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Chinese Journal of Aeronautics, (2023), 36(12): 214–230

Chinese Society of Aeronautics and Astronautics


& Beihang University
Chinese Journal of Aeronautics
cja@buaa.edu.cn
www.sciencedirect.com

Scallop ice shape characteristics of swept wing


based on large-scale icing wind tunnel experiment
Qiang WANG a,b,c, Ningli CHEN a,b, Yuanbo WANG d, Weihao LI a,b,
Yu LIU a,b, Xian YI a,b,c,*

a
Low Speed Aerodynamics Institute, China Aerodynamics Research and Development Center, Mianyang 621000, China
b
Anti/de-icing Key Laboratory of China Aerodynamics Research and Development Center, Mianyang 621000, China
c
Key Laboratory of Aerodynamics, Mianyang 621000, China
d
Design and Research Institute of AVIC Shaanxi Aircraft Industry Group, Hanzhong 723000, China

Received 13 December 2022; revised 2 January 2023; accepted 1 February 2023


Available online 28 July 2023

KEYWORDS Abstract Scallop ice is a special phenomenon that occurs during swept wing aircraft passing
Aircraft; through icing clouds. It poses a great challenge for the icing safety assessment that the complex scal-
Swept wings; lop ice shape feature and its mechanism are still unclear. In this work, a large-scale icing wind tunnel
Scallop ice; experiment of swept wing designed by NACA0012 airfoil is conducted in the Icing Wind Tunnel of
Icing wind tunnel experi- China Aerodynamics Research and Development Center. The detailed three-dimensional ice shapes
ment; under 0°, 15°, 30° and 45° swept angles are obtained by laser scanning technology. The experimental
Scallop ice geometric model results show that with the swept angle increasing from 0° to 45°, the 2D double ice horn structures
show certain spanwise variation, and finally transform into complete scallop ice with ice thickness
greatly enhanced in the stagnation line region. The empirical mode decomposition of the spanwise
ice curve captures the high-frequency fluctuation on the scallop ice caused by the small-scale rough-
ness element, while the trend with low frequency is not obvious. Based on the experimental data, a
new complete scallop ice geometric model, named 5Points-5Lines-2Arcs (5P-5L-2A) model, is pro-
posed, which can provide important basis for the quantitative description of complex scallop ice
shape.
Ó 2023 Production and hosting by Elsevier Ltd. on behalf of Chinese Society of Aeronautics and
Astronautics. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/
licenses/by-nc-nd/4.0/).

1. Introduction components, such as the wing, the control surfaces, the engine
and the sensors.1 Generally, the ice accreted on non-swept
When an aircraft passes through clouds containing super- wing may exhibit continuous Two-Dimensional (2D) features,
cooled water droplets, the icing may occur on different aircraft which can be described by the well-defined ice shape character-
istic parameters, e.g. the height and angle of ice horns, the min-
* Corresponding author at: Anti/de-icing Key Laboratory of China imum leading-edge ice thickness, etc.2 However, for swept
Aerodynamics Research and Development Center, Mianyang 621000, wing, the icing phenomenon is completely different and the
China. ice accretion may be discretely distributed on the wing surface,
E-mail address: yixian@cardc.cn (X. YI). showing highly Three-Dimensional (3D) complex geometric
https://doi.org/10.1016/j.cja.2023.07.022
1000-9361 Ó 2023 Production and hosting by Elsevier Ltd. on behalf of Chinese Society of Aeronautics and Astronautics.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Scallop ice shape characteristics of swept wing based on large-scale icing wind tunnel experiment 215

Fig. 1 Photos of typical scallop ice shapes obtained in Icing Wind Tunnel of CARDC.

