Please read the instructions carefully

before using the machine, avoid the

improper operation of the machine, or
customer should be responsible for
the consequences.

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user's manual for blister packaging machine
一、Machine Picture

1.PVC Turn and remove the stick,2 Heating part,3 fForming die , 4Rotary
feeder 、 5Running rail , 6Spindle position , 7Touch switch ； 8Heat sealing
die , 9Rotating rod 10aluminum foil , 11Travel device ，12 blanking die, 13main
engine archway, 14base plate 15.main motor

二、 Overview:
Since its establishment, our company specializes in the production of DPP-80
automatic aluminum-plastic packaging machine series, which can completely
replace imported equipment with reference to foreign advanced technology.
The implementation of aluminum-plastic composite sealed packaging has the
advantages of prolonging the retention period, beautifying the goods, and
reducing the packaging cost. As the machine has the advantages of small land
occupation, low investment, multi-functional use, high efficiency, no pollution
and low noise, it is an ideal packaging equipment for purification workshop and
hospital reagent room.

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 三、Application scope and characteristics of the product:
1. The latest high-power transmission mechanism in China is adopted, and the
transmission shaft is driven by the chain, which eliminates the error and noise of
other gear transmission.
2. The electric appliance adopts imported control system, which can be equipped
with missing material and missing particle detection and elimination device
(Omron sensor) according to customer requirements. Imported variable frequency
governor is adopted.
3. The whole machine adopts sectional combination: PVC forming, feeding and
heat sealing are one section, and tropical aluminum cold forming, heat sealing
and blanking are one section, which can be packaged separately.
4. Photoelectric control system, PVC, PTP, tropical aluminum packaging
automatic feeding and waste edge automatic receiving device are adopted to
ensure the synchronous stability of ultra long distance and multi station.
5. It can also be equipped with photoelectric detection and correction device,
imported stepping motor traction, graphic plate printing and packaging to
optimize the grade of packaging.
6. The machine is suitable for: capsule, plain tablet, sugar coating, capsule,
injection, special shape, etc., as well as sealed packaging of medical devices, light
food and electronic components.

四、Main specification

Blanking frequency: 10 -30 times / minute, 1 version / time

General section ：57*80MM One edition Reference specification ：25*110MM
at a time One edition at a time

Maximum forming area ：60*100MM 60*100MM1 version / time

They are designed and customized
Optional range of feed stroke ：30-70MM
according to customer requirements

Yield > 99% Motor power: 0.75kw

Forming heating power ：0.9KW Lower heating power 0.9KW

Heat seal heating power ：0.8KW Gas mercury passenger volume > 0.3m3
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 (self provided)

Cooling: circulating water or tap water Machine weight :350KG

Overall dimension ：1500*500*1000

Packaging material specification :Medicinal pvc0.3 × 110mm aluminum foil 0.023 ×

110MM

5、 Installation and precautions:

1. Before installation, check whether the ground levelness is balanced.
2. The ground wire shall be connected according to the position specified on the
grounding label.
3. Full time personnel shall be trained for operation and maintenance.
4. The machine shall be kept clean.
5. All parts of the machine must be oiled before production (refer to the operation
provisions)
6. When the machine leaves the factory, the transmission case watch belt must be
filled with lubricating oil before production.
7. It is suggested that the oil-free air compressor should be used for this machine.
8. The pressure of forming, heat sealing, indentation and other parts should not be
too large, otherwise the service life will be affected. There should be a floating
margin of about 1 mm for the forming and indentation cushion.
六、操作前工序：
6、 Pre operation procedure:
1. Turn on the lighting power supply according to the regulations on safe power
consumption. When trying to send power to the motor, turn on the power supply
and jog the host to check whether it operates normally.
2. Water supply: according to the words displayed on the sign of the fuselage seat,
check whether the cooling water enters and exits the faucet for leakage, and the
water supply shall be subject to the smooth flow of inlet and outlet.

