASTSCREWS. FASTENING SCREWS INS INSPECTION
BRNGS BEARINGS CRK/SHFT CRANKSHAFT FILT FILTER INSP INSPECTION
C.S. CHECK SAMPLING CROSS MEMB CROSS MEMBER FIX FIXING INST INSTRUMENT
C.U. CONTROL UNIT CSS CHASSIS FIXG FIXING INSTAL INSTALLATION
C/ROD CONNECTING ROD CYL CYLINDER FLEX FLEXIBLE INSTR INSTRUMENT
C/SHAFT CRANKSHAFT D-ASSLE DISASSEMBLE FM FROM INT INTERIOR
CALIB CALIBRATION D-ASSLED DISASSEMBLED FOLL FOLLOWING INTEG INTEGRAL
LEV LEVEL PROP PROPELLER SILENC SILENCER VENT VENTILATION

LEVEL VALVE LEVELLING VALVE PROT PROTECTION SP SPEED VVE VALVE
LH LEFT-HAND SIDE R-ASSLE REASSEMBLE SPRG SPRING W WITH
LIQ. LIQUID R-I REMOVAL/INSTALLATION SPT SUPPORT W/ WITH
LONG LONGITUDINAL R/LEAK REPAIR LEAK SPTG SUPPORTING W/C ENG WATER-COOLED ENGINE
LEV LEVEL PROP PROPELLER SILENC SILENCER VENT VENTILATION
LEVEL VALVE LEVELLING VALVE PROT PROTECTION SP SPEED VVE VALVE
LH LEFT-HAND SIDE R-ASSLE REASSEMBLE SPRG SPRING W WITH
LIQ. LIQUID R-I REMOVAL/INSTALLATION SPT SUPPORT W/ WITH
LONG LONGITUDINAL R/LEAK REPAIR LEAK SPTG SUPPORTING W/C ENG WATER-COOLED ENGINE
LONGITUD LONGITUDINAL RA REAR AXLE SQUARE SQUARENESS W/L WHEEL
LUBRIC LUBRICATE RADIAT RADIATOR STAB STABILIZER WB WHEELBASE
LVR. LEVER RD REDUCER STABIL STABILIZER WHL WHEEL
LWR LOWER RDTN REDUCTION START. STARTER WHL REVS WHEEL REVS
M/OVRHL MAJOR OVERHAUL RED REDUCTION STEER STEERING WSHG WASH
M/TING MOUNTING REINF REINFORCEMENT SUP. SUPPLEMENTARY WSHR WASHER
MAST MASTER REM REMOVED SUPPL SUPPLEMENTARY WT WITHOUT
MEAS MEASURE REMD REMOVED SUPSTR SUPERSTRUCTURE
MECH MECHANICAL REN RENEW SUPT SUPPORT
MOD MODIFY REP LEAK REPAIR LEAK SURF SURFACE
MTR. MOTOR REP. REPAIR SUSP SUSPENSION
NXT NEXT REPL REPLACE = RENEW SUSP. SUSPENSIONS
O/ OFF RESTRICT RESTRICTION SWING SWINGING
O/S OVERSIZE RESV RESERVOIR SWIVEL SWIVELLING
OP OPERATION REVOL. REVOLUTIONS SYS SYSTEM
OPERAT OPERATING RH RIGHT-HAND SIDE SYST SYSTEM
OPT OPTICAL RICH MIX RICH MIXTURE TB TEST BENCH
OURHLG OVERHAULING RMD REMOVED TBCHD. TURBOCHARGED
OVRHL OVERHAUL RMVL REMOVAL TEMP TEMPERATURE
OVRLD OVERLOAD RNEW RENEW TENS TENSION
P/OVRHL PARTIAL OVERHAUL ROCK CHAMB ROCKER CHAMBER TGHT TIGHTENING
P/ROD PUSH ROD RP LEAK REPAIR LEAK TH/BLOCK THRUST BLOCK
PAN PANEL RR REAR TH/DRESS THREAD DRESS
PARK PARKING RTN RETURN TRANSF TRANSFER
PART OVRHL PARTIAL OVERHAUL SDE SIDE TRANSF PAR. TRANSFER PART
PART REMD PARTIALLY REMOVED SECT SECTION TRANSF PARTS TRANSFER PARTS
PART TRAP PARTICULATE TRAP SELF-ADJ SELF-ADJUSTING TRANSM TRANSMISSION
PLAN CARR PLANET CARRIER SELF-CONT SELF-CONTAINED TRANSMISS TRANSMISSION
PNEUM PNEUMATIC SEND SENDING TRANSV TRANSVERSE
POS POSITION SEND U/T SENDER TRIANG TRIANGULAR
POW POWER SEPARAT SEPARATOR TURBOCHARG. TURBOCHARGER
PRESELECT PRESELECTOR SHD SHIELDS U/T UNIT
PRESS PRESSURE SHF SHOES UPR UPPER
PREV. PREVENTION SHFT SHAFT VEHIC VEHICLES
PRODUCTS GROUPS
29 TESTING AND ADD. SERVICES 2954 DIAGNOSTICS WITH STATION
2980 REMOTE SERVICES
-295401 PREPARATIONS
-295452 AD-BLUE UNIT DIAGNOSIS
-295458 SCR SYSTEM DIAGNOSTICS
-295467 EDC SYSTEM DIAGNOSTICS
-295481 EDC CONT.UNIT PROGR.
-295494 AD-BLUE CU PROGR
1 W.U. 0,1 Hour
29 TESTING AND ADD. SERVICES C11 EVI STEP D 6 minutes 6 minutes
54 DIAGNOSTICS WITH STATION W.U. Hours
-295401102 PREPARATION STATION 00001 0,10
-295452104 AD-BLUE UNIT VERIFICATION TEST 00001 0,10
EXCLUDED CYCLES
STATION PREPARATION
-295452106 AD-BLUE SYSTEM DIAGNOSTIC 00003 0,30
EXCLUDED CYCLES
STATION PREPARATION
-295458104 SCR SYSTEM DIAGNOSTICS 00002 0,20
EXCLUDED CYCLES
STATION PREPARATION
-295458108 CHECK EFFICIENCY OF ANTIPARTICULATE FILTER 00001 0,10
EXCLUDED CYCLES
STATION PREPARATION
-295467104 MOTOR EDC SYSTEM DIAGNOSTICS 00004 0,40
EXCLUDED CYCLES
STATION PREPARATION
1 W.U. 0,1 Hour
54 DIAGNOSTICS WITH STATION W.U. Hours
-295467115 ENGINE EDC SYSTEM DIAGNOSIS AFTER REPAIR 00003 0,30
EXCLUDED CYCLES
STATION PREPARATION
-295481102 READING FAILURE AND CANCELLATION MEMORY 00002 0,20
EXCLUDED CYCLES
STATION PREPARATION
-295481115 TOTAL EDC CONTROL UNIT PROGRAMMING 00003 0,30

FOLLOWING DIAGNOSTICS OR REPLACEMENT
-295481120 PARTIAL EDC CONTROL UNIT PROGRAMMING 00002 0,20

FOLLOWING INJECTORS REPLACEMENT
-295494104 AD-BLUE SYSTEM CENTRAL UNIT PROGRAMMING 00002 0,20

FOLLOWING DIAGNOSTICS OR REPLACEMENT
1 W.U. 0,1 Hour
80 REMOTE SERVICES W.U. Hours
-298010100 REMOTE PROGRAMMING 00005 0,50

PRODUCTS GROUPS
50 ENGINE AUXILIARY 5057 ENGINE SUSPENSIONS
5071 SILENCER + EXHAUST PIPES
5074 AD-BLUE SYSTEM
-505710 ENGINE MOUNTINGS
-505711 FRT.ENG MOUNTINGS -505716 ENG FRT MOUNT BRACKETS
-505712 REAR ENG MOUNTINGS -505717 ENG RR MOUNTING BRACKETS
-505714 MOUNTING SCREWS
1 W.U. 0,1 Hour
50 ENGINE AUXILIARY C11 EVI STEP D 6 minutes 6 minutes
57 ENGINE SUSPENSIONS W.U. Hours
-505711102 R-I 1 FRT ENG MOUNTING PAD 00003 0,30