characteristics. This special kind of ice shape is usually called flight test in natural icing environment. In the field of icing
scallop ice or lobster tails ice. 3 Fig. 1 shows the typical scallop numerical calculation, although different scallop ice computa-
ice shape photos obtained in the Icing Wind Tunnel (IWT) of tional model has been proposed, such as the Hedde and Guf-
China Aerodynamics Research and Development Center fond two-stage icing model 14 and NASA LEWICE infinite
(CARDC). swept wing model, 15 there are still large discrepancies between
To find out the geometric features and shed light on the the results of icing numerical simulation and icing wind tunnel
evolution mechanism of scallop ice, a large number of scholars experiment. 16–17 On the other hand, flight tests of scallop ice
have carried out extensive research work. Von Glahn and have been carried out either by the DeHavilland DHC-6 Twin
Gray et al. conducted early experimental observation of this Otter aircraft of NASA 18 or by MRJ-200 aircraft of Mit-
phenomenon based on NACA 63A-009 airfoil in 1954. They subishi Aircraft Corporation America. 19 But since the
found for the first time that when the swept angle increases accreted scallop ice is hard to be measured in details, the scal-
to 36° and 60°, the discontinuous ice accretion distribution lop ice formed in natural icing environment is investigated
would appear on the airfoil surface.4 Vargas and Tsao further mainly based on qualitative observation.
investigated this kind of discontinuous ice by carrying out tests In contrast, the wind tunnel test provides an important
on the NACA0012 back-swept wing in the Icing Research method for the research of icing on the swept wing. Recently,
Tunnel of NASA. Their testing result shows that ice feather in order to respond to the challenge of swept wing icing,
will form in the area far from the stagnation line at the initial NASA, FAA, Office National d’Etudes et Recherches
stage of swept wing icing, and then the ice feather will gradu- Aérospatiales (ONERA), Universities of Illinois, Virginia
ally evolve into scallop ice, where the heat transfer plays an and Washington, the Boeing Company, etc. have jointly
important role in the icing process.5–7 According to the dis- launched a seven-phase research program on ice formation
tance from the occurrence position of scallop ice to the line and its aerodynamic effects on swept wings. 20–22 Based on
of stagnation, Vargas further proposed the concept of scallop the swept wing of 65% scaled Common Research Model
ice critical distance (dcr), and divided scallop ice into no scal- (CRM), the icing wind tunnel experiments were carried out
lops, incomplete scallops (dcr > 0) and complete scallops in the IRT of NASA. 23 Then the aerodynamic influence wind
(dcr = 0). 8–9 Recently, Hobson et al. investigated the mecha- tunnel experiments were conducted in the Walter H. Beech
nism of scallop ice formed on the ice-water interface that can Memorial Wind Tunnel of Wichita State University24,25 and
be commonly observed in sea ice, river ice, icebergs,10 etc. They the F1 pressured wind tunnel of ONERA. 26 The research
demonstrated that the scallop form of ice is caused by the self- results show that from the perspective of aerodynamic influ-
reinforcing feedback between the ice-interface geometry and ence, the high-fidelity 3D scallop ice cannot be simply replaced
turbulent kinetic energy produced by shear flow. 11 Currently, by the smoothed or simplified ice shapes, due to the special
although some achievements have been made in the study of flow phenomenon caused by the discrete scallop ice. On one
scallop ice mechanism, the detailed geometric characteristics hand, the high-fidelity 3D scallop ice will result in leading-
of scallop ice are still unknown. edge vortexes along the streamwise direction (defined as Type
According to the requirement of airworthiness, e.g. FAR 25 II flow field), which can cause the leading-edge suction peak to
of Federal Aviation Administration (FAA) 12 and CS-25 of decrease before stall, thus leading to the reduction of lift. On
European Aviation Safety Agency (EASA), 13 the aerody- the other hand, at high angles of attack, these vortexes can
namic influence of ice accretion is needed to be comprehen- lead to stall delay effect. 27,28 The similar aerodynamic phe-
sively evaluated. For swept wing aircraft, to find the accurate nomenon has also been reported by Wu et al. In their research
scallop ice shape is a prerequisite for the aerodynamic analysis. work, the ice shape with spanwise variation is achieved by dis-
However, at present, it is still very difficult to obtain high- continuous distributed plasma actuators29 and the streamwise
precision scallop ice shape through numerical calculation or flow vortexes are found in the non-icing area, which can pro-
216 Q. WANG et al.

