Equipment: Ball Mill Item no:511BM1

Location: Basra-Iraq Supplier:

Department: Cement Grinding System Date: 2022.06.15
Plant: AL-Fahad Cement Grinding Plant Revision:2

Technical Specificatons Unit Description in previous offer

Functionalspecifations And Guarantees
Product Throughput t/h 120
Specific Surface (Ssb) m2/kg 330

Mill size Φ4.6×13.5 m

Manufacturer
Type Closed Circuit
Drive Type Central drive
Shell Inside Diameter m 4.6
Chamber Length effective grinding length
N°1 m 4.294
N°2 m 8.7
N°3 m -
Total Effective Grinding Length m 12.994

Speeds
Critical (Inside Liners) rpm 19.98
Suitable rpm 15.1±0.1
Percentage Of Critical Speed % 76
Liners Thickness (Average) mm 50(min. average)
Ball Charge t 285
Normal Operation
Filling Compartment 1(Nom/Max) % 28/30
Compartment 2(Nom/Max) % 28/30
Power Ratings
Normal Filling t/h 120
Mill Only(Max) kw 3572
Motor Calculate kw 4465
Recommended Motor
Speed rpm 745
Power kw 4500
Torque At Gearbox
Inlet Drive Nm 57684
Outlet Drive (Nom/Max) Nm 2785472/65261223
Starting Factor Needed
Starting Factor min 2.2
Moment Of Inertia
Motor Kg.m2 1472.5
Mill(32% Charge) Kg.m2 1410
Technical Specifications

Shell
Dimemsions
Inside Diameter m 4.6
Total Length m 16.895
Plate Thickness mm min 60
Material Specifications 20g
Tensile Strength MPa 400-520
Yield Point MPa 225
Holes By drilling
Welding
Process Welding
Material test, Plastic cutting, Plate rolling
Submerged are automatic welding
Procedure Trimming (inspection)
Stress relaxation treatment
Grit blasting & painting
Inspection Pt + Mt+UT JC/T334.1-2006
Acceptance Test yes
Tube Stress Reliever After Welding Yes/No yes

Page 1
Equipment: Ball Mill Item no:511BM1
Location: Basra-Iraq Supplier:
Department: Cement Grinding System Date: 2022.06.15
Plant: AL-Fahad Cement Grinding Plant Revision:2
Turnnons (Rolling Ring)
(Ring+Range)
Derensions
Thickness At Bearing mm 125
Feed Side mm φ4850
Outlet Side mm φ4850
Length mm 1095

Material Specifications 20g-Z25

Heat Treatment Yes
Tensile Strength 390-510
Yield Point 225

Inspection
Procedure \
Acceptance Test Pt + Mt+UT JC/T334.1-2006

Flange For Mill

Material Specification 20g
Heat Treatment YES
Tensile Strength MPa 390-510
Yield Point MPa 225
Thickness of Inlet & Outlet Flange mm 100
Inspection
Procedure
Acceptance Test manettoscopy+ultrasonic
Bearings
Type Shoe bearing
Diameter mm Φ4,850
Width mm 1095
Pressure
Type And Material ZchSnSb11-6
Contact Angle
Body
Material Quality ZG270--500
Distance Between Bearings of mill mm 14330
Support Roller Yes/No yes
Pressure

Shoe Bearings
Number Of Bearing 2x2
Dimensions mm×mm 1280 x760
Anti-Friction Quality 6 year
Thrust Pad Number 4
Dimensions mm×mm
Pressure Per Shoe Bearing kpa
Max Admissible Pressure kpa 2200
Feed Chute
Dimensions mm×mm 650x500
Thickness mm 10
Material And Manufacturing Specification Q235-A
Limer For Inlet yes
Material 16Mn bolted
Thickness mm ≥16
Inlet Screw Material/Thickness 16Mn/20&30mm
Outlet Hood(Chute)
Dimensions mm×mm 898x1668
Thickness mm 6
Material And Manufactuing Specification
outlet screw material thicness 16 Mn/16mm
Shell Inspection Doors
Number 4
Type Of Opening inside
Dimensions mm×mm 320x660

Page 2
Equipment: Ball Mill Item no:511BM1
Location: Basra-Iraq Supplier:
Department: Cement Grinding System Date: 2022.06.15
Plant: AL-Fahad Cement Grinding Plant Revision:2
Partitions (Diaphragm)