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3. Air pump: connect the air transmission pipe of the air machine to the airway
faucet, and turn on the air compressor at the same time. It can be used only when
the air pressure reaches more than 0.6 ~ 0.8MPa.
4. Oil: add oil into the box and gearbox. Note: the oil is 2 / 3 of the oil in the box.
5. VC plastic upper bearing shaft, adjust the inner and outer conical nuts,
transport the mold to the lower point, PVC plastic passes by, and the rear lifting
seat is opened and pressed. Note that PVC plastic is subject to the track on the
machine plate surface, and both sides are equally uniform.
7、 Operating procedures:
1. The power on green indicator light is on, and the two heating switches of
forming upper and lower and heat seal are turned on respectively. The
temperature controller controls the forming temperature, which is generally preset
at 100 º C respectively. The second temperature controller controls the heat seal,
and the temperature is preset at 130 º C ~ 140 º C. The preset temperature of
upper and lower forming and heat sealing temperature controller shall be
determined as appropriate.
2. Put down the pressing block on the lifting roller, the temperature of the
forming heating plate is in place, and then open the main machine. The plastic
PVC is formed first, and the forming bubble hole is consistent with the hole
position of the heat sealing die. Note that the heat sealing die cylinder puts down
the heat sealing die to press the aluminum foil, which will drive the punching.
Observe whether the plastic (refers to the formed PVC on the machine board
surface) moves left and right. If there is a deviation, adjust the starting and
guiding roller seat to adjust the guiding direction.
3. If the aluminum foil deflects to the left and right, adjust the knuckle roller seat
and adjust the handwheel. If the fore-and-aft deviation is adjustable, the box can
move.
4. After the hot seal blanking is normal, open the feeder switch and ram
appropriately to make an appropriate amount of drugs (tablets, capsules and grain
clothes) enter the feeding room. If there is a small amount of cylinder material, it
can be filled manually. If drugs are brought into the hot seal mold, it will
seriously affect the synchronization. Therefore, stick them to the mold during
aluminum foil sealing, and stop the machine for treatment.
5. Due to the increase of drug weight, the tension of aluminum foil and the
gradual change of machine temperature, the forming and heat sealing may be out
of sync, leading or lagging. First check whether the plastic PVC and aluminum
foil have negative separation, and then use the on-board fine-tuning mechanism

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to adjust. The fine adjustment mechanism moves forward and backward in the
mold because it adjusts the distance or adjusts the box front and back. As shown
in figure (2), it should be placed in the middle position before starting up, so it
can move forward and backward. It can also be adjusted by moving the front box.
After the correct movement, the plate will not be correct until more than ten
versions are completed. Therefore, do not adjust it indiscriminately before it is
completed.
6, plastic, aluminum foil thermal sealing quality (adhesion is uniform, firm and
straight) by temperature or pressure, netted plate flatness to verify, if there is heat
seal bad, generally suitable temperature, pressure slightly lower, regulator
positive temperature, finally adjust the screw pressure.
7. Blanking offset, layout offset for blanking, as shown in figure (3). Stop the
machine and move the manual adjustment box, and the mold can be adjusted and
shifted.
8. In daily operation knowledge, you must understand the structural principle of
the machine for operation work. The roller of the ejector rod seat is driven by the
cam, the up and down travel, and the position of the upper cover template is fixed.
In case of poor blister state, pay attention to the lower forming die or heat sealing
to the top dead center, and tighten the column nut. If you don't pay attention, it is
easy to break down, and the roller pressed by the ejector rod

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8、 Troubleshooting:
Fault reason Exclusion method