mote the flow field mixing effect and result in stall delay. 30 To simulate the natural cloudy icing environment of air-
Therefore, it is of great significance to carry out a detailed craft with low temperature and low pressure, the facility is
study of the scallop ice geometric features quantitatively. equipped with a large number of systems, including the refrig-
To this end, in this paper, the scallop ice shape character- eration system, the altitude simulation system, the spray sys-
istics of a swept wind model designed by NACA0012 airfoil tem, etc. In refrigeration system, the liquid ammonia is used
are studied, based on the icing wind tunnel experiment carried as the refrigeration medium, and the temperature in the tunnel
out in the IWT of CARDC. In the following content, first, the can be controlled through the heat exchange between the air-
wind tunnel icing tests are introduced and then the obtained flow and the evaporator. The static temperature can be cooled
ice shapes are analyzed in detail by cutting the 3D ice shapes down to 40 °C. The low-pressure conditions at high altitude
into different slices. After that, a new scallop ice model, (from 0 to 20 km) can be simulated by the altitude simulation
named 5P-5L-2A model, is proposed and the related charac- system, which adjusts the altitude by controlling the pressure
teristic parameters are analyzed. Finally, the conclusions are in the tunnel. The spray system, containing 1000 nozzles, is
drawn. located in front of the test section. Based on this system, the
water droplets with specified particle size distribution can be
2. Large-scale icing wind tunnel experiment of CARDC standard ejected. As a result, the Liquid Water Content (LWC)
swept wing model and Median Volume Diameter (MVD) with the range of
0.2–3 g/m3 and 10–300 lm respectively can be simulated.
2.1. Icing wind tunnel of CARDC Besides, The IWT of CARDC has three replaceable test sec-
tions, namely the main test section, the secondary test section
and the high-speed test section. The size of the main test sec-
The Icing Wind Tunnel (IWT) of CARDC, established in
tion is 2 m (height)  3 m (width), while that of the secondary
2012, is a large-scale closed-loop icing wind tunnel, which is
section and high-speed section is 3.2 m (height)  4.8 m
one of the major national scientific and technological facilities
(width) and 1.5 m (height)  2 m (width) respectively. The
of China. The IWT of CARDC, together with NASA Glenn
detailed icing simulation parameters of the IWT of CARDC
Icing Research Tunnel (IRT) 31 and CIRA Icing Wind Tunnel
can be found in Table 1.
(IWT), 32 is the largest three engineering icing wind tunnels in
According to the SAE ARP5905 standard, 33 a comprehen-
the world. The schematic diagram of the tunnel is shown in
sive calibration of the facility has been carried out 34 and the
Fig. 2.

Fig. 2 Schematic diagram of CARDC IWT.

Table 1 Icing parameter simulation capability of CARDC IWT.


Content Main section Second section High-speed section
Dimension 3 m  2 m  6.5 m 4.8 m  3.2 m  9 m 2 m  1.5 m  4.5 m
Wind speed 21–210 m/s 8–78 m/s 26–256 m/s
Temperature Range local temperature 40 °C
Uniformity 1 °C
Precision ±0.5 °C
Humidity Range 70%–100% (15 °C to 20 °C);
100% (20 °C to 40 °C)
Precision ±5%
Altitude Icing test 0–7 km
High-altitude test 0–20 km
Cloud parameters LWC 0.2–3 g/m3
MVD 10–300 lm
Uniformity 60% of test sectional area
Scallop ice shape characteristics of swept wing based on large-scale icing wind tunnel experiment 217

Fig. 3 Standard swept wing model of CARDC designed by NACA0012 airfoil.

results demonstrate that the icing atmospheric simulation 15°, 30° and 45°). To avoid the influence of inflow direction,
capability of IWT of CARDC can cover most of the condi- the inflow Angle of Attack (AoA) is fixed as 0° for all cases.
tions listed in Appendix C, Part 25 of FAR. 12 The swept wing The detailed test conditions are listed in Table 2.
icing wind tunnel experiment is conducted in the main test The icing wind tunnel test process is given as follows.
section. Firstly, both of the power and refrigeration systems are
started. The power system can quickly provide a stable flow
2.2. Standard swept wing model of CARDC field while the refrigeration system will cool the wind tunnel
airflow with a certain lag. Secondly, when the temperature in
To study the swept wing icing phenomenon, a standard swept the test section reaches the stable value as designed, the spray
wing model is designed by CARDC based on the NACA0012 system is started and meanwhile the high-resolution video sys-
airfoil, as shown in Fig. 3. The chord length of the model is tem was used to record the following icing process on the sur-
0.78 m and the span length is 1.75 m. Compared with the face of the model. Thirdly, when the icing time is reached, the
NASA standard swept wing model, 16 the model of CARDC spray system is stopped immediately. At the same time, the
has the following features: (A) the aspect ratio of the CARDC power system stops working. If the airflow speed in the tunnel
swept wing model (about 2.24) is larger; (B) the variation of reduces to zero, the ice formation on the swept wing will be
the swept angle is achieved by assembling different angle recorded by photos and ice shapes will be measured by
blocks, so that the swept angle can be changed from 0° to ROMER absolute joint arm in details, which is a non-
60° with an interval of 15°; (C) the span length at leading- contact laser scanning system with the measurement accuracy
edge position of CARDC swept wing model can be kept con- of 1.2 lm. The similar ice shape measurement method has also
stant under different swept angles; (D) a special base with the been developed in NASA IRT. 35 Considering the limitation of
height of 0.12 m is designed to support the whole model, which the scanning range, only the ice accretion in the middle part of
can be used to reduce the boundary layer influence of the tun- the model is scanned, except Case IV in which the ice shape
nel wall. The whole model is made of aluminum alloy. along all the span length is measured. The detailed scan ranges
are listed in the last column of Table 2.
2.3. Icing wind tunnel experimental process
3. Results and discussion
Generally, the scallop ice is formed in glaze icing environment.
Thus in order to capture the characteristics of complex scallop 3.1. Ice shape results based on qualitative observation
ice, a typical glaze icing condition (V ¼ 67:1 m=s, Ts ¼ 7 C,
LWC ¼ 1:0 g=m3 , MVD ¼ 20 lm, t ¼ 29 min) is selected and Fig. 4 shows the experimental ice shape photos from Case I to
the icing experiment is carried out under four swept angles (0°, Case IV. It can be seen that the ice shapes of 0° and 15° swept

