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E20-E01 - 0 Lighting Design Requirement
E20-E01 - 0 Lighting Design Requirement
REV. NO. 0
ENGINEERING STANDARD DATE DEC 2000
PAGE 1 OF 16
This document is issued by Engineering Standards Section, SABIC R&D Complex, PO Box 42503, Riyadh 11551, Kingdom of Saudi Arabia.
The information contained in this document is the confidential property of SABIC. It can not be disclosed, copied or used for any purpose
without prior approval from SABIC. If you are not authorized to posses this document, please destroy it immediately.
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CONTENTS
1. SCOPE................................................................................................. 3
2. REFERENCES 3
3. DEFINITIONS 3
4. GENERAL ............................................................................................ 3
5. ENVIRONMENTAL REQUIREMENTS 4
5.1 Site Conditions 4
5.2 Service Conditions .......................................................................... 4
6. LIGHTING LEVELS 4
7. LIGHTING CALCULATIONS 4
7.1 General ........................................................................................... 4
7.2 Lumen Method 5
7.3 The Point-by-Point Method 6
7.4 Coefficient of Utilization................................................................... 6
7.5 Depreciation Factors 7
7.6 Glare Reduction Requirements 7
8. OFFICE LIGHTING DESIGN ............................................................... 8
9. CONTROL ROOM LIGHTING 8
10. SAFETY AND SECURITY LIGHTING 9
11. PROCESS AREA LIGHTING ............................................................... 9
11.1 Piperacks 9
11.2 Structures, Equipment Bays, Ladders and Platforms 9
11.3 Area Floodlighting and Building Exterior Lighting ........................... 9
11.4 Process, Warehouse and Miscellaneous Buildings 10
12. ESSENTIAL / STANDBY LIGHTING 10
13. OBSTRUCTION LIGHTING ............................................................... 10
TABLE
I Lighting Levels 12
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1. Scope
This standard is for general plant lighting design, essential/standby lighting, safety lights, and aircraft
obstruction lighting.
2. References
Reference is made in this standard to the following documents. The latest issues, amendments, and
supplements to these documents shall apply unless otherwise indicated.
SABIC Engineering Standards (SES)
E02-G01 Electrical System Design Criteria
E20-E02 Lamp and Lighting Fixture Selection and Application
E20-E03 Lighting and Receptacle Circuit Wiring Requirements
Z01-G04 Measurement Units for Use in SABIC Projects
American Petroleum Institute (API)
RP 540 Electrical Installations In Petroleum Processing Plants
Federal Aviation Administration - Advisory Circular (FAA)
AC 70/7460 Description of FAA Standards for Marking and Lighting Structures to Promote Aviation Safety
High Commission of Industrial Safety and Security, Ministry of Interior, K.S.A. (HCISS)
SSD-13 Security Lighting Systems
SSD-14 Check Point Lighting
SSD-17 Gate House and Vehicle Lock
Illuminating Engineering Society of North America (IESNA)
Lighting Handbook
RP 7 Recommended Practice for Industrial Lighting
National Fire Protection Association (NFPA)
70 National Electrical Code
101 Life Safety Code
Code of Federal Regulations, U.S.A.
Title 14, Chapter 1, Part 77 Objects Affecting Navigable Airspace
3. Definitions
For the purpose of understanding this standard the following definitions apply.
Candela. SI unit of luminous intensity. One candela = one lumen per steradian (candlepower).
Illuminance. The density of luminous flux incident on the surface. The quotient of the total luminous flux
by the area to be lighted assuming the area is uniformly illuminated. [Footcandles or Lux (1 FC =
10.76 Lux)].
Initial LX. Average illuminance level in Lux when luminaires are clean, and when the lamps are first
energized.
In-Service LX. Average illumination level in Lux over an extended period.
Lumen. SI unit of luminous flux. The time rate of the flow of light.
Luminaire. A complete lighting unit consisting of lamp(s) together with parts designed to distribute the
light.
Reflectance. The ratio of reflected luminous flux from a surface to incident flux.
4. General
4.1 Lighting shall be designed for safe and efficient operation and maintenance of the plant.
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4.2 The lighting systems shall conform to SES E02-G01 and shall incorporate the applicable
recommendations API RP 540 and IESNA RP 7.
4.3 For lighting fixture specifications, see SES E20-E02.
4.4 For specifications of light circuit requirements, see SES E20-E03.
4.5 Documents shall be provided in units conforming to SES Z01-G04, and shall be written in English
language.
