HFY 3800 0000 VED 192 QC PD 0005 - A Post Weld Heat Treatment Proce - Code B

EPCCOM FOR GAS PROCESSING PLANT
DETAIL DESIGN DOC. NO.: HFY-3800-0000-VED-192-QC-PD-0005 REV.: A PAGE 1 OF 23
HFY-CON/F&C0940-0964
VENDOR NAME: SERCK SERVICES GULF LTD. CO.

PO NO: IQP-3020-ME-192
PO TITLE: Supply of Shell & Tube Heat Exchangers (Unit 1401, 1501)
Post Weld Heat Treatment Procedure

FOR
Shell & Tube Heat Exchangers (Unit 1401,
1501)
Saroj Das 07/06/21

PMC Comment:
Incorporate all the addressed comments and
resubmit the document.
A ISSUED FOR INFORMATION 02.05.2021 HANEEF M. SHYAMJI T. ANTHONY C SOPAN S.
REV. DESCRIPTION DATE PREP'D CHK'D REV'D APP'D

HFY-CON/F&C0940-0964
VENDOR NAME: SERCK SERVICES GULF LTD. CO.

PO NO: IQP-3020-ME-192
PO TITLE: Supply of Shell & Tube Heat Exchangers (Unit 1401, 1501)
Post Weld Heat Treatment

FOR
Shell & Tube Heat Exchangers (Unit 1401, 1501)
27/05/21
CPECC QA/QC:
Reviewed with Minor Comments
CPECC-MEDC:
no comments
A ISSUED FOR INFORMATION 02.05.2021 HANEEF M. SHYAMJI T. ANTHONY C. SOPAN S.
REV. DESCRIPTION DATE PREP'D CHK'D REV'D APP'D

Post Weld Heat Treatment For Shell & Tube Heat Exchangers
(Unit 1401, 1501)
REVISION DESCRIPTION SHEET
Rev. Pages Para. Reason for Revision

A ALL ALL Issued For Information
Hold No. Page Para Reason to Hold

Serck Services (Gulf) LTD
PWHT Procedure
DOCUMENT No : SSGL- PRJ086981-PWHT-004- Rev.2
CLIENT DOC NO : HFY-3800-0000-VED-192-QC-PD-0005
COMPANY : Petro China International Iraq FZE Iraq

Branch
EPC CONTRACTOR : China Petroleum Engineering &

Construction Corporation (CPECC)
EPC SUB CONTRACTOR : PEG Engineering & Contracting DMCC
PROJECT : EPCCOM FOR GAS PROCESSING PLANT (GPP)
PEG PO No : PE19518-050
PCH PO No. : IQP-3020-ME-192
ITEM DESCRIPTION : SHELL & TUBE HEAT EXCHANGERS (UNIT 1401, 1501)
SSGL Job No. TAG NO;

PRJ086981 91401‐E‐14, 91401‐E‐15, 91501‐E‐13, 91401‐E‐08, 91401‐E‐07,
SUB CONTRACTOR : Gulf Pipeline testing and inspection
DOCUMENT REF. :
PWHT Procedure: GPTI-SERCK-PRJ086981-PWHT-001, Rev.2
Above mentioned Procedure Reviewed and Authorized to use in Serck Services

for above equipment’s.
For Serck Services
QA/QC Manager
REVIEWED & APPROVED_ Client /TPI
Document no: GPTI-SERCK-PRJ08691-PWHT-001
Rev No: 02
HEAT TREATMENT PROCEDURE Rev Date: 15/April/2021
Page No: Page 1 of 15
PROJECT SPECIFIC PROCEDURE
HEAT TREATMENT PROCEDURE

Document No: GPTI-SERCK-PRJ08691-PWHT-001, REV – 02
Project: EPCCOM FOR GAS PROCESSING PLANT (GPP)

COMPANY: Petro China International Iraq FZE Iraq Branch
EPC CONTRACTOR: China Petroleum Engineering & Construction Corporation (CPECC)
EPC SUB CONTRACTOR: PEG Engineering & Contracting DMCC
VENDOR/SUPPLIER: Serck services gulf LtD
Serck job No: PRJ086981
Prepared By Reviewed By Approved By Accepted for Use in

GPTI
Name K.Satish Kumar Prabhu Bhagat Santanu Saha Vineeth R Devadiga
Technical Technical/ HSEQ
Designation PWHT In Charge Managing Director
Representative Director
Signature
Date 15/April/2021 15/April/2021 15/April/2021 15/April/2021