Table 2 Conditions of icing wind tunnel experiment carried out in IWT of CARDC.
Case No. f Ts Tt MVD LWC V t a Scan range (m)
(°) (°C) (°C) (lm) (g/m3) (m/s) (min) (°)
I 0 7.00 4.76 20 1.0 67.1 29 0 0.51–1.01
II 15 7.00 4.76 20 1.0 67.1 29 0 0.45–1.05
III 30 7.00 4.76 20 1.0 67.1 29 0 0.53–1.20
IV 45 7.00 4.76 20 1.0 67.1 29 0 0–1.62
218 Q. WANG et al.

Fig. 4 Experimental photos of swept wing ice shape.

angles exhibit significant glaze icing features, e.g. the relative The corresponding 3D ice shape comparison based on laser
thin and transparent ice at the stagnation line, the double ice scan results is illustrated in Fig. 6. It can be seen from the fig-
horn shape, etc. However, under 15° swept angle condition, ure that the scallop ice generally deflects towards the airflow
certain disturbance along the span direction occurs at the direction, which is consistent with the findings of Vargas. 36
edges of ice horn. Specifically, there are separate small-scale The detailed ice shape feature will be discussed in detail in
ice horn structures existing on the two ice horns, which have the following content.
3D characteristics. According to the scallop ice classification
defined by Vargas, 36 this kind of ice is incomplete scallop 3.2. Scallop ice shape quantitative analysis based on 3D laser
ice with an obvious uniform critical distance. When the swept scan results
angle further increases to 30°, the ice shape is completely dif-
ferent. The double ice horn feature disappears. Instead, the dis- Before analyzing the scallop ice shapes quantitatively, the
crete scallop type ice is covered on the leading edge of the swept wing coordinate system is defined as shown in Fig. 7,
model. Because the critical distance on the ice cannot be distin- where the origin is located at the leading edge of the bottom
guished anymore, the ice of 30° swept angle belongs to com- airfoil section and the Z axis is parallel to the leading edge
plete scallop ice. The ice shape of 45° swept angle also shows of the swept wing model. The X axis is perpendicular to the
dramatically complete scallop ice feature, but the spanwise leading-edge line of the swept wing, pointing from the
spacing between scallops is significantly increased. leading-edge point to the trailing-edge point. The Y axis is
In Fig. 5, the detailed features of the scallop ice under 45° defined so that the X, Y, Z axis constitute an orthogonal coor-
swept angle are illustrated. We can see that even in the main dinate system. Based on the swept wing coordinate system, the
body of the scallop ice, the feather ice with relatively indepen- ice shapes under different swept angles are comparable.
dent structure can be clearly seen on the upwind side. Mean- In the following content, the complex 3D scallop ice accre-
while, at limiting position of scallop ice, there are also small- tion obtained by 3D laser scan will be analyzed in different cut-
scale ice feathers on the surface of the model pointing to the ting planes normal to the Z, Y and X axes respectively, as
incoming flow direction. It should be noticed that generally shown in Fig. 8. It should be mentioned that in the following
the whole surface of the scallop ice is covered with roughness discussion, all ice shape data are dimensionless based on the
elements with different scales. Besides, the tip of the scallop ice characteristic chord length of 0.78 m.
is more transparent.
Scallop ice shape characteristics of swept wing based on large-scale icing wind tunnel experiment 219

Fig. 5 Detailed features of scallop ice under 45° swept angle condition.