4.6 Any conflict(s) between this standard, SES and industry standards, engineering drawings, and contract
documents shall be resolved at the discretion of SABIC.
5. Environmental Requirements
5.1 Site Conditions
5.1.1 Indoor Conditions
Temperature range: air-conditioned, 0 to 40 °C
Relative humidity: 10 to 100 percent
5.1.2 Outdoor Conditions
Ambient temperature range: 1 to 50 °C
Metallic surface temperatures reaching 75 °C due to solar radiation
Corrosive desert atmosphere with blowing sand and dust
5.1.3 Storage / Transport Conditions
Ambient temperature: 2 to 70 °C
Relative humidity: 1 to 95 percent, non-condensing
5.2 Service Conditions
5.2.1 Lighting systems will be installed both indoors and outdoors. Many of the indoor spaces will be air
conditioned but the lighting for air conditioned spaces shall be capable of operating continuously in a 50 °C
ambient.
5.2.2 Major areas of the facilities will normally be hazardous (classified) areas and shall require special
considerations in design of the lighting system. Wiring design shall be appropriate for the classification.
Surface temperatures of light fixtures shall not be an ignition source. The lighting system shall conform to
NFPA 70 for the area classification. The area classification, and the auto ignition of the materials, shall be
determined before the lighting design can be completed.
6. Lighting Levels
6.1 The values shown in Table I are minimum average maintained illuminance requirements. The
installation shall be designed for the conditions of the specific task; greater levels of illuminance may be
required in some cases. Table values meet or exceed API 540 and IESNA RP 7 recommended lighting
levels.
6.2 The illumination levels are average vertical component values for a horizontal plane 76 cm above the
floor, ground or platform.
7. Lighting Calculations
7.1 General
7.1.1 Software used for lighting calculations shall require prior SABIC approval.
7.1.2 There are two methods of performing lighting calculations: the Lumen Method and the Point-by-Point
Method. For more detailed information on these calculations see the IESNA Lighting Handbook.
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over the center of the desks that are perpendicular to the walls. In critical areas, for example drafting
rooms, where tables are located against the walls, it is often desirable to use somewhat closer
spacing between luminaires adjacent to the walls.
c. To prevent excessive reduction in illumination, the ends of fluorescent luminaires should not be
located more than 610 mm from the wall. Often, increasing the number of lamps in the end units will
satisfactorily prevent drop-off in intensity at the ends of a room.
d. Spacing closer than the maximum permissible is often highly desirable to reduce harsh shadows
and ceiling reflections. This will also improve uniformity, particularly when using direct and indirect
type of luminaires.
7.3 The Point-by-Point Method
7.3.1 Point-by-point calculations provide horizontal or vertical levels of illumination at a point and do not
take into account inter-reflections or depreciation of system components. Its application is limited to
essentially point light sources, for example incandescent and high intensity discharge (HID). Point-by-point
calculations for linear sources (fluorescent) are quite complex and normally require the use of a computer.
The point-by-point method is normally used for outdoor lighting to ensure minimum illumination along the
boundary of the area, or indoors for checking the illumination on vertical surfaces, for example control
panels.
7.3.2 The point-by-point method provides a means of determining the level of illumination on any point in a
given area. It is especially useful for calculating illumination on vertical or oblique surfaces.
7.3.3 In theory, the source of light is considered to be a point. In practice, computations will be accurate
when the distance from the source to the point in question is at least five times the maximum dimension of
the source. Luminaires which meet this dimensional restriction can be considered as point sources in this
method of calculation.
7.3.4 The laws of photometry related to the point-by-point calculations are the inverse square law and
Lambert’s cosine law. The intensity of illumination at a point on a surface is inversely proportional to the
square of the distance from the source to the point and directly proportional to the candela of the source in
the given direction.
7.3.5 Two basic formula are generally used for point to point calculations:
a. For horizontal surfaces:
Lux = {Candela x cos(a)} divided by D2
b. For vertical surfaces:
Lux = {Candela x sin(a)} divided by D2
c. The fixture light output in candela (in the direction of the point to be calculated) is obtained from
the manufacturer’s catalogue. The angle ‘a’ is the angle between a line through the point and
perpendicular to the plane on which the point lies and a second line between the point and the light
source. ‘D’ is the distance in meters from the light source to the point.
d. A separate calculation has to be made for each fixture near the point in question. The results are
added together to arrive at the total illumination at that point. For example, a point at the side of a
relatively narrow pipe rack would receive significant light contributions from at least three fixtures. A
calculation would be made for the contribution of each fixture.