ENGINE REMOVED
-505711114 R-I 2 FRT ENG MOUNTING PADS 00006 0,60

ENGINE REMOVED
-505712110 R-I 1 REAR ENG MOUNTING PAD 00003 0,30

ENGINE REMOVED
-505712114 R-I 2 REAR ENG MOUNTING PADS 00006 0,60

ENGINE REMOVED
-507110 SILENCER -507127 EXHAUST PIPE COLLARS
-507114 RUBBER BLOCKS -507128 EXHAUST PIPE FAST.SCREWS
-507115 SILENCER GUARD -507130 CATALYZER
-507116 HEAT GUARD -507134 PRESSURE SENSOR
-507117 SILENCER BRACKET -507135 CATALYTIC CONVERTER FILTER
-507122 ENGINE TO SILENCER PIPE -507136 PARTICULATE SENSOR
-507123 END EXHAUST PIPE -507139 CATALYTIC CONVERTER COVER
-507161 CERAMIC FILTER
-507184 PIPES
1 W.U. 0,1 Hour
71 SILENCER + EXHAUST PIPES W.U. Hours
-507110400 CHK EXHAUST GAS SYSTEM FASTENERS + SEALS 00003 0,30
-507115104 R-I EXHAUST SILENCER FRONT GUARD 00001 0,10
-507116108 R-I CATALYSER HEAT GUARD 00001 0,10
-507122100 R-I EXHAUST PIPE 1ST SECTION 00009 0,90
-507123100 R-I END EXHAUST PIPE 00003 0,30
-507127100 R-I 1 EXHAUST PIPE COLLAR 00002 0,20
-507128400 TGHT EXHAUST GAS SYSTEM FASTENERS 00003 0,30
-507130104 R-I EXHAUST GAS CATALYTIC SILENCER 00017 1,70
EXCLUDED
-SYSTEM TEST
-PARAMETER RESETTING, CONTROL UNIT(29..)
-507134104 REPLACE PRESSURE SENSOR, EXHAUST GAS SYSTEM 00004 0,40
EXCLUDED
1 W.U. 0,1 Hour
71 SILENCER + EXHAUST PIPES W.U. Hours
-507135104 R-I CATALYTIC CONVERTER FILTER 00002 0,20

WITH CERAMIC FILTER REMOVED
00004 0,40
-507136104 REPLACE PARTICULATE SENSOR
-507139102 R-I CATALYTIC CONVERTER COVER 00004 0,40
-507161100 REPLACE CERAMIC FILTER, PARTICULATE TRAP 00010 1,00
EXCLUDED
-507184104 R-I 2 PARTICULATE FILTER HOSE PRESSURE SENSORS 00003 0,30

-507410 AD-BLUE UNIT PUMP MODULE -507431 AD-BLUE METERING DEV MODU
-507413 AD-BLUE FILTER -507433 CROSSOVER VALVE
-507414 AD-BLUE PRE-FILTER -507434 TEMPERATURE SENSOR
-507420 AD-BLUE TANK -507435 NOX DETECTION SENSOR
-507421 FILLER CAP -507436 HUMIDITY SENSOR
-507422 FIXING BAND -507437 NH3 DETECTION SENSOR
-507423 FASTENING BRACKET -507439 NH3 SENSOR CONTROL UNIT
-507424 AD-BLUE INDICATOR -507441 PARTICULATE SENSOR
-507426 TANK COVER -507442 UREA QUALITY SENSOR
-507427 FILTER TANK -507450 PIPES AD-BLUE
-507454 WATER PIPES
1 W.U. 0,1 Hour
74 AD-BLUE SYSTEM W.U. Hours
-507410104 R-I PUMP MODULE, AD-BLUE UNIT 00010 1,00
EXCLUDED
-295452104 AD-BLUE UNIT VERIFICATION TEST
-295452106 AD-BLUE SYSTEM DIAGNOSTIC
-507413104 REPLACE FILTER AND PRE-FILTER(S), AD-BLUE UNIT 00005 0,50
EXCLUDED
-507420104 R-I TANK, AD-BLUE UNIT 00012 1,20
EXCLUDED
-507420402 AD-BLUE DRAIN AND REFILL 00002 0,20
-507420500 AD-BLUE TANK INTERNAL WASH 00003 0,30

WITH TANK DISCONNECTED
-507421104 R-I FILLER CAP, AD-BLUE TANK 00001 0,10
-507422104 R-I FIXING BAND, AD-BLUE TANK 00002 0,20

1 W.U. 0,1 Hour
-507423106 R-I FASTENING BRACKET, AD-BLUE TANK 00001 0,10

TANK REMOVED
-507424104 R-I AD-BLUE LEVEL INDICATOR 00003 0,30
EXCLUDED
-507426104 R-I AD-BLUE TANK COVER 00001 0,10
-507427104 R-I FILTER FROM ADBLUE TANK 00001 0,10
-507431104 R-I AD-BLUE METERING DEVICE MODULE 00006 0,60
EXCLUDED
-507433104 R-I CROSSOVER VALVE, AD-BLUE HEATING UNIT 00006 0,60
EXCLUDED
-507434104 R-I ENTRY TEMPERATURE SENSOR, EXHAUST GAS 00003 0,30

1 W.U. 0,1 Hour
EXCLUDED
-507434106 R-I EXIT TEMPERATURE SENSOR, EXHAUST GAS 00002 0,20
EXCLUDED
-507435102 R-I NITROGEN OXIDE (NOX) INLET DETECTION SENSOR 00004 0,40
EXCLUDED
-507435104 R-I NITROGEN OXIDE (NOX) OUTLET DETECTION SENSOR 00004 0,40
EXCLUDED
-507436104 R-I AIR INTAKE HUMIDITY SENSOR 00003 0,30
EXCLUDED
-507437104 R-I (NH3) DETECTION SENSOR 00004 0,40
-507439104 R-I NH3 SENSOR CONTROL UNIT 00002 0,20

1 W.U. 0,1 Hour
EXCLUDED
-507450102 R-I AD-BLUE SYSTEM FROM TANK TO PUMP MODULE 00006 0,60
EXCLUDED
-507450110 R-I AD AD-BLUE SYST.FROM PUMP MODULE TO MET. DEV. 00009 0,90
EXCLUDED
-507450504 CLEAN TUBING FROM M/U TO AD-BLUE INJECTOR 00002 0,20

TUBING REMOVED
PRODUCTS GROUPS
54 ENGINE 5401 ENGINE ASSEMBLY
5404 CRANKCASE
5406 CYLINDER HEAD ASSEMBLY
5407 INTAKE AND EXHAUST MANIFOLDS
5408 ENGINE COMPONENTS
5412 TIMING
5420 FUEL SUPPLY
5424 SUPERCHARGING
5427 ENGINE OIL LEVEL
5430 LUBRICATION
5431 LUBRICANT COOLING
5432 WATER COOLING
5434 FAN AND COOLING CONTROL
5437 EXHAUST BRAKE + CONTROLS
5438 COMPRESSOR DRIVE
5439 AIR CONDIT.COMPRES.DRIVE
5440 ALTERNATOR DRIVES
-540110 ENGINE
1 W.U. 0,1 Hour
54 ENGINE C11 EVI STEP D 6 minutes 6 minutes
01 ENGINE ASSEMBLY W.U. Hours
-540110180 FIXING AND REMOVAL ENGINE ON STAND 00019 1,90
INCLUDED
-R-I STARTER
-540110183 TRANSF-PARTS FORM REMD ENG TO NEW ENGINE 00007 0,70
EXCLUDED
-FIXING AND REMOVAL ON STAND FOR OVERHAUL
-540110200 DISASSEMBLE REMOVED ENGINE 00183 18,30
EXCLUDED
-DISASSEMBLE RODS WITH PISTONS
-REPL.CYLINDER BARRELS
INCLUDED
-DISASSEMBLE MAIN PARTS
-WASH DISASSEMBLED PARTS
-MEASURE DIA.BARREL/S
-MEASURE DIA.CRANKPINS AND MAIN JOURNALS
-MEASURE DIA.PISTON/S
-MEASURE CAMSHAFT CAMLIFT
-CHECK DISASSEMBLED PARTS
-CHECK ALIGNEMENT CRANKPINS
-540110204 D-ASSLE,CLN,CHK ENGINE PARTS+R-ASSLE 00386 38,60