Fig. 6 Comparison of scallop ice shapes among different swept angles.

3.2.1. Analysis of scallop ice shape characteristics in planes that the streamwise vortexes caused by the high-fidelity scallop
normal to Z axis structures cannot be captured by the smoothed ice shape mod-
Firstly, the ice shape in the planes normal to Z axis is analyzed. els. 27–28 Thus, it is of great significance to carry out indepen-
Previously, NASA IRT has proposed an approach, named dent analysis on ice shapes in different sections.
Maximum Combined Cross Section (MCCS) method, to find Fig. 9 shows the comparison of ice shapes formed under
the 2D characteristic ice shape outline of 3D complex scallop different swept angles in the planes with Z values from 0.705
ice. In MCCS method, a set of planes normal to Z axis is to 1.282. For the ice shape of 0° swept angle, except the double
defined and the corresponding 2D ice shapes in the planes ice horn feature, a small bulge about 0.04 m high exists in the
are obtained. Then all these 2D ice shape curves are projected stagnation line region. When the swept angle increases to 15°,
to one characteristic plane, and the maximum contour curve in the ice thickness at the stagnation point is nearly unchanged;
this plane can be extracted. 37 Although in terms of the ice vol- however, the ice valleys between the stagnation line and the
ume, the ice shape obtained by utilizing of MCCS method may ice horns are filled. At the same time, the height of the ice
be conservative, the aerodynamic influence may be completely horns grows rapidly. The corresponding ice shape details can
different. As mentioned before, scholars have demonstrated be found in Fig. 10. When the swept angle further increases
220 Q. WANG et al.

in the theoretical analysis the rough element influence is


ignored. (C) Large-scale scallop ice structure will cause fluid
disturbance to further strengthen the heat transfer process. 16
Except the above factors, the authors speculate that the behav-
ior of the water film transportation may be also an important
issue to explain this phenomenon. With the increase of the
swept angle, the spanwise component of water film flow
becomes larger, because the wind shear is the main driving
force of water film movement. 38 When the spanwise water film
flows over the roughness element scattered on the surface, a
certain quality of water will be frozen by the enhanced convec-
tion heat transfer effect on the top of the roughness element,
and the rest will continue to flow. This theory can be also used
to explain the increased ice thickness on the upwind surface
when the swept angle increases from 0° to 15° as shown in
Fig. 9, since the spanwise transportation of water film is the
Fig. 7 Definition of swetp wing coordinates. most important source contributing to the growth of ice.
Considering that the ice horn formation usually plays an
important role in determining the aerodynamic influence, the
to 30° and 45°, the ice shape in some sections no longer keeps height of ice horn in the planes normal to Z axis is analyzed.
continuous, but presents multi-connected domain Generally, the ice height is defined as the normal distance from
characteristics. the ice point to the surface of the clear model. Fig. 11 illus-
Another important ice shape feature under large swept trates the distribution of the ice horn height in the same cutting
angles is that the ice thickness at stagnation line increases sig- planes of Fig. 9. Besides, the fitting results of these discrete ice
nificantly. This is consistent with the experimental results of height results are also included. It can be seen from the figure
Bidwell. 16 However, this phenomenon cannot be explained that in general, the ice horn thickness increases with the swept
by current icing similarity theory of swept wing. As pointed angle, and when the swept angle increases to a certain value,
by Tsao, compared with the non-swept condition, the collec- the rising trend gradually slows down. In addition, the increase
tion coefficient at the stagnation point of swept wing is propor- of ice horn height in the spanwise direction (Z) is not obvious.
tional to cos(f) and the convective heat transfer is proportional
to cos(f)1/2, in which f is the swept angle. 37 It implies that the 3.2.2. Analysis of scallop ice shape characteristics in planes
larger the swept angle, the smaller the ice thickness at the stag- normal to Y axis
nation point.
To quantitatively study the variation of ice accretion on the
Bidwell attributed the inconsistency between the experi-
swept wing along the span direction, the ice shapes in the
mental results and the icing similarity theory to the following
planes normal to Y axis with Y values from 0.036 to 0.036
aspects: (A) The icing similarity of swept wing is usually based
are extracted, as shown in Fig. 12. It can be found out that
on the theory of infinite swept wing, so the influence of span-
in some cutting planes, there are two separated ice shape
wise flow component is not considered. (B) During the icing
curves at the same time, because the cutting plane passes
process, the rough element will significantly enhance the con-
through the ice accretion with certain thickness. The upper
vection heat transfer process in the stagnation region, while

Fig. 8 Definition of ice shape cut planes.


