A i r S e nsi ng

L i f t C y l i nd e r
H yd r a ul i c D o u b l e Ac t i o n
Mode l LLW

Compact and Space-Saving Lift Cylinder

With built-in action confirmation valve LLW is ideal for automated equipment.
PAT. P.
The stroke can be set in 5mm increments.

LLW is much more compact than the conventional model LL.

34 mm
81.5 mm

47.5 mm Compact

＜Comparison Model＞ ＜Air Sensing Model＞

LL0400-CAM-025 LLW0401-CAE-025
（Stroke 25mm） （Stroke 25mm）

767
 Action Model No. Specifications External
Features Cross Section Cautions
Description Indication Performance Curve Dimensions

High-Power
Application Examples Series

Pneumatic Series

Hydraulic Series

Valve / Coupler
Hydraulic Unit

Manual Operation
Accessories

Cautions / Others

Hole Clamp
SFA
SFC

For Lifting For Shifting Swing Clamp

LHA
LHC
LHS
Cross Section LHW
LT /LG
Select from the 4 tip shapes
T LA - 2
T LB- 2
T LA - 1

Link Clamp
Piston Rod
LK A
Excellent Coolant Resistance LK C
LK W
LM/LJ
T MA - 2
BZL Speed Control Valve Push-end Confirmation Valve
T MA - 1
(Sold Separately)
Work Support
LD
LC
T NC
TC
Air Sensing
Lift Cylinder
LLW

Compact Cylinder
LL
LLR

Compact LLU
DP
DR
DS
DT

Block Cylinder
Pull-end Confirmation Valve DBA
DBC

3 body sizes which are most suitable to space-saving. Centering Vise

FVA
FVD

Built-in sensing valve enables to design an extremely small height fixtures. FVC

Control Valve
Zero air leakage when the valve is closed. Air sensor with limited flow rate is available.
BZL
BZT

(75mm).※1
BZX/JZG
The stroke can be set in 5mm increments in the range of 10 ∼ 50mm
Pallet Clamp
※1. LLW 0 3 6 1 / L L W 0 4 0 1 : up t o 5 0 m m , L L W 0 4 8 1 : u p t o 7 5 m m VS
VT

Tip shape is selectable from 4 types. Expansion Locating Pin

VFL
VFM
VFJ
VFK

Pull Stud Clamp

FP
Female Threaded Female Threaded Male Threaded Pin-Hole Option
FQ
(With Anti-Rotation Pinhole)
Customized
Able to Attach Speed Control Valve Directly Spring Cylinder
DW A /DW B
It is available for directly mounting the speed control valve with air venting function. (Speed control valve is sold separately.)
768
 Air Sensing Lift Cylinder model LLW

Action Description

Push Push (Supplying hydraulic pressure to push side)

The piston rod ascends.

Hydraulic Pressure Air Catch Sensor

Hyd. Port : Push Side Hyd. Port : Pull Side Push-end Confirmation Pull-end Confirmation
Piston Rod
ＯＮ OFF ＯＮ OFF

Push-end Confirmation Valve

Push-end Confirmation
5μm

0.1 0.2MPa
Pull-end Confirmation (Recommended)

Air Catch Sensor

(Circuit symbol differs depending on sensors.)

Push-end Confirmation Valve

Supplying Hyd. Pressure to Push Side Air Catch Sensor ＯＮ

Piston Rod Valve Closed

Spool

Air Supply Push Side: Sensing Chart

The spool is pushed back by the piston rod,
Air Pressure Detected (Push Side) (MPa)

(Supply Air Pressure)

and the valve is closed. 0.2
Pressure when Valve Opened ※1

Air Catch Sensor Set Pressure(ON)

Pressure when Valve Closed
Differential Pressure

Supplying Hyd. Pressure to Pull Side Air Catch Sensor ＯＦＦ

for Detection

Valve Opened

Built-In Spring
0
Spool
0.5±0.5

Full Stroke
Push End Pull End

Air Supply Air Vent

※1. The sensor pressure for opening the valve depends on the sensor.
The spool is pushed forward by the built-in With air sensor with large air flow, the sensor pressure for opening
spring, and the valve is opened. the valve is higher and the differential pressure for detection is lower.

769
 Action Model No. Specifications External
Features Cross Section Cautions
Description Indication Performance Curve Dimensions

High-Power
Series

Pneumatic Series

Pull Pull (Supplying hydraulic pressure to pull side) Hydraulic Series

Valve / Coupler
The piston rod descends. Hydraulic Unit

※ If releasing the pull side pressure at this state, Manual Operation

Accessories
the piston rod may move with the built-in spring force.
Cautions / Others
Hydraulic Pressure Air Catch Sensor
Hyd. Port : Push Side Hyd. Port : Pull Side Push-end Confirmation Pull-end Confirmation
Hole Clamp
SFA
OFF ＯＮ OFF ＯＮ
SFC

Swing Clamp
LHA
LHC
LHS
LHW
LT /LG
T LA - 2
T LB- 2
T LA - 1

Link Clamp
LK A
LK C
Push-end Confirmation LK W
5μm
LM/LJ
T MA - 2
T MA - 1
0.1 0.2MPa
Work Support
Pull-end Confirmation (Recommended)
LD
LC
Air Catch Sensor T NC

Pull-end Confirmation Valve (Circuit symbol differs depending on sensors.) TC

Air Sensing
Lift Cylinder
LLW
Pull-end Confirmation Valve
Compact Cylinder
LL
Supplying Hyd. Pressure to Pull Side Air Catch Sensor ＯＮ LLR
LLU
Piston Rod DP
Spool
DR
Valve Closed DS
DT

Block Cylinder
DBA

Air Supply DBC

Centering Vise
FVA
Pull Side: Sensing Chart
FVD
The spool is pushed back by the piston rod, FVC
Air Pressure Detected (Pull Side) (MPa)

(Supply Air Pressure)

and the valve is closed. 0.2 Control Valve
Pressure when Valve Opened ※1

Air Catch Sensor Set Pressure(ON) BZL

Pressure when Valve Closed

BZT
Differential Pressure

BZX/JZG
Supplying Hyd. Pressure to Push Side Air Catch Sensor ＯＦＦ
for Detection

Pallet Clamp
Spool VS
Valve Opened VT

Expansion Locating Pin

VFL
0 VFM
Air Supply 0.5±0.5 VFJ
Air Vent VFK
Full Stroke
Push End Pull End
Pull Stud Clamp

Built-In Spring FP
FQ
※1. The sensor pressure for opening the valve depends on the sensor.
The spool is pushed forward by the built-in With air sensor with large air flow, the sensor pressure for opening
Customized
Spring Cylinder
spring, and the valve is opened. the valve is higher and the differential pressure for detection is lower. DW A /DW B

770
 Air Sensing Lift Cylinder model LLW

Action Description (Explanation about Sensing and Air Sensing Chart)

Action confirmation can be conducted by detecting Model No. Indication A E

B
differential pressure with the air catch sensor L LW 048 1 - C T H - 050
connected to the push-end confirmation port P J
and pull-end confirmation port. 5 Sensing Valve
E ：On Both Sides
H ：On Push Side
J ：On Pull Side
Air Catch Sensor

● Air catch sensor is required in order to conduct the action confirmation.

Sensing can be done by the air catch sensor with small air flow (recommended models are in the table below).

Recommended operating air pressure：0.1 0.2MPa

Recommended air catch sensor

Maker SMC CKD

Name Air Catch Sensor Gap Switch

Model No. ISA3-F , ISA3-G , ISA2-G GPS2-05-15

● Please refer to maker's catalog etc. for the detail of the air catch sensor.
● The air pressure to the air catch sensor should be 0.1 0.2MPa.
● Continuously supply air pressure to the cylinder when in use.
● Refer to the drawing below for the pneumatic circuit construction.

Air Catch Sensor

(Circuit symbol differs depending on sensors.)

Push-end Confirmation 5μm

Pull-end Confirmation 0.1 0.2MPa

(Recommended)

Notes for Design and Installation

● Air vent port / vent hole must be open to the atmosphere, ● Prevention of Foreign Substance to the Air Vent Port / Vent Hole
and prevent coolant and chips from entering the air vent Coolant and chips can be prevented by setting a check
port / vent hole. The air catch sensor can malfunction valve with low cracking pressure. (Recommended check
if the air vent port / vent hole is blocked. valve: SMC-made series AKH, cracking pressure: 0.005MPa)

Check Valve

Air Vent Hole

Air vent hole is open Coolant and chips enter

to the atmosphere. from the air vent hole. Attachment

Check Valve

● Continuously supply air pressure to the air port when in use.

771
 Action Model No. Specifications External
Features Cross Section Cautions
Description Indication Performance Curve Dimensions

High-Power
Air Sensing Chart Series

Pneumatic Series
Number Directly Connected to Clamp: 1, Air Catch Sensor ISA3-F, Supply Air Pressure 0.2MPa

Hydraulic Series
Pull (Supply Air Pressure)
0.2
Air Pressure Detected (Pull side)(MPa)

Valve / Coupler

Pressure when Valve Opened ※3

Air Catch Sensor Set Pressure(ON)※2

Pressure when Valve Closed

Hydraulic Unit

Manual Operation

Differential Pressure
Accessories

for Detection
Cautions / Others

Push-end Pull-end
Air Catch Air Catch
Hole Clamp
Sensor Sensor
SFA
0 SFC
Air Vent (Push end)
0.5±0.5 ※1 Swing Clamp
LHA
LHC
Push End Pull End LHS
Full Stroke
LHW
LT /LG
T LA - 2
T LB- 2
T LA - 1

0.5±0.5 ※1 Link Clamp

LK A
LK C
Push (Supply Air Pressure) Air Vent (Pull end) LK W
0.2 LM/LJ
Air Pressure Detected (Push side)(MPa)

Pressure when Valve Opened ※3

Air Catch Sensor Set Pressure(ON)※2

Pressure when Valve Closed

T MA - 2
T MA - 1
Differential Pressure

Work Support
for Detection

LD
LC
T NC
TC
Air Sensing
Lift Cylinder

0 LLW

Compact Cylinder
Notes: LL
1. Sensing chart shown is the relationship between the stroke and detection circuit air pressure. LLR
LLU
2. The specifications may vary depending on the air circuit. The hose length should be as short as possible. (Less than 5m)
DP
3. There is only push-end confirmation for sensing valve symbol H , and only pull-end confirmation for sensing valve symbol J .
DR
※1. There is a certain tolerance with regard to the position where the pressure for closing the valve is reached depending on the sensor DS
structure. (Refer to the sensing chart.) DT
※2. The position where the air catch sensor has ON signal output varies depending on the sensor setting.
Block Cylinder
※3. The sensor pressure for opening the valve depends on the sensor. DBA
With air sensor with large air flow, the sensor pressure for opening the valve is higher and the differential pressure for detection is lower. DBC

Centering Vise
FVA
FVD
FVC

Control Valve
BZL
BZT
BZX/JZG

Pallet Clamp
VS
VT

Expansion Locating Pin

VFL
VFM
VFJ
VFK

Pull Stud Clamp

FP
FQ
Customized
Spring Cylinder
DW A /DW B

772
 Air Sensing Lift Cylinder model LLW

Model No. Indication

LLW 048 1 - C A E - 0 2 5
１ 2 3 4 5 6

1 Body Size

036： φD=36mm
040： φD=40mm
048： φD=48mm φD
※ Outer diameter (φD) of the cylinder.

2 Design No.

1 ： Revision Number

3 Piping Method

C ： Gasket Option (With G Thread Plug)

With G Thread Plug

Able to attach speed control valve
※ Speed control valve（BZL）is sold separately. Please refer to P.891.

4 Shape of Piston Tip

A ： Female Threaded A B P T
B ： Female Threaded (With Anti-Rotation Pinhole)

P ： Pin-Hole

T ： Male Threaded

5 Sensing Valve

E ： Sensing Valves on Both Sides Push-end Confirmation Valve

H ： Sensing Valve on Push Side

When selecting E ,H
J ： Sensing Valve on Pull Side

Pull-end Confirmation Valve

When selecting E ,J
6 Stroke

Stroke Value ： Full Stroke

Full Stroke
Push End Pull End
※ Full stroke is set in 5mm increments.
Example：Full Stroke 15mm ：015
Full Stroke 50mm ：050
Full Stroke 75mm ：075

Model No. LLW0361-C□□ LLW0401-C□□ LLW0481-C□□

Full Stroke mm 10∼50 (in 5mm increments) 10∼50 (in 5mm increments) 10∼75 (in 5mm increments)

773
 Action Model No. Specifications External
Features Cross Section Cautions
Description Indication Performance Curve Dimensions

High-Power
Specifications Series

Model No. LLW0361-C□□ LLW0401-C□□ LLW0481-C□□ Pneumatic Series

Full Stroke Y mm 10∼50 (in 5mm increments) 10∼50 (in 5mm increments) 10∼75 (in 5mm increments)
Push Side 4.5 5.3 8.0 Hydraulic Series
Cylinder Area cm2
Pull Side 2.5 2.8 4.9
Valve / Coupler
Cylinder Force ※1 Push Side P × 0.45 P × 0.53 P × 0.80
kN Hydraulic Unit
(Calculation Formula) Pull Side P × 0.25 P × 0.28 P × 0.49
Cylinder Capacity ※1 Push Side Y × 0.45 Y × 0.53 Y × 0.80 Manual Operation
cm3 Accessories
(Calculation Formula) Pull Side Y × 0.25 Y × 0.28 Y × 0.49
Cylinder Inside Diameter mm φ24 φ26 φ32 Cautions / Others
Rod Diameter mm φ16 φ18 φ20
Max. Operating Pressure MPa 7.0
Hydraulic Hole Clamp
Min. Operating Pressure MPa 1.0
Pressure SFA
Withstanding Pressure MPa 10.5 SFC
Recommended Operating Air Pressure MPa 0.1 0.2
Swing Clamp
Recommended Air Catch Sensor ISA3-F , ISA3-G , ISA2-G (SMC) / GPS2-05-15 (CKD) LHA
Operating Temperature ℃ 0∼70 LHC
Mass kg 0.6∼0.8 0.7∼0.9 1.0∼1.6 LHS
LHW
Note: ※1. P：Supply Hydraulic Pressure (MPa) Y：Full Stroke (mm) LT /LG
T LA - 2
T LB- 2
T LA - 1

Link Clamp
LK A

Performance Curve LK C
LK W
LM/LJ
Cylinder Force (Push Side) (kN) Cylinder Force (Pull Side) (kN) T MA - 2
M od e l N o.
1MPa 2MPa 3MPa 4MPa 5MPa 6MPa 7MPa 1MPa 2MPa 3MPa 4MPa 5MPa 6MPa 7MPa T MA - 1

LLW0361-C□□ 0.4 0.9 1.3 1.8 2.2 2.7 3.1 0.2 0.5 0.7 1.0 1.2 1.5 1.7 Work Support
LLW0401-C□□ 0.5 1.0 1.5 2.1 2.6 3.1 3.7 0.2 0.5 0.8 1.1 1.4 1.6 1.9 LD
LLW0481-C□□ 0.8 1.6 2.4 3.2 4.0 4.8 5.6 0.4 0.9 1.4 1.9 2.4 2.9 3.4 LC
T NC
TC
6 6 Air Sensing
Lift Cylinder
Push LLW0481-C□□ Pull LLW
Cylinder Force Cylinder Force
Compact Cylinder
(Push Side) (Pull Side)
5 5 LL
LLR
LLU
DP
Cylinder Force (Push Side)（kN）

Cylinder Force (Pull Side) （kN）

DR
4 4
DS
LLW0401-C□□ DT
LLW0481-C□□
Block Cylinder
LLW0361-C□□ DBA
3 3
DBC

Centering Vise
FVA
2 2 LLW0401-C□□ FVD
LLW0361-C□□ FVC

Control Valve
BZL
1 1 BZT
BZX/JZG

Pallet Clamp
VS
0 0 VT
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
Supply Hydraulic Pressure (MPa) Supply Hydraulic Pressure (MPa) Expansion Locating Pin
VFL
Notes: VFM
1. The chart and graph show the relationship between the cylinder force and supply hydraulic pressure. VFJ

2. Cylinder force (kN) is the theoretical value. Actual force may decrease because of friction and pressure loss. VFK

Pull Stud Clamp

FP
FQ
Customized
Spring Cylinder
DW A /DW B

774
 Air Sensing Lift Cylinder model LLW

External Dimensions Tip Shape Refer to A Female Threaded dimension for

not mentioned size below.
Tip Shape :
P：
：Pin-Hole Option
A : Female Threaded B : Female Threaded (With Anti-Rotation Pinhole)

UP - 0.1
Width
0
※ The drawings show LLW-CAE / LLW-CBE.

3.5 B SR AD
φAB
Air Bleed Port (Pull Side)：G1/8 Thread H H
(Speed Control Valve Port)

WP V P
TP
AP
φACH7
φ14

Rod Dia.

Width U
C

L
φ

T ：Male Threaded

Width
Air Bleed Port (Push Side)：G1/8 Thread K 4-φR

UT
Spot FacingφQ
(Speed Control Valve Port) BC

φCB
CC

Push End

VT
(Full Stroke)

TT
Y + 0.5

Rod Dia.
0

AT

WT
φBB φVB ( B only)

Pull End
WB
W

Rod Dia.
T

15ﾟ
G

S※1
M
A

- 0.1
φD -0.2
F

EC

Air Vent Hole※2

H has no vent hole
J does not have this port
Nx Nx Air Port：Push-end Confirmation※3
O-ring 1BP5(Included)
Hydraulic Port：Push Side※3 EF°
O-ring 1BP5(Included) J does not have this port
Air Vent Port ※2
O-ring (Included) DA
Ny Ny

Ny Ny
EE

Hydraulic Port：Pull Side※3 H does not have this port

ED
O-ring 1BP5(Included) ° Air Port：Pull-end Confirmation※3
O-ring 1BP5(Included)
2-M3×0.5 Thread Depth 6 ※2

Notes:
※1 . Mounting bolts are not provided. Please prepare based on dimension S.
※2 . Air vent hole must be open to the atmosphere, and prevent coolant and chips from entering the air vent hole . If exposed to coolant,
install an attachment on M3 screw to prevent coolant and chips, but do not block the air vent hole.
※3 . The port name is marked on the body surface.
(PUSH HYD. : Hydraulic port on push side, PULL HYD. : Hydraulic port on pull side, PUSH CHECK : Air port on push side, PULL CHECK : Air port on pull side
VENT：Air Vent Port)

775
 Action Model No. Specifications External
Features Cross Section Cautions
Description Indication Performance Curve Dimensions

High-Power
Machining Dimensions for Mounting Area Series

Nx Nx φ3
Air Port : Pull-end Confirmation Pneumatic Series
φ3
Hydraulic Port : Pull Side H needs no port
φ3 Hydraulic Series
Air Vent Port：Push-end Confirmation When the mounting hole is a through hole,
J needs no port there is no need to follow dimension FA. Valve / Coupler
Ny Ny

Ny Ny
Ｋ
Determine FA according to the plate thickness. Hydraulic Unit

Manual Operation
Accessories

φ3 φ3
Cautions / Others
Hydraulic Port : Push Side Air Port：Push-end Confirmation
K J needs no port
4-FC Screw※4
Hole Clamp
+ 0.3
φD 0 Remove all burrs SFA
Remove all burrs SFC
C0.6 6.3S
Swing Clamp
LHA

More than FA
FB LHC
LHS
LHW
LT /LG
H needs no port R0.4
T LA - 2
Air Vent Port ※5
Vent Port Machining Range Notes: T LB- 2
（φ4∼φ6）
（When machining the side） ※ 4. The FC depth of the mounting bolts should be T LA - 1

decided from dimension S. Link Clamp

Vent Port Machining Range ※ 5. No need of air vent port if the mounting hole is LK A
（When machining the bottom) a through hole. LK C
LK W
LM/LJ
T MA - 2
External Dimensions and Machining Dimensions for Mounting T MA - 1

A ：Female Threaded B ：Female Threaded (With Anti-Rotation Pinhole) (mm) Work Support
LD
Model No. LLW0361-CA□ LLW0401-CA□ LLW0481-CA□
(ex.) LLW0361-CA□-010 [ Y=10、A=58、E=49、F=24 ] LC
20∼50 20∼50 20∼75 LLW0361-CA□-030 [ Y=30、A=73、E=64、F=39 ] T NC
Full Stroke Y 10 ,15 (in 5ｍｍ 10 ,15 (in 5ｍｍ 10 ,15 (in 5ｍｍ
increments) increments) increments) TC

A 58 Y+43 59 Y+44 62 Y+47 Air Sensing

Lift Cylinder
B 58 63 71
LLW
C 40 45 51
Compact Cylinder
D 36 40 48 P ：Pin-Hole Option Refer to A option dimension for not mentioned size below (mm)
LL
E 49 Y+34 49 Y+34 51 Y+36 Model No. LLW0361-CP□ LLW0401-CP□ LLW0481-CP□ LLR
F 24 Y+9 24 Y+9 23 Y+8 20∼50 20∼50 20∼75 LLU
Full Stroke Y 10 ,15 (in 5ｍｍ 10 ,15 (in 5ｍｍ 10 ,15 (in 5ｍｍ DP
G 25 25 28 increments) increments) increments)
DR
H 29 31.5 35.5 AP 64 Y+49 68 Y+53 72 Y+57
DS
K 31.4 34 40 AB 12 15 17 DT
L 66 73 83 AC 6 + 0.012
0 8 + 0.015
0 8 + 0.015
0
Block Cylinder
M 11 11 12 AD 6 8 9
DBA
Nx 23.5 26 30 TP 15 19 21 DBC
Ny 8 9 11 UP 6 8 10
Centering Vise
Q 7.5 9.5 9.5 VP 6 8 9
FVA
R 4.5 5.5 5.5 WP 7.5 9.5 10.5 FVD
S 16 14 15.5 FVC
T 9 10 11
Control Valve
U 12 13 14 BZL
W 7.5 7.5 8.5 BZT

BB 14 15 17 BZX/JZG

BC (Nominal×Pitch×Depth) M6×1×12 M8×1.25×16 M8×1.25×16 T ：Male Threaded Refer to A option dimension for not mentioned size below (mm) Pallet Clamp

VB 【 B only 】 2 2.5 2.5 Model No. LLW0361-CT□ LLW0401-CT□ LLW0481-CT□ VS

VT
WB【 B only 】 5.5 5 6 20∼50 20∼50 20∼75
Full Stroke Y 10 ,15 (in 5ｍｍ 10 ,15 (in 5ｍｍ 10 ,15 (in 5ｍｍ
EC 4.5 4.5 4.5 increments) increments) increments) Expansion Locating Pin

45° 60° 60° AT 74 Y+59 79 Y+64 86 Y+71 VFL

ED
VFM
EE 30 31.6 39 TT 25 30 35
VFJ
EF 30° 0° 0° UT 12 14 17 VFK
FA 24.5 Y+9.5 24.5 Y+9.5 23.5 Y+8.5 VT 16 20 24
Pull Stud Clamp
FB 15.5 Y+0.5 15.5 Y+0.5 14.5 Y-0.5 WT 7.5 7.5 8.5
FP
FC (Nominal×Pitch) M4×0.7 M5×0.8 M5×0.8 CB 14 17 19
FQ
O-Ring DA AS568-006(90°) AS568-007(90°) 1BP5 CC (Nominal×Pitch) M10×1.25 M12×1.25 M14×1.5 Customized
Spring Cylinder
DW A /DW B

776
 Air Sensing Lift Cylinder Cautions model LLW

Cautions

● Notes for Design

1）Check Specifications 6）When clamping on a sloped surface on the workpiece

● Please use each product according to the specifications.
2）Notes for Circuit Design
● Please read "Notes on Hydraulic Cylinder Speed Control Circuit"
on P.1238 to assist with proper hydraulic circuit designing.
Improper circuit design will lead to applications malfunction
and damages.
● Ensure there is no possibility of supplying hydraulic pressure to
the push side and pull side simultaneously.
3）Notes for Pipe Design
● It is recommended to select as large diameter pipes as possible.
The back pressure is proportional to the pipe size,
so if the pipes are small the release and lock times will be longer.
● When clamping an inclined surface, make sure that the clamp
area is level when looking from the clamp side.
The clamp surface and cylinder mounting surface should be parallel.
Workpieces may move and piston rods may slip when clamps are
used on inclined surfaces. (When the workpiece is a casting, it is
recommended that spiked attachments be used for clamps on
draft angles.)
Female
Threaded

4）When using on a welding fixture, the exposed area of

piston rod should be protected.
● If spatter gets onto the sliding surface it could lead to Male
malfunction and fluid leakage. Threaded

5）The Load Direction Given to the Piston Rod

● Make sure no force is applied to the piston rod outside the axial
direction. Usage like the one shown in the figure below will apply
a large bending stress to the piston rod and must be avoided.

In case that force is loaded except from the axial direction

7）Notes on Sensing Valve
● Please refer to the notes for design, installation and use on P. 771.

When clamping workpieces with different heights

Without Spherical Washer With Spherical Washer

A Combination with Link Mechanism

777
 Action Model No. Specifications External
Features Cross Section Cautions
Description Indication Performance Curve Dimensions

High-Power
Series

Pneumatic Series
● Installation Notes

1）Check the Usable Fluid 4）Speed Adjustment Hydraulic Series

● Please use the appropriate fluid by referring to the Hydraulic Fluid ● Adjust the rod operating speed less than 100mm/sec both the push
Valve / Coupler
List (P.1237). and pull operation. Hydraulic Unit
Excessive cylinder speed will accelerate wear and lead to component
Manual Operation
2）Installation of the Cylinder damage. Accessories
● When mounting the cylinder, use four hexagon socket bolts ● Only adjust the speed after releasing the air from the circuit.
Cautions / Others
(with tensile strength of 12.9) and tighten them with the torque shown If air is mixed in the circuit it is not able to adjust the speed accurately.
in the table below. Tightening with greater torque than recommended ● Turn the speed control valve gradually from the low-speed side
can depress the seating surface or break the bolt. (small flow) to the high-speed side (large flow) to adjust the speed. Hole Clamp
SFA

Thread Size Tightening Torque (N･m) SFC

Model No.
LLW0361 M4×0.7 3.2 Swing Clamp
LLW0401 M5×0.8 6.3 LHA
LLW0481 M5×0.8 6.3 LHC
LHS
LHW
3）Installation / Removal of the Attachments
LT /LG
● When mounting or removing the attachment, stop the piston rod T LA - 2
with a spanner at its front end and tighten it with torque as shown T LB- 2

in the table below. T LA - 1

Link Clamp
Attachment (Contact Bolt)
LK A
LK C
LK W
LM/LJ
T MA - 2
T MA - 1

Female Threaded Work Support

LD
LC
LLW□-CA□ / LLW□-CB□ : Female Threaded T NC

Model No. Thread Size Tightening Torque (N･m) TC

LLW0361-CA/B□ M6×1 10 Air Sensing

Lift Cylinder
LLW0401-CA/B□ M8×1.25 16
M8×1.25 16 LLW
LLW0481-CA/B□
Compact Cylinder
LL
LLR
Attachment (Contact Bolt)
LLU
DP
DR
DS
DT

Block Cylinder
DBA
DBC
Male Threaded
Centering Vise
LLW□-CT□ :Male Threaded FVA
Model No. Thread Size Tightening Torque (N･m) FVD
LLW0361-CT□ M10×1.25 40 FVC
LLW0401-CT□ M12×1.25 63
Control Valve
LLW0481-CT□ M14×1.5 80
BZL
BZT
BZX/JZG

Pallet Clamp
・Installation Notes ・Hydraulic Fluid List ・Notes on Hydraulic Cylinder Speed Control Circuit
※ Please refer to P.1237 for common cautions. VS
・Notes on Handling ・Maintenance/Inspection ・Warranty
VT

Expansion Locating Pin

VFL
VFM
VFJ
VFK

Pull Stud Clamp

FP
FQ
Customized
Spring Cylinder
DW A /DW B

778
 Cautions

Cautions

● Installation Notes (For Hydraulic Series) ● Hydraulic Fluid List

1）Check the Usable Fluid ISO Viscosity Grade ISO-VG-32

● Please use the appropriate fluid by referring to the Hydraulic Fluid List. Maker Anti-Wear Hydraulic Oil Multi-Purpose Hydraulic Oil
Showa Shell Sekiyu Tellus S2 M 32 Morlina S2 B 32
2）Procedure before Piping Idemitsu Kosan Daphne Hydraulic Fluid 32 Daphne Super Multi Oil 32

● The pipeline, piping connector and fixture circuits should be cleaned JX Nippon Oil & Energy Super Hyrando 32 Super Mulpus DX 32
Cosmo Oil Cosmo Hydro AW32 Cosmo New Mighty Super 32
by thorough flushing.
ExxonMobil Mobil DTE 24 Mobil DTE 24 Light
● The dust and cutting chips in the circuit may lead to fluid leakage
Matsumura Oil Hydol AW-32
and malfunction.
Castrol Hyspin AWS 32
● There is no filter provided with Kosmek s product except for a part
Note As it may be difficult to purchase the products as shown in the table from
of valves which prevents foreign materials and contaminants from
overseas, please contact the respective manufacturer.
getting into the circuit.

3）Applying Sealing Tape

● Wrap with tape 1 to 2 times following the screw direction.
● Pieces of the sealing tape can lead to oil leakage and malfunction.
● In order to prevent a foreign substance from going into the product
during the piping work, it should be carefully cleaned before working.

4）Air Bleeding of the Hydraulic Circuit

● If the hydraulic circuit has excessive air, the action time may become
very long. If air enters the circuit after connecting the hydraulic port
or under the condition of no air in the oil tank, please perform
the following steps.

① Reduce hydraulic pressure to less than 2MPa.

② Loosen the cap nut of pipe fitting closest to the clamp by one full turn.
③ Wiggle the pipeline to loosen the outlet of pipe fitting.
Hydraulic fluid mixed with air comes out.

④ Tighten the cap nut after bleeding.

⑤ It is more effective to bleed air at the highest point inside the circuit
or at the end of the circuit.
(Set an air bleeding valve at the highest point inside the circuit.)

5）Checking Looseness and Retightening

● At the beginning of the machine installation, the bolt and nut may
be tightened lightly. Check the looseness and re-tighten as required.

1237
 Installation Notes Notes on Hydraulic Cylinder
Hydraulic Fluid List Notes on Handling Maintenance/Inspection Warranty
(For Hydraulic Series) Speed Control Circuit

High-Power
Series

Pneumatic Series
● Notes on Hydraulic Cylinder Speed Control Unit

Please pay attention to the cautions below. Design the hydraulic circuit for controlling the action speed of hydraulic cylinder.
！
Hydraulic Series

Improper circuit design may lead to malfunctions and damages. Please review the circuit design in advance. Valve / Coupler
Hydraulic Unit

● Flow Control Circuit for Single Acting Cylinder In the case of meter-out circuit, the hydraulic circuit should Manual Operation
For spring return single acting cylinders, restricting flow be designed with the following points. Accessories
during release can extremely slow down or disrupt release action. ① Single acting components should not be used in the same
Cautions / Others
The preferred method is to control the flow during the lock action flow control circuit as the double acting components.
using a valve that has free-flow in the release direction. The release action of the single acting cylinders may become
It is also preferred to provide a flow control valve at each actuator. erratic or very slow.
Cautions
Installation Notes
(For Hydraulic Series)
Hydraulic Fluid List

Notes on Hydraulic Cylinder

Speed Control Circuit
Notes on Handling

Maintenance/
Inspection
Accelerated clamping speed by excessive hydraulic flow to
Warranty
the cylinder may sustain damage. In this case add flow control to
regulate flow. (Please add flow control to release flow if the
lever weight is put on at the time of release action when using Refer to the following circuit when both the single acting Company Profile

cylinder and double acting cylinder are used together. Company Profile
swing clamps.)
○ Separate the control circuit. Our Products
Flow Control at the Release Side
History

Index
Search by
Alphabetical Order

Ｗ Sales Offices

● Flow Control Circuit for Double Acting Cylinder

Flow control circuit for double acting cylinder should have meter-out
circuits for both the lock and release sides. Meter-in control can ○ Reduce the influence of double acting cylinder control unit.
have adverse effect by presence of air in the system. However, due to the back pressure in tank line, single action
However, in the case of controlling LKE, TMA, TLA, both lock side cylinder is activated after double action cylinder works.
and release side should be meter-in circuit.
Refer to P.75 for speed adjustment of LKE.
For TMA and TLA, if meter-out circuit is used, abnormal high
pressure is created, which causes oil leakage and damage.

【Meter-out Circuit】(Except LKE/TMA/TLA)

② In the case of meter-out circuit, the inner circuit pressure may

increase during the cylinder action because of the fluid supply.
The increase of the inner circuit pressure can be prevented by
reducing the supplied fluid beforehand via the flow control valve.
Especially when using sequence valve or pressure switches for
clamping detection. If the back pressure is more than the set
pressure then the system will not work as it is designed to.

【Meter-in Circuit】(LKE/TMA/TLA must be controlled with meter-in.)

Sequence Valve

Flow Control Valve

(Any location is OK)

1238
 Cautions
Cautions
● Notes on Handling
1）It should be handled by qualified personnel.
● The hydraulic machine and air compressor should be handled
and maintained by qualified personnel.
2）Do not handle or remove the machine unless the safety protocols
are ensured.
① The machine and equipment can only be inspected or prepared
when it is confirmed that the preventive devices are in place.
② Before the machine is removed, make sure that the above-mentioned
safety measures are in place. Shut off the air of hydraulic source
and make sure no pressure exists in the hydraulic and air circuit.
③ After stopping the machine, do not remove until the temperature
cools down.
④ Make sure there is no abnormality in the bolts and respective parts
before restarting the machine or equipment.
3）Do not touch clamp (cylinder) while clamp (cylinder) is working.
Otherwise, your hands may be injured due to clinching.
4）Do not disassemble or modify.
● If the equipment is taken apart or modified, the warranty will be
voided even within the warranty period.
1239
● Maintenance and Inspection
1）Removal of the Machine and Shut-off of Pressure Source
● Before the machine is removed, make sure that the
above-mentioned safety measures are in place. Shut off the
air of hydraulic source and make sure no pressure exists in
the hydraulic and air circuit.
● Make sure there is no abnormality in the bolts and respective
parts before restarting.
2）Regularly clean the area around the piston rod and plunger.
● If it is used when the surface is contaminated with dirt, it may
lead to packing seal damage, malfunctioning, fluid leakage
and air leaks.
3） Please clean out the reference surface regularly (taper reference
surface and seating surface) of locating machine. (VS/VT/VFL/
VFM/VFJ/VFK/WVS/VWM/VWK/VX/VXF)
● Location products, except VX/VXF model, can remove
contaminants with cleaning functions.
When installing pallets makes sure there is no thick sludge like
substances on pallets.
● Continuous use with dirt on components will lead to locating
functions not work properly, leaking and malfunction.
4） If disconnecting by couplers on a regular basis, air bleeding
should be carried out daily to avoid air mixed in the circuit.
5）Regularly tighten nuts, bolts, pins, cylinders and pipe line to
ensure proper use.
6）Make sure the hydraulic fluid has not deteriorated.
7）Make sure there is smooth action and no abnormal noise.
● Especially when it is restarted after left unused for a long
period, make sure it can be operated correctly.
8）The products should be stored in the cool and dark place
without direct sunshine or moisture.
9）Please contact us for overhaul and repair.
 Installation Notes Notes on Hydraulic Cylinder
Hydraulic Fluid List Notes on Handling Maintenance/Inspection Warranty
(For Hydraulic Series) Speed Control Circuit

High-Power
Series

Pneumatic Series
● Warranty

1）Warranty Period Hydraulic Series

● The product warranty period is 18 months from shipment from

Valve / Coupler
our factory or 12 months from initial use, whichever is earlier. Hydraulic Unit

Manual Operation
2）Warranty Scope Accessories
● If the product is damaged or malfunctions during the warranty
Cautions / Others
period due to faulty design, materials or workmanship, we will
replace or repair the defective part at our expense.
Defects or failures caused by the following are not covered.
Cautions
Installation Notes
① If the stipulated maintenance and inspection are not carried out. (For Hydraulic Series)

② If the product is used while it is not suitable for use based on Hydraulic Fluid List

the operator s judgment, resulting in defect. Notes on Hydraulic Cylinder

Speed Control Circuit
③ If it is used or handled in inappropriate way by the operator.
Notes on Handling
（Including damage caused by the misconduct of the third party.） Maintenance/
④ If the defect is caused by reasons other than our responsibility. Inspection
Warranty
⑤ If repair or modifications are carried out by anyone other than Kosmek,
or without our approval and confirmation, it will void warranty.
Company Profile
⑥ Other caused by natural disasters or calamities not attributable to
Company Profile
our company.
Our Products
⑦ Parts or replacement expenses due to parts consumption and
History
deterioration.
(Such as rubber, plastic, seal material and some electric components.)
Index
Search by
Damages excluding from direct result of a product defect shall be Alphabetical Order

excluded from the warranty.

Sales Offices

1240
 C ont ro l Val v e
Mode l B ZL
Mode l B ZT
Mode l B ZX
Mode l JZG

Directly mounted to clamps, flow control valve・Air bleeding・plug

Directly mounted to clamps

Flow control valve, air bleeding valve, G-thread plug for
G-thread (-C option) directly mounted.

G Thread Plug

Adjusting Screw Lock Nut

Speed Control Valve

Sp e e d C o n t ro l V a l ve A i r B le e d V a lv e G T h r e ad P lu g

Model B ZL M ode l BZX M ode l JZ G

Model B ZT

891
 Control Valve
Digest

High-Power
Series
Operating
Action Description
Pressure Range Pneumatic Series

Speed Control Valve Hydraulic Series

A d ju s t t h e f low b y w r e n c h .
（For Low Pressure）
It can adjust the clamping action speed individually. Valve / Coupler
Hydraulic Unit

Manual Operation
Accessories

Mod e l BZ L 7M Pa or less C la mps Cautions / Others

→ P.893

Hole Clamp
F low C ontrol SFA
SFC

Swing Clamp
LHA
LHC
LHS
Speed Control Valve
LHW
（For High Pressure） LT /LG
A i r b le e d i n g i n t h e c i r c u i t i s p os s i b le T LA - 2
T LB- 2
b y loos e n i n g f low c on t r ol v alv e .
T LA - 1

Link Clamp
Mod e l BZT 35M Pa or less LK A
LK C
→ P.897
LK W
LM/LJ
T MA - 2
T MA - 1

Work Support
LD
LC
T NC
Air Bl e e d Val v e TC
Air bleeding in the circuit is possible by wrench. Air Sensing
Lift Cylinder
LLW

Compact Cylinder
LL
LLR
LLU

Mod e l BZX 25M Pa or less

DP
DR
→ P.899
DS
DT

Block Cylinder
DBA
DBC

Centering Vise
FVA
FVD
FVC
G Thr e ad P l ug Control Valve

A i r b le e d i n g i n t h e c i r c u i t i s p os s i b le BZ L
BZ T
b y loos e n i n g G t h r e ad p lu g . BZ X /JZ G

Pallet Clamp
VS
VT

M od e l JZG 35M Pa or less

Expansion Locating Pin
VFL
→ P.901 VFM
VFJ
VFK

Pull Stud Clamp

FP
FQ
Customized
Spring Cylinder
DW A /DW B

892
 Control Valve Speed Control Valve (For Low Pressure) model BZL

Model No. Indication (Speed Control Valve for Low Pressure)

B ZL 0 10 1 - B
1 2 3

1 G Thread Size

10 ： Thread Part G1/8A Thread

20 ： Thread Part G1/4A Thread
Thread Part
30 ： Thread Part G3/8A Thread

2 Design No.

1 ： Revision Number

3 Control Method
A B
A ： Meter-in
Circuit Symbol：Meter-in Circuit Symbol：Meter-out
B ： Meter-out

P1 port P1 port
Hydraulic Pressure P2 Port Hydraulic Pressure P2 Port
Supply Side Clamp Side Supply Side Clamp Side

Specifications
Model No. BZL0101-A BZL0201-A BZL0301-A BZL0101-B BZL0201-B BZL0301-B
Max. Operating Pressure MPa 7
Withstanding Pressure MPa 10.5
Control Method Meter-in Meter-out
G Thread Size G1/8A G1/4A G3/8A G1/8A G1/4A G3/8A
Cracking Pressure MPa 0.04 0.12
Max. Passage Area mm2 2.6 5.0 11.6 2.6 5.0 10.2
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Operating Temperature ℃ 0 70
Tightening Torque for Main Body N･m 10 25 35 10 25 35
Weight ｇ 12 26 48 12 26 48
Notes : 1. It must be mounted with recommended torque. Because of the structure of the metal seal,
if mounting torque is insufficient, the flow control valve may not be able to adjust the flow rate.
2. Don t use used BZL to other clamps.
Flow control will not be made because the bottom depth difference of G thread makes metal seal insufficient.

893
 Control Valve Model No. Applicable External
Specifications Flow Rate Graph
Digest Indication Products Dimensions

High-Power
Applicable Products Series

DBA (Double Action) DBC (Double Action) FVA (Double Action) FVC (Double Action) FVD (Double Action) LC (Single Action) LHA (Double Action) LHC (Double Action) Pneumatic Series
Model No.
Block Cylinder Block Cylinder Centering Vise Centering Vise Centering Vise Work Support Swing Clamp Swing Clamp
(DBA0250-C□) (DBC0250-C□) (FVA0401) (FVC0630) (FVD1600) LC0262-C□ (LHA0360-C□□-□) (LHC0360-C□□-□) Hydraulic Series
(DBA0320-C□) (DBC0320-C□) (FVA0631) (FVD2500) LC0302-C□ (LHA0400-C□□-□) (LHC0400-C□□-□)
(FVA1001) LC0362-C□ (LHA0480-C□□-□) (LHC0480-C□□-□) Valve / Coupler
Hydraulic Unit
BZL0101-A LC0402-C□□-□ (LHA0550-C□□-□) (LHC0550-C□□-□)
LC0482-C□□-□ Manual Operation
Accessories
LC0552-C□□-□
LC0652-C□□-□ Cautions / Others
DBA0250-C□ DBC0250-C□ FVA0401 FVC0630 FVD1600 LHA0360-C□□-□ LHC0360-C□□-□
DBA0320-C□ DBC0320-C□ FVA0631 FVD2500 LHA0400-C□□-□ LHC0400-C□□-□
Hole Clamp
BZL0101-B FVA1001 LHA0480-C□□-□ LHC0480-C□□-□
SFA
LHA0550-C□□-□ LHC0550-C□□-□
SFC

Swing Clamp
(DBA0400-C□) (DBC0400-C□) (FVC1000) (FVD4000) LC0752-C□□-□ (LHA0650-C□□-□) (LHC0650-C□□-□)
BZL0201-A LHA
(DBA0500-C□) (DBC0500-C□) (FVC1600) LC0902-C□□-□ (LHA0750-C□□-□) LHC
DBA0400-C□ DBC0400-C□ FVC1000 FVD4000 LHA0650-C□□-□ LHC0650-C□□-□ LHS
BZL0201-B
DBA0500-C□ DBC0500-C□ FVC1600 LHA0750-C□□-□ LHW
LT /LG
(LHA0900-C□□-□)
BZL0301-A T LA - 2
(LHA1050-C□□-□)
T LB- 2
LHA0900-C□□-□ T LA - 1
BZL0301-B
LHA1050-C□□-□
Link Clamp
LK A
LHE (Double Action) LHS (Double Action) LHW (Double Action) LT (Single Action) LG (Single Action) LKA (Double Action) LKC (Double Action) LKE (Double Action) LK C
Model No.
High-Power Swing Clamp Swing Clamp Swing Clamp Swing Clamp Swing Clamp Link Clamp Link Clamp High-Power Link Clamp LK W
LM/LJ
（LHS0360-C□□-□） (LHW040□-C□□-□) LT0301-C □-□ LG0301-C□-□ （LKA0360-C□□-□）（LKC0400-C□-□） LKE0300-C□
T MA - 2
（LHS0400-C□□-□） (LHW048□-C□□-□) LT036□-C□-□ LG036□-C□-□ （LKA0400-C□□-□）（LKC0480-C□-□） LKE0360-C□ T MA - 1
BZL0101-A （LHS0480-C□□-□） (LHW055□-C□□-□) LT040□-C□-□ LG040□-C□-□ （LKA0480-C□□-□）（LKC0550-C□-□） LKE0400-C□
Work Support
（LHS0550-C□□-□） LT048□-C□-□ LG048□-C□-□ （LKA0550-C□□-□） LKE0480-C□
LD
LT055□-C□-□ LG055□-C□-□ LKE0550-C□ LC
LHE0300-C□ LHS0360-C□□-□ LHW040□-C□□-□ LKA0360-C□□-□ LKC0400-C□-□ T NC

LHE0360-C□ LHS0400-C□□-□ LHW048□-C□□-□ LKA0400-C□□-□ LKC0480-C□-□ TC

Air Sensing
BZL0101-B LHE0400-C□ LHS0480-C□□-□ LHW055□-C□□-□ LKA0480-C□□-□ LKC0550-C□-□ Lift Cylinder
LHE0480-C□ LHS0550-C□□-□ LKA0550-C□□-□ LLW
LHE0550-C□
Compact Cylinder
（LHS0650-C□□-□） (LHW065□-C□□-□) LT065□-C□-□ LG065□-C□-□ （LKA0650-C□□-□） (LKC0650-C□-□) LL
BZL0201-A
（LHS0750-C□□-□） (LHW0751-C□□-□) LT075□-C□-□ LG075□-C□-□ （LKA0750-C□□-□） LLR

LHS0650-C□□-□ LHW065□-C□□-□ LKA0650-C□□-□ LKC0650-C□-□ LLU

BZL0201-B DP
LHS0750-C□□-□ LHW0751-C□□-□ LKA0750-C□□-□
DR
（LHS0900-C□□-□） LG090□-C□-□ （LKA0900-C□□-□） DS
BZL0301-A
（LHS1050-C□□-□） LG105□-C□-□ （LKA1050-C□□-□） DT
LHS0900-C□□-□ LKA0900-C□□-□ Block Cylinder
BZL0301-B
LHS1050-C□□-□ LKA1050-C□□-□ DBA
DBC
LKW (Double Action) LM (Single Action) LJ (Single Action) LL (Double Action) LLR (Double Action) LLW (Double Action)
Model No. Centering Vise
Link Clamp Link Clamp Link Clamp Linear Cylinder Linear Cylinder Lift Cylinder
FVA
（LKW040□-C□□-□） LM0300-C □ LJ0302-C□ （ LL0360-C□□-□ ）（LLR0360-C□□-□-□）
（LLW036□-C□□-□） FVD
（LKW048□-C□□-□） LM0360-C□ LJ0362-C□ （ LL0400-C□□-□ ）（LLR0400-C□□-□-□）
（LLW040□-C□□-□） FVC
BZL0101-A （LKW055□-C□□-□） LM0400-C□ LJ0402-C□ （ LL0480-C□□-□ ）（LLR0480-C□□-□-□）
（LLW048□-C□□-□） Control Valve
LM0480-C□ LJ0482-C□ （ LL0550-C□□-□ ）（LLR0550-C□□-□-□） BZ L
LM0550-C□ LJ0552-C□ BZT

LKW040□-C□□-□ LL0360-C□□-□ LLR0360-C□□-□-□ LLW036□-C□□-□ BZX/JZG

LKW048□-C□□-□ LL0400-C□□-□ LLR0400-C□□-□-□ LLW040□-C□□-□ Pallet Clamp

BZL0101-B
LKW055□-C□□-□ LL0480-C□□-□ LLR0480-C□□-□-□ LLW048□-C□□-□ VS
VT
LL0550-C□□-□ LLR0550-C□□-□-□
（LKW065□-C□□-□） LM0650-C□ LM0652-C□ （ LL0650-C□□-□ ）（LLR0650-C□□-□-□） Expansion Locating Pin
BZL0201-A VFL
（LKW0751-C□□-□） LM0750-C□ LM0752-C□ （ LL0750-C□□-□ ）（LLR0750-C□□-□-□）
VFM
LKW065□-C□□-□ LL0650-C□□-□ LLR0650-C□□-□-□
BZL0201-B VFJ
LKW0751-C□□-□ LL0750-C□□-□ LLR0750-C□□-□-□ VFK
LJ0902-C□ （ LL0900-C□□-□ ）（LLR0900-C□□-□-□）
BZL0301-A Pull Stud Clamp
LJ1052-C□ （ LL1050-C□□-□ ）（LLR1050-C□□-□-□）
FP
LL0900-C□□-□ LLR0900-C□□-□-□
BZL0301-B FQ
LL1050-C□□-□ LLR1050-C□□-□-□ Customized
Spring Cylinder
Note : 1. Flow control circuit for double action cylinder should have meter-out circuits for both the lock and release sides DW A /DW B
(except model LKE/TLA/TMA). Meter-in circuits can be adversely affected by any air in the system.

894
 Control Valve Speed Control Valve (For Low Pressure) model BZL

Flow Rate Graph < Hydraulic Fluids ISO-VG32（25∼35℃）>

BZL0101-A：Meter-in BZL0201-A：Meter-in BZL0301-A：Meter-in

Controlled Flow Direction Controlled Flow Direction Controlled Flow Direction

10 25 35
30
8 20
Flow Rate (L/min)

Flow Rate (L/min)

Flow Rate (L/min)

Pressure Loss 5MPa Pressure Loss 5MPa Pressure Loss 5MPa
25
6 15 20
Pressure Loss 3MPa Pressure Loss 3MPa Pressure Loss 3MPa
4 10 15
Pressure Loss 1MPa Pressure Loss 1MPa 10 Pressure Loss 1MPa
2 5
5
0 0 0
0 1 2 3 4 0 1 2 3 4 0 1 2 3 4
←Closed Number of Turns of Adjusting Screw Opened→ ←Closed Number of Turns of Adjusting Screw Opened→ ←Closed Number of Turns of Adjusting Screw Opened→

Free Flowing Direction Free Flowing Direction Free Flowing Direction

10 25 35
Fully Opened Fully Opened 30 Fully Opened
8 20
Flow Rate (L/min)

Flow Rate (L/min)

Flow Rate (L/min)

25
6 15 20

4 10 15
Fully Closed Fully Closed Fully Closed
10
2 5
5
0 0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6 0 1 2 3 4 5 6
Pressure Loss (MPa) Pressure Loss (MPa) Pressure Loss (MPa)

BZL0101-B：Meter-out BZL0201-B：Meter-out BZL0301-B：Meter-out

Controlled Flow Direction Controlled Flow Direction Controlled Flow Direction

10 25 35
30
8 20 Pressure Loss 5MPa
Flow Rate (L/min)

Flow Rate (L/min)

Flow Rate (L/min)

Pressure Loss 5MPa Pressure Loss 5MPa

25
6 15 20
Pressure Loss 3MPa Pressure Loss 3MPa Pressure Loss 3MPa
4 10 15
Pressure Loss 1MPa Pressure Loss 1MPa 10 Pressure Loss 1MPa
2 5
5
0 0 0
0 1 2 3 4 0 1 2 3 4 0 1 2 3 4
←Closed Number of Turns of Adjusting Screw Opened→ ←Closed Number of Turns of Adjusting Screw Opened→ ←Closed Number of Turns of Adjusting Screw Opened→

Free Flowing Direction Free Flowing Direction Free Flowing Direction

10 25 35
Fully Opened 30
8 20 Fully Opened
Flow Rate (L/min)

Flow Rate (L/min)

Flow Rate (L/min)

25 Fully Opened

6 15 20

4 10 15
Fully Closed Fully Closed
Fully Closed 10
2 5
5
0 0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6 0 1 2 3 4 5 6
Pressure Loss (MPa) Pressure Loss (MPa) Pressure Loss (MPa)

895
 Control Valve Model No. Applicable External
Specifications Flow Rate Graph
Digest Indication Products Dimensions

High-Power
External Dimensions Series

Pneumatic Series

Hydraulic Series
Adjusting Screw (Clamp/Cylinder)
M Screw
Exclusive Packing G Thread Valve / Coupler
Hydraulic Unit
(Included)
Manual Operation
Accessories
φB

Cautions / Others
P2 Port
Hex. Socket L Clamp Side
Hole Clamp
SFA
CLOSE OPEN J E
SFC
Hexagon K max.H D
Swing Clamp
Hexagon A max.C F
LHA
P1 Port
LHC
Hydraulic Pressure
Supply Side (mm) LHS
LHW
Model No. BZL0101-□ BZL0201-□ BZL0301-□
LT /LG
A 14 18 22 T LA - 2

Machining Dimensions of Mounting Area B 15.5 20 24 T LB- 2

C 15 16 19 T LA - 1

Attention D 12 13 16 Link Clamp

0
N - 0.10 E 8.5 9.5 11 LK A
Z LK C
U Thread min.P F (11.6) (15.1) (17.6)
⊥ 0.1 Z LK W
(Prepared HoleφT G G1/8 G1/4 G3/8
Flat Bottom) P2 Port LM/LJ
H 3 3 3 T MA - 2
Clamp Side
J 3.5 3.5 5 T MA - 1

K 10 10 13 Work Support
0.2
L 3 3 4
max.φS
min.φR

LD
φW
φT

M (Nominal×Pitch) M6×0.75 M6×0.75 M8×0.75 LC

45°

T NC
0.4 N 11.5 15 17.5
TC
P 8.5 11※1 13
Air Sensing
Q 9 11.5 13 Lift Cylinder

φV P1 Port R (Flat Surface Area) 16 20.5 24.5 LLW

Q Hydraulic Pressure S 10 13.5 17 Compact Cylinder

Supply Side T 8.7 11.5 15 LL

U G1/8 G1/4 G3/8 LLR

LLU
V 2 3 3 4 4 5
DP
W 2.5 5 3.5 7 4.5 9 DR
DS
Notes : DT
1. Since the area is sealing part, be careful not to damage it.
Block Cylinder
2. Since the area is the metal sealing part of BZL, be careful not to damage it. (Especially when deburring)
DBA
3. No cutting chips or burr should be at the tolerance part of machining hole. DBC
4. As shown in the drawing, P1 port is used as the hydraulic supply and P2 port as the clamp side.
Centering Vise
5. If mounting plugs or fittings with G thread specification available in the market, the dimension '※1' should be 12.5.
FVA
FVD
FVC
Notes Control Valve
BZ L
1. Please read "Notes on Hydraulic Cylinder Speed Control Circuit" to assist with proper hydraulic circuit design.
BZT
If there is something wrong with the circuit design, it leads to the applications malfunction and damage. (Refer to P.1238) BZX/JZG

2. It is dangerous to air bleed during operation under high pressure. It must be done under lower pressure. Pallet Clamp
VS
(For reference: the minimum operating range of the product within the circuit.)
VT

Expansion Locating Pin

VFL
VFM
VFJ
VFK

Pull Stud Clamp

FP
FQ
Customized
Spring Cylinder
DW A /DW B

896
 Control Valve Air Bleed Valve model BZX

Model No. Indication (Air Bleed Valve)

B ZX0 1 0
1 2

1 G Thread Size

1 ： Thread Part G1/8A Thread

2 ： Thread Part G1/4A Thread

Thread Part
3 ： Thread Part G3/8A Thread

2 Design No.

0 ： Revision Number

Specifications Circuit Symbol

Model No. BZX010 BZX020 BZX030
Max. Operating Pressure MPa 25
Withstanding Pressure MPa 37.5
G Thread Size G1/8A G1/4A G3/8A
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Operating Temperature ℃ 0 ∼ 70
Tightening Torque for Main Body N･m 10 25 35
Notes : 1. Do not over loosen the plug during air venting.
(Do not loosen for more than 2 turns from the fully closed position.)
2. It is dangerous to have air venting operation under high pressure. It must be done under lower pressure.
(For reference: the minimum operation pressure range of the product within the circuit)
3. Refer to the machining dimensions for BZL mounting area.

899
 Control Valve
Model No. Indication Specifications Applicable Products External Dimensions
Digest P.891

High-Power
Applicable Products Series

DBA (Double Action) DBC (Double Action) FVA (Double Action) FVC (Double Action) FVD (Double Action) LC (Single Action) LHA (Double Action) LHC (Double Action) Pneumatic Series
Model No.
Block Cylinder Block Cylinder Centering Vise Centering Vise Centering Vise Work Support Swing Clamp Swing Clamp
DBA0250-C□ DBC0250-C□ FVA0401 FVC0630 FVD1600 LC0262-C□ LHA0360-C□□-□ LHC0360-C□□-□ Hydraulic Series
DBA0320-C□ DBC0320-C□ FVA0631 FVD2500 LC0302-C□ LHA0400-C□□-□ LHC0400-C□□-□
FVA1001 LC0362-C□ LHA0480-C□□-□ LHC0480-C□□-□ Valve / Coupler
BZX010 Hydraulic Unit
LC0402-C□□-□ LHA0550-C□□-□ LHC0550-C□□-□
LC0482-C□□-□ Manual Operation
Accessories
LC0552-C□□-□
LC0652-C□□-□ Cautions / Others
DBA0400-C□ DBC0400-C□ FVC1000 FVD4000 LC0752-C□□-□ LHA0650-C□□-□ LHC0650-C□□-□
BZX020
DBA0500-C□ DBC0500-C□ FVC1600 LC0902-C□□-□ LHA0750-C□□-□
Hole Clamp
LHA0900-C□□-□
BZX030 SFA
LHA1050-C□□-□
SFC

LHE (Double Action) LHS (Double Action) LHW (Double Action) LT (Single Action) LG (Single Action) LKA (Double Action) LKC (Double Action) LKE (Double Action) Swing Clamp
Model No.
High-Power Swing Clamp Swing Clamp Swing Clamp Swing Clamp Swing Clamp Link Clamp Link Clamp High-Power Link Clamp LHA
LHC
LHE0300-C□ LHS0360-C□□-□ LHW040□-C□□-□ LT0301-C□-□ LG0301-C □-□ LKA0360-C□□-□ LKC0400-C□-□ LKE0300-C□
LHS
LHE0360-C□ LHS0400-C□□-□ LHW048□-C□□-□ LT036□-C□-□ LG036□-C□-□ LKA0400-C□□-□ LKC0480-C□-□ LKE0360-C□
LHW
BZX010 LHE0400-C□ LHS0480-C□□-□ LHW055□-C□□-□ LT040□-C□-□ LG040□-C□-□ LKA0480-C□□-□ LKC0550-C□-□ LKE0400-C□ LT /LG
LHE0480-C□ LHS0550-C□□-□ LT048□-C□-□ LG048□-C□-□ LKA0550-C□□-□ LKE0480-C□ T LA - 2

LHE0550-C□ LT055□-C□-□ LG055□-C□-□ LKE0550-C□ T LB- 2

T LA - 1
LHS0650-C□□-□ LHW065□-C□□-□ LT065□-C□-□ LG065□-C□-□ LKA0650-C□□-□ LKC0650-C□-□
BZX020
LHS0750-C□□-□ LHW0751-C□□-□ LT075□-C□-□ LG075□-C□-□ LKA0750-C□□-□ Link Clamp
LK A
LHS0900-C□□-□ LG090□-C□-□ LKA0900-C□□-□
BZX030 LK C
LHS1050-C□□-□ LG105□-C□-□ LKA1050-C□□-□
LK W
LM/LJ
LKW (Double Action) LM (Single Action) LJ (Single Action) LL (Double Action) LLR (Double Action) LLW (Double Action)
Model No. T MA - 2
Link Clamp Link Clamp Link Clamp Linear Cylinder Linear Cylinder Lift Cylinder T MA - 1
LKW040□-C□□-□ LM0300-C □ LJ0302-C□ LL0360-C□□-□ LLR0360-C□□-□-□ LLW036□-C□□-□
Work Support
LKW048□-C□□-□ LM0360-C□ LJ0362-C□ LL0400-C□□-□ LLR0400-C□□-□-□ LLW040□-C□□-□
LD
BZX010 LKW055□-C□□-□ LM0400-C□ LJ0402-C□ LL0480-C□□-□ LLR0480-C□□-□-□ LLW048□-C□□-□ LC
LM0480-C□ LJ0482-C□ LL0550-C□□-□ LLR0550-C□□-□-□ T NC

LM0550-C□ LJ0552-C□ TC
Air Sensing
LKW065□-C□□-□ LM0650-C□ LJ0652-C□ LL0650-C□□-□ LLR0650-C□□-□-□ Lift Cylinder
BZX020
LKW0751-C□□-□ LM0750-C□ LJ0752-C□ LL0750-C□□-□ LLR0750-C□□-□-□ LLW
LJ0902-C□ LL0900-C□□-□ LLR0900-C□□-□-□
BZX030 Compact Cylinder
LJ1052-C□ LL1050-C□□-□ LLR1050-C□□-□-□ LL
LLR
LLU
DP
DR
External Dimensions DS
DT
Exclusive Packing (Included)
Block Cylinder
Body (Clamp / Cylinder)
DBA
Lock Nut Plug DBC
M6 (3 types) M6×1
G Thread (mm) Centering Vise
Model No. BZX010 BZX020 BZX030 FVA
FVD
A 14 18 22
FVC
φB

B 15.5 20 24
C 19.8 20.6 20.6 Control Valve
BZL
D 9.3 10.1 10.1
BZT
E 5.5 6.3 6.3
3.6 BZ X /JZ G
G G1/8 G1/4 G3/8
Hex. Socket 3 3.8 E Pallet Clamp
Hexagon 10 D 10.5 VS

Hexagon A C VT

Expansion Locating Pin

VFL
VFM
VFJ
VFK

Pull Stud Clamp

FP
FQ
Customized
Spring Cylinder
DW A /DW B

900
 Control Valve G Thread Plug m od e l JZG

Model No. Indication (G Thread Plug with Air Bleeding Function)

JZG0 1 0
1 2

1 G Thread Size

1 ： Thread Part G1/8A Thread

2 ： Thread Part G1/4A Thread

Thread Part
3 ： Thread Part G3/8A Thread

2 Design No.

0 ： Revision Number

Specifications
Model No. JZG010 JZG020 JZG030
Max. Operating Pressure MPa 35
Withstanding Pressure MPa 42
G Thread Size G1/8A G1/4A G3/8A
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Operating Temperature ℃ 0 ∼ 70
Tightening Torque Female Thread Side Material：Steel 10 25 35
for Main Body N･m Female Thread Side Material：Aluminum (For LT/LM※1) 8 20 28
Notes : 1. It is dangerous to have air venting operation under high pressure. It must be done under lower pressure.
(For reference : the minimum operation pressure range of the product within the circuit)
2. Refer to the machining dimensions for BZL mounting area.
※1. Body material of LT/LM is aluminum alloy, so install it with the tightening torque for aluminum.

901
 Control Valve
Model No. Indication Specifications Applicable Products External Dimensions
Digest P.891

High-Power
Applicable Products Series

DBA (Double Action) DBC (Double Action) FVA (Double Action) FVC (Double Action) FVD (Double Action) Pneumatic Series
Model No.
Block Cylinder Block Cylinder Centering Vise Centering Vise Centering Vise
DBA0250-C□ DBC0250-C□ FVA0401 FVC0630 FVD1600 Hydraulic Series
JZG010 DBA0320-C□ DBC0320-C□ FVA0631 FVD2500
FVA1001 Valve / Coupler
Hydraulic Unit
DBA0400-C□ DBC0400-C□ FVC1000 FVD4000
JZG020
DBA0500-C□ DBC0500-C□ FVC1600 Manual Operation
Accessories
LC (Single Action) LHA (Double Action) LHC (Double Action) LHE (Double Action) LHS (Double Action) LHW (Double Action) LT (Single Action) LG (Single Action)
Model No. Cautions / Others
Work Support Swing Clamp Swing Clamp High-Power Swing Clamp Swing Clamp Swing Clamp Swing Clamp Swing Clamp
LC0262-C□ LHA0360-C□□-□ LHC0360-C□□-□ LHE0300-C□ LHS0360-C□□-□ LHW040□-C□□-□ LT0301-C □-□ LG0301-C□-□
LC0302-C□ LHA0400-C□□-□ LHC0400-C□□-□ LHE0360-C□ LHS0400-C□□-□ LHW048□-C□□-□ LT036□-C□-□ LG036□-C□-□ Hole Clamp
LC0362-C□ LHA0480-C□□-□ LHC0480-C□□-□ LHE0400-C□ LHS0480-C□□-□ LHW055□-C□□-□ LT040□-C□-□ LG040□-C□-□ SFA

JZG010 LC0402-C□□-□ LHA0550-C□□-□ LHC0550-C□□-□ LHE0480-C□ LHS0550-C□□-□ LT048□-C□-□ LG048□-C□-□ SFC

LC0482-C□□-□ LHE0550-C□ LT055□-C□-□ LG055□-C□-□ Swing Clamp

LC0552-C□□-□ LHA
LHC
LC0652-C□□-□
LHS
LC0752-C□□-□ LHA0650-C□□-□ LHC0650-C□□-□ LHS0650-C□□-□ LHW065□-C□□-□ LT065□-C□-□ LG065□-C□-□
JZG020 LHW
LC0902-C□□-□ LHA0750-C□□-□ LHS0750-C□□-□ LHW0751-C□□-□ LT075□-C□-□ LG075□-C□-□ LT /LG
LHA0900-C□□-□ LHS0900-C□□-□ LG090□-C□-□ T LA - 2
JZG030 T LB- 2
LHA1050-C□□-□ LHS1050-C□□-□ LG105□-C□-□
T LA - 1
LKA (Double Action) LKC (Double Action) LKE (Double Action) LKW (Double Action) LM (Single Action) LJ (Single Action) LL (Double Action) LLR (Double Action)
Model No. Link Clamp
Link Clamp Link Clamp High-Power Link Clamp Link Clamp Link Clamp Link Clamp Linear Cylinder Linear Cylinder LK A
LKA0360-C□□-□ LKC0400-C□-□ LKE0300-C□ LKW040□-C□□-□ LM0300-C □ LJ0302-C□ LL0360-C□□-□ LLR0360-C□□-□-□ LK C

LKA0400-C□□-□ LKC0480-C□-□ LKE0360-C□ LKW048□-C□□-□ LM0360-C□ LJ0362-C□ LL0400-C□□-□ LLR0400-C□□-□-□ LK W

LM/LJ
JZG010 LKA0480-C□□-□ LKC0550-C□-□ LKE0400-C□ LKW055□-C□□-□ LM0400-C□ LJ0402-C□ LL0480-C□□-□ LLR0480-C□□-□-□
T MA - 2
LKA0550-C□□-□ LKE0480-C□ LM0480-C□ LJ0482-C□ LL0550-C□□-□ LLR0550-C□□-□-□ T MA - 1
LKE0550-C□ LM0550-C□ LJ0552-C□
Work Support
LKA0650-C□□-□ LKC0650-C□-□ LKW065□-C□□-□ LM0650-C□ LJ0652-C□ LL0650-C□□-□ LLR0650-C□□-□-□
JZG020 LD
LKA0750-C□□-□ LKW0751-C□□-□ LM0750-C□ LJ0752-C□ LL0750-C□□-□ LLR0750-C□□-□-□ LC
LKA0900-C□□-□ LJ0902-C□ LL0900-C□□-□ LLR0900-C□□-□-□ T NC
JZG030 TC
LKA1050-C□□-□ LJ1052-C□ LL1050-C□□-□ LLR1050-C□□-□-□
Air Sensing
Lift Cylinder
LLW (Double Action) TLA-2 (Double Action) TLB-2 (Double Action) TLA-1 (Single Action) TMA-2 (Double Action) TMA-1 (Double Action)
Model No. LLW
Lift Cylinder Swing Clamp Swing Clamp Swing Clamp Link Clamp Link Clamp
LLW036□-C□□-□ TLA0401-2C□-□ TLB0401-2C□-□ TLA0402-1C□ TMA0250-2C□ TMA0250-1C□ Compact Cylinder
LL
LLW040□-C□□-□ TLA0601-2C□-□ TLB0601-2C□-□ TLA0602-1C□ TMA0400-2C□ TMA0400-1C□
LLR
JZG010 LLW048□-C□□-□ TLA0801-2C□-□ TLB0801-2C□-□ TLA0802-1C□ TMA0600-2C□ TMA0600-1C□
LLU
TLA1001-2C□-□ TLB1001-2C□-□ TLA1002-1C□ TMA1000-2C□ TMA1000-1C□ DP
TLA1601-2C□-□ TLB1601-2C□-□ TLA1602-1C□ DR

TLA2001-2C□-□ TLB2001-2C□-□ TLA2002-1C□ TMA1600-2C□ TMA1600-1C□ DS

DT
JZG020 TLA2501-2C□-□ TLB2501-2C□-□ TLA2502-1C□ TMA2500-2C□ TMA2500-1C□
TLA4001-2C□-□ TLB4001-2C□-□ TLA4002-1C□ TMA3200-2C□ TMA3200-1C□ Block Cylinder
DBA
DBC

Centering Vise
FVA

External Dimensions FVD

FVC

Control Valve
BZL
BZT
Exclusive Packing BZ X /JZ G
(Included) (mm) Pallet Clamp
Model No. JZG010 JZG020 JZG030 VS
A 14 18 22 VT
G Thread

B 3.5 4.5 4.5

φA

Expansion Locating Pin

C 8 9 10 VFL
D 5 6 8 VFM
Hex. Socket D G G1/8A G1/4A G3/8A VFJ
VFK

B C Pull Stud Clamp

FP
FQ
Customized
Spring Cylinder
DW A /DW B

902
Company Profile

Sales Offices
Sales Offices across the World
Japan TEL. +81-78-991-5162 FAX. +81-78-991-8787
KOSMEK LTD. 1-5, 2-chome, Murotani, Nishi-ku, Kobe-city, Hyogo, Japan 651-2241
Overseas Sales
〒651-2241 兵庫県神戸市西区室谷2丁目1番5号

USA TEL. +1-630-620-7650 FAX. +1-630-620-9015

KOSMEK（USA）LTD. 650 Springer Drive, Lombard, IL 60148 USA

Mexico TEL. +52-442-161-2347

KOSMEK USA Mexico Office Blvd Jurica la Campana 1040, B Colonia Punta Juriquilla Queretaro, QRO 76230 Mexico

EUROPE TEL. +43-463-287587 FAX. +43-463-287587-20

KOSMEK EUROPE GmbH Schleppeplatz 2 9020 Klagenfurt am Wörthersee Austria

China TEL.+86-21-54253000 FAX.+86-21-54253709

KOSMEK（CHINA）LTD. Room601, RIVERSIDE PYRAMID No.55, Lane21, Pusan Rd, Pudong Shanghai 200125, China
考世美(上海)貿易有限公司 中国上海市浦东新区浦三路21弄55号银亿滨江中心601室200125

India TEL.+91-9880561695
KOSMEK LTD. - INDIA F 203, Level-2, First Floor, Prestige Center Point, Cunningham Road, Bangalore -560052 India

Thailand TEL. +66-2-300-5132 FAX. +66-2-300-5133

Thailand Representative Office 67 Soi 58, RAMA 9 Rd., Suanluang, Suanluang, Bangkok 10250, Thailand

Taiwan
(Taiwan Exclusive Distributor)
TEL. +886-2-82261860 FAX. +886-2-82261890
Full Life Trading Co., Ltd. 16F-4, No.2, Jian Ba Rd., Zhonghe District, New Taipei City Taiwan 23511
盈生貿易有限公司 台湾新北市中和區建八路2號 16F- 4（遠東世紀廣場）

Philippines
(Philippines Exclusive Distributor)
TEL.+63-2-310-7286 FAX. +63-2-310-7286
G.E.T. Inc, Phil. Victoria Wave Special Economic Zone Mt. Apo Building, Brgy. 186, North Caloocan City, Metro Manila, Philippines 1427

Indonesia
(Indonesia Exclusive Distributor)
TEL. +62-21-5818632 FAX. +62-21-5814857
P.T PANDU HYDRO PNEUMATICS Ruko Green Garden Blok Z-Ⅱ No.51 Rt.005 Rw.008 Kedoya Utara-Kebon Jeruk Jakarta Barat 11520 Indonesia

Sales Offices in Japan

Head Office TEL.078-991-5115 FAX.078-991-8787
Osaka Sales Office
Overseas Sales 〒651-2241 兵庫県神戸市西区室谷2丁目1番5号

TEL.048-652-8839 FAX.048-652-8828
Tokyo Sales Office
〒331-0815 埼玉県さいたま市北区大成町4丁目81番地

TEL.0566-74-8778 FAX.0566-74-8808
Nagoya Sales Office
〒446-0076 愛知県安城市美園町2丁目10番地1

TEL.092-433-0424 FAX.092-433-0426
Fukuoka Sales Office
〒812-0006 福岡県福岡市博多区上牟田1丁目8-10-101
Global Network
Overseas Affiliates and Sales Offices
Distributors

Europe
Canada
U.S.A.

Asia
Mexico

Brazil

Australia

Asia Detailed Map

Korea

Japan
China

Taiwan
India

Thailand Philippines

Malaysia
Singapore

Indonesia

● FOR FURTHER INFORMATION ON UNLISTED SPECIFICATIONS AND SIZES, PLEASE CALL US. JQA-QMA10823
KOSMEK HEAD OFFICE
● SPECIFICATIONS IN THIS CATALOG ARE SUBJECT TO CHANGE WITHOUT NOTICE.