1 W.U. 0,1 Hour
EXCLUDED
-DIS-REASSEMBLE CONN.RODS WITH PISTONS
-SPOT-FACE ALL BARREL SEATS
INCLUDED
-DIS-REASSEMBLE MAIN PARTS
-CHECK ADJ.VALVE CLEARANCE
-CHECK CRANKPINS AND MAIN JOURNALS W/CALIB WIRE
-540110208 NORMAL OVRHL REMOVED ENGINE 00580 58,00
EXCLUDED
-ENGINE PERFORMANCE TEST
-ENGINE PAINTING/STAMPING
-ADJ.AFTER ROAD TEST
INCLUDED
-DIS-REASSEMBLE ENGINE
-REPL.PISTON PINS AND RINGS
-CHECK WEIGHTS AND DISTORTION PISTONS+CONN.RODS
1 W.U. 0,1 Hour
-GRIND VALVES AND SEATS

-540110212 MAJOR OVRHL REMOVED ENGINE 00757 75,70
EXCLUDED
-ENGINE PERFORMANCE TEST
-ENGINE PAINTING/STAMPING
-ADJ.AFTER ROAD TEST
-GRIND FLYWHEEL SURFACE AND REPL.RING GEAR
-REPL.ENGINE BLOCK WATER AND OIL PLUGS
-DRESS FLANGES INTAKE AND EXHAUST MANIFOLD
INCLUDED
-DIS-REASSEMBLE ENGINE
-REPL.PISTON PINS AND RINGS
-GRIND VALVES AND SEATS
-GRIND CRANKSHAFT,CLEAN OILWAYS
-REPL.VALVE GUIDES AND INJECTORS SLEEVES
-OVRHL.HEAT EXCHANGER
-OVRHL.ALTERNATOR AND STARTER
-OVRHL.COMPRESSOR
-OVRHL.ROCKER SHAFT/S
-540110402 ADJ OVERHAULED ENGINE AFTER FINAL INSP 00023 2,30

1 W.U. 0,1 Hour
INCLUDED
-EVENT.ADJ.VALVE CLEARANCE
-CHECK DENSITY,TIGHTEN FLEX.HOSE CLIPS
-540110504 WASH ENGINE OFF VEHICLE 00003 0,30

-540410 ENGINE BLOCK -540440 CRANKSHAFT FRONT COVER
-540413 MAIN BEARING CAPS -540442 CRANKSHAFT FRONT SEAL
-540414 OIL NOZZLES -540452 DISTR HOUSING COVER
-540415 CYLINDER LINERS -540453 GASKET DISTR HOUS COVER
-540416 LOWER ENGINE BLOCK -540462 CRANKSHAFT REAR SEAL
-540420 CYLINDER BARRELS -540463 FLYWHEEL HOUSING
-540421 SPACER RING -540465 FASTENING SCREWS
-540422 SEAL RING -540468 GEAR FASTENING SCREWS
-540430 OIL SUMP -540485 BREATHER PIPE SLEEVE
-540431 FASTENING SCREWS -540486 FILTER ELEMENT
-540432 OIL SUMP GASKETS -540487 BREATHER VALVE
-540433 OIL DRAIN PLUG -540489 CLEANER RESTR.WARN.LIGHT
-540437 OIL SUMP SPACER -540491 ECU ENGINE SUPPORT
-540492 ECU ENGINE SUPPORT DOWEL
1 W.U. 0,1 Hour
04 CRANKCASE W.U. Hours
-540410500 WASH STRIPPED ENGINE BLOCK 00010 1,00
-540413100 RENEW 1 ENG BLOCK OILWAY PLUG 00002 0,20

ENGINE BLOCK STRIPPED
-540413104 RENEW 1 ENG BLOCK WATERWAY PLUG 00002 0,20

ENGINE BLOCK STRIPPED
-540420112 R-I 1 BARREL 00008 0,80

ENG,CONN ROD+PISTON REMD
INCLUDED
-MEASURE INTERNAL DIAMETRE
-CLEAN
-CHECK AND ADJ.STAND-OUT
-540420114 R-I NEXT BARREL 00007 0,70

ENG,CONN ROD+PISTON REMD
INCLUDED
-CLEAN
-540420116 R-I SET BARRELS 00043 4,30

ENG,CONN RODS+PISTONS REMD
1 W.U. 0,1 Hour
INCLUDED
-CLEAN
-540420400 CHECK STAND OUT,1BARREL 00003 0,30

HEAD REMOVED
-540420402 CHECK STAND OUT,NEXT BARREL 00002 0,20

HEAD REMOVED
-540420404 CHECK STAND OUT,ALL BARRELS 00013 1,30

HEAD REMOVED
-540420408 CHECK STAND OUT,1 BARREL 00003 0,30

ENGINE AND HEAD REMOVED
-540420410 CHECK STAND OUT,NEXT BARREL 00002 0,20

-540420412 CHECK STAND OUT,ALL BARRELS 00013 1,30

-540420414 ADJUST STAND OUT,1 BARREL 00008 0,80

AFTER OP.540420400 C/ROD+PISTON REMD
1 W.U. 0,1 Hour
-540420416 ADJUST STAND OUT,NEXT BARREL 00007 0,70

-540420418 ADJUST STAND OUT,ALL BARRELS 00043 4,30

AFTER OP.540420404 C/RODS+PISTONS REMD
-540420420 ADJUST STAND OUT,1 BARREL 00007 0,70

-540420422 ADJUST STAND OUT,NEXT BARREL 00006 0,60

-540420424 ADJUST STAND OUT,ALL BARRELS 00037 3,70

AFTER OP.540420412 C/RODS+PISTONS REMD
-540420430 MEASURE DIAMETER,1 BARREL 00001 0,10

CONNECTING ROD AND PISTON REMOVED
-540420434 MEASURE DIAMETER,ALL BARRELS 00004 0,40

CONNECTING RODS AND PISTONS REMOVED
-540430120 R-I OIL SUMP 00009 0,90

ENGINE REMOVED
INCLUDED
-DRAIN AND FILL OIL
1 W.U. 0,1 Hour
-540430300 THD DRESS SUMP OIL DRAIN HOLE 00002 0,20

OIL DRAINED
-540431400 TGHT SUMP SCREWS 00003 0,30
-540433100 R-I SUMP OIL DRAIN PLUG REP LEAK 00004 0,40
INCLUDED
-DRAIN AND FILL OIL
-540440120 R-I REP LEAK ENG FRT COVER 00009 0,90

ENGINE REMOVED
-540442606 REP LEAK FRT CRANK SHAFT 00008 0,80

ENGINE REMOVED
-540452108 R-I REP-LEAKSISTRIBUTION COVER GEAR 00005 0,50

ENGINE REMOVED
-540462612 REP LEAK REAR CRANKSHAFT 00003 0,30

FLYWHEEL REMOVED
-540463130 R-I FLYWHEEL HOUSING REP LEAK 00048 4,80

ENGINE REMOVED
1 W.U. 0,1 Hour
EXCLUDED
-TRANSF.PARTS
-WASH
INCLUDED
-CHECK AND ADJ.TIMING
-540463144 TRANSF PARTS OFF REMOVED FLYWHEEL HOUSING 00002 0,20
-540463500 WASH REMOVED FLYWHEEL HOUSING 00002 0,20
-540465400 TGHT FLYWHEEL HOUSING SCREWS 00002 0,20

FLYWHEEL REMOVED
-540485100 R-I 1 SLEEVE ENGINE BREATHER PIPE 00003 0,30
-540486100 REPLACE ENGINE BREATHER FILTER 00006 0,60
INCLUDED
-CLEAN
-540487102 R-I ENGINE BREATHER VALVE 00001 0,10

ENGINE REMOVED
-540489104 R-I MOTOR BREATHER CLEANER TESTR WARM LIGHT 00001 0,10
1 W.U. 0,1 Hour
-540491104 R-I INJECTION CONTROL UNIT SUPPORT (EDC) 00002 0,20

ENGINE REMOVED
-540491106 R-I INJECTION CONTROL UNIT SUPPORT (EDC) 00001 0,10

A CONTROL REMOVED
-540492106 RENEW BLOCS SUPPORT UNIT (EDC) 00001 0,10

SUPPORT REMOVED
-540610 CYLINDER HEAD -540660 VALVES AND SEATS
-540611 CYLINDER HEAD GASKET -540661 VALVE SEAT
-540612 FASTENING SCREWS -540662 VALVES
-540616 CYLINDER HEAD PLUGS -540663 INLET VALVE
-540630 ROCKER COVER -540664 EXHAUST VALVE
-540631 GASKET -540665 VALVE SPRING
-540632 OIL FILLER CAP -540666 COTTER
-540633 ROCKER COVER SCREWS -540667 VALVE GUIDE
-540668 VALVE STEM GASKETS
1 W.U. 0,1 Hour
06 CYLINDER HEAD ASSEMBLY W.U. Hours
-540610122 R-I CYLINDER HEAD 00106 10,60