Scallop ice shape characteristics of swept wing based on large-scale icing wind tunnel experiment 221

Fig. 9 Ice shape comparison among different Z = const planes of Cases I, II, III and IV.

ice shape curve corresponds to the ice shape in the upwind By comparing the ice shape curves at 0° (Case I) and 15°
direction, while the lower one is on the leeward side. (Case II) swept angles, it can be found out that in the stagna-
222 Q. WANG et al.

Fig. 10 Comparison of ice shape details in stagnation line region between Case I and Case II.

Fig. 11 Distritbution of ice horn thickness in planes normal to Z axis and correspongding surface fitting results.

tion line section (Y = 0), the difference of two ice curves is droplet shade effect. In the second stage, the convective heat
small, but in the planes of Y=±0.018 and Y=±0.036, the transfer on the top of scallop ice increases significantly while
discrepancy of the upwind ice curve is significant. Besides, it in the ice valley that is decreased dramatically.
should be noticed that the spanwise ice shapes in all the planes Fig. 14 shows the average value and the corresponding vari-
are fluctuating. A significant trend is that the farther away ance of the ice thickness along Z axis. At Y = 0.018 and
from the stagnation line the position on the model surface, Y = 0 planes, the averaged ice thickness goes up with the
the lower the frequency of the fluctuations. increase of sweep angle, but the situation is different in
When the swept angle increases to 30°, the amplitude of the Y = 0.018 plane in which the ice shape heights of 30° and
upwind ice shape fluctuation increases significantly. In some 45° swept angles are close. For the fluctuation characteristics
planes, e.g. in Y = 0.036 plane, the continuous characteristics of ice shape, the variance of the ice shapes of 0° and 15° swept
of ice shape curve can no longer be maintained. Under 45° angles is maintained at a low level about 6% in Y = 0 plane,
swept angle condition, this trend is further enhanced. As seen but increases in the planes with Y=±0.018. However, when
in Y = 0.036 plane, there are a lot of separate ice structures in scallop ice occurs at 30° and 45° swept angles, not all the vari-
this section. Besides, it can be also seen that, for the ice shape ance of ice shapes in the section deviating from the stagnation
curve of 45°swept angles in Y = 0 plane, a large ice peak is point is increased.
usually accompanied by an ice valley to a certain degree. In order to further extract the characteristics of ice shape
The corresponding scallop ice shape details of 30° and 45° fluctuation at different swept angles, the spanwise ice curve
swept angles can be found in Fig. 13. This is probably due on the upwind side was analyzed based on Empirical Mode
to the coupling effect of the water droplet shielding and con- Decomposition (EMD). The EMD method is a wave signal
vective heat transfer enhancement when the discrete scallop processing technology proposed by Huang et al. in 1998. 40
ice exists. The similar analysis has also been reported by Hedde Compared with the Fourier transform, wavelet transform
and Guffond. 39 They believed that the growth of scallop ice and other fluctuation analysis methods, the EMD method
can be divided into two stages, namely the initial stage and can decompose nonlinear and non-stationary signals into a
macroscopic growth stage. In the first stage, the water droplet series of Intrinsic Mode Functions (IMF) and an additional
may mainly impinge on the front side of the hummock formed residual term (also called trend) based on the characteristics
by previously frozen water droplet, thus leading to the water of the signal itself. 41 At the same time, the method combined
Scallop ice shape characteristics of swept wing based on large-scale icing wind tunnel experiment 223

Fig. 12 Ice shape comparison in planes normal to Y axis of Cases I, II, III and IV.

with Hilbert transform can effectively calculate the instanta- IMFs and trend of the original ice shape curves are included.
neous frequency and amplitude of complex signals, so this pro- It can be seen in the first IMF curve that the ice shape signals
cess is also called Hilbert Huang Transform (HHT). 42 The with high frequency can be found in different span positions,
detailed decomposition process of EMD can be found in which is caused by the small-scale rough element scattered
Ref. 43. on the surface. However, it should be noticed that there are
Fig. 15 shows the results of EMD computation. In each always areas where high-frequency signals disappear, which
sub-figure, the original ice shape curves, the first four order demonstrates the complexity of the roughness of scallop ice.
224 Q. WANG et al.

Fig. 13 Photos of scallop ice shape details formed at 30° and 45° swept angles.

Fig. 14 Comparison of ice thickness and variation in the planes normal to Y axis.

