Professional Documents
Culture Documents
Selective Laser Should Melting
Selective Laser Should Melting
Selective Laser Should Melting
100-109
10.2478/pomr-2021-37
Hongliang Li * 1, 2
Shixiong Liu 1
Qiang Ma 1
Pengfei Wang 3
Duo Liu 2
Qiang Zhu 1
1
School of Materials Science&Engineering, Jiangsu University, Zhenjiang, China
2
State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin, China
3
Institute of Mechanical Engineering, Materials and Transport, Peter the Great St. Petersburg Polytechnic University, St. Petersburg, Russia
* Corresponding author: lihongliang23@163.com (H. Li)
ABSTRACT
The paper described the experimental findings of underwater wet welding of E40 steel using self-shielded flux-cored wire
with a TiO2-FeO-MnO slag system. The arc stability, weld quality and corrosion resistance with different heat inputs were
studied. The results showed that the wet welding process of the designed wire displayed good operability in the range of
investigated parameters. The microstructure and mechanical properties of the weld metal depended on the heat input.
Due to the high fraction of acicular ferrite in the weld metal, the mechanical properties of the weld metal under low
heat input had better tensile strength and impact toughness. Fracture morphologies at low heat input had uniform and
small dimples, which exhibited a ductile characteristic. The diffusible hydrogen content in the deposited metal obtained
at a heat input of 26 kJ/cm significantly reduced to 14.6 ml/100g due to the combined effects of Fe2O3 addition and the
slow solidification rate of molten metal. The microstructure also had a significant effect on the corrosion resistance of
the weld metal. The weld metal with high proportions of acicular ferrite at low heat input exhibited the lowest corrosion
rate, while the base metal possessed a reduced corrosion resistance. These results were helpful to promote the application
of low alloy high strength steel in the marine fields.
Keywords: Arc stability, Weld quality, Low alloy high-strength steel, Underwater wet welding
INTRODUCTION With the trend of the developing wet welding process with its
advantages of high efficiency and a high degree of automation,
Underwater wet welding, a convenient and low-cost technique, the underwater FCAW-S process is receiving more and more
is widely used in the maintenance and repair of underwater attention [5]. Scholars around the world have conducted in-depth
steel structures [1]. The direct access of the water to the welding research on the stability of the underwater wet FCAW-S process
zone results in poor arc stability, a rapid cooling rate and a high and clearly clarified the characteristics of the bubble and droplet
diffusible hydrogen content in the deposited metal, which transfer of the underwater wet welding process [6-9]. A series
reduces the quality of the wet welded joints [2]. Underwater of assisting methods have also been proposed to achieve high-
wet welding is usually divided into underwater shielded metal quality welded joints, such as ultrasonic [10-11], pulse current
arc welding (SMAW) and underwater wet self-shielded flux- [12], pulsed wire feed [13] and temper bead [14].
cored arc welding (FCAW-S). The research on underwater In order to obtain high-quality underwater wet FCAW-S
wet SMAW using coated electrodes is well documented [3,4]. welded joints, the key is to develop a self-shielded flux-cored wire
EXPERIMENTAL PROCEDURES
Flux formulation 32 20 5 26 5 3 5 4 - - -
Fe C Cu O Mn Ni Cr Si
To accurately and clearly present the fluctuation of the wires with a CaF2-based slag system in the previous study [22],
electrical signal in the entire welding process, a further analysis the stable arc burning region became more concentrated and
of the welding current and arc voltage was conducted. Fig. 6 the arc extinction region became less intensified for wires with
displays voltage/current (U/I) cyclograms for the different heat the TiO2-based slag system. On the whole, the arc stability could
inputs. An arc extinction region (a voltage threshold > 50 V), be maintained at a high level at the investigated parameters.
stable arc burning region and short-circuit region (a voltage The above results showed that the process range of low-carbon
threshold < 10 V) were observed. The percentage of stable steel self-shielded flux-cored wire was relatively larger than
arc burning region followed this sequence: 26 kJ/cm (99.78%) that of wires with a CaF2-based slag system.