ENGINE REMOVED
INCLUDED
-R-I INJECTORS
-WASH
-540610181 TRANSF-PARTS OFF REMOVED HEAD 00030 3,00
-540610500 WASH REMOVED HEAD 00004 0,40
-540616100 RENEW 1 WATER PLUG ON HEAD 00002

HEAD REMOVED 0,00
-540630110 R-I ROCKER COVER REP LEAK 00005 0,50

ENGINE REMOVED
-540660310 GRIND VALVES AND SEATS OF 1 HEAD 00124 12,40

HEAD REMOVED
EXCLUDED
-REPL.VALVE/S SEAT/S
-REPL.VALVE GUIDE/S
INCLUDED
-DECARBONIZE WAYS,CHAMBERS AND VALVES
-CHECK VALVE SEAT/S
1 W.U. 0,1 Hour
-R-I VALVES AND SPRINGS

-CHECK SPRINGS LOAD
-REPL.VALVE STEM GASKETS
-540661300 DRESS 1 VALVE SEAT 00004 0,40

VALVE REMOVED
EXCLUDED
-REPL.VALVE GUIDE/S
-GRIND AND DECARBONIZE VALVE/S
INCLUDED
-CHECK VALVE SEAT/S
-540661302 DRESS NEXT VALVE SEAT 00003 0,30

VALVE REMOVED
-540661304 DRESS SET VALVE SEATS OF 1 HEAD 00073 7,30

VALVES REMOVED
EXCLUDED
-REPL.VALVE GUIDE/S
-GRIND AND DECARBONIZE VALVE/S
INCLUDED
-CHECK VALVE SEAT/S
1 W.U. 0,1 Hour
-540662104 R-I SET VALVES+CHK SPRINGS 1 HEAD 00024 2,40

HEAD REMOVED
EXCLUDED
INCLUDED
-REPL.VALVE STEM GASKETS
-540662300 GRIND AND DECARBONISE 1 VALVE 00002 0,20

VALVE REMOVED
-540662302 GRIND AND DECARBONISE NEXT VALVE 00001 0,10

VALVE REMOVED
-540662304 GRIND AND DECARBONIZE SET VALVES 1 HEAD 00025 2,50

VALVES REMOVED
-540662500 DECARBONISE 1 REMOVED VALVE 00001 0,10
-540662502 DECARBONIZE SET REMOVED VALVES,1 HEAD 00013 1,30
-540665400 CHECK SPRING/S,1 CYLINDER HEAD VALVE 00001 0,10

SPRING REMOVED
1 W.U. 0,1 Hour
540665402 CHECK SPRING/S,NEXT CYL HEAD VALVE 00001 0,10

SPRING REMOVED
-540665404 CHECK SET VALVE SPRINGS,1 CYL HEAD 00005 0,50

SPRINGS REMOVED
-540667100 RENEW 1 VALVE GUIDE 00002 0,20

VALVE REMOVED
INCLUDED
-BORE VALVE GUIDES
-540667102 RENEW NEXT VALVE GUIDE 00001 0,10

VALVE REMOVED
-540667104 RENEW SET VALVE GUIDES OF 1 HEAD 00025 2,50

VALVES REMOVED
INCLUDED
-BORE VALVE GUIDES
-540701 MANIFOLDS -540720 EXHAUST MANIFOLD
-540710 INTAKE MANIFOLDS -540723 EXHAUST MANIFOLD GASKET
-540713 INTAKE MANIFOLD GASKET -540724 EXHAUST MANIFOLD BOLTS
-540714 INTAKE MANIFOLD BOLTS -540726 COMPENSATOR SLEEVE
1 W.U. 0,1 Hour
07 INTAKE AND EXHAUST MANIFOLDS W.U. Hours
-540701116 R-I INTAKE AND EXHAUST MANIFOLDS 00030 3,00

ENGINE REMOVED
INCLUDED
-R-I TURBOCHARGER
-540701404 TGHT INTAKE AND EXHAUST MANIFOLDS 00005 0,50
-540710104 R-I INTAKE MANIFOLD 00004 0,40

ENGINE REMOVED
-540710114 TRANSF-PARTS OFF REMD INTAKE MANIFOLD 00001 0,10
-540714100 TGHT INTAKE MANIFOLDS 00002 0,20
-540720112 R-I EXHAUST MANIFOLD 00026 2,60

ENGINE REMOVED
INCLUDED
-R-I TURBOCHARGER
-540724402 TGHT EXHAUST MANIFOLDS 00004 0,40
-540726104 RENEW COMPENSATION EXHAUST MANIFOLD 00005 0,50

ENGINE REMOVED
1 W.U. 0,1 Hour
07 INTAKE AND EXHAUST MANIFOLDS W.U. Hours
-540726108 RENEW COMPENSATION SET EXHAUST MANIFOLD 00010 1,00

ENGINE REMOVED
-540726404 TGHT COMPENSATION EXHAUST MANIFOLD 00002 0,20

-540810 CRANKSHAFT -540834 PISTON PIN BUSH
-540811 MAIN JOURNALS -540840 PISTON
-540812 CRANKPINS -540841 GUDGEON PIN
-540814 TIMING GEAR -540842 COMPRESSION RINGS
-540816 MAIN BEARINGS -540844 GUDGEON PIN CIRCLIP
-540817 THRUST RINGS -540850 FLYWHEEL ASSEMBLY
-540818 CRANKSHAFT PLUGS -540851 FLYWHEEL BOLTS
-540821 CRANKSHAFT PULLEY -540852 CLUTCH SHAFT BEARING
-540830 CONNECTING ROD -540853 FLYWHEEL RING GEAR
-540831 CONNECTING ROD BEARING -540854 CLUTCH CENTERING DOWELS
-540832 CONNECTING ROD CAP -540860 DAMPER ASSEMBLY
-540833 CONNECTING ROD CAP BOLTS -540862 DAMPER SCREWS
1 W.U. 0,1 Hour
08 ENGINE COMPONENTS W.U. Hours
-540810100 R-I CRANK SHAFT 00263 26,30

ENGINE REMOVED
EXCLUDED
-TRANSF.PARTS
-CLEAN CRANKSHAFT OILWAYS
-CHECK CRANKSHAFT STATIC BALANCE
INCLUDED
-WASH
-R-I CONNECTING RODS AND PISTONS
-540810108 R-I CRANK SHAFT 00099 9,90

ENG,CONN RODS+PISTONS REMD
-540810300 GRIND MAIN JOURNALS AND CRANKPINS 00042 4,20

CRANKSHAFT REMOVED
-540810408 MEASURE DIA, CRANKPINS AND MAIN JOURNALS 00007 0,70

CRANKSHAFT REMOVED
-540810410 CHK ALIGNMENT, CRANKPINS + MAIN JOURNALS 00008 0,80

CRANKSHAFT REMOVED
1 W.U. 0,1 Hour
-540810500 WASH REMOVED CRANKSHAFT 00004 0,40
-540812402 VISUAL INSPECT 1 CRANKPIN 00005 0,50

SUMP REMOVED
-540812404 VISUAL INSPECT NEXT CRANK PIN 00003 0,30
-540812406 CHK 1 CRANKPIN W/CALIB WIRE 00003 0,30

CRANK SHAFT BEARING CAP REMOVED
-540812408 CHK NEXT CRANKPIN W/CALIB WIRE 00003 0,30

CRANK SHAFT BEARING CAP REMOVED
-540812414 MEAS 1 CRANKPIN DIA 00001 0,10

-540812416 MEAS DIA NEXT CRANK PIN 00001 0,10

-540812418 MEAS DIA, SET CRANKPINS 00004 0,40

-540812420 MEASURE DIA,CRANK PINS 00004 0,40

CRANK SHAFT REMOVED
1 W.U. 0,1 Hour
-540814118 RENEW CRANK SHAFT PINION 00005 0,50

CRANK SHAFT REMOVED
-540816400 MEASURE BORE DIA, SET MAIN BEARINGS 00023 2,30

CRANKSHAFT REMOVED
-540818502 CLEAN OIL WAYS AND RENEW PLUGS,CRK/SHFT 00016 1,60

CRANK SHAFT REMOVED
-540821106 R-I CRANKSHAFT PULLEY 00006 0,60

ENGINE REMOVED
-540830406 CHECK SQUARENESS, 1 CONNECTING ROD 00003 0,30

CONNECTING ROD REMOVED FROM PISTON
-540830408 CHECK SQUARENESS, NEXT CONNECTING ROD 00002 0,20

CONNECTING ROD REMOVED FROM PISTON
-540830410 CHECK SQUARENESS,SET CONN RODS 00013 1,30

CONNECTING RODS REMOVED FROM PISTONS
-540830412 CHK WEIGHTS+SQUARE.SET PISTONS+CONN RODS 00016 1,60

1 W.U. 0,1 Hour
-540831400 MEAS 1 BIG END BEARING BORE DIA 00003 0,30

-540831402 MEAS NEXT BIG END BEARING BORE DIA 00002 0,20
-540831404 MEAS BORE DIA, SET BIG END BEARINGS 00013 1,30
-540840106 R-I 1 CON ROD-PISTON 00142 14,20