In addition, by comparison of the residual terms, it can be wing, 37 the larger the swept angle, the smaller the water collec-
found out that the trend of the scallop ice with low- tion coefficient. On the other hand, under larger swept angle
frequency fluctuation is not obvious. condition, the airflow and water film component in the chord-
wise direction is reduced, which may weaken the chordwise
3.2.3. Analysis of scallop ice shape characteristics in the planes transportation of the liquid water and can lead to the narrow
normal to X axis ice width. When X value changes from 0.0 to 0.016, the width
The ice shape curves in the planes normal to X axis can reflect of the ice boundary for all the swept angles increases dramat-
the evolution history of ice accretion to some extent. In this ically. However, this trend no longer holds for the ice of 0° and
section, the ice shape characteristics in the planes normal to 15° swept angles when X value reaches 0.048. By comparing
X axis will be discussed. Fig. 16 illustrates the ice shape com- the ice curves in X = 0.032 and X = 0.048 planes, it can be
parison of X = 0.0, X = 0.016, X = 0.032, X = 0.048 seen that the ice accreted at 30° and 45° swept angle continues
and X = 0.064 planes. It should be noticed that the negative to grow in the width direction, while the width increase of 0°
X value means that the ice is growing in the direction of incom- and 15° swept angles is not obvious. Besides, there is another
ing flow. important feature for the ice accretion of 15° swept angle that
It can be seen from the comparison of ice curves in X = 0 where there is a large separate ice horn along the span direc-
plane that the width between the left and right ice boundaries tion, the width growth trend is still significant. The discrete
in the initial ice growing stage narrows with the increase of ice horn feature of ice shape formed at 15° swept angle is illus-
swept angle. This phenomenon can be explained as follows. trated in Fig. 17. This phenomenon is probably due to the fact
On one hand, according to the icing scaling theory of swept that near the ice horn region the spanwise flow component can
Scallop ice shape characteristics of swept wing based on large-scale icing wind tunnel experiment 225

Fig. 15 Empirical mode decomposition of spanwise ice thickness in the planes normal to Y axis. The curves from top to bottom are the
original spanwise ice thickness, the 1st-4th intrinsic mode functions and the trend item.

be taken as a certain kind of disturbance factors, which may X = 0.048 and X = 0.064 planes demonstrates that once
disrupt the evenly distributed 2D growth of the ice along the the complete scallop ice is formed, the width increase trend will
span. Once a discrete ice horn structure is formed, its water be continuously kept as icing time increases, which may due to
collection capability and convective heat transfer will be fur- the larger water capture capability of scallop ice.
ther enhanced, which can promote the width growth trend of To summarize, the ice shape results in the planes normal to
local ice. This law is also applicable to the growth of the com- X axis demonstrate that the width increase trend of swept wing
plete scallop ice. As shown in Fig. 16, the ice comparison in ice accretion has close relationship with the separate 3D ice
226 Q. WANG et al.

Fig. 16 Ice shape comparison in the planes normal to X axis.


Scallop ice shape characteristics of swept wing based on large-scale icing wind tunnel experiment 227

Fig. 17 Discrete ice horn feature of ice shape formed at 15° swept angle.