> 32 kJ/cm (99.65%) > 28 kJ/cm (99.28%). Compared to flux-core
Fig. 6. Current and voltage cyclograms with varying heat input: (a) 20 kJ/cm, (b) 26 kJ/cm, (c) 32 kJ/cm
Fig. 8. Microstructure of weld metal under different heat input: (a) 20 kJ/cm, (b) 26 kJ/cm, (c) 32 kJ/cm
CORROSION RESISTANCE
H2O ļ 2H + O (6)
Tab. 4. Electrochemical parameters obtained from potentiodynamic curves Heat input (kJ/cm) 20 26 32
2. D. Fydrych, J. Łabanowski, and G. Rogalski, “Weldability of 12. C. B. Jia, J. Wu, Y. F. Han, Y. Zhang, Q. Y. Yang, and C. S. Wu,
high strength steels in wet welding conditions”, Polish Maritime “Underwater Pulse-Current FCAW-Part 1: Waveform and
Research, vol. 20, no. 2, pp. 67-73, 2013, doi: 10.2478/ Process Features”, Welding Journal, vol. 99, no. 5, pp.135-145,
pomr-2013-0018. 2020, doi: 10.29391/2020.99.005
3. M. Rowe and S. Liu, “Recent developments in underwater wet 13. N. Guo, Y. P. Du, S. Maksimov, J. C. Feng, and Z. Q. Yin,
welding”, Science and Technology of Welding and Joining, “Study of metal transfer control in underwater wet FCAW
vol. 6, no. 6, pp. 387-396, 2001, doi: 10.1179/stw.2001.6.6.387. using pulsed wire feed method”, Welding in the World, vol.
62, no. 1, pp. 87-94, 2018, doi: 10.1007/s40194-017-0497-y.
4. S. Y. Maksimov, “Development of MMA electrodes for
manual underwater welding in all spatial positions of steels”, 14. D. Fydrych, A. Świerczyńska, G. Rogalski, J. Łabanowski,
In: International seminar and workshop on underwater wet “Temper bead welding of S420G2+ M steel in water
welding and cutting, Middlesbrough, UK, April 17-18, 1997, environment”, Advances in Materials Science, vol. 16, no. 4,
pp. 32-44, doi: 10.1533/9780857093165.30. pp. 5-14, 2016, doi: 10.1515/adms-2016-0018.
5. L. O. Vilarinho, B. Lucas and S. Raghunathan, “Initial 15. E. C. P. Pessoa and S. Liu, “The State of the Art of Underwater
trials of underwater wet welding using mechanised FCAW Wet Welding Practice: Part 2”, Welding Journal, vol. 100, pp.
process”, In: Proceedings of the 20th International Congress 171-182, 2021, doi: 10.29391/2021.100.014
of Mechanical Engineering, Gramado, RS, Brazil November
15-20, 2009, pp.15-20. Available: https://www.abcm.org.br/ 16. E. C. Amaral, A. M. Moreno-Uribe, and A. Q. Bracarense,
anais/cobem/2009/pdf/COB09-0213. “Effects of PTFE on operational characteristics and diffusible
H and O contents of weld metal in underwater wet welding”,
6. H. Chen, N. Guo, L. Huang, J. C. Feng, and G. D. Wang, Journal of Manufacturing Processes, vol. 61, pp. 270-279,
18. A. M. Brydon, and J. H. Nixon, “An investigation into 28. J. F. Wang, J. K. Ma, Y. B. Liu, T. Zhang, S.C. Wu, and Q. J.
underwater wet welding using the flux cored arc welding Sun, “Influence of Heat Input on Microstructure and Corrosion
process”, In: International conference on offshore mechanics Resistance of Underwater Wet-Welded E40 Steel Joints”, Journal
and arctic engineering, Copenhagen (Denmark), June 18-22, of Materials Engineering and Performance, vol. 29, no. 11,
1995, available: https://www.osti.gov/biblio/205448 pp. 6987-6996, 2020, doi: 10.1007/s11665-020-05160-7
19. H. L. Li, D. Liu, Y. Y. Song, Y. T. Yan, N. Guo, and J. C. Feng, 29. R. A. Ricks, P. R. Howell, and G. S. Barritte, “The nature
“Microstructure and mechanical properties of underwater of acicular ferrite in HSLA steel weld metals”, Journal of
wet welded high-carbon-equivalent steel Q460 using Materials Science, vol. 17, no. 3, pp. 732-740, 1982, doi:
austenitic consumables”, Journal of Materials Processing 10.1007/BF00540369
Technology, vol. 249, pp. 149-157, 2017, doi: 10.1016/j.
jmatprotec.2017.06.009. 30. Y. B. Guo, C. Li, Y. C. Liu, L. M. Yu, Z. Q. Ma and H. J.
Li, “Effect of microstructure variation on the corrosion
20. V. Y Kononenko, “Mechanised welding with self-shielding, behavior of high-strength low-alloy steel in 3.5 wt% NaCl
flux-cored wires for repairing hydraulic installations and vessels solution”, International Journal of Minerals, Metallurgy, and
in water”, Welding International, vol. 10, no. 12, pp. 994-997, Materials, vol. 22, no. 6, pp. 604-612, 2015, doi: 10.1007/
1996, doi: 10.1080/09507119609549127. s12613-015-1113-z.