ENGINE REMOVED
EXCLUDED
-REPL.PISTON/S PIN/S AND RINGS
-DECARBONIZE AND CLEAN PISTONS
INCLUDED
-CHECK CRANKPIN/S W/CALIB.WIRE
-540840109 R-I NEXT CON ROD-PISTON 00005 0,50

ENGINE REMOVED
1 W.U. 0,1 Hour
-540840150 R-I SET CON RODS-PISTONS 00169 16,90

ENGINE REMOVED
EXCLUDED
-REPL.PISTON/S PIN/S AND RINGS
-DECARBONIZE AND CLEAN PISTONS
INCLUDED
-CHECK CRANKPIN/S W/CALIB.WIRE
-540840172 RENEW 1 PISTON,PIN AND RINGS 00004 0,40

EXCLUDED
-REPL.PISTON PIN
INCLUDED
-ADAPT PISTON/S RINGS
-540840174 RENEW SET PISTONS PINS AND RINGS 00024 2,40

1 W.U. 0,1 Hour
EXCLUDED
-REPL.PISTON PIN
INCLUDED
-ADAPT PISTON/S RINGS
-540840180 R-I 1 PISTON OFF CONN ROD 00001 0,10

-540840181 R-I NEXT PISTON ON CON ROD 00001 0,10

-540840182 R-I SET PISTONS OFF CONN RODS 00004 0,40

-540840400 CHECK WEIGHT,SET PISTONS AND CONN RODS 00004 0,40

-540842107 CLEAN CHK AND RENEW RINGS,1 PISTON 00004 0,40

-540842110 CLEAN CHK AND RENEW RINGS,SET PISTONS 00024 2,40

1 W.U. 0,1 Hour
-540850112 R-I FLYWHEEL 00006 0,60

ENGINE AND CLUTCH REMOVED
-540850300 GRIND REMOVED FLYWHEEL 00007 0,70
-540852100 RENEW CLUTCH SHAFT BEARING 00002 0,20

CLUTCH REMOVED
-540853110 RENEW FLYWHEEL RING GEAR 00006 0,60

FLYWHEEL REMOVED
-540854100 R-I CENTERING DOWELS ON REMD FLYWHEEL 00002 0,20
-540860108 R-I CRANKSHAFT DAMPER 00006 0,60

ENGINE REMOVED
-541210 CAMSHAFT -541236 ROCKER ARM SETTING SCREW
-541211 CAMLOBES -541237 VALVE BRIDGE
-541213 BUSHES -541238 EQUALIZER AXIS FASTSCREWS
-541215 PHONIC WHEEL -541241 EQUALIZER ROLLER
-541216 CAMSHAFT FRONT-COVER -541242 EQUALIZER ROLLER BUSHING
-541217 GASKET -541250 TIMING CONTROLS
-541227 CAMSHAFT BACK COVER -541251 CAMSHAFT SPLINED GEAR
-541228 GASKET -541252 IDLER GEAR
-541229 SEAL RING -541253 IDLER GEAR JOURNAL
-541230 ROCKER ARM ASSY -541254 IDLER GEAR BUSH
-541231 ROCKER ARMS COM VALVE -541255 CONN ROD REGULATION GEARS
-541232 BUSHES
-541233 SHAFT
1 W.U. 0,1 Hour
12 TIMING W.U. Hours
-541210118 R-I CAMSHAFT 00030 3,00

ENGINE REMOVED
EXCLUDED
INCLUDED
-541211400 MEASURE CAM LIFT 00009 0,90

CAMSHAFT REMOVED
-541213100 RENEW SET CAM SHAFT BUSHES 00010 1,00

FOULING PARTS REMOVED
INCLUDED
-CLEAN
-541215106 RENEW PHONIC WHEEL GEAR CAMSHAFT 00006 0,60

ENGINE REMOVED
EXCLUDED
-541227104 R-I REP-LEAK CAMSHAFT BACK COVER 00004 0,40

WITH DISTRIBUTION COV GEAR REMOVED
1 W.U. 0,1 Hour
EXCLUDED
-541230131 R-I 1 ROCKER SHAFT 00018 1,80

ENGINE REMOVED
INCLUDED
-541230208 OVERHAUL 1 REMOVED ROCKER SHAFT 00005 0,50
-541230417 CHECK+ADJUSTMENT TAPPET VALVES 00009 0,90

ENGINE REMOVED
-541250101 RENEW TIMING GEARS 00053 5,30

ENGINE REMOVED
EXCLUDED
INCLUDED
-541250416 CHECK AND ADJ.TIMING 00018 1,80

ENGINE REMOVED
1 W.U. 0,1 Hour
-541251104 RENEW CAMSHAFT DRIVEN GEAR 00004 0,40

ENGINE REMOVED
EXCLUDED
-541252104 RENEW TIMING IDLE GEAR 00005 0,50

ENGINE REMOVED
EXCLUDED
-542010 FILTER ASSEMBLY -542021 PUMP TO FILTER PIPE
-542011 FILTERING ELEMENTS -542022 FILTER TO PUMP PIPE
-542012 FILTER COVERS -542025 INJECTOR DELIVERY PIPES
-542013 FILTER COVER GASKET -542026 INJECTOR RETURN PIPES
-542014 FILTER SUPPORT -542028 CONNECTIONS
-542015 FUEL BLEED PLUG -542029 RAPID COUPLING UNIONS
-542019 FUEL FILTER CLOG SWITCH -542031 ECU ENGINE SUPPORT PIPES
-542020 PIPES -542032 PIPING FROM PUMP TO RAIL
1 W.U. 0,1 Hour
20 FUEL SUPPLY W.U. Hours
-542011101 RENEW 1 FUEL FILTER CARTRIDGE BLD 00001 0,10

ENGINE REMOVED
-542011700 BLEED FUEL SYSTEM 00003 0,30
-542011702 BLEED FUEL SYSTEM 00002 0,20

FOLLOWING WORK ON ENGINE
-542014104 R-I FUEL FILTER SUPPORT 00002 0,20

ENGINE REMOVED
-542014106 R-I FUEL FILTER SUPPORT 00001 0,10

ENGINE AND FILTERS REMOVED
-542015100 RENEW FUEL FILTER BLEED PLUG BLD 00003 0,30
EXCLUDED
-BLEED FUEL SYSTEM
-542019104 R-I FUEL FILTER CLOG SWITCH 00002 0,20
-542021100 RENEW 1 PIPE,FEED PUMP TO FILTER 00002 0,20
EXCLUDED
-BLEED FUEL SYSTEM
1 W.U. 0,1 Hour
20 FUEL SUPPLY W.U. Hours
-542025105 R-I 1 INJECTOR DEL PIPE 00005 0,50

ENGINE REMOVED
-542025106 R-I NEXT INJECTOR DEL PIPE 00001 0,10
-542025130 R-I SET INJECTOR DEL PIPES 00009 0,90

ENGINE REMOVED
-542031106 REPL. HOSE FROM ENGINE CONT U/T SPT TO FEED PUMP 00002 0,20
ENGINE REMOVED
-542032108 REPL HOSE HIGH PRESS INJ PUMP TO HYD ACCUMULATOR 00001 0,10
ENGINE REMOVED
-542410 TURBO CHARGER -542431 OIL DELIVERY PIPES
-542414 TURBO-MANIFOLD FASTENERS -542433 OIL RETURN PIPE
-542415 TURBO-MANIFOLD GASKET -542451 V.G.T.DRIVE ACTUATOR
-542419 PRESS.LIMITING SWITCH -542456 TURBINE REV.SENSOR
-542420 AIR DELIVERY PIPES
1 W.U. 0,1 Hour
24 SUPERCHARGING W.U. Hours
-542410120 R-I TURBOCHARGER 00022 2,20