Rev No: 02
REVISION CONTROL
Incorporate client
02 15/April/2021 Changes done in sec 12
comments
Incorporate client
01 29/March/2021 Revised Sec -3, 4, 8, 12, 17
comments
00 04/Feb/2021 Initial Issue
Rev No. Date Changes Remarks
Rev No: 02
TABLE OF CONTENTS:
1. PURPOSE
2. SCOPE
3. REFERENCES
4. RESPONSIBILITIES
5. SPECIAL EQUIPMENTS
6. GENERAL REQUIREMENTS
7. HEATING METHOD
8. EQUIPMENT AND MATERIALS
9. TIME AND TEMPARATURE REQUIREMENTS
10. TEMPERATURE CYCLE FOR POST WELD HEAT TREATMENT
11. JOINT PREPARATION WRAPPING
12. THERMOCOUPLE
13. EXTENSION LEADS
14. TEMPARATURE RECORDING
15. NON-PRESSURE TO PRESSURE RETAINING PARTS
16. SAFETY
17. INSPECTION
18. DOCUMENTATION
19. Attachment-1 (Report Format) HT instruction sheets
20. Attachment-2 (Temperature control bands)
21. Attachment-3 (WPS for thermocouple attachment)
22. Attachment-4 (Thermocouple Location)

Rev No: 02
1.0 PURPOSE: for CPECC Halfaya GPP Project
CPECC QA/QC:
Please update table as The purpose of this procedure is to provide requirements for Heat Treatment
Sl. No.,Train No., Vessel No.,Tag(HT) of weld joints & Materials for Heat Exchangers.
No., Drawing No. with Revidion,
Description of Item, Quantity - PTC (where required) shall be heat treated along the components.
2.0 SCOPE: - include Post Forming Heat Treatment details for heads and U-bend portion of tubes
exchangers.
This Procedure is to specify the minimum requirements for the preheating, post
weld heat treatment (PWHT) of welds and materials for the Heat Exchangers of
below Tag numbers by electric resistance, & Diesel furnace method.
Tag No Shell Side Tube Side SERCK TAG NO
D ( 03 TC Each
91501-E-13 NOT APPLICABLE YES
item)
YES (06 TC EACH
91401-E-14 YES A( 03 TC Each item)
ITEM)
YES (06 TC EACH
91401-E-15 YES B( 03 TC Each item)
ITEM)
91401-E-08 NOT APPLICABLE YES F( 03 TC Each item)
YES (06 TC EACH

91401-E-07 YES G( 03 TC Each item)
ITEM)
3.0 REFERENCES:
ASME B31.1 Ed: 2018, Power Piping

ASME B31.3 Ed: 2018, Process Piping
ASME BPVC Section VIII Division -1 & 2 Ed: 2019 not clear the meaning of this
ASME BPVC Section I Ed: 2019 column. is it for Serck serial
number? why do you
NBIC 2019 edition included the number of TC?
WRC Bulletin 452: 2000.
HFY-3800-1401-VED-192-MEC-DWG-0001_A CPECC QA/QC:
HFY-3800-1401-VED-192-MEC-DWG-0002_A Add ASME Section IX & V also
HFY-3800-1401-VED-192-MEC-DWG-0009_A
HFY-3800-0000-MEC-MR-0305_2 - MR for Shell and Tube Heat Exchangers
(Unit 1401 1501)
HFY-3800-0000-MEC-SPC-0007_1 Specification for Welded Pressure Vessels
HFY-3800-0000-MEC-SPC-0010_0 Specification for Shell and Tube Heat
Exchanger
HFY-3800-0000-GEN-SPC-0016
4.0 RESPONSIBILITIES:
The GPTI Welding supervisor / Foreman has the responsibility for implementing
and ensuring this procedure.
Rev No: 02
The GPTI Supervisor/Foreman shall determine the PWHT requirements, based

on Equipment specification and other reference documents.
The GPTI Welding Supervisor/foreman shall be responsible for initiating PWHT

operations in accordance with the specification & also shall demonstrate the
energy control of Thermocouple fixing (Max125 Watt-sec) when requested by
TPI or Client's representative.
GPTI Shall be responsible to protect the thread and gasket area by applying
high temperature grease or any suitable paste.
5.0 SPECIAL REQUIREMENTS