A mechanically welded frame with lift-up

Type (Simple Lifting Etc) Doublescreen shovel and central bolting cone in the second
compartment
Support Fixed with welded frame or bolting with Shell
Material And Manufacturing Specifications Q235-A
Inlet Qrates
Number Of Segments piece 46
Number Of Parts/Segment
Openings(Machined Or As Cast) cast
Dimension mm inlet6±0.5 outlet13
Orientation (Radial Of Concentric) ring
Grate Thickness mm ≥65
Material And Manufacturing Specifications HRC≥50 (mild cr alloy)
Lifters :(Grate)
Material And Manufacturing Specifications 16Mn-Alloy Steel
opening holes 6/8 conical
Cones
Material And Manufacturing Specifications 16Mn

Outlet Grates Or Liners liners

Number Of Segments piece 83 Piece (4 rings)
Number Of Parts Per Segment
Operation (Machined Or As Cast) Cast
Dimensions /
Orientation /
Grate Thickness mm ≥65
Material And Manufacturing Specifications HRC≥50
Central Outlet Plate
Thickness mm 8
Material And Manufacturing Specifications 16Mn
Guarantee Lifetime Of Grates 20000hr
Outlet Partition (Diaphragm)
Constituted of a mechanically welding frame
With set-up shovel and central polsing cone in
Type-Simple,Lifting The outlet tube.The surface,on ball side,will
Be equipped with wear-resstant grate
Segments,fixed by botts
Support welded frame fixed on side shoe with belts
Material And Manufacturing Specifications Q235-A
Grates
Number Of Segments piece 83
Number Of Parts Per Segment piece
Opening (Machined Or As Cast) cast
Dimensions mm inlet8±0.5 outlet13.4
Orientation ring
Grates Thickness mm 65
Material And Manufacturing Specifications HRC≥50mild cr alloy
Guarantee Lifetime 20000hr
Lifters /
Material And Manufacturing Specifications 16Mn
Cone
Material And Manufacturing Specifications 16Mn
Central Plate
Material And Manufacturing Specifications Q235-A

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Equipment: Ball Mill Item no:511BM1
Location: Basra-Iraq Supplier:
Department: Cement Grinding System Date: 2022.06.15
Plant: AL-Fahad Cement Grinding Plant Revision:2
Liners
Inlet Trunnion
Material 45#
Thickness minimum mm 12
Inlet Wall
Material /Hardness HRC Mild cr alloyHRC≥50
Thickness mm
Shell 20g
Compartment 1;
Type ladder liners
Material /Hardness HRC HRC≥50(mild Cr Alloy)
Number Per Ring piece 46
Number Of Rows 19
Thickness mm ≥80
Compartment 2;
Type Corrugated Liners
Material /Hardness HRC Chromium cast/HRC≥50
Number Per Ring 46
Number Of Rows 35
Thickness mm ≥50
Outlet Hood(Chute)
Fixed Or Removable Fixed by bolts
Location Inside of the outlet trunnion
Material Chromium cast
Thickness mm 5
Fixing Bolts
For Each Type Of Liners M30
Diameter mm 33
Tensile Strength Mpa 5.6
spring with rubber
Linear Lifetime Guarantee 20000hr
Main Drive
Absorbed Power (Motor Shaft) Kw 4465
Installed Power Kw 4500
Low Speed Coupling
Manufacture
Type
Main Gearbox
Gearbox Power Kw 4500
Manufacturer NGC
Type
Input Speed rpm 745
Output Speed rpm 15.1±0.1
Service Factor (Agma) AGMA≥2.6 CSF≥2.8 KSF≥3.2
High Speed Coupling
Manufacturer
Type
Main Motor
Manufacturer
Type YRKK1000-8
Speed rpm 745
Power kw 4500
Torque
Starting Nm 2.5 times normal torque
Normal Nm 2.4 times normal torque
Max Starting Torgue
Preserve Grade IP55
Voltage V 6,300
Auxiliary Drive System
Type Of Auxiliary Drive Gearbox
Installed Power kW 75
Speed Input r/min 1,480