ENGINE REMOVED
-542419100 REPL.TURBOCHARGER PRESSURE RELIEF VALVE 00008 0,80
-542419108 CHK+ADJ TURBOCHARGER PRESSURE RELIEFE VALVE 00005 0,50
-542420108 R-I AIR PRESSURE PIPE, TURBOCHARGER 00001 0,10

ENGINE REMOVED
-542431112 R-I TURBO CHARGER OIL DELIVERY PIPE 00001 0,10

ENGINE REMOVED
-542433112 R-I TURBO CHARGER OIL RETURN PIPE 00002 0,20

ENGINE REMOVED
-542456108 RENEW SENSOR REVOLUTIONS TURBOCHARGER 00001 0,10

ENGINE REMOVED
-542713 OIL DIP STICK
-542714 DIP STICK PIPE
1 W.U. 0,1 Hour
27 ENGINE OIL LEVEL W.U. Hours
-542714110 R-I DIP STICK PIPE REP LEAK 00001 0,10

ENGINE REMOVED
-543072 FILTER SUPPORT
-543010 OIL PUMP -543074 OIL FILTER SEAL
-543011 OIL PUMP GEAR -543075 OIL PRESSURE REGUL.VALVE
-543060 OIL SUCTION PIPE -543076 OVERPRESSURE VALVE
-543070 FILTER CARTRIDGE -543077 OIL FILTER PROTECT.VALVE
-543071 OIL FILTER CONTAINER
1 W.U. 0,1 Hour
30 LUBRICATION W.U. Hours
-543010112 R-I OIL PUMP 00050 5,00

ENGINE REMOVED
EXCLUDED
INCLUDED
-543010400 CHECK WEAR REMD OIL PUMP 00001 0,10
-543060100 R-I PIPE AND SUCTION SCOOP 00002 0,20

SUMP REMOVED
-543070116 RENEW 1 OIL FILTER CARTRIDGE 00001 0,10

ENGINE REMOVED
-543070420 CHANGE ENGINE OIL AND 1 FILTER 00003 0,30

ENGINE REMOVED
-543072114 R-I OIL FILTER CART SUPPORT 00001 0,10

ENGINE AND CARTRIDGE REMOVED
-543075106 RENEW OIL PRESSURE REGULATING VALVE 00002 0,20

ENGINE REMOVED
1 W.U. 0,1 Hour
30 LUBRICATION W.U. Hours
-543076104 R-I OIL OVERPRESSURE VALVE 00003 0,30

OIL PUMP REMOVED
-543077106 R-I RESTR. WARM OIL FILTER VALVE 00003 0,30

ENGINE REMOVED
-543110 HEAT EXCHANGER -543114 COVER GASKETS
-543111 INTERNAL ELEMENTS -543117 SEAL RINGS
-543113 SIDE COVERS
1 W.U. 0,1 Hour
31 LUBRICANT COOLING W.U. Hours
-543110108 R-I HEAT EXCHANGER 00031 3,10

ENGINE REMOVED
-543111110 REPLACE 1 HEAT EXCHANGER INNER ELEMENT 00002 0,20

EXCHANGER AND FILTER SUPPORT/S REMOVED
-543210 WATER PUMP ASSEMBLY -543270 PIPE COOLING RETARDER
-543211 FLANGED PIPE -543271 WATER DELIVERY LINE
-543212 PUMP COUPLING GASKETS -543272 WATER RETURN LINE
-543233 LATERAL WATER RETURN LINE -543273 SLEEVES
-543235 WATER LINE TO COMPRESSOR -543274 SLEEVE COLLARS
-543250 THERMOSTAT -543275 RETAINERS
-543251 THERMOSTAT BODY
-543252 GASKET
1 W.U. 0,1 Hour
32 WATER COOLING W.U. Hours
-543210112 R-I WATER PUMP 00002 0,20

ENGINE REMOVED
-543235105 R-I WATER DEL PIPE TO COMPRESSOR 00002 0,20

ENGINE REMOVED
-543235111 R-I WATER RETURN PIPE FROM COMPRESSOR 00002 0,20

ENGINE REMOVED
-543250103 R-I 1 THERMOSTAT 00005 0,50

ENGINE REMOVED
-543250400 CHECK OPERATION REMOVED THERMOSTAT 00002 0,20
-543251110 R-I THERMOSTAT HOUSING/S 00003 0,30

ENGINE REMOVED
-543251116 TRANSF-PARTS OFF REMD THERMOSTAT HOUSG 00002 0,20
-543271110 R-I WATER DEL PIPE HYDRAULIC RETARDER 00005 0,50

ENGINE REMOVED
-543272110 R-I WATER RETURN PIPE HYDRAULIC RETARDER 00003 0,30

ENGINE REMOVED
1 W.U. 0,1 Hour
32 WATER COOLING W.U. Hours
-543273110 RENEW WATER HOSES HYDRAULIC RETARDER 00002 0,20

ENGINE REMOVED
-543411 WATER PUMP DRIVE BELT -543418 TENSIONER BRACKET
-543412 WATER PUMP DRIVE PULLEY -543419 BELT TENSIONER BEARING
-543415 FIXED BELT TENSIONER
-543417 MOVABLE BELT TENSIONER
1 W.U. 0,1 Hour
34 FAN AND COOLING CONTROL W.U. Hours
-543411120 RENEW WATER PUMP AND GEN BELT 00005 0,50

ENGINE REMOVED
-543415110 R-I FIXED V-BELT TIGHTENER 00002 0,20

ENGINE REMOVED
-543417118 R-I MOBILE V-BELT TIGHTENER 00002 0,20

ENGINE REMOVED
-543422128 R-I FAN HUB 00003 0,30

ENGINE REMOVED
-543710 EXHAUST BRAKE ASSY -543755 OIL PIPES
-543751 LEVER ON CAMSHAFT -543760 ENG. BRAKE ELEC. ACTUATOR
-543752 LEVER FASTENER -543761 CONNECTION TIES
-543753 HYDRAULICAL CYLINDER -543762 ACTUATOR SUPPORT
-543754 SOLENOID VALVE -543765 COOLING SYSTEM
1 W.U. 0,1 Hour
37 EXHAUST BRAKE + CONTROLS W.U. Hours
-543710132 R-I EXHAUST BRAKE VALVE 00003 0,30

ENGINE REMOVED
-543710400 VISUAL INSP OPERATION EXHAUST BRAKE 00002 0,20
-543753106 R-I HYD. CYL. CONTROL ENGINE BRAKE 00005 0,50

ROCKER COVER REMOVED
-543753116 R-I HYD CYLINDERS ENGINE BRAKE CONTROLS 00014 1,40

-543755108 R-I OIL PIPELINE, ENGINE BRAKE CYLINDERS 00003 0,30

-543765112 R-I ENGINE BRAKE COOLANT DELIVERY PIPE 00001 0,10

ENGINE REMOVED
-543765116 R-I ENGINE BRAKE COOLANT RETURN PIPE 00001 0,10

ENGINE REMOVED
-543812 GEAR
-543817 SEALS
1 W.U. 0,1 Hour
38 COMPRESSOR DRIVE W.U. Hours
-543812102 RENEW REMOVED COMPRESSOR SHAFT GEAR 00001 0,10

-543910 COMPRESSOR BELT
-543920 ELECTROMAGNETIC PULLEY
-543924 SUPT COMPRESSOR CONDIT
1 W.U. 0,1 Hour
39 AIR CONDIT.COMPRES.DRIVE W.U. Hours
-543910118 RENEW AIR CONDITIONER COMPRESSOR DRIVE BELT SUPPOR 00002 0,20
ENGINE REMOVED
-543920102 RENEW ELECTROMAGNETIC COMPRESSOR PULLEY 00002 0,20

COMPRESSOR REMOVED
-543924106 R-I CONDIT. COMPRESS SUPPORT 00002 0,20

CONDIT. COMPRESS REMOVED
-544011 ALTERNATOR SUPPORT
-544017 ALTERNATOR CONTROL PULLEY
1 W.U. 0,1 Hour
40 ALTERNATOR DRIVES W.U. Hours
-544011102 RENEW ALTERNATOR SUPPORT 00002 0,20