1.Poor foam 1. The air flow in the site is 1.Reduce ventilation flow
forming too large 2. Properly adjust the control
temperature according to the
2. The temperature in the
temperature controller (voltage
heating area is too low or too
control as far as possible)
high
3. Adjust the water valve to
3. The cooling water flow is
control the water flow
too large and takes away too
4. Correct the position of the air
much heat
release valve of the machine
4. The air pressure should not and keep the air pressure
be too early or too late generally 0.6 ~ 0.8MPa
5. Check the air filter valve
5. Pay attention to the water
normally and clear it when
storage in the air filter valve
necessary
6. The exhaust hole of the
6. Dredge with steel needle
lower die is blocked
7. Re mold and need to be
7. Air leakage between upper ground flat
and lower formwork planes
8.Replace plastic
8.Poor quality of PVC
plastics

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Asynchronous 1. The forming die and heat
operation seal are not integral multiples
(refers to the of the stroke
failure of the
2. The running air pressure
formed blister
lifting seat is too large and
to accurately
too small in parallel
enter the hole
position of the 3. The forming and heat
heat sealing sealing die is poor when it is
die) cold
4. There are obstacles
between the forming die and
the heat sealing die
5. The plastic bearing shaft
does not rotate properly
6.The temperature of heat
sealing die is too high
1. Adjust the mold movement
and box movement. They have
been adjusted before leaving
the factory, but they are not to
be replaced. Generally, there is
no need for high correction to
avoid confusion
2. Adjust the lifting pedestal
shaft and add mechanical oil to
the lifting pedestal shaft
3. Moderately increase the
amount of cold water
4. Check whether there is any
obstruction during the
operation from feeding to heat
sealing, and pay attention to the
gap between feeding machine
and plate surface
5. Clean or replace the bearing
6. Reduce the low temperature
heat seal temperature
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Malfunction reason Exclusion method

Wrinkling 1.The adhesion between 1. Tear off the aluminum foil,

and offset of aluminum foil and PVC adjust the position and re bond
aluminum plastic is not neat (not 2. Adjust the stopper turning roll
foil parallel) support and correct the
2.The aluminum foil nonconformity of the mold
turning rod is not
3. Clean the steel wire side or
perpendicular to the
sharpen and scratch with a saw
longitudinal line of PVC
blade
plastic sheet
3.Rust and dirt on the mesh 4. Fold the anilox mold or oilstone
4. The chequered plate is with two layers of aluminum foil
not in good agreement with and polish the plane of the lower
the die mold locally according to the heat
5. Uneven aluminum foil sealing condition
adhesive layer 5. Replace the aluminum foil

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After offset 1. The distance between the
cutting stamping die and the heat
Poor heat sealing die is incorrect
sealing 2. The temperature is too
low or too high
3. Insufficient pressure or
deviation of cylinder on
heat seal
1. The overall moving die, box and
injection have been mobilized
when they are out of the factory,
and the factors such as
transportation vibration, long-term
use, displacement, deformation or
template change are considered
2. Adjust the temperature of the
temperature controller and try to
control it by pressure regulation to
keep the temperature constant at
about 140 º C (as appropriate)
3. Adjust the cylinder pressure
(pressure regulating valve) and
check whether the silicon rubber
plate is changed, replaceable and
desirable. The copper sheet
cushion is in the middle between
the cylinder and the heat seal seat
(the thickness of the copper sheet is
determined as appropriate)
(Note: be sure to stop the top dead
center when adjusting the timing)
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 General assembly drawing of box
1. Box, 2. Cam, 3. Column, 4. Middle guide plate, 5. Roller seat
6. Roller 7. Lower die 8. Pressing plate 9. Pressing plate screw 10. Adjusting nut
11. Nut 12. Cover plate 13. Upper die 14. Oil drain screw 15. Water inlet and
water outlet

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Electrical schematic diagram
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Electrical installation diagram

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 The Factory Certificate of Products

DPP-90R Blister packaging machine

NO.: ____________ Inspection date：____________

No. Test item Test results

1 Assembly test

2 Running test

3 Performance test

4 Appearance Inspection

The quality inspection Bureau seal:

The examiner:

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