Page 4
Equipment: Ball Mill Item no:511BM1
Location: Basra-Iraq Supplier:
Department: Cement Grinding System Date: 2022.06.15
Plant: AL-Fahad Cement Grinding Plant Revision:2
Speed Output r/min 9.070
Service Factor (Agma)
Torque At Gearbox
Inlet Drive Nm
Outlet Drive Nm
Starting Factor Needed
Starting Factor
Type Of Auxiliary Motor
Power kW 75
Speed r/min 1,480
Voltage V 400
Preserve Grade IP55
Low Speed Couping
Manufacturer NGC
Type MFY450L

Chassis (Or Bed Plates)

Under Main Bearings yes/no yes
Main Motor yes/no yes
Main Gearbox yes/no yes
Auxiliary Drive Including Motor yes/no yes

Protection Of Mobile Parts yes/no yes

Lubrication
Main Bearing
Internal System(Description) pcs 2
For Each Bearing
HP Pump pcs 2
Hp Pump Output L/min 5
Oil Pressure Mpa 32
Motor Power kw 2x2.2
LP Pump pcs 2
Lp Pump Output L/min 100
Oil Pressure Mpa 0.4
Motor Power kw 5.5
Oil Tank liter 2
Capacity N° 2800
Oil Heaters kw 4x3
Power

Cooling Of Main Bearings

Flow Rate (Each) m³/h 3.5
WaterPressure Mpa 0.4
Water Temp C° 30

Water Injection System Yes/No Yes

For Compartment No.1 Yes/No Yes
For Compartment No.2 Yes/No Yes
Water Pump Capacity Norm/Max m³/h 0-4
Power kw 2.2x2
Pressure Mpa 0.05
Compressed Air Volume/Pressure M3/h/ mpa 0.5/0.2
Power Installed KW Seller to provide site fabrication drawing to Buyer
Total Weight (Except Grinding Media And Drive System) Kg 360,000

Page 5
Equipment: Ball Mill Main Motor Item no:511BM1
Location: Basra-Iraq Supplier:
Department: Cement Grinding System Date: 2022.06.15
Plant: AL-Fahad Cement Grinding Plant Revision:2

Technical Specificatons Unit Description in previous offer

Manufacturer Shanghai/Lanzhou Electric Co.
Type Of Main Motor： YRKK1000-8
Power： kW 4,500
Voltage： kV 6.3
above sea level m 100
environment temp ℃ 2-55
Rated Current Of Stator A 491(Preliminary)
Rated Voltage/Frequency Of Stator V/Hz 6300±10% /50 ±5%
Rated Voltage/Current Of Rotor V/A 1818/1507 (Preliminary)
Number Of Poles pcs 8
Rated Speed r/min 745
Rated Power Factor cos phi 0.871 (Preliminary)
Rated Efficiency % 96.41(Preliminary)
Max. Torque/Rated Torque 2.3
No Load Current A /
No Load Wastage kW /
Insulation Class/Allowable Temperature Rise F/B
Actual Temperature Rise ≤105°
Bearing At Load End Slide
Bearing At No Load End Slide
Bearing Diameter mm 280
Shaft Extension mm 470
Motor Inertia ,Gd2X1/4,App. kgm2 1472.5(Preliminary)
Safety Class IP IP55
Cooling Method IC IC611
Erection Method IM IBM3
Heater Power/Voltage kW/V 2.1/400
Winding：6Pcs Pt-100 Resistance Y/N Y
Bearing：2Pcs Pt-100Resistance Y/N Y
Mutual Inductor By Differential Protection Y/N Y
Electric Brush Y/N Y
Rotors Axial Movement ±mm ≤±6
Spare Part For Bearing set two
Spare Part For Electric Brush pcs two
Spare Part For Brush Holder pcs two
Spare Part For Seal Ring pcs two
Lubrication Station And Specification XRZ-25
Base Anchor Y/N Y
Bolt Connecting Motor And Base Anchor set Y
Bolt Connecting Base Anchor And Foundation set Y
Nominal Torque Nm 44000
Direction Of Rotation Bi-directional
Duty S1
Over Load(Under Rated Voltage)
Allowed Permissible Number(Cold) per hour 3 times
Allowed Permissible Number(Hot) per hour 2 times
Site Condition 100m, +2℃~+55℃
Vibration Monitor Included
Liquid Starter set 1
Type: SR-6(Water type, water is not included)
Safety Class IP IP55
Total Weight kg 30,550

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