ALTERNATOR REMOVED
-544017102 R-I ALTERNATOR PULLEY 00001 0,10

ALTERNATOR REMOVED
PRODUCTS GROUPS
55 BODY 5532 AIR CONDITIONING
-553239 CONDITIONER COMPRESSOR
1 W.U. 0,1 Hour
55 BODY C11 EVI STEP D 6 minutes 6 minutes
32 AIR CONDITIONING W.U. Hours
-553239116 R-I AIR CONDITIONER COMPRESSOR 00003 0,30

ENGINE REMOVE
PRODUCTS GROUPS
76 ELECTRICAL COMPONENTS 7603 ALTERNATOR
7606 VOLTAGE REGULATOR
7608 STARTER MOTOR
7619 COLD START DEVICE
7642 GAUGES,INDICATORS,SENDERS
7655 SWITCHES
7661 CTR UNIT, RESIST, FUSES
7691 CABLES AND CONNECTIONS
-760310 ALTERNATOR ASSEMBLY -760315 ROTOR SHAFT BEARINGS
-760311 ALTERNATOR COVERS/SUPT -760316 BRUSH HOLDER
-760312 RECTIFIER DIODES -760317 BRUSHES
-760313 ROTOR -760319 ALTERNATOR FAN
-760314 STATOR
1 W.U. 0,1 Hour
76 ELECTRICAL COMPONENTS C11 EVI STEP D 6 minutes 6 minutes
03 ALTERNATOR W.U. Hours
-760310104 R-I ALTERNATOR 00002 0,20

ENGINE REMOVED
-760310202 OVERHAUL REMOVED ALTERNATOR 00013 1,30
INCLUDED
-CLEAN COMMUTATOR
-REPL.BRUSHES
-REPL.BEARINGS
-TEST ON BENCH
-CHECK DIODES AND REGULATOR
-760310204 PARTIAL OVRHL REMOVED ALTERNATOR 00009 0,90
EXCLUDED
-CHECK DIODES AND REGULATOR
INCLUDED
-CLEAN COMMUTATOR
-REPL.BRUSHES
-REPL.BEARINGS
-TEST ON BENCH
-760310402 BENCH TEST REMOVED ALTERNATOR 00003 0,30
-760310500 WASH REMOVED ALTERNATOR 00001 0,10

1 W.U. 0,1 Hour
03 ALTERNATOR W.U. Hours
-760312104 RENEW SET DIODES 00002 0,20

ALTERNATOR REMOVED
EXCLUDED
-TEST ON BENCH
-760610 VOLTAGE REGULATOR
1 W.U. 0,1 Hour
06 VOLTAGE REGULATOR W.U. Hours
-760610104 R-I INTEGRAL VOLTAGE REGULATOR 00002 0,20

ALTERNATOR REMOVED
EXCLUDED
-TEST ON BENCH
-760610400 TEST INTEGRAL VOLTAGE REGULATOR 00003 0,30

ALTERNATOR REMOVED
-760810 STARTER MOTOR ASSY -760817 BRUSHES
-760812 WINDING -760818 BEARINGS
-760813 ARMATURE -760819 STARTER RELAY SWITCH
-760814 ENGAGE CLUTCH PINION -760820 CASING GEARS
-760815 STARTER SOLENOID -760821 GEARS
-760816 BRUSH HOLDER ASSY -760823 BRUSHES COVER
1 W.U. 0,1 Hour
08 STARTER MOTOR W.U. Hours
-760810106 R-I STARTER 00001 0,10

ENGINE REMOVED
-760810202 PART OVRHL REMD STARTER 00020 2,00
EXCLUDED
-OVRHL.BRUSH HOUSING
-R-I FIELD WINDING
INCLUDED
-WASH
-CLEAN COMMUTATOR
-REPL.BRUSHES
-REPL.BEARINGS
-OVRHL.SOLENOID
-TEST ON BENCH
-760810204 M/OVRHL STARTER 00026 2,60
INCLUDED
-WASH
-CLEAN COMMUTATOR
-REPL.BRUSHES
-REPL.BEARINGS
-OVRHL.SOLENOID
-TEST ON BENCH
1 W.U. 0,1 Hour
08 STARTER MOTOR W.U. Hours
-OVRHL.BRUSH HOUSING
-R-I FIELD WINDING
-760810400 BENCH TEST REMOVED STARTER 00003 0,30
-760819104 R-I ENGINE START CONTACTOR 00005 0,50
-760819106 R-I ENGINE START CONTACTOR 00002 0,20

A ENGINE START REMOVED
-761910 THERMOSTARTER
-761922 CONTACTOR THERMO-STARTER
1 W.U. 0,1 Hour
19 COLD START DEVICE W.U. Hours
-761910108 R-I THERMOSTAT RESISTORS 00002 0,20

ENGINE REMOVED
-761922104 RENEW CONTACTOR CONSENT THERMO-STARTER 00002 0,20

-764264 CAMSHAFT SPEED SENDER
-764257 ENGINE OIL LEVEL SENDER -764272 ENG.OIL PRESSURE SWITCH
-764263 REV.COUNTER SENDER -764274 WATER TEMPERATURE SWITCH
1 W.U. 0,1 Hour
42 GAUGES,INDICATORS,SENDERS W.U. Hours
-764257104 R-I OIL GAUGE SENDER UNIT 00001 0,10

ENGINE REMOVED
-764263112 R-I REVOLUTION COUNTER SENDER 00001 0,10

ENGINE REMOVED
-764264112 R-I SENSOR REVOLUTIONS 00001 0,10

ENGINE REMOVED
-764272112 R-I ENGINE OIL PRESSURE SWITCH,REP LEAK 00002 0,20

ENGINE REMOVED
-764274112 R-I WATER TEMPERATURE SWITCH 00001 0,10

ENGINE REMOVED
764275100 R-I AIR CLEANER RESTRICTION SENDING UNIT 00001 0,10

-765531 STOP ENGINE SWITCH
-765540 START ENGINE SWITCH
1 W.U. 0,1 Hour
55 SWITCHES W.U. Hours
-765531104 R-I ENGINE STOP ADDITIONAL SWITCH 00001 0,10
-765540090 R-I ENGINE STARTING BUTTON 00001 0,10

-766161 ENGINE DRIVE CONTR.UNIT
1 W.U. 0,1 Hour
61 CTR UNIT, RESIST, FUSES W.U. Hours
-766161106 R-I ELECTRONIC INJECTION COMMAND UNIT (EDC) 00002 0,20

ENGINE REMOVED
-769141 ENG.CONTR.UNIT CABLES
-769177 EDC CONTROL UNIT CONN
1 W.U. 0,1 Hour
91 CABLES AND CONNECTIONS W.U. Hours
-769141118 RENEW WIRING UNIT ON ENGINE 00012 1,20

ENGINE REMOVED
PRODUCTS GROUPS
77 INJECTION 7710 INJECTION PUMP
7726 ELECTRONIC GOVERNOR
7730 LIFT FEED PUMP
7731 AUXILIARY FUEL FILTERS
7745 HYDRAULIC ACCUMULATOR
7750 INJECTORS
-771010 INJECTION PUMP ASSY -771013 CONTROL GEAR
-771012 PUMP DRIVE GASKET -771034 HIGH PRESSURE ADJ UNIT
1 W.U. 0,1 Hour
77 INJECTION C11 EVI STEP D 6 minutes 6 minutes
10 INJECTION PUMP W.U. Hours
-771010104 R-I HIGH PRESSION INJECTION PUMP 00015 1,50

ENGINE REMOVED
0,00
-771010500 WASH EXTERIOR REMOVED INJECTION PUMP 00001
-771034110 RENEW HIGH PRESSURE ADJ UNIT 00001 0,10

ENGINE REMOVED
-772646 AIR PRESSURE SENSOR -772648 COOLING LIQUID TEMP.SENS.
-772647 AIR TEMPERATURE SENSOR -772656 FUEL TEMPERATURE SENSOR
1 W.U. 0,1 Hour
26 ELECTRONIC GOVERNOR W.U. Hours
-772646112 REPL.AIR PRESSURE SENSOR 00001 0,10

ENGINE REMOVED
-772647112 REPL.AIR TEMPERATURE SENSOR 00001 0,10

ENGINE REMOVED
-772656112 REPL TEMPERATURE FUEL SENSOR 00001 0,10

ENGINE REMOVED
-773010 FEED PUMP ASSY
-773011 FEED PUMP DRIVE GASKET
-773043 CONNECTIONS
1 W.U. 0,1 Hour
30 LIFT FEED PUMP W.U. Hours
-773010104 R-I FEED PUMP 00003 0,30