7.4 Coefficient of Utilization
7.4.1 The coefficient of utilization (CU) is used to perform calculations using the Lumen Method. It is the
ratio of the light output in lumens reaching the work plane, to the total lumens generated by the lamp. It
takes into consideration the efficiency and distribution of the luminaire, its mounting height, the room
proportions, and the reflectance of the walls, ceilings, and floor. The zonal cavity method is used for
calculating the coefficient of utilization.
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7.4.2 The selection of a coefficient of utilization by the zonal cavity method is a four-step computation:
a. Determine the cavity ratios
b. Determine effective ceiling and floor cavity reflectance
c. Select coefficient of utilization
d. Correct the coefficient of utilization selected for effective floor cavity reflectances other than
20 percent
7.4.3 To determine the cavity ratios, the room or area has to be divided into cavities. These cavities are
dependent upon the luminaire mounting height and the location of the work plane. See IESNA Lighting
Handbook for calculation of cavity ratios.
7.4.4 Effective cavity reflectance shall be determined for the ceiling cavity and for the floor cavity
respectively. These can be selected from charts in IESNA Lighting Handbook under the particular
combination of cavity ratio and in-service reflectance of the ceiling, walls, and floor.
7.4.5 White has a reflectance value of approximately 80 percent, light blue and ivory 70 percent, beige
and aqua green 60 percent, light gray and rose 40 percent, and dark brown, gray, and green around
15 percent. The actual reflectance should be determined from the selected finishes and should be
averaged in accordance with area covered when several finishes are present.
7.4.6 Using the values of effective ceiling cavity reflectance, the percentage wall reflectance, and the
room cavity ratio, the coefficient of utilization should be selected from the manufacturers’ data for the
fixture under consideration.
7.5 Depreciation Factors
7.5.1 The depreciation factor accounts for the loss of illuminance from a lighting system after a given
period of time and under given conditions. It takes into account temperature and voltage variations, dirt
accumulation on luminaire and room surfaces, lamp depreciation, maintenance procedures, and
atmospheric conditions.
7.5.2 The objective in lighting design calculations is to predetermine maintained illuminance. Factors have
to be included in the equation to account for depreciation of all elements within the space and lighting
system that normally occur over a period of time.
7.6 Glare Reduction Requirements
7.6.1 A lighting system is often judged by the level of illumination provided. Attaining a recommended light
level will not always ensure adequate visibility. Good quality light is also important for adequate visibility,
and is usually more difficult to achieve.
7.6.2 The common causes of visual disability and discomfort are glare and excessive brightness ratios.
Glare is defined as any annoying brightness in the field of view. Glare conditions may be either direct or
reflected:
a. Direct glare (often called discomfort glare) results when inadequately shielded light sources,
overly bright luminaires, or large bright areas occupy a significant portion of the field of view
b. Reflected glare results when the bright surfaces of luminaires or large areas reflect from the
specular (reflective) surfaces on, for example machines and furniture. When the specular surface is
part of the seeing task, a veiling effect will obscure the task. If the specular surface is adjacent to the
seeing tasks, the reflection will continually attract the observer’s attention towards the annoyance.
7.6.3 IESNA Lighting Handbook describes a system for classifying the visual comfort probability (VCP) of
lighting systems. This system permits the calculation of discomfort glare ratings of luminaires, taking into
consideration all the pertinent characteristics of the light system. The system and calculation procedure is
applicable to the preparation of:
a. General glare tables for typical types of luminaires
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panels should have incident transmittance limits between 45 and 55 percent. A uniform surface viewing
angle from all directions may be obtained with dimpled-pattern panels. Cavity surfaces should be finished
with a paint having a diffuse reflectance of 85 percent or more.
9.6 Directional light can be provided by means of troffer units (equipped with parabolic louvers) set flush in
the ceiling (or suspension mounted), or by units especially designed to provide lighting on vertical
surfaces. Such units generally are installed in rows following the contour of the panels. In this method, the
luminaries shall be accurately located, to keep reflections away from viewer’s glare angle and to minimize
shadows cast on the instrument scales due to their case overhang. The use of directional light with control
systems using CRT displays reduces flexibility of the space. More detailed planning of the space and
lighting system is required to ensure their proper physical relationship to each other.