horn structures. Compared with the ice of smaller swept angle, incoming flow vector and the leading-edge line of the swept
the more significant the dispersion degree of the scallop ice is, wing) and the profiles of the scallop ice boundary in the lee-
the more dramatically the ice expands away from the stagna- ward and windward directions. Then five lines can be used
tion line. to describe the characteristic length of scallop ice, in which
line1 (connecting P1 and P2) and line2 (connecting P1 and
3.3. 3D geometric characteristic parameter analysis based on a P3) are the heights of scallop ice horns; line3 (connecting P1
new scallop ice model and P4) and line4 (connecting P1 and P5) are the characteristic
ice thickness in stagnation region; line5 (connecting P4 and P5)
3.3.1. 5Points-5Lines-2Arcs (5P-5L-2A) scallop ice model is the width of the scallop ice top surface. Meanwhile, two
For 2D glaze ice shape, eight characteristic parameters have characteristic arcs (arc1 and arc2) can be calculated by points
been proposed in Ref. 44, including the heights and angles of P2, P5, P3 and P2, P4, P3, which represent the bending degree
the up and down ice horns, the icing limitations of up and of scallop ice in the direction of incoming flow. Besides, three
down ice accretion, the minimum ice thickness of the leading characteristic angles can be also obtained, in which h1 and h2
edge and the total ice area. In recent years, Bragg et al. summa- are the angles between the inflow plane and line1 and line2;
rized the aerodynamic characteristics of highly 3D leading- h3 is angle between line3 and line4. The 5P-5L-2A scallop ice
edge horn ice and pointed out that the key parameters are model can cover most of the characteristic parameters pro-
the height, location, angle of the spanwise averaged ice horn, posed by Bragg. In the following content, the 5P-5L-2A scal-
the spanwise variation of horn geometry, and roughness. 45 lop ice model will be applied in the analysis of the complete
However, to the authors’ knowledge, there is still no geometric scallop ice shape of Case III and Case IV.
characteristic model for describing the common scallop ice fea-
tures so far. 3.3.2. Analysis of scallop ice characteristic parameters of 30°
In this paper, based on the geometry measurement of single and 45° swept angles using 5P-5L-2A model
scallop ice shape by utilizing 3D laser scanning technology, a The distribution of scallop ice horn heights (line1 and line2)
new geometric characteristic model of complete scallop ice, along the Z axis under the conditions of 30° and 45° swept
namely, the 5Points-5Lines-2Arcs (5P-5L-2A) geometric angles is illustrated in Fig. 19. As can be seen in the figure,
model, is proposed, as shown in Fig. 18. In the model, five both of line1 and line2 are fluctuated dramatically, which indi-
points are selected to define the characteristic positions of cates that the growth of the scallop ice horn is different along
the scallop outline, in which P2 and P3 are the top points of the span direction of swept wing. The evolution process of
scallop ice horn with the maximum distance to the clear model each scallop ice is probably affected by the adjacent scallop
surface; P1 is the midpoint of the line connecting the projection ice structures. Generally, the distribution range of Case III is
points of P2 and P3 to the stagnation line; P4 and P5 are the within ð0:075; 0:095Þ while that of Case IV is ð0:07; 0:10Þ. So,
interaction points between the inflow plane (formed by the the height variation of scallop ice horn is more significant at

Fig. 18 Diagrammatic sketch of 5P-5L-2A mode.


228 Q. WANG et al.

Fig. 19 Comparison of 3D scallop ice horn height.

larger swept wing angles, which is consistent with the results Fig. 21 shows the comparison of the curvature radius of
obtained by 2D cutting plane analysis. Besides, from the arc1 and arc2. According to the definition, the smaller the cur-
results of linear fitting, it can be seen that the height of ice horn vature radius of arc1 and arc2, the larger the bending degree of
increases along the span. scallop ice. For 30° swept angle condition, the large bending of
The corresponding distribution of h1 , h2 and h3 is shown in scallop ice occurs around Z = 0.8 and Z = 1.1. However, for
Fig. 20. It can be seen from the figure that the swept angle has 45° swept angle condition, the bending law of scallop ice is not
little influence on the average scallop ice horn angle. When obvious. Besides, it is interesting to find out that the curvature
the swept angle increases from 30° to 45°, h1 is reduced only radius difference of arc1 and arc2 under 45° swept angle con-
by 2.8% while h2 increases by 5.9%. The change of h3 is dition is more significant, meaning that larger swept angle may
similar. result in relatively wider scallop top surface.

Fig. 20 Comparison of 3D scallop ice horn angle.

Fig. 21 Comparison of arc radius of 3D scallop ice shape.


Scallop ice shape characteristics of swept wing based on large-scale icing wind tunnel experiment 229

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Declaration of Competing Interest NACA 0012 swept wing tip in natural icing conditions. Proceed-
ings of the 40th AIAA aerospace sciences meeting & exhibit. Reston:
The authors declare that they have no known competing AIAA; 2002.
financial interests or personal relationships that could have 19. Tanaka H, Ahmad T, Utsumi Y, et al. Icing on full-scale swept
appeared to influence the work reported in this paper. wings in flight and icing wind tunnel. J Aircr 2022;59(6):1437–49.
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Acknowledgements design method for icing wind tunnel tests. Proceedings of the 5th
AIAA atmospheric and space environments conference. Reston:
AIAA; 2013.
This study was co-supported by the National Natural Science
21. Fujiwara GEC, Wiberg BD, Woodard B, et al. 3D swept hybrid
Foundation of China (Nos. 12172372 and 12132019) and the wing design method for icing wind tunnel tests. Proceedings of the
National Major Science and Technology Projects of China 6th AIAA atmospheric and space environments conference. Reston:
(No. J2019-III-0010-0054). AIAA; 2014.
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