ENGINE REMOVED
-773110 FUEL PRE-FILTER -773115 WATER IND SENSOR
-773112 GASKET
-773114 FILTER SUPPORT
1 W.U. 0,1 Hour
31 AUXILIARY FUEL FILTERS W.U. Hours
-773110100 RENEW FUEL PRE FILTER 00003 0,30
EXCLUDED
-BLEED FUEL SYSTEM
-773114104 R-I SUPPORT FUEL PRE FILTER 00004 0,40
EXCLUDED
-BLEED FUEL SYSTEM
-773114106 R-I SPT FUEL PRE FILTER 00002 0,20

WITH PRE FILTER REMOVED
-773115100 REPL.FUEL PRE-FILTER WATER IND SENSOR 00002 0,20
EXCLUDED
-BLEED FUEL SYSTEM
-774510 HIGH PRESS ACCUMULATOR
-774511 PRESSURE SENSOR
-774513 OVER PRESURE VALVE
1 W.U. 0,1 Hour
45 HYDRAULIC ACCUMULATOR W.U. Hours
-774510105 R-I HIGH PRESSURE HYDRAULIC ACCUMULATOR 00012 1,20

ENGINE REMOVED
-774510110 TRANS-PART HIGH PRESSURE HYDRAULIC ACCUMULATOR 00001 0,10
-774511110 REPL PRESSURE SENSOR 00005 0,50

ENGINE REMOVED
-775010 INJECTOR
-775018 SEAL RING
-775019 BRACKET HOLDING INJECTOR
1 W.U. 0,1 Hour
50 INJECTORS W.U. Hours
-775010108 R-I 1 INJECTOR 00014 1,40

ENGINE REMOVED
INCLUDED
-775010122 R-I NEXT INJECTOR 00001 0,10

ENGINE REMOVED
-775010156 R-I SET INJECTORS

ENGINE REMOVED 00021 2,10
PRODUCTS GROUPS
79 PNEUMATIC COMPONENTS 7905 AIR COMPRESSORS
-790510 AIR COMPRESSOR ASSY -790517 HEAD GASKET
-790511 PISTON+PISTON RINGS -790518 COVERS+GASKETS
-790512 SHAFT+SHAFT BEARINGS -790540 PIPES AND SLEEVES
-790513 COMPRESSOR INT/EXH.VALVES -790541 COMPR SUCTION PIPES
-790514 CONNECTING ROD+HALF-BRNGS -790542 COMPR AIR INTAKE HOSE
-790515 CYLINDER BARREL -790545 COMPRESS AIR DELIVE PIPES
-790516 CYLINDER HEAD -790548 SILENCER
1 W.U. 0,1 Hour
79 PNEUMATIC COMPONENTS C11 EVI STEP D 6 minutes 6 minutes
05 AIR COMPRESSORS W.U. Hours
-790510110 R-I AIR COMPRESSOR 00008 0,80

ENGINE REMOVED
-790510116 TRANSF-PARTS OFF REMD COMPRESSOR 00002 0,20
-790510204 OVRHL REMOVED COMPRESSOR 00017 1,70
-790513106 RENEW AIR COMPRESSOR VALVES 00003 0,30

COMPRESSOR REMOVED
-790516106 R-I AIR COMPRESSOR HEAD 00004 0,40

COMPRESSOR REMOVED
-790541106 REPL.COMPRESSOR SUCTION PIPES 00001 0,10

ENGINE REMOVED
-790545102 R-I COMPRESSOR OUTPUT PIPE 00003 0,30

ENGINE REMOVED
-790548116 R-I COMPRESSOR AIR INTAKE PIPING SILENCER 00001 0,10

ENGINE REMOVED

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B139 Cursor 11 Evi Step D

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STANDARD REPAIR TIMES

CURSOR 11 EVI STEP D

Serviceability & Workshop Methods

2. TIME SCHEDULE - OPERATION CODES

THE MEANING OF EACH SECTION OF THE CODE IS ILLUSTRATED BELOW:

THE SIGNIFICANCE OF THESE IS AS FOLLOWS:

2.1 PRODUCT CODE

- PRODUCT 50 = ENGINE AUXILIARY ELEMENTS

THE THIRD AND FOURTH DIGITS REFER TO NUMBER OF THE

- ASSEMBLY 01 = ENGINE ASSEMBLY

2.3 SUBASSEMBLY/COMPONENT CODE

2.5 OPERATION TYPE CODE

- 1 REMOVE AND INSTALL - REPLACE

OP. 54 06 10 1 22 R-I CYLINDER HEAD

OP. 54 06 60 4 00 CHK SEAL VALVES + SEATS OF 1 HEAD

2.6 OPERATION SEQUENCE CODE

THE W.U.ARE CALCULATED IN COMPLIANCE WITH THE FOLLOWING ITEMS:

- DISASSEMBLY, CLEANING, CHECK, MEASURING, POSSIBLE REPAIR, AND REASSEMBLY OF COMPONENTS.

LEV LEVEL PROP PROPELLER SILENC SILENCER VENT VENTILATION

-295401102 PREPARATION STATION 00001 0,10

-295452104 AD-BLUE UNIT VERIFICATION TEST 00001 0,10

-295452106 AD-BLUE SYSTEM DIAGNOSTIC 00003 0,30

-295458104 SCR SYSTEM DIAGNOSTICS 00002 0,20

-295458108 CHECK EFFICIENCY OF ANTIPARTICULATE FILTER 00001 0,10

-295467104 MOTOR EDC SYSTEM DIAGNOSTICS 00004 0,40

-295467115 ENGINE EDC SYSTEM DIAGNOSIS AFTER REPAIR 00003 0,30

-295481102 READING FAILURE AND CANCELLATION MEMORY 00002 0,20

-295481115 TOTAL EDC CONTROL UNIT PROGRAMMING 00003 0,30

-295481120 PARTIAL EDC CONTROL UNIT PROGRAMMING 00002 0,20

-295494104 AD-BLUE SYSTEM CENTRAL UNIT PROGRAMMING 00002 0,20

-298010100 REMOTE PROGRAMMING 00005 0,50

-505711102 R-I 1 FRT ENG MOUNTING PAD 00003 0,30

-505711114 R-I 2 FRT ENG MOUNTING PADS 00006 0,60

-505712110 R-I 1 REAR ENG MOUNTING PAD 00003 0,30

-505712114 R-I 2 REAR ENG MOUNTING PADS 00006 0,60

-507110400 CHK EXHAUST GAS SYSTEM FASTENERS + SEALS 00003 0,30

-507115104 R-I EXHAUST SILENCER FRONT GUARD 00001 0,10

-507116108 R-I CATALYSER HEAT GUARD 00001 0,10

-507122100 R-I EXHAUST PIPE 1ST SECTION 00009 0,90

-507123100 R-I END EXHAUST PIPE 00003 0,30

-507127100 R-I 1 EXHAUST PIPE COLLAR 00002 0,20

-507128400 TGHT EXHAUST GAS SYSTEM FASTENERS 00003 0,30

-507130104 R-I EXHAUST GAS CATALYTIC SILENCER 00017 1,70

-507134104 REPLACE PRESSURE SENSOR, EXHAUST GAS SYSTEM 00004 0,40

-507135104 R-I CATALYTIC CONVERTER FILTER 00002 0,20

-507139102 R-I CATALYTIC CONVERTER COVER 00004 0,40

-507161100 REPLACE CERAMIC FILTER, PARTICULATE TRAP 00010 1,00

-507184104 R-I 2 PARTICULATE FILTER HOSE PRESSURE SENSORS 00003 0,30

-507410104 R-I PUMP MODULE, AD-BLUE UNIT 00010 1,00

-507413104 REPLACE FILTER AND PRE-FILTER(S), AD-BLUE UNIT 00005 0,50

-507420104 R-I TANK, AD-BLUE UNIT 00012 1,20

-507420402 AD-BLUE DRAIN AND REFILL 00002 0,20

-507420500 AD-BLUE TANK INTERNAL WASH 00003 0,30

-507421104 R-I FILLER CAP, AD-BLUE TANK 00001 0,10

-507422104 R-I FIXING BAND, AD-BLUE TANK 00002 0,20

-507423106 R-I FASTENING BRACKET, AD-BLUE TANK 00001 0,10

-507424104 R-I AD-BLUE LEVEL INDICATOR 00003 0,30