11.3.3 Bracket mounted fixtures or floodlights shall be used to illuminate the entrances to buildings.
Special care is required to avoid blinding of persons approaching the buildings.
11.3.4 When practical, floodlights can be installed on the exterior of buildings, to provide area floodlighting.
Care shall be taken to avoid excessive glare and blinding.
11.3.5 When poles are used for mounting floodlights they shall be spun aluminum. Aluminum poles
installed in corrosive areas shall be painted or otherwise coated for corrosion protection.
11.3.6 Maintenance of floodlights requires provisions for access. If the structures or poles can be reached
by aerial lift trucks the problem is simplified. Otherwise, provisions shall be made for lowering the fixtures to
the ground (hinged pole) or other arrangement made to reach the fixtures.
11.4 Process, Warehouse and Miscellaneous Buildings
11.4.1 The interior of buildings with large, open, high ceiling areas shall be illuminated with high-bay high
pressure sodium (HPS) fixtures when practical. Local supplemental lighting shall be provided where
necessary for special tasks.
11.4.2 Smaller rooms within such buildings shall be illuminated with fluorescent fixtures. Special
occupancies, for example offices and control rooms, shall have lighting as described herein.
13.4 Generally, objects, structures, or portions thereof, that are of sufficient overall height as to present a
hazard to air navigation, usually 45.7 m or more, and situated within limits of proximity to airports or
airways, are subject to obstruction marking requirements.
13.5 Where the structure will be shielded by other structures which are equal to or greater in height,
marking shall not usually be required.
13.6 Safe access to obstruction lighting fixtures installed on stacks and similar structures is a major
consideration. The costs and physical hazards in the continuing maintenance of fixed-position
obstruction-light fixtures at some locations may justify the increased costs of disconnecting- and
lowering-type hangers.
13.7 Disconnecting-type hangers and accessories are available for duplex obstruction lights and beacons
meeting the installation conditions for mounting heights up to 137.2 m.
13.8 Depending upon energy and maintenance costs, it may be more economical to provide stack and
similar obstructing lighting by fixed-position floodlights instead of by obstruction lights and flashing
beacons previously described. Such floodlights shall be installed at three or more points of approximately
equal distances around the obstruction in a horizontal plane.
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TABLE I
Lighting Levels
HORIZONTAL VERTICAL
ILLUMINATION LEVELS ILLUMINATION LEVELS ELEVATION
LOCATION OF WORK
INITIAL IN-SERVICE INITIAL IN-SERVICE SURFACE
LX LX LX LX
PROCESS AREAS
Pump rows, manifolds, frequently used 120 70 Ground
valves
Heat Exchangers 85 50 Ground
Outdoor platforms:
Active areas 72 55 Floor
Inactive areas 37 22 Floor
Cooling towers, equipment area 72 55 Ground
Furnaces 120 70 Ground
Ladders and open stairways:
Frequently used 37 55 Floor
Infrequently used 18 22 Floor
Gage glasses 90 54 Face
Instruments on process units 90 54 Face
Compressor houses 370 220 Floor
Separators 90 54 Top of bay
General areas 18 11 Ground
Interconnecting pipeways 37 22 Ground
Local control panels 540 320 1140-1500 mm
450 270 460 mm
Boiling tanks, stationary dryers, stationary 370 220 760 mm
and gravity crystallizers
Stills, mechanical dryers, evaporators, 540 320 760 mm
filtrators, mechanical crystallizer
Tanks for extractors cooking, nitrators, 540 320 760 mm
percolators
Ball mills, grinders 540 320 760 mm
Compressors, large blowers and fans, 370 220 760 mm
mechanical equipment
Electrical speed control equipment, 370 220 760 mm
special controls
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TABLE I (Continued)