Welding Procedure Specifications (WPS) utilized in performing the affected
welds shall be qualified for PWHT when required by the applicable code. All
Temporary attachments within the heat –affected zone shall be removed.
6.0 GENERAL REQUIREMENTS
PWHT shall be in Accordance with the applicable WP and referencing code

requirements, refer to Para 3.0. In case of any conflict, specific requirements of
the WPS or this procedure shall govern.
Prior to the start of work, a detail Instruction sheet consisting of joints or

components requiring heat treatment and details of PWHT parameters shall be
prepared for review. The Instruction sheet shall include the information for each
joint or component, location, drawing no. Diameter, wall thickness, material,
heating rate, cooling rate, soaking temperature & time, number and location of
thermocouple.
7.0 HEATING METHOD

The heating shall be done by electrical resistance by in the form of ceramic by
either local or furnace heat treatment.
8.0 EQUIPMENT & MATERIALS:

Electric resistance method:
The power source shall be 380/415/440 V and the transformers shall be 3
phase.
Temperature control equipment is either manually operated through energy
regulators or automatic using modular controls.
The recording of temperature shall be achieved by means of temperature/time
plotters in the calibrated chart type temperature recorder. Calibration certificate
of recorder and thermocouples shall be available at site upon request by
inspector/ client.
The heating elements shall be insulated with ceramic beads and free from direct
contact with the material surface.
Rev No: 02
Diesel firing method:

Heating shall be by diesel-fired burners installed in the sidewalls of the furnace.
Control of heat treatment cycle shall be performed by controlling the
performance of the burners and by adjustment of the roof vent openings.
Defector plates are provided in between the burner panel and the job to be
heated so as to avoid direct contact of the flame with the job.
As heat transfer is by convection in order to minimize temperature gradients
within the furnace load the rate of rise and cool shall not exceed 150˚C per hour
unless otherwise specified in the contract/project/client specification. If more
restrictive specification requirement stated in contract job client specification, it
shall be addressed in HT instruction.
Insulation shall be glass wool, or other type provided by IBO. A minimum 1” thick
layer of ceramic fiber or a minimum 4” layer of mineral wool shall be required.
In the Diesel firing Oil shall as Lower-viscosity oils such as diesel fuel and
No. 2 fuel oil, Oil is considered desirable because it creates a "softer" scale if at
all, which is more easily removed. High vanadium, potassium, and sulfur
contents in fuel oil burned in the direct-fired process can reduce the useful life
of various furnace components, especially the nickel-chrome heat-resisting
alloys. Recuperator heat-saving devices can be added easily, and controlled
cooling can be initiated easily with proper design of combustion systems
E
9.0 TIME AND TEMPARATURE REQUIREMENTS
The time and temperature requirements for PWHT application shall be based
as per below requirements in para 10 & and Design documents, governing
codes & project specifications as listed under Reference.
CPECC QA/QC:
During the heating period there shall not be a greater
10.0 Temperature Cycle for Post Weld Heat Treatment: For specific
variation tag/jobthroughout
in temperature cycle, the Please refer
portion of the
vessel being heated than 250°F (140°C) within any 15 ft
heat(4.6
treatment
m) interval. request at last
please delete and make

reference to HT Sheet only
Rev No: 02
11.0 JOINT PREPARATION AND WRAPPING

Post weld heat treatment shall be conducted by heating either the entire test item/
component or by heating a circumferential band around the area of interest,
generally termed as local heat treatment. The entire area of interest shall be brought
up to a uniform temperature over the circumference of the heated pipe section. A
gradual diminishing of temperature outward from the edges of the heated band shall
be maintained. When local heat treatment is conducted, the following control zones
shall be specified (Refer attachment -2 for details):
11.1 Soak Band: The region around the area of interest of the vessel or piping or
nozzle/ attachment that will be heated uniformly to the required PWHT
temperature. The soak band encompasses a circular region in the tangential
and radial direction starting from the edge of the welded nozzle, or repair area
or welded attachment that will be subjected to PWHT.
11.2 Heating Band: heating band is the region that encompasses the application of
heat for PWHT and is defined in length by the equation (SB+4√R*t), where R
is the outer radius of the spherical or cylindrical shell in inches(mm), and t is
equal to the nominal thickness of the spherical or cylindrical shell in
inches(mm).
11.3 The gradient Control Band (GCB) shall be kept as low as possible in all
directions to avoid harmful temperature gradients adjacent to nozzle or
geometric discontinuities.
11.4 For PWHT of nozzle welds, repair welds, and external attachment welds on
smooth spherical shells, heads, and cylindrical shells, the temperature
differential within Gradient control Band measured at the outside edge of the
SB and the temperature measured at the outside edge of the HB shall not
exceed one half of the peak soak PWHT temperature.
11.5 For heat treatment of Repair welds/ nozzle welds: Heat local area around the
nozzle, welded attachment, or repair area such that the area is brought up
uniformly to the required PWHT temperature. The application of Local PWHT
should be performed with controlled heating method, such as induction or
electric resistance heaters, and employing thermocouples to monitor PWHT
temperature. The soak band shall extend tangentially and radially from the
edge of the nozzle wall, or attachment weld or repair area equally by a
minimum distances as defined by the thickness of the shell, t or 2in. (50 mm),
whichever is less. Refer to attachment – 3 for details.
11.6 Heating elements shall be securely fixed in contact with the work piece by soft
iron wire, SS or mild steel banding to suit the application. Under no
circumstances shall galvanized wire or other fixing material likely to detrimental
to the pipe be used.
Rev No: 02
11.7 The weldment shall be clean and free of oil, grease and dirt, prior to PWHT
operation. All machined surfaces such as flange faces, bolt holes, thread etc.
shall be protected from oxidation by coating with deoxaluminite or other
suitable material (In the scope of client/ manufacturer).
11.8 Weather protection against rain and wind exposure shall be provided at all
times during periods of inclement weather.
11.9 Prior to start PWHT the piping/components shall be checked to ensure that all
restrains are removed and pipe is free to expand and contract. Also during
PWHT the piping/components shall be properly supported to prevent sagging
and distortion.
12.0 THERMOCOUPLE
Type K (Chemical alumel) or type joint J (Iron-Constantan) Thermocouples are
recommended. All extension cables, compensating cables and jumper cables
in the measurement or control circuit shall be specifies thermocouple wire.
Thermocouple shall be attached to the work piece by direct wire capacitance
discharge method. The gap between the two wire/work piece junctions shall not
exceed 6mm. Refer to attachment – 3 for details of WPS for thermocouple
attachment.
Alternately, when thermocouples are attached by welding, it shall be performed
using approved WPS, PQR and by a qualified welder as per ASME BPVC Sec
IX.
Care shall be taken to ensure that the thermocouple conductor wires do not
touch each other, or metallic components, away from the hot joints.
After completion of PWHT, all thermocouples shall be removed and attachment
areas ground smooth to clean sound metal. If specified by the contract, the area
shall be examined by MT or PT. the energy control of Thermocouple fixing shall
be Max125 Watt-sec.
Minimum number of thermocouple required shall be as follows:

One thermocouple for each control unit. REFER Attachment 4 for thermocouple
location for each Equipment Tag no.
For furnace heat treatment minimum 6 thermocouple in various locations, (as

per approval thermocouple sketch)
One spare thermocouple shall be positioned beside thermocouple specified
above, to be utilized in the event of thermocouple failure to avoid interruption in
recording in case of failure of the other thermocouple. PWHT at Lower
temperature than the specified, shall be used extended hold time.
The following are code requirement for band width distances for thermocouple
placement:
The width of the band shall be 3 times the wall thickness of the thickest part
being joined. For nozzle and attachment welds, the width of the band shall
Rev No: 02
extend beyond the nozzle weld on each side at least 2 times the header
thickness.
13.0 EXTENSION LEADS
While in use, extension leads shall positioned off the floor such that they are not
damage by being subjected to direct weight or abuse.
14.0 TEMPARATURE RECORDING

Recorder shall be calibrated every 12 months and current calibration sticker
shall be maintained on the recorder. Frequency of calibration may be extended
to 12 months with the approval of client inspection if the documented calibration
checks for that particular recorder demonstrate acceptable accuracy for suitable
period. Calibration certificate shall be available for review.
15.0 NON PRESSURE TO PRESSURE RETAINING PARTS

When non pressure retaining materials are welded to pressure retaining
materials, the maximum temperature shall be the temperature specified for the
pressure rating parts.
16.0 SAFETY
All the heating elements shall be thoroughly examined before use in order to
ensure that the element wire is not exposed.
Twist lock connection shall also be examined to ensure that the insulation is
sound and that a good electrical joint is made.
All Cable connections shall be properly insulated The component surface shall
be free of contaminants.
Technicians performing the PWHT shall be experienced in PWHT operation and
conversant with electrical Characteristics in resistance or induction heating.
Care should be taken to protect themselves and others working in the area.
CPECC QA/QC:
17.0 INSPECTION PWHT Chart shall be signed with
date and time by Serck QC prior to
Serck Service QC inspector shall be responsible forstart
inspection
PWHT of all attributes
defined in this section
That the joint has been properly prepared in accordance with this procedure.
That thermocouple has been attached in accordance with this procedure.
The Thermocouple placement is in accordance with section 11.0
The chart recorder is properly calibrated.
Upon completion of PWHT operation Serck Service QC Inspector shall verify
that all temporary attachements have been removed.
After completion of PWHT operation Serck Service QC Inspector shall submit
the PWHT Chart for client review.
Each equipment receiving PWHT shall be painted on both sides of the
equipment in lettering at least 2"inch high, "POST WELD HEAT TREATED, DO
NOT WELD,HAMMER, DEFORM OR STRIKE ARCS". The paint used must be
compatible with both the primer and the finish paint.
Rev No: 02
18.0 DOCUMENTATION
Documentation of PWHT shall consist of the PWHT Report (Attachment -1) with
chart, from the recorder. When the PWHT operation is completed successfully,
the PWHT chart along with PWHT Report shall be submitted to client.
Rev No: 02
Attachment -1 REPORT FORMAT

Rev No: 02
ATTACHMENT-2.A (adopted from NBIC 2019)

Rev No: 02
ATTACHMENT-2.B (Adopted from WRC Bulletin 452)

Rev No: 02
ATTACHMENT - 3
WELDING PROCEDURE SPECIFICATIONS (WPS) FOR

TEMPORARY ATTACHMENT OF THERMOCOUPLES FOR
POST WELD HEAT TREATMENT
1 Organization: SERCK Services
2 Welding procedure specification no. GPTI-SERCK-BP-001
3 Revision no. 00 Date: 18-06-2020
4 Reference Code: ASME Sec VIII Div. 1: UCS 56: 2019
5 Welding process: Capacitor discharge Type: Manual
6 Materials to be joined: Thermocouple: K type Cr- Cr/Al
7 Base metals: P nos. 1,3,5,6,7,8,9A, 9B
& 11
8 Equipment: Resistance spot welder unit:
Recharge voltage: 220V AC
Service Voltage: 12V-DC
9 Technique of application: Capacitor discharge

10 Maximum energy output: 100 W- Sec.
11 Electrical characteristics: No. of pass: One
Process: Capacitor discharge
Current type: DC
Energy output: 100 W-sec (max).
Welding voltage: 55 – 88 Volts
Power absorption: 15 VA
Prepared by Reviewed & approved by

Date: Date:
is it the official WPS? shall

be signed
ATTACHMENT 4 CPECC QA/QC:
Thermocouple location drawing for
each equipment shall be submitted
along with heat treatment
instruction sheet
HEAT TREATMENT REQUEST
Page: 1 of 1
JOB NO PRJ086981 REQUEST NO: PRJ086981-PWHT-1

EQPT TAG NO 91401-E-07__BEU DATE: 15/04/2021
SHT-PRJ086981-007(HFY-3800-1401-VED-
DRAWING NO
192-MEC-DWG-0001)
MANUFACTURER'S SL.NO: PPRJ086981-G
JOB DESCRIPTION
(GPP)
CLIENT SERCK SERVICE /PEG/ CPECC
APPLICABLE CODE ASME BPVC SEC VIII DIV-1,ED. 2019
Shell Side , Tube side all welds and parent material, EXCEPT TUBE TO
ITEM/JOINT NO TO BE HEAT TREATED
TUBESHEET JOINT
PROCEDURE NO. GPTI-SERCK-PRJ086981-PWHT-001, Rev.02
MATERIAL SA516 Gr.60, SA350 Gr.LF2.CL.1, SA266,Gr.2
GOVERNING THICKNESS 20 MM
HEAT TREATMENT TYPE FURNACE PWHT
THERMOCOUPLE TYPE K TYPE
HEAT TREATMENT CYCLE
TOLERANCE ALLOWED
LOADING TEMPERATURE 250°C Maximum
RATE OF HEATING 140°C / Hr Maximum
SOAKING TEMPERATURE 630°C ±10°C
SOAKING TIME 1 Hour Minimum
RATE OF COOLING 170°C / Hr Maximum
UNLOADING TEMPERATURE 250°C Maximum
SKETCH FOR THERMOCOUPLE LOCATIONS AND NOTES REMARKS
1) THERMOCOUPLES SHALL BE FIXED TO THE JOB BY CAPACITOR DISCHARGE WELDING
2) THERMOCOUPLES SHALL BE REMOVED BY CUTTING THEN SMOOTH GRINDING
3)PLACE 2 THERMOCOUPLE AT SHELL COURSE 180° APART (BOTH INSIDE AND OUTSIDE MAKES TOTAL 2
THERMOCOUPLES )-See Attachment
GENERAL NOTES:
1. HEAT TREATMENT CHART SHALL BE SUBMITTED WITH FOLLOWING MINIMUM INFORMATIONS
SUBCONTRACTOR'S NAME, DATE OF HEAT TREATMENT, SERCK JOB NO., ITEM DESCRIPTION
ACTUAL RATE OF HEATING, RATE OF COOLING & SOAKING TIME, SOAKING TEMPERATURE.
SPEED OF CHART IF APPLICABLE, IDENTIFICATION OF CHART RECORDER*IDENTIFICATION OF

thermocouple details are missing,
EACH THERMOCUPLE & NAME AND SIGNATURE OF HEAT TREATMENT OPERATOR. provide in next revision
2.CALIBARATION RECORD OF TEMPERATURE INDICATOR AND CERTIFICATE OF CONFORMANCE FOR
THERMO COUPLE SHALL BE SUBMITTED.
3. NO. OF THERMOCOUPLES USED & LOCATION ( ACTUAL)
Prepred By Approved By
QA/QC Engineer QA/QC Manager
Sign Sign
Date Date
SHT-QCM-001, Exhibit:10 Rev.1
provide signatures
Page: 1 of 1

SHT-PRJ086981-006(HFY-3800-1401-VED-
DRAWING NO
192-MEC-DWG-0009)
MANUFACTURER'S SL.NO: PPRJ086981-F
JOB DESCRIPTION
(GPP)
CLIENT SERCK SERVICE / CPECC
APPLICABLE CODE ASME SEC VIII DIV-1,ED. 2019
ITEM/JOINT NO TO BE HEAT TREATED Channel side all welds and parent material
TOLERANCE ALLOWED
SOAKING TIME 50 Minutes Minimum
GENERAL NOTES:
SPEED OF CHART IF APPLICABLE, IDENTIFICATION OF CHART RECORDER*IDENTIFICATION OF thermocouple details are missing,
provide in next revision
EACH THERMOCUPLE & NAME AND SIGNATURE OF HEAT TREATMENT OPERATOR.
Sign Sign
Date Date
provide signatures
Page: 1 of 1

SHT-PRJ086981-001(HFY-3800-1401-
DRAWING NO MANUFACTURER'S SL.NO: PPRJ086981-A
VED-192-MEC-DWG-0017)
JOB DESCRIPTION
(GPP)
CLIENT SERCK SERVICE / CPECC
TUBESHEET JOINT
MATERIAL SA516 Gr.60, SA350 Gr.LF2.CL.1,
TOLERANCE ALLOWED
SOAKING TIME 1 Hour Minimum
GENERAL NOTES:
Sign Sign
Date Date
provide signatures
Page: 1 of 1

SHT-PRJ086981-002(HFY-3800-1401-VED-
DRAWING NO
192-MEC-DWG-0025)
MANUFACTURER'S SL.NO: PPRJ086981-B
JOB DESCRIPTION
(GPP)
CLIENT SERCK SERVICE /PEG/ CPECC
TUBESHEET JOINT
GOVERNING THICKNESS 22MM

TOLERANCE ALLOWED
GENERAL NOTES:
Sign Sign
Date Date
provide signatures
Page: 1 of 1

EQPT TAG NO 91501-E-13 DATE: 15/04/2021
SHT-PRJ086981-004(HFY-3800-1501-VED-
DRAWING NO
192-MEC-DWG-0009)
MANUFACTURER'S SL.NO: PPRJ086981-D
JOB DESCRIPTION
(GPP)
CLIENT SERCK SERVICES / PEG/CPECC
ITEM/JOINT NO TO BE HEAT TREATED Channel side all welds and parent material
MATERIAL SA516 Gr.60, SA350 Gr.LF2.CL.1,
TOLERANCE ALLOWED
GENERAL NOTES:
Sign Sign
Date Date
provide signatures
CPECC QA/QC:
Attach sample calibration certificate of recorder,thermocouples etc.

HFY 3800 0000 VED 192 QC PD 0005 - A Post Weld Heat Treatment Proce - Code B

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EPCCOM FOR GAS PROCESSING PLANT

DETAIL DESIGN DOC. NO.: HFY-3800-0000-VED-192-QC-PD-0005 REV.: A PAGE 1 OF 23

VENDOR NAME: SERCK SERVICES GULF LTD. CO.

Post Weld Heat Treatment Procedure

Saroj Das 07/06/21

A ISSUED FOR INFORMATION 02.05.2021 HANEEF M. SHYAMJI T. ANTHONY C SOPAN S.

REV. DESCRIPTION DATE PREP'D CHK'D REV'D APP'D

DETAIL DESIGN DOC. NO.: HFY-3800-0000-VED-192-QC-PD-0005 REV.: A PAGE 2 OF 23

VENDOR NAME: SERCK SERVICES GULF LTD. CO.

Post Weld Heat Treatment

A ISSUED FOR INFORMATION 02.05.2021 HANEEF M. SHYAMJI T. ANTHONY C. SOPAN S.

REV. DESCRIPTION DATE PREP'D CHK'D REV'D APP'D

DETAIL DESIGN DOC. NO.: HFY-3800-0000-VED-192-QC-PD-0005 REV.: A PAGE 3 OF 23

REVISION DESCRIPTION SHEET

Rev. Pages Para. Reason for Revision

Hold No. Page Para Reason to Hold

DOCUMENT No : SSGL- PRJ086981-PWHT-004- Rev.2

CLIENT DOC NO : HFY-3800-0000-VED-192-QC-PD-0005

COMPANY : Petro China International Iraq FZE Iraq

EPC CONTRACTOR : China Petroleum Engineering &

EPC SUB CONTRACTOR : PEG Engineering & Contracting DMCC

PROJECT : EPCCOM FOR GAS PROCESSING PLANT (GPP)

PCH PO No. : IQP-3020-ME-192

SSGL Job No. TAG NO;

SUB CONTRACTOR : Gulf Pipeline testing and inspection

Above mentioned Procedure Reviewed and Authorized to use in Serck Services

PROJECT SPECIFIC PROCEDURE

HEAT TREATMENT PROCEDURE

Project: EPCCOM FOR GAS PROCESSING PLANT (GPP)

Serck job No: PRJ086981

Prepared By Reviewed By Approved By Accepted for Use in

Date 15/April/2021 15/April/2021 15/April/2021 15/April/2021

8. EQUIPMENT AND MATERIALS

9. TIME AND TEMPARATURE REQUIREMENTS

10. TEMPERATURE CYCLE FOR POST WELD HEAT TREATMENT

11. JOINT PREPARATION WRAPPING

13. EXTENSION LEADS

14. TEMPARATURE RECORDING

15. NON-PRESSURE TO PRESSURE RETAINING PARTS

19. Attachment-1 (Report Format) HT instruction sheets

20. Attachment-2 (Temperature control bands)

21. Attachment-3 (WPS for thermocouple attachment)

22. Attachment-4 (Thermocouple Location)

1.0 PURPOSE: for CPECC Halfaya GPP Project

Tag No Shell Side Tube Side SERCK TAG NO

91401-E-08 NOT APPLICABLE YES F( 03 TC Each item)

YES (06 TC EACH

ASME B31.1 Ed: 2018, Power Piping

The GPTI Supervisor/Foreman shall determine the PWHT requirements, based

The GPTI Welding Supervisor/foreman shall be responsible for initiating PWHT

5.0 SPECIAL REQUIREMENTS

6.0 GENERAL REQUIREMENTS

PWHT shall be in Accordance with the applicable WP and referencing code

Prior to the start of work, a detail Instruction sheet consisting of joints or

7.0 HEATING METHOD

8.0 EQUIPMENT & MATERIALS:

Diesel firing method:

please delete and make

11.0 JOINT PREPARATION AND WRAPPING

Minimum number of thermocouple required shall be as follows:

For furnace heat treatment minimum 6 thermocouple in various locations, (as

14.0 TEMPARATURE RECORDING