21. S. G Parshin, “Underwater wet FCA-welding of high- 31. S. Y. Shin, B. Hwang, S. Lee, and N. Kim, “Correlation of
strength steel X70 through the use of flux-cored electrode”, microstructure and Charpy impact properties in API X70
Welding International, vol. 34, no. 1, pp. 24-28, 2020, doi: and X80 line-pipe steels”, Materials Science and Engineering:
10.1080/09507116.2021.1918470 A, vol. 458, no.1, pp. 281-289, 2007, doi: 10.1016/j.
msea.2006.12.097.
22. H. L. Li, D. Liu, Y. T. Yan, N. Guo, Y. B. Liu, and J. C. Feng,
“Effects of heat input on arc stability and weld quality in 32. R. C. De Medeiros and S. Liu, “A predictive electrochemical
underwater wet flux-cored arc welding of E40 steel”, Journal model for weld metal hydrogen pickup in underwater wet welds”,
of Manufacturing Processes, vol. 31, pp. 833-843, 2018, doi: Journal of Offshore Mechanics and Arctic Engineering, vol.
10.1016/j.jmapro.2018.01.013 120, no. 4, pp. 243-248, 1998, doi: 10.1115/1.2829547
23. X. Zhang, N. Guo, C. S. Xu, Y. P. Du, B. Chen, and J. C. 33. J. Du Plessis and M. Du Toit, “Reducing diffusible hydrogen
Feng, “Influence of CaF2 on microstructural characteristics contents of shielded metal arc welds through addition of flux-
and mechanical properties of 304 stainless steel underwater oxidizing ingredients”, Journal of Materials Engineering
wet welding using flux-cored wire”, Journal of Manufacturing and Performance, vol. 17, no. 1, pp. 50-56. 2008, doi:
Processes, vol. 45, pp. 138-146, 2019, doi: 10.1016/j. 10.1115/1.2829547.
jmapro.2019.07.003
34. J. Tomków, J. Łabanowski, and D. Fydrych, “Cold cracking of
24. V. R. Santos, M. J. Monteiro, F. C. Rizzo, A. Q. Bracarense, E. S460N steel welded in water environment”, Polish Maritime
C. P. Pessoa, and L. A. Vieira, “Development of an oxyrutile Research, vol. 25, no. 3, pp. 131-136, 2018, doi: 10.2478/
electrode for wet welding”. Welding Journal, vol. 91, no. 12, pomr-2018-0104
pp. 319-328, 2012, doi: 10.29391/2012.91.012
35. J. Łabanowski, D. Fydrych, G. Rogalski, “Underwater
25. Y. Suga, “The Effect of Cooling Rate on Mechanical Properties of Welding–a review”, Advances in materials Science, vol. 8
Underwater Wet Welds in Gravity Arc Welding”, Transaction no.3, pp. 11-22, 2008, doi: 10.2478/v10077-008-0040-3
of the Japan Welding Society, vol. 21, pp. 144-149, 1990,
available: https://dl.ndl.go.jp/info:ndljp/pid/10945694 36. K. Sun, Y. Hu, Y. Shi, and B. Liao, “Microstructure Evolution
and Mechanical Properties of Underwater Dry Welded Metal
26. E. C. P. Pessoa, L. F. Ribeiro, and A. Q. Bracarense, “Arc of High Strength Steel Q690E under Different Water Depths”,
stability indexes evaluation on underwater wet welding”, In: Polish Maritime Research, vol. 27, no. 4, 2020, doi: 10.2478/
ASME 2010 29th International Conference on Offshore pomr-2020-0071.
Hongliang Li
e-mail: lihongliang23@163.com
Jiangsu University
301 Xuefu Road, Zhenjiang, Jiangsu Province
212013 ZhenJiang
Shixiong Liu
e-mail: liushixiong0612@163.com
Jiangsu University
301 Xuefu Road, Zhenjiang, Jiangsu Province
212013 ZhenJiang
China
Qiang Ma
e-mail: maqiang_2020@163.com
Jiangsu University
301 Xuefu Road, Zhenjiang, Jiangsu Province
212013 ZhenJiang
China
Pengfei Wang
e-mail: wpf83387973@gmail.com
Peter the Great St. Petersburg Polytechnic University
St. Petersburg, Polytechnicheskaya, 29
195251 St. Petersburg
Russia
Duo Liu
e-mail: liuduo0376@163.com
Harbin Institute of Technology
92 Xi Da Zhi Jie, Nangang Qu, Harbin
150001 Harbin
China
Qiang Zhu
e-mail: zhuqiang@ujs.edu.cn
Jiangsu University
301 Xuefu Road, Zhenjiang, Jiangsu Province
212013 ZhenJiang
China