Lighting Levels
HORIZONTAL VERTICAL
ILLUMINATION LEVELS ILLUMINATION LEVELS ELEVATION
LOCATION OF WORK
INITIAL IN-SERVICE INITIAL IN-SERVICE SURFACE
LX LX LX LX
PROCESS AREAS
Weigh scales, gages, thermometers, 540 329 Face
rotameters
Chemical process operating equipment in 270 160 760 mm
open-type structures
Electrical equipment - general 90 54 760 mm
Process equipment - general 180 110 760 mm
NONPROCESS AREAS
Pump houses:
Pump area 90 54 Ground
Control area - general 270 160 Floor
Local control panels 540 320 1150-1500 mm
450 270 450 mm
Boiler and air compressor plants:
Indoor equipment 370 220 Floor
Outdoor equipment 90 54 Ground
Tank farm areas 35 20
Tank (stairs, ladders, gaging area) 18 11 Ground
General area 3.7 2.2 Ground
Manifold area 17 10 Ground
Road within tank fields 9 5 Ground
Roadways:
Heavy traffic 17 10 Ground
Light traffic 9 5 Ground
Loading racks (terminals):
General area 93 55 Ground
Tank car loading point 440 270 Point
Tank trucks, top loading 440 270 Point
Tank trucks, bottom loading 270 160 Point
Loading racks (chemical plants):
General area 93 55 Ground
Tank car loading point 440 270 Point
Tank trucks loading point 440 270 Point
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TABLE I (Continued)
Lighting Levels
HORIZONTAL VERTICAL
ILLUMINATION LEVELS ILLUMINATION LEVELS ELEVATION
LOCATION OF WORK
INITIAL IN-SERVICE INITIAL IN-SERVICE SURFACE
LX LX LX LX
NONPROCESS AREAS
Tanker dock facilities:
General area 270 160 Floor
Hose handling, manifold area and 270 160 Floor
loading point
MANUFACTURING AREAS
Casting and stretching:
General 490 320 760 mm
Machine 830 540 760 mm
Wind-up 1160 750 760 mm
Coating:
General 340 220 760 mm
Wind-up 1160 750 760 mm
Unwind 1160 750 760 mm
Mill roll storage:
General 490 320 760 mm
Aisles for automatic loading equipment 340 220 760 mm
Weigh scales 1250 810
Finishing:
General 830 540 760 mm
Machine 1160 750 760 mm
Shipping 340 229 760 mm
TABLE I (Continued)
Lighting Levels
HORIZONTAL VERTICAL
ILLUMINATION LEVELS ILLUMINATION LEVELS ELEVATION
LOCATION OF WORK
INITIAL IN-SERVICE INITIAL IN-SERVICE SURFACE
LX LX LX LX
BUILDINGS
Administration buildings and offices:
Prolonged difficult tasks (drafting) 1450 1000 760 mm
Difficult tasks (business machines,
accounting) 1160 810 760 mm
Normal office work (reading,
handwriting, filing) 770 540 760 mm
Reception areas, washrooms, hallways,
equipment and service rooms 310 220 Floor
First-aid rooms 1100 760 760 mm
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TABLE I (Continued)
Lighting Levels
HORIZONTAL VERTICAL
ILLUMINATION LEVELS ILLUMINATION LEVELS ELEVATION
LOCATION OF WORK
INITIAL IN-SERVICE INITIAL IN-SERVICE SURFACE
LX LX LX LX
BUILDINGS
Laboratories:
Qualitative, quantitative, and physical
test 770 540 940 mm
Experimental research 770 540 940 mm
Pilot plant, process and specialty 530 320 Floor
ASTM knock test, equipment test 490 320 Floor
Glassware, wash rooms 660 430 940 mm
Fume hoods 720 430 940 mm
Emergency backup lighting 54 32 Floor
Stock rooms 440 260 760 mm
Warehouses and Stock Rooms
Bulk storage:
Indoor 90 54 Floor
Outdoor 9.0 5.4 Ground
Bin storage
Large 90 55 760 mm
Small 170 110 760 mm
Small part storage 340 220 760 mm
Counter tops 490 320 1200 mm
Shops:
Bench and machine work: 830 540
Rough, large fabrication 370 220 Floor
Medium, automatic machines,
grinding 830 540 750 mm
Specialty:
Craneway, aisles 270 160 Floor
Small machines 490 320 750 mm
Small metal 340 220 750 mm
Electrical 340 220 750 mm
Instrument 490 320 750 mm
Change houses and restrooms:
Locker and shower rooms 250 160 Floor
Lavatory 250 160 Floor
Clock house and gatehouse:
Card rack and clock area 170 110 Floor
Entrance gate, inspection 270 160 Floor
General 93 55 Floor
Cafeteria:
Eating area 460 320 750 mm
Serving area 490 320 910 mm
Food preparation 670 430 910 mm
General halls 250 160 Floor
Garage and firehouse 